HDP-ALL-0004

SPECIFICATION FOR APPROVAL MODEL NUMBER PART NUMBER DESCRIPTION HDP-ALL-0004 International adapters (AU, EU, UK, WHITE) CUSTOMER / PROJECT CODE REVISION A1 DATE December 20, 2019 CUSTOMER APPROVAL DATE SEACOMP ENGINEERING APPROVAL DATE HDP Power – a SEACOMP company 2546 Gateway Road Carlsbad, California 92009 Tel: 1.760.438.9600 Email: sales@seacomp.com Website: www.hdp-power.com MODEL NUMBER PAGE 1 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Contents Contents 1 Revision History 2 1 Scope 3 2 Quality Requirements 3 2.1 Product Specific Quality Requirements 3 2.2 General Quality Requirements 5 3 7 Cosmetic 3.1 Surface Definitions 7 3.2 Inspection Conditions 7 3.3 Cosmetic Defect Definitions 8 3.4 Size / Weight 9 4 Packaging 12 4.1 Drawing (Adapter Packaging) 12 4.2 Packaging Test 14 5 14 Warranty 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER PAGE 2 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Revision History REV A0 A1 DESCRIPTION Initial Release Updated pushing force from “>10kg” to “>17kg” in section 3.4; Updated packaging drawing in section 4.1. 1.760.438.9600 www.hdp-power.com DATE Jul 6, 2018 Dec 20, 2019 sales@seacomp.com MODEL NUMBER 1 PAGE 3 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Scope This specification is for international adapters IEC Type-C, Type-G and Type-I to allow connectivity to worldwide AC receptacles. Type-C: Europe except UK Type-G: UK, Ireland, Malaysia, Singapore and Hong Kong Type-I: Australia, New Zealand and Argentina These Plugs allow connectivity into many other countries. Listing all is beyond the scope of this specification. Full list of these countries can be found in IEC website. “http://www.iec.ch/worldplugs/” 2 Quality Requirements 2.1 Product Specific Quality Requirements 2.1.1 Mechanical / Electrical Requirements 2.1.1.1 Paint and Print Test In accordance with EN 60068-2-70 The printings have to withstand the testing procedures without any restrictions. Test liquid Wiping cycles Contact pressure Mineral oils (example: Baby oil) 1,000 1N ±0.2N 2.1.1.2 Mechanical and Electrical Reliability All electrical contacts and mechanically moving parts have to withstand a stress test of at least 3,000 simulated connecting cycles without any damage. After the test, the device must have 100% functionality. Connectors must comply with the manufacturer’s requirements or relevant standards at minimum. 2.1.1.3 Drop Test This test requires the device to be dropped from a height of 1 meter onto a concrete floor. The drop should cover all surfaces including the 2 edges and all 4 corners. After the test, the device should have 100% functionality. There should not be any cracks, breaks or damage to any surface or have any loose internal components. Additionally, the ultrasonic weld joint should still be intact with minimum 80% coverage. 2.1.1.4 Enclosure Crush Test This test applies a uniform distributed weight of 250 Newtons on all surfaces for 5 seconds per surface. There should be no physical damage or effect on the products performance (i.e. operating folding AC blade, easy insertion of international adapters, snug USB connector fit). 2.1.2 Climate Requirements 2.1.2.1 Temperature Range Full Functionality Storage Temperature 0°C up to +50°C for AC/DC, -10°C up to +65°C for DC/DC -20°C up to +85°C 2.1.2.2 Thermal Shock (operational) Low Temperature -10°C (DC/DC), 0°C (AC/DC) High Temperature +65°C (DC/DC), 50°C (AC/DC) T/t 15°C/min Cycle Duration 1 hour Number of Cycles 10 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER PAGE 4 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Mode of Operation Requirement Minimum 75% full load 100% functionality after test, without any damages or physical change 2.1.2.3 Thermal Shock (non-operating) Low Temperature -20°C High Temperature +85°C T/t 15°C/min Cycle Duration 1 hour Number of Cycles 10 Mode of Operation Switched off Requirement 100% functionality after test, without any damages or physical change 2.1.2.4 Thermal Aging Temperature Duration Mode of Operation Requirement -20°C and +85°C 96 hours at each temperature Power off 100% functionality after test, without any damages or physical change 2.1.2.5 Humidity (non-condensing) Temperature +45°C Humidity 95% Duration 96 hours Mode of Operation Power up no load Requirement 100% functionality after test, without any damages or physical change 2.1.2.6 Humidity (condensing) Upper Temperature +45°C Lower Temperature +25°C Humidity 95% Test Cycle 5°C / max ramp rate Duration 96 hours Number of cycles 6 Mode of Operation Power up no load Requirement 100% functionality after test, without any damages or physical change 2.1.2.7 Salt Spray Follow ASTM B117 standard with the possible exceptions listed below. Temperature Salt Solution PH Fog Rate Duration 1.760.438.9600 35°C + 1.1 / - 1.7°C 5%+/-1 Salt solution (NaCl) in Distilled or D1193 Type IV water 6.5 - 7.2 1m - 2 mL / hr / 80sq.cm 24 hours www.hdp-power.com sales@seacomp.com MODEL NUMBER 2.2 PAGE 5 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 General Quality Requirements 2.2.1 Product Related Requirements 2.2.1.1 General Appearance Follows cosmetic requirements listed in Section 4 of this specification. 2.2.1.2 Emissions The device must not produce any nuisance or unhealthy smell. A certificate must be made available proving the use of harmless materials. 2.2.1.3 Product Safety The product has to comply with the relevant requirements listed in IEC 60950 (ITE) and IEC 60601 (medical) whenever applicable. Normal usage of the product must not result in any danger. In particular, any broken component parts, including electric components, may not result in any risk or danger of injury to the user. This is to be proven by a risk analysis during the product’s development phase. Any potential hazard has to be indicated clearly in the user manual. During normal use at an ambient temperature of 25°C, the housing (made of synthetic material) may warm up by 50K. Therefore, the maximum temperature of the parts could be as high as 75°C. Individual “Hot Spots” (maximum size of 2 cm²) is acceptable if they are not located in the grip area. A warm up by 60K is acceptable in these “Hot Spots.” Therefore, the maximum temperature of these parts could be 85°C. For both normal use and “Hot Spot” instances, the housing must not exceed the maximum temperature of the applied synthetic. Protective actions against confusing the poles of the electric connectors have to be taken for any internal parts or connectors with specific polarity. Transportation, storage, and operation of the adapter must not create any hazard, personal injury or any material damage. This is guaranteed through the controllable quality of workmanship and material used. It must be guaranteed that after contact with natural oils, the housing material’s performance does not result in any dangerous situations to the customer. 2.2.1.4 Recycling and Environmental Compatibility Must comply with RoHS and REACH. Quality Level, (AQL) In accordance with DIN ISO 2859 Part 1 General test-level Critical defects Major defects Minor defects 1.760.438.9600 II AQL 0 AQL 0.4 AQL 0.65 www.hdp-power.com sales@seacomp.com MODEL NUMBER 2.2.2 PAGE 6 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Supplier Related Requirements 2.2.2.1 Demonstration of Quality The supplier is obliged to maintain a quality assurance system which covers R&D and production specific items. This system must meet the requirements of ISO 9000-2008. A quality assurance plan (QA plan) is required for a project-specific proof of quality-assuring measures. The plan should be made available and presented upon request. For the development phase, the QA plan needs to define milestones as proof of the reliability prognoses. The development results and the release by the customer need to also be included in this plan. For the production phase, the QA plan has to focus on the detailed verification of all the planned QA steps from component procurement to delivery. Any acceptance or error criteria to be applied to the QA plan must meet the process capability index as defined in this specification. 2.2.2.2 Process Assurance The quality capability has to be proven by a process capability of Cpk > 1.33 and must be documented by a continuous monitoring of the production process. Parameters relevant for this process capability will be marked separately in the product’s construction documents. 2.2.2.3 Reliability The probability of failure and the return of devices for repair must be less than 1% per year. 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER 3 PAGE 7 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Cosmetic 3.1 Surface Definitions Level A is the primary surface. For example, the front face of the adapter. Level B is a secondary surface that may be viewed periodically by the end user, but is not in direct view during normal use. For example, the Cable (AC and DC), the sides of the housing, and the back of the housing. Level C surfaces are not visible by the end user. For example: inaccessible inside surfaces of the product. 3.2 Inspection Conditions 4.2.1 Inspection Method: Light source: Cool white fluorescent lamp 750 – 1000Lux 4.2.2 Viewing Distance: 30cm 4.2.3 Viewing Angle: 0 – 90 Degrees 4.2.4 Part Rotation Angle During Inspection: Vertical Rotation Angle 180 Degrees Horizontal Rotation Angle 360 Degrees 4.2.5 Viewing Time: 10 seconds total for all surfaces 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER 3.3 PAGE 8 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Cosmetic Defect Definitions Defect Level A Level B Level C Scratches, Dents, and Burrs (see Note 1) Single defect not exceeding total surface area 5.50 mm2 Two defects not exceeding total surface area 11 mm2 Accept if it does not affect fit or function Hairline Scratches, Gate Blush/Trim, Stress Use 25% Contrast Standard to accept or reject for visible hairline scratches with depth of < 0.1 mm (total surface area not to exceed limits set in surface scratch below) Surface Scratches, Scuffs (see Note 1) Single defect not exceeding total surface area of 5.7 mm2 Chips, Nicks, Cracks or Broken Features Not Allowed Flash, Burrs, Sink Marks (see Note 2) Not Allowed Discoloration Follow color samples Parting Lines See diagram General Stains (not permanent) Not allowed Rust Not allowed Printing No missing text or mistakes allowed. All letters should be visible. Refer to approved sample. Two defects not exceeding total surface area 25 mm2 Accept if it does not affect fit or function Less than 0.5mm Accept if it does not affect fit or function Note 1: Area called out in these fields are calculated based on limit samples. The values are calculated based on average area covered by the features. 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER 3.4 PAGE 9 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Size / Weight IEC Type -I 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER PAGE 10 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 IEC Type -C 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER PAGE 11 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 IEC Type -G 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER 4 PAGE 12 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Packaging 4.1 Drawing (Adapter Packaging) Oct 17, 2019 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER PAGE 13 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Oct 17, 2019 1.760.438.9600 www.hdp-power.com sales@seacomp.com MODEL NUMBER 4.2 PAGE 14 of 14 PART NUMBER HDP-ALL-0004 REVISION A1 DESCRIPTION International adapters (AU, EU, UK, WHITE) DATE Dec 20, 2019 Packaging Test Drop package on each side for a total of 10 drops (2 opposite corners, 3 adjacent sides of bottom corner, then all 6 faces) per system on concrete floor from a height of 1.0 meter. This is an operational test. 1 Bulk product Pass/Fail Criteria: 1.The systems shall pass Functional Test. 2. No visible damage to product and gift box. Drop fully packaged products (in gift box or clamshell) onto a concrete floor from height of 153cm for 10 drops on the six surfaces and four corners. 2 3 Drop test for Packaged Product (gift box, clamshell, etc.) Sinusoidal Vibration Pass/Fail Criteria: 1. The systems shall pass Functional Test. 2. Paper or PET deformation is acceptable. No damage in product integrity of packaging materials (e.g. sealed edge openings) is allowed. Test with sine wave that will sweep the frequency from 7 - 500 hertz for construction test; 5 - 70 hertz for packaging test. Displacement >3.15mm. Total test duration time shall be 30 min (10 min per axis). Test shall be performed in three mutually perpendicular axes: Z-axis (vertical), Y-axis (fore-aft), and X-axis (lateral). Pass/Fail Criteria: The UUT and packaging shall withstand the above test procedure without visible damage or performance decline during operation. 5 Warranty One year warranty for defects arising from workmanship and materials per the SEACOMP Warranty, RMA, and Failure Analysis Policy. 1.760.438.9600 www.hdp-power.com sales@seacomp.com