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+ RAFIX 22 FS FAST & SLIM Everything else is outdated. RAFIX 22 FS+ FAST & SLIM 2 rafix 22 fs + FAST & SLIM Everything else is outdated. Design is the key! New technologies and new materials make new design worlds possible. That not only goes for Colani and his motor truck vision of the future but also for the control unit in your machine. The RAFIX 22 FS+ control component generation provides your designers a basis for new designs, plus fast and cost-efficient installation options requiring a minimum amount of space, and is now optimized to the latest generation of super bright SMT LEDs. Fast The fastest connection type for every application: with a printed circuit board or right with quick-connect terminals. • A printed circuit board is the best and fastest solution already for medium size production volumes. In adition, PCB contact blocks can ideally be combined with displays, short-travel key switches and electronic assemblies on one common printed circuit board. • Alternatively, QC (= Quick Connect) con tact blocks caneasily be snapped into the actuators without tools. Blade ter minals are used directly for wiring in a conventional manner.The fast and cost effective variant - where no PCB is pro fiable. Slim Now it’s a snap to slim the design of your control systems thanks to the low mounting depth. • Designs with PCB contact blocks feature a distance between the front panel and printed circuit board of only 9.2 mm; the same goes for contact blocks with silver contacts for mains voltage. That’s as slim as it gets. • Also when fitted with QC contact blocks, RAFIX 22 FS+ panels are extremely flat. With a small footprint of only 27 mm behind the front panel, they provide tremendous design scope for inspiring control panels. + RAFIX 22 FS+ offer additional benefits for you: • Diverse actuators and contact block options – a complete series • Variable thanks to round or square operating components • Variable thanks to gold contacts from 5 V silver contacts up to 250 V • Variable design thanks to diverse front ring colors • Variable illumination, compatible with 3 mm THT or newly with SMT LEDs 3 RAFIX 22 FS+ FAST & SLIM Design IS THE KEY Enjoy the look of your operating panel just like your customer will. The front elements feature a classically elegant design and guarantee reliable data input. 4 Design The RAFIX 22 FS+ series sets new standards in the control component field. Extremely flat construction and functional esthetic design are absolutely essential in an increasingly designoriented industrial environment. The wide variety and variability of actuators give your designer complete de- sign freedom: round or square collar types, radiant colors and homogenous illumination of the large actuating areas are basic features. Combined with the various front rings, this makes it possible to create your panel with a distinctive design. For example, a defined color can always be assigned to a specific command. What’s more, the large number of color options for the front ring makes it a snap to customize it to the corporate colors of the various OEMs. Safe and reliable The actuators featured in the RAFIX 22 FS+ series are water-jet proof and consistently ensure a degree of protection to at least IP 65, which makes them suitable for many diverse applications. For increased environmental requirements, the series also features actuators with a degree of protection to IP 65/ IP 69K. Durable The mechanical lifetime of all actuators is optimally suited for the long-lasting operation of even much-used panels. 5 RAFIX 22 FS+ FAST & SLIM 6 PCB & QC – TWO SYSTEMS, ONE TARGET: EFFICIENCY In front of the front panel control components are functionally identical. Behind it you’ll find the differences which make life easier for your production engineer and number work simpler for your accountant. Quick Connect version PCB version Quick Connect Easy to assemble on the printed circuit board QC contact blocks for maximum variability When the investment for the layout and production of a printed circuit board does not pay off, your best choice is our QC contact blocks with quick connect terminals.The contact blocks are plugged into the actuators from behind and lock firmly into place. Blade terminals enable simple wiring, without any additional devices or special tools. The enclosed space in the RAFIX 22 FS+ control components is also used efficiently for the QC contact blocks whose mounting depth including the LED clip and cable lugs is only 27 mm. PCB contact blocks for high production volumes • If you produce your input systems in large volumes, or • if you use a printed circuit board for the electronics, displays and other compo nents anyway, or • if you are planning combination with short-travel keyswitches, RAFIX 22 FS+ with PCB contact blocks is the only real choice. Simply include the PCB contacts and LEDs in the layout of the printed circuit board and solder them during production – just as simply as the other components on a common printed board. Your benefits: cost savings and reduction of assembly errors. And don’t worry about using up space: the contact blocks require only 9.2 mm of space between the printed circuit board and the front panel. PCB version 7 RAFIX 22 FS+ FAST & SLIM COMMON SYSTEM DATA Front panel Panel cut-out The actuators featured in the RAFIX 22 FS+ series are suitable for 22.3 mm panel cut-outs according to IEC 60947-5-1. All actuators are equipped with a locating pip. This locating pip ensures the perfect fit of actuators and contact blocks for PCB-mounted components and is therefore essential for a design built with these contact blocks. Grid spacing The design principle makes it possible to use a minimum grid spacing of 30 mm x 30 mm. In such an arrangement, actuators with square collars can be aligned directly without any gaps. When designing the grid spacing, it is recommended to consider any external legending required (for example, using labels strips inserted into the front panel). Assembly of the front actuators Single-handed assembly method For assembly, insert the actuator into the mounting hole from the front side. It is clamped in the panel cutout. Subsequently you can screw on the actuator from the rear using the ring nut. You can perform these steps one after the other with one hand! Even better: you can start by inserting all actuators from the front side first and subsequently fasten the threaded rings from the rear in one go. We recommend using the RAFIX fixing spanner to ensure proper tightening. 8 SYSTEM STRUCTURE with pcb contact blocks PCB mounting The PCB contact blocks are soldered on the printed circuit board. Two options for actuator illumination are available: 1.) A 3 mm LED which is inserted into the base of the contact block and soldered together with the contact block on the printed circuit board. in the actuators, so the entire system is very low. Further benefits: individual wiring is not required, and it is no longer necessary to cut out the printed circuit board around the control components. 2.) A separately placed SMT LED whose light is transported by the light conductor and distributed over the entire surface of the lenses. The printed circuit board is fastened to the front panel with bolts, while the contact blocks are almost fully submerged Keylock switch Selector switch Signal indicator Emergency stop Pushbutton Pushbutton with protective cap 1...3mm 9.25 +- 0.10 min.30.00 Distance bushing PCB hole pattern with THT LED (view of component side) Contact A1 Barred area PCB hole pattern with SMT LED (view of component side) 27.50 Barred area 1.60 Contact A1 Contact A2 Locating indent 1 1.60 Contact A2 1.80 Locating indent 2 1.30 Locating indent 1 Pad dimensions Soldering pad 4.46 7.80 Locating indent 2 0.18 Contact C1 1.60 X Contact B1 Contact C2 Pad dimensions 1.60 Contact B2 3.28 Contact B2 Contact B1 10.80 n 2.56 13.00 Contact assignment Contact A1/A2 terminal marking Contact B1/B2 terminal marking Contact C1/C2 terminal marking *:only if required 1NO 2NO 2NC 1NC + 1NO Plus 1 Contact assignment 1NO 13 - 14 1NC 11 - 12 1NO 13 - 14 1NC 11 - 12 Contact A1/A2 terminal marking 1NC 21 - 22 1NO 23 - 24 1NC 21 - 22 1NC 21 - 22 1NC 21 - 22 LED* X1 - X2 LED* X1 - X2 LED* X1 - X2 LED* X1 - X2 1NO 33 - 34 Contact B1/B2 terminal marking Contact C1/C2 terminal marking *:only if required 1NC 1NO 13 - 14 LED* X1 - X2 *:only if required 1NO 2NO 2NC 1NC + 1NO Plus 1 1NO 13 - 14 1NC 11 - 12 1NO 13 - 14 1NC 11 - 12 1NC 21 - 22 1NO 23 - 24 1NC 21 - 22 1NC 21 - 22 1NC 21 - 22 LED* X1 - X2 LED* X1 - X2 LED* X1 - X2 LED* X1 - X2 1NO 33 - 34 1NC 1NO 13 - 14 LED* X1 - X2 *:only if required Contact diagram for selector and keylock switches Kontaktschema für Wahlundand Schlüsselschalter Contact diagram for selector keylock switches All actuators Alle Betätigerwith mit 3 Schaltstellungen switch positions A1/A2 B1/B2 Alle All actuators Betätigerwith mit 2 Schaltstellungen switch positions (A1/A2; B1/B2) A1/A2; B1/B2 9 RAFIX 22 FS+ FAST & SLIM SYSTEM STRUCTURE with QC contact blocks Essential features • Mounting depth only 27 mm including LED clip and cable lugs • Quick-connect/solder terminals 2.8 x 0.8 mm • The contact block engages permanent ly with the actuator only at the time of final assembly • Compatible with all RAFIX 22 FS+ actuators: pushbuttons, selector switches, keylock switches, emergency stop buttons and signal indicators, with all benefits this series offers - Large actuating and indicating areas - Round or square collar shapes - Panel cut-out to IEC 60947: 22.3 mm with locating indent - Degree of protection IP 65 (water-jet proof) • Protection against contact for quick connect terminals and cable lugs: short circuit proof even when the connection wires are under tensile strain • Gold contacts for totally reliable switch ing of low voltages (5V/1 mA min.) or • Silver contacts (250V/4A max.) for mains voltage • Contact assignments: 1NC, 1NO, 2NC, 2NO, 1NC + 1NO • Illumination with replaceable super bright LED clips in various LED colors, with quick-connect terminals 2.8 x 0.8 mm • Actuators /contact blocks, signal indi cators /lamp sockets and LED clips can be stocked separately and are not assembled until final assembly. This ensures maximum flexibility and economical stock-keeping for this range Safe assembly process Color marks >>click 4 mm triangular version Height Order no. 6.25 mm 5.30.759.109/0000 6.50 mm 5.30.759.110/0000 6.75 mm 5.30.759.111/0000 7 mm 5.30.759.112/0000 7.25 mm 5.30.759.113/0000 7.50 mm 5.30.759.114/0000 7.75 mm 5.30.759.115/0000 8 mm 5.30.759.116/0000 8.25 mm 5.30.759.117/0000 Required spacer length = Overall height of key - front panel thickness - 0.5 mm (area embossing). 70 Rafi-22FS_en_04-04-2012.indd 70 05.04.2012 11:55:51 RAFIX 22 FS+ FAST & SLIM Everything else is outdated. Printed: 2012/05/02 Technical data are approximate and intended solely for general orientation in the selection of a product. Subject to modifications and errors. Images and other graphics may only be similar. For more information, refer to www.rafi.de chapter Imprint / Data Protection. RAFI GmbH & Co. KG Ravensburger Str. 128-134, 88276 Berg/Ravensburg, Germany Phone: +49 751 89-0, Fax: +49 751 89-13 00 www.rafi.de, info@rafi.de