FFS.3K.160.DN

Single, Multi & Hybrid Fibre Optic Connectors 5 Dear Customers, As far as data transmission is concerned, the superior characteristics of fibre optics compared to electrical cables are clearly recognised today. The advantages of fibre optics include a transmission capacity 10 times greater than that of conventional coaxial cables, in only one tenth of the size. The reduced weight and space requirements make handling and line installation much easier. Furthermore, fibre optics is characterized by low signal amplitude loss, no susceptibility to electromagnetic interference, and an absence of interference between neighbouring lines. It also offers greater security due to the difficulty of intercepting optical signals. The growing number of applications is more and more varied, and the annual growth rate of fibre optics is greater than 10%. Current applications of fibre optics include: telemetry, process control, data transmission, cable and closed circuit television, as well as laser signal transmission in medical applications. However, most systems equipped with fibre optics also require simultaneous electrical energy for control operations and power supply. Current practice involves the use of separate electrical and fibre optic connectors. The new technology developed by LEMO greatly simplifies this practice by combining electrical and fibre optic signals in a single connector. LEMO can now offer you a full range of mixed electrical/fibre optic connectors for singlemode or multimode transmission. This product range is available with metal or plastic outer shells, as well as in a watertight version. The range is completed by the addition of a single channel fibre optic connector series. All LEMO fibre optic connectors use a plug and socket push-pull self-latching connection system, obviating the need for plug to plug adaptors. This is a major advantage of the LEMO technology over its competitors. With the aim of providing the best possible answers to your fibre optic needs, LEMO has established an important research and development facility to provide quick and effective solutions to your design requirements. u a l i ty S dQ ie Cer ti tem ys f LEMO ISO 9001 certified has been improving its “quality culture” with the aim of reaching TQM. Offering zero defect products with due regard to the environment and meeting delivery requirements, are LEMO’s two main concerns. IS O LEMO SA General Management 9001 Reg. No. 10472 - 03 No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO reserve the right at all times to modify and improve specifications without any notification. Printed in Switzerland, April 2002 © LEMO SA Pdf updated, October 2011 ® ® Table of Contents General Production Programme .................................................................................................page 3 Main Characteristics and Types .............................................................................................................3 Series and Types......................................................................................................................................4 LEMO’s Push-Pull Self-Latching Connection System ..........................................................................5 Fibre Optic Connectors Production Programme ..................................................................................6 Introduction ..............................................................................................................................................7 General Characteristics...................... Selection of the LEMO Fibre Optic Contacts, Series and Contact Configurations.....................................8 Acceptable Cable Diameter .......................................................................................................................9 Selection of Electrical Contact Types.........................................................................................................9 Part Numbering System ...........................................................................................................................10 00 Series .................................................... Interconnections .......................................................................................................................................13 Model Description ....................................................................................................................................13 Part Section Showing Internal Components ................................................................................................14 Technical Characteristics ..........................................................................................................................14 Alignment Key and Polarized Keying Systems ........................................................................................14 Part Number Example ..............................................................................................................................15 Models - Series ........................................................................................................................................16 Fibre Type ................................................................................................................................................17 Housing, Cable Fixing Type, Bend Relief, Tooling, Panel Cut-Outs ........................................................18 0B Series.................................................... Interconnections .......................................................................................................................................21 Model Description ....................................................................................................................................21 Part Section Showing Internal Components ................................................................................................22 Technical Characteristics ..........................................................................................................................22 Alignment Key and Polarized Keying Systems ........................................................................................22 Part Number Example ..............................................................................................................................23 Models - Series ........................................................................................................................................24 Fibre Type, Housing .................................................................................................................................25 Bend Relief, Tooling, Panel Cut-Outs ......................................................................................................26 0K Series.................................................... Interconnections .......................................................................................................................................29 Model Description ....................................................................................................................................29 Part Section Showing Internal Components ................................................................................................30 Technical Characteristics ..........................................................................................................................30 Alignment Key and Polarized Keying Systems ........................................................................................30 Part Number Example ..............................................................................................................................31 Models - Series ........................................................................................................................................32 Fibre Type ................................................................................................................................................32 Housing, Bend Relief, Tooling, Panel Cut-Outs .......................................................................................33 2B to 5B Series ....................................... Interconnections .......................................................................................................................................37 Model Description ....................................................................................................................................37 Part Section Showing Internal Components ................................................................................................38 Technical Characteristics ..........................................................................................................................38 Alignment Key and Polarized Keying Systems ........................................................................................38 Part Number Example ..............................................................................................................................39 Models - Series ........................................................................................................................................40 Tooling, Panel Cut-Outs ...........................................................................................................................45 2K to 5K Series ....................................... Interconnections .......................................................................................................................................47 Model Description ....................................................................................................................................47 Part Section Showing Internal Components ................................................................................................48 Technical Characteristics ..........................................................................................................................48 Alignment Key and Polarized Keying Systems ........................................................................................48 Part Number Example ..............................................................................................................................49 Models - Series ........................................................................................................................................50 Tooling, Panel Cut-Outs ...........................................................................................................................53 Types (2B-5B and 2K-5K series) ..........................................................................................................55 Housing, Electrical Contact (2B-5B and 2K-5K series).........................................................................58 Collets (2B-5B and 2K-5K series) .........................................................................................................59 Variant (2B-5B and 2K-5K series).........................................................................................................61 1 ® ® Table of Contents 3K.93C Series .......................................... Interconnections .......................................................................................................................................65 Model Description ....................................................................................................................................65 Part Section Showing Internal Components ................................................................................................66 Technical Characteristics ..........................................................................................................................66 Alignment Key and Polarized Keying Systems ........................................................................................67 Part Number Example ..............................................................................................................................67 Models - Series ........................................................................................................................................68 Types .......................................................................................................................................................71 Fibre Optic Contact, Accessories .............................................................................................................72 Tooling .....................................................................................................................................................74 Fibre Optic Tooling, Crimping Tools for Electrical Contacts.....................................................................75 Termination Instruction, Panel Cut-Outs ..................................................................................................76 F1 Fibre Optic Contact ........................ Introduction, Part Section Showing Internal Components........................................................................77 Technical Characteristics, Part Number Example....................................................................................77 Model - FO Contact Type, Fibre Type......................................................................................................78 F2 Fibre Optic Contact ........................ Introduction, Part Section Showing Internal Components, Technical Characteristics .............................79 Part Number Example, Model - FO Contact Type, Fibre Type ................................................................80 Cable Fixing Type, Accessory..................................................................................................................81 Insertion and Extraction of the Fibre Optic Contacts................................................................................82 Accessories.............................................. Insulators, Crimp Electrical Contacts .......................................................................................................85 Caps .........................................................................................................................................................86 Bend Reliefs .............................................................................................................................................91 Insulating Washers, Double Panel Washers ............................................................................................93 Locking Washers, Tapered Washers, Hexagonal Nuts ...........................................................................94 Notched Nuts, Conical Nuts, Round Nuts ................................................................................................95 Earthing Washers.....................................................................................................................................96 Tooling ........................................................ Spanners ..................................................................................................................................................97 Pliers, Taps ..............................................................................................................................................99 Crimping Tools for Electrical Contacts, Positioners, Turrets ..................................................................100 Extraction Tools, Retention Testing Tools .............................................................................................101 Tools for type C Coaxial Contacts Crimping Tool, Dies, Extractors..............................................................................................................102 Fibre Optic Tooling ............................... Complete Workstation ............................................................................................................................103 Crimping Tool, Epoxy Curing Jig, Epoxy Curing Oven, Polishing Tool ..................................................104 Fibre Inspection Microscope, Microscope Adaptor, Extractor ................................................................105 F2 Contact Alignment Device, F4 Contact Alignment Device ................................................................105 Cleaning Tool, Cleaning Kit....................................................................................................................106 Technical Characteristics.................. Outer shell ..............................................................................................................................................107 Insulator .................................................................................................................................................108 Fibre Optic Contacts ..............................................................................................................................109 Electrical Contact ...................................................................................................................................112 Cable Fixing ...........................................................................................................................................115 Preferred Fibre Optic Cable Types ........................................................................................................118 2 ® ® General Production Program Connectors ● ● ● ● ● ● Patch Panels Unipole from 2 to 150 Amps Coaxial 50 and 75 Ω Coaxial 50 Ω (NIM-CAMAC) Coaxial 50 Ω for frequency → 12 GHz Multicoaxial 50 and 75 Ω Multipole from 2 to 106 contacts High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc Multi High Voltage 3, 5, and 10 kV cc Triaxial 50 and 75 Ω Quadrax Mixed: High Voltage (LV) + Low Voltage (LV) Mixed: Coax + LV Mixed: Triax + LV Thermocouple Multithermocouple Fibre optic single-mode Fibre optic multi-mode Mixed: fibre optic + LV Mixed: fibre optic + coax + LV Fluidic Multifluidic Mixed: fluidic + LV Subminiature Miniature Printed circuit board Remote handling Watertight Sealed (pressure and/or vacuum) With plastic outer shell With aluminium outer shell With stainless steel outer shell With special radiation resistant insulator material With screw thread coupling for very high pressure With microswitch Patch Panels For video HDTV applications: 3 coax 75 Ω + 2LV For fibre optic applications Adaptors For BNC, C, UHF, N, CINCH, GEN-RADIO connectors For TNC, SMA connectors Accessories ● Insulator for crimp contacts ● Crimp contacts Coaxial contacts Triaxial contacts ● Fibre optic contacts ● Fibre optic ferrules ● Caps and bend reliefs ● Insulating washers ● Double plastic panel washers ● Locking washers ● Tapered washers ● Hexagonal nuts ● Conical nuts ● Round nuts ● Notched nuts ● Earthing washers Lead-through with cable collet For audio-mono applications: triax For audio-mono applications: 3 contacts For audio-stereo applications: quadrax For audio-stereo applications: 6 contacts For video applications: coax 75 Ω Tooling ● ● ● ● ● ● ● ● ● ● ● ● On request Filtered connectors ● Connectors with special alloy housing Mixed special connectors ● Assembly onto cable Spanners Spanners for assembling plug Assembly tool Pliers Tap Crimping tools Positioners Crimping dies Extractors Insertion testing tool for crimp contacts Fibre optic termination workstation Fibre optic polishing tools ● Connectors, accessories and tools found in this catalogue. Main Characteristics and Types Series STANDARD WATERTIGHT KEYED KEYED WATERTIGHT SCREW 01 (Minax) 00 (NIM-CAMAC) 00 (unipole) 05 / R0 0S to 6S 0A / 4A 1D / 2C 1Y-3Y-6Y 0E to 6E 3T 4M 00 (multipole) 0B to 5B 2G/5G 0K to 5K 0F to 5F 2N to 5N 03 0V to 5V 0W to 5W 2U to 5U Latching Key Shell Push-Pull Stepped insulator (Half-Moon) Metal or plastic Metal Screw Key (G) or other key-way code Metal or plastic Metal Key (G) or stepped insulator (Half-Moon) Metal Insulator Hermaphroditic or cylindrical Cylindrical Hermaphroditic or cylindrical Contact Solder or print Solder, crimp or print Solder (crimp or print) 3 ® ® Series and Types ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Thermocouple Mixed fluidic+LV Multi fluidic Fluidic Mixed FO+LV+… Multi FO ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 00 0B 1B 2B 3B 4B 5B ● 2G 5G ● 0K 1K 2K 3K 4K 5K ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 0F to 5F ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 03 ● ● ● ● ● ● ● ● 0W to 5W ● 2U to 5U ● Note: ● = included in this catalogue, ● = available but not included in this catalogue. 4 ● ● 3T Screw Fibre Optic ● ● ● 4M 0V 1V 2V 3V 4V 5V Mixed Triax+LV ● ● 1Y-3Y-6Y 2N to 5N Mixed Coax+LV ● ● 4A Keyed watertight Mixed HV+LV ● 2C Keyed Multi Coaxial ● ● 1D Watertight Multi HV ● ● 0A 0E 1E 2E 3E 4E 5E 6E Quadrax Triaxial 75 Ω ● ● 05 Standard Triaxial 50 Ω ● R0 0S 1S 2S 3S 4S 5S 6S High Voltage ● 01 00 Multipole Coaxial 50 Ω ● Series Coaxial 75 Ω Unipole Types ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ® ® LEMO’s Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The LEMO Push-Pull self-latching system allows the connector to be mated by simply pushing the plug axially into socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. Mechanical latching characteristics 00, B series Fv K watertight series Force (N) Series 00 0B 2B 3B 4B 5B Force (N) Series 0K 2K 3K 4K 5K Fv Fd Fa 9 10 15 17 39 48 7 8 12 14 38 38 120 250 300 550 700 800 Fv Fd Fa 14 20 32 65 85 9 13 25 40 60 250 400 550 700 800 Notes: Forces were measured on outer shells not fitted with contacts. Fd Fv: average latching force Fd: average unmating force with axial pull on the outer shell Fa: average pull force with axial pull on the collet nut Fa 5 ® ® Fibre Optic Connectors Production Program The production program is divided into 12 series of connectors. Their main characteristics and applications are shown below. Series 00 0B 0K Metal Shell Fibre Type 3K.93C With «W» key-way Metal or plastic Watertight to IP68 Miniature Cable Construction Contact Type 2K to 5K Push-Pull Latching Feature 2B to 5B Single fibre F4 Single-mode or Multi-mode fibres ≤ 100/140µm F3 Multi-mode fibres ≥ 100/140µm Metal Watertight to IP68 Multi fibre or Mixed optical/electrical F2 Single-mode or Multi-mode fibres ≤ 100/140µm F1 Multi-mode fibres ≥ 100/140µm Watertight to IP68 Mixed HDTV optical/electrical F2 F2 Single-mode or Multi-mode fibres ≤ 100/140µm Single-mode or Multi-mode fibres ≤ 100/140µm Mean insertion loss 0.10 dB (s/m) 0.25 dB (m/m) 1.13 dB 0.10 dB (s/m) 0.25 dB (m/m) 1.13 dB 0.10 dB (s/m) 0.25 dB (m/m) 0.10 dB (s/m) 0.25 dB (m/m) Ferrule Material Ceramic Ceramic or metal Ceramic Ceramic or metal Ceramic Ceramic Spherical with physical contact of the fibre end face (PC) Spherical, non-contact with controlled gap of the fibre end face Spherical with physical contact of the fibre end face (PC) Spherical, non-contact with controlled gap of the fibre end face Spherical with physical contact of the fibre end face (PC) Spherical with physical contact of the fibre end face (PC) 11 to 18 19 to 26 27 to 34 35 to 46 47 to 54 63 to 76 Interface Type Page 6 ® ® Introduction This catalog gives the complete description of LEMO fibre optic connectors. Our manufacturing program has been extended to 12 series with specific mating and environmental characteristics. Each series includes a wide variety of plugs, sockets or housings for electro-optic devices available in a large choice of combinations of fibre optic and electrical contacts within the same housing. Shells are adapted to all round cables to a maximum diameter of 25 mm. LEMO connectors feature ceramic or metal ferrules for the fibre optic contacts to provide alignment for both single-mode and multi-mode fibres. They are manufactured to the highest precision in order to ensure optimum optical performances even in the most severe applications. Numerous accessories as well as a complete range of tools for fibre optic termination, are available. The 2B to 5B Series These connectors series range from 2B to 5B, and have been designed to work with LEMO F1 or F2 type fibre optic contacts. They are suitable for use with multi fibre or mixed fibre optical/electrical cables fitted with singlemode or multi-mode fibres up to 1500 micron in diameter. The connectors offer a variety of features: – alignment key preventing all errors in alignment; – polarized keying system, the various keying alternatives prevent unwanted cross mating of otherwise similar connectors; – higher contact density; and – possible use of crimp contacts to reduce cable assembly time. The 2K to 5K Series This product family includes the 2K to 5K series, and are watertight (IEC 60529/IP 66-IP 68) available in the same types as the 2B to 5B series. The connectors are ideal for use in harsh environments. The 00 Series The video HDTV 3K.93C Series The characteristic feature of this connector series is the small size requiring minimum mounting space requirement. Connectors are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres. The 0B Series A simple and proven construction with ceramic or metallic ferrules in a fibre optic contact primarily intended for use with large size multi-mode fibres ranging from 140 to 1500 micron external diameters. This new range of high performance fibre optic camera connectors has been developed to meet the needs of the new generation of digital TV cameras. Contact configuration includes 2 fibre optic contacts for single-mode fibres, 2 electrical contacts for power and 2 electrical contacts for signal. This series conforms to the Japanese ARIB technical report BTA S-1005B, to the ANSI/SMPTE 304 M-1998 and 311M-1998 standards and to the European EBU Technical Recommendation R100-1999. Connectors are qualified for use in UL approved equipment such as those specified in UL 1419 «Professional Video and Audio Equipment» The 0K Series CE marking This series is watertight (IEC 60529/IP 66-IP 68) and is ideal for use in harsh environments. It uses the standard LEMO F2 fibre optic contact which has undergone extensive mechanical, optical and environmental testing. Connectors are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres. CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to optical/electromechanical components, such as connectors. If the fibre core is < 10 µm and the wavelength is ≥ 1300 nm, then only the fundamental mode is transmitted in the single-mode fibre (Fig. 2). Fig. 1 Multi-mode fibre Transmitted pulse Cross section Typical step index 380 µm The diagrams show the typical transmission characteristic of single-mode and multi-mode fibres. In multi-mode fibres, the effect of modal dispersion causes a spread in the received pulse and therefore limits the bandwidth of the transmission system (Fig. 1). Refractive index profile Propagation of Light and Fibre Type Propagation in the fibre Core AE 200 µm Cladding Received pulse AA n t Fig. 2 Single-mode fibre ≈10 µm t Core AE 125 µm The dispersion effects of single-mode fibres are very small and consequently they offer higher bandwidths when compared with multi-mode fibres. However, multimode fibres are usually ideal for short distance applications because they require less input optical power and can be driven by simple low cost LEDs. Cladding AE n t t 7 ® ® General Characteristics Selection of the LEMO Fibre Optic Contacts In order to ensure the highest technical performance and to provide the optimum solution for a diversity of applications, LEMO has developed four types of fibre optic contacts; designated F1, F2, F3, and F4. These contacts are designed to operate with single fibre, multi fibre, and mixed fibre optical/electrical cable constructions and cater to single and multimode fibres from 9/125 to 1500 µm diameter. The choice of fibre optic contacts depends upon the following criteria: – Cable construction (single fibre, multi fibre, mixed optical/electrical) – Fibre type (single-mode or multi-mode). The table below shows the suitability of each contact type with different fibres and cables. Note that the multi fibre cable can contain many types of optic fibres or a group of fibres and electrical cables leading to mixed optical/electrical connectors. Contact type Cable Structure single fibre Fibre Types and dimensions multi fibre or mixed multi-mode ≤ 100/140µm ≥ 100/140µm single-mode F1 F2 F3 F4 Series and contact configurations Single and Multi F.O. Mixed F.O. + L.V. ● ● ● ● Note: ● = available contact configuration 2 6 12 8 2 2 1 2 4 2 3K.93C 5B-5K 4B-4K 3B-3K 2B-2K 0K 2, 4, 6 or 10 22 4, 6, 10 or 16 6, 7, 12, 16 or 18 6 or 12 10 5 or 9 3 0B 1 1 2 2 3 3 4 9 ● ● ● ● ● ● ● ● Mixed F.O. + L.V. + Coax ● ● ● 1 1 2 2 6 16 – 6 1 1 2 1 ● ● ● ● 3K.93C 5B-5K 4B-4K 3B-3K Series 2B-2K Number Number of L.V. of coax electrical electrical contacts contacts 0K Number of F.O. contacts 0B 3K.93C 5B-5K 4B-4K 3B-3K 2B-2K 0K 0B Series 00 Number Number of L.V. of H.V. electrical electrical contacts contacts Number of L.V. electrical contacts 00 Mixed F.O. + L.V. + H.V. Number of F.O. contacts Number of F.O. contacts 00 3K.93C ● 5B-5K 0K ● 4B-4K 0B ● Series 3B-3K 00 1 2 4 10 14 2B-2K Series Number of F.O. contacts ® ® Acceptable cable diameter 5K 1.5 4.1 5.1 9.6 8.3 3.6 9.7 11.7 16.0 25.0 16.5 6.5 4K 2.5 3.0 3K 2K 5B 4B 2B min max 3B 0K 0.25 2.5 3.00 4.4 00 0B Cable ø (mm) 3K.93C Series 3.6 3.6 3.6 9.0 13.5 23.5 Selection of electrical contact types Solder contacts The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow. Contact øA øA øC øC øA (mm) øC (mm) 0.7 0.9 1.3 2.0 4.0 0.80 0.80 1.00 1.80 3.70 Conductor Solid Stranded AWG max. Section max (mm2) 22 22 20 14 10 0.34 0.34 0.50 1.50 6.00 AWG max. Section max (mm2) 221) 221) 201) 16 10 0.34 0.34 0.50 1.50 6.00 Note: 1) For a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maximum conductor diameter is smaller than ø C. Crimp contacts The crimp contacts are designed to be crimped with the standard four-indent method according to MIL-C-22520F, class 1, type 1. Contact øA øC øA (mm) 0.7 0.9 øA øC 1.3 1.6 2.0 Note: 1) For a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maximum conductor diameter is smaller than ø C. 2) These contacts are special with an oversized crimp bucket and can be used only with the series 3K.93C. øC (mm) 0.80 1.10 1.40 1.90 2) 1.90 2.40 Conductor stranded AWG stranded Section (mm2) min. max. min. max. 221) 20 18 14 141) 121) 26 24 20 18 18 16 0.140 0.250 0.500 1.000 1.000 1.500 0.34 0.50 1.00 1.50 1.50 2.50 Fr (N) 22 30 40 50 65 Note: Fr = mean contact retention force in the insulator (according to IEC 60512-8 test 15a). Crimp contacts can also be supplied with a reduced crimp barrel. Please consult factory or our Unipole/Multipole catalog. A detailed range of conductor dimensions that can be crimped into LEMO contacts is given in the table above. See also the section on tooling (pages 97 to 106). Coaxial contacts The type C coaxial contact is removable and fixed in place by clips. Cable attachement is made by crimping. The square form is used to captivate center conductor and hexagonal crimping method for the cable shield. A detailed range of coaxial cable that can be installed into our type C coaxial contact is given in the table below. Group 1 2 3 Type RG.174A/U, RG.188A/U, RG.316/U RG.178B/U, RG.196A/U RG.179B/U, RG.187A/U 9 ® ® @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ Part Numbering System ● ● ● ● ● ● ● ● ● ● ● ● ● ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ Series @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ Connectors series and size should be selected according to the type of fibre, single-mode or multi-mode, cable structure and dimensions. ● ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ See table on p. 6 (fibre optic connectors production program) and p. 8 (selection of the LEMO fibre optic contacts). Selection should also consider the environmental requirements such as indoor or outdoor applications etc… 0 0 00 series Single fibre 3 K 3K series Multi fibre or mixed See again table on p. 6 (fibre optic connector production program). Type @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ Contact arrangements (type) within a given series can be defined according to the fibre size for single fibre connector or cable design for multi fibre or mixed. ● ● ● Models within a given series can be selected according to the application and the panel mounting conditions. See models available in each series. When available make the right key-way selection. Housing material The housing material and surface finish depends on the environmental requirements. See material available in each series. Ferrule or insulator material 0 3 A Multi fibre or mixed @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ ● ● ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ F ● ● Plug E ● ● Socket @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ Chrome-plated brass @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ The fibre optic contact should be indicated according to the model. The electrical contact type can be selected according to the model (male or female), or conductor retention (solder or crimp). Ceramic ferrule C Single fibre PEEK L Multi fibre or mixed @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ Single fibre B Fibre optic plug contact Mixed L Electrical female to solder @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ ● ● ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ● ● = cable range Some variants are available according to special requirements of the application (bend relief collet nut, etc…). @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ Different clamping systems are proposed for various cable diameters. See collet type for each series and cable diameter. Not applicable for sockets E● ● . Variant Single fibre The ferrule material should be selected according to the availability in each series. Verify again that contact size matches with the conductor diameter. Collet B A 4 C For multi fibre or mixed connector the insulator material is PEEK Contact @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ See table on p. 8 (series and contact configuration) and type table in each series. Model @@ @@ @@ @@ @@ @@ @@ @@ T ● ● @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ● @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ Nut for fitting a bend relief See variant in each series. @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ Z @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ Supplied with black bend relief @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ N @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ ?@@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ = Environment 10 = Application = Cable 00 SERIES ® 12 ® ® ® 00 Series The 00 series connectors are fitted with LEMO F4 type fibre optic contacts. The main features of this series are as follows: – Security of the LEMO Push-Pull self-latching system – Minimum mounting space requirement (high packing density) – Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside of the connector shell – The alignment key (G, B) ensures excellent repeatability of performance during frequent matings – Assembly of the fibre optic contact uses a ceramic ferrule with spherical end face – Simple and fast polishing ensuring the physical contact of the fibre end face – The alignment tube can be easily removed in order to clean the fibre end face. 00 Series consists of nine connector models. The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a TO-18 case. The plugs and sockets are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres of the following dimensions; 9/125, 50/125, 62.5/125, 100/125 and 100/140 µm. Interconnections Straight plug Free socket Active device housings PHG EGG Fixed sockets EZG PKG FGG EPG PFG PEG EXG Model Description EGG Fixed active device housing, nut fixing, key (G) or key (B) EPG Elbow active device housing (90°) for printed circuit, key (G) or key (B) EXG Elbow active device housing (90°) for printed circuit, with two nuts, key (G) or key (B), (back panel mounting) EZG FGG PEG Straight active device housing for printed circuit, key (G) or key (B) Straight plug, key (G) or key (B), with bend relief Fixed socket, nut fixing, key (G) or key (B), with bend relief, (back panel mounting) PFG PHG PKG Fixed socket, with two nuts, key (G) or key (B), with bend relief, (back panel mounting) Free socket, key (G) or key (B), with bend relief Fixed socket, nut fixing, key (G) or key (B), with bend relief 13 ® ® Part Section Showing Internal Components Connector Straight plug Free socket 2 5 3 1 4 4 1 3 2 5 1 outer shell 1 outer shell 2 latch sleeve 2 collet nut 3 collet nut 3 F4 fibre optic 4 F4 fibre optic contact contact 4 alignment tube 5 bend relief 5 bend relief F4 Contact Contact with alignment tube Contact 4 1 3 5 2 2 6 3 1 5 4 1 body with holder 1 body with holder 2 ferrule with holder 2 ferrule with holder 3 spring 3 spring 4 crimp ferrule 4 crimp ferrule 5 intermediary tube 5 intermediary tube 6 alignment tube Technical Characteristics Mechanical and Environmental Characteristic Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention Optical Value Standard 5000 cycles up to 95 % at 60°C +80°C -40°C IP 50 100 N Characteristic IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 60529 IEC 61300-02-04 Value Standard Method Average insertion loss fibre 9/125 µm 0.10 dB IEC 61300-03-04 Insertion Method B Average insertion loss fibre 50/125 µm 0.25 dB IEC 61300-03-04 Insertion Method B Return loss fibre 9/125 µm (UPC) ≥45 dB Branching IEC 61300-03-06 Device Met. Return loss fibre 9/125 µm (Hand polish) ~30 dB Branching IEC 61300-03-06 Device Met. Note: Detailed characteristics are presented on pages 109 to 111. Alignment Key and Polarized Keying Systems α Model Front view of a socket G B ●● ●● ● First choice alternative 14 No of keys 1 2 Angle α ● Special order alternative 0° 60° Note ● ● ® ® Part Number Example A different part number is applicable for each of the following product type: – Plugs or sockets for assembly onto cables – Active device housings Straight plug with bend relief FGG 00 BD4 C C B E 25 G Model: (page 16) Bend relief colour1): (page 18) Series: 00 T10 = 0.25 to = 1.8 to Cable ø: E20 E25 = 2.5 to E30 = 2.8 to Fibre type: (page 17) 1.1 mm 2.1 mm 2.8 mm 3.0 mm Housing: (page 18) Cable fixing type: (page 18) T = glue E = crimp Ferrule material: C = Zirconia ceramic Contact: B = plug FGG.00.BD4.CCBE25G = Straight plug with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket with bend relief PHG 00 BD4 C C S E 25 G Model: (page 16) Bend relief colour1): (page 18) Series: 00 T10 = 0.25 to = 1.8 to Cable ø: E20 E25 = 2.5 to E30 = 2.8 to Fibre type: (page 17) 1.1 mm 2.1 mm 2.8 mm 3.0 mm Housing: (page 18) Cable fixing type: (page 18) T = glue E = crimp Ferrule material: C = Zirconia ceramic Contact: S = socket PHG.00.BD4.CCSE25G = Free socket with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Active device housing EGG 00 BA4 C C S 099 Model: (page 17) Series: 00 Empty housing for TO-18 case Fibre type: (page 17) Contact: S = socket Housing: (page 18) Ferrule material: C = Zirconia ceramic EGG.00.BA4.CCS099 = Straight active device housing, nut fixing with key (G), 00 series, with ferrule for F4 fibre optic contact, assembled with single-mode fibre ø 9/125, chrome-plated brass housing, zirconia ceramic ferrule, socket contact, empty housing for TO-18 case. 15 ® ® Model - Series FGG.00 Straight plug, key (G) or key (B), with bend relief PHG.00 Free socket, key (G) or key (B), with bend relief ~50 ~42 ø 6.4 ø 6.4 ~53.5 S6 S6 S 5.5 S 5.5 PKG.00 Fixed socket, nut fixing, key (G) or key (B), with bend relief PEG.00 Fixed socket, nut fixing, key (G) or key (B), with bend relief (back panel mounting) ~53.5 6 S6 S 5.5 6.5 max S 6.3 S6 Panel cut-out (page 18) Panel cut-out (page 18) PFG.00 Fixed socket, with two nuts, key (G) or key (B), with bend relief (back panel mounting) ~53.5 S6 ø 10 2.5 M7x0.5 S9 ø 10.2 S 6.3 S 5.5 5.3 max Panel cut-out (page 18) Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92). 16 2.5 M7x0.5 ø8 S 7.5 S 6.3 S 5.5 2.5 max ø 10 1 S9 ø 10.2 M7 x 0.5 ~53.5 ® EGG.00 Fixed active device housing, nut fixing, key (G) or key (B) ® EZG.00 Straight active device housing for printed circuit, key (G) or key (B) 1 3 7 ø 6.8 20.6 ø 0.7 ø 10.2 ø8 M7 x 0.5 20.6 S9 S 6.3 5.5 max Panel cut-out (page 18) Panel cut-out (page 18) PCB drilling pattern (page 18) EPG.00 Elbow active device housing (90°) for printed circuit, key (G) or key (B) EXG.00 Elbow active device housing (90°) for printed circuit, with two nuts, key (G) or key (B), (back panel mounting) 20.6 Panel cut-out (page 18) ø 0.7 S9 PCB drilling pattern (page 18) 7 ø 10 3 11.5 2.5 ø 10.2 ø 6.8 S 6.3 4.5 max 11.5 3 7 M7 x 0.5 20.6 Panel cut-out (page 18) ø 0.7 PCB drilling pattern (page 18) Note: Upon request active device could be delivered with a specific device of your choice already fitted into. Please consult the factory. Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. Plug or sockets Active device housings The type reference represents the ferrule hole diameter. The type reference represents the type of fibre used. Reference BA4 BB4 BC4 BD4 FA4 FB4 ø Core/Cladding (µm) 9/125 50/125 62.5/125 100/125 100/140 Ferrule hole diameter (µm) Note 1) Reference ø Core/Cladding (µm) Note 125 126 127 128 140 144 ● ● ● ● ● ● BA4 CA4 DA4 EA4 FA4 9/125 50/125 62.5/125 100/125 100/140 ● ● ● ● ● ● First choice alternative ● Special order alternative Note: 1) The BA4 type (ferrule hole 125 µm) is recommended for singlemode fibres. The BB4 type (ferrule hole 126 µm) is commonly used with multi-mode fibres. 17 ® ® Housing Surface treatment Ref. C N K T Material Outer shell and collet nut Brass Brass Brass Stainless steel Note Latch sleeve and grounding crown chrome nickel black chrome without treatment ● First choice alternative ● nickel nickel nickel stainless steel ● ● ● ● Special order alternative Cable Fixing Type Reference Cable fixing Type Reference ø (mm) T E E E 10 20 25 30 Cable structure Buffer coated fibre Tight jacket cable Cable ø (mm) 0.25 to 1.1 1.8 to 2.1 2.5 to 2.8 2.8 to 3.0 Bend Relief Models FGG, PHG, PKG, PEG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. A B Ref. Colour blue white G J Colour grey yellow Ref. M N Colour brown black Ref. R S Ref. Colour red orange V Tooling The full range of tools for terminating fibre optic F4 contacts for this 00 series is shown on pages 103 to 106. Consult the factory for the termination instructions. Panel Cut-Outs PCB drilling pattern, for the fixing pins PKG-PEG-PFG EGG-EXG EZG-EPG-EXG ø 7.1 +0.1 0 11.51) 6.4 +0.1 0 Note: 1) Minimum distance between two neighbouring components. Mounting nut torque: 1 Nm. The value shown above is the maximum torque for each connector type. 18 5.08 Panel cut-outs ø 0.8 5.08 Colour green 0B SERIES ® 20 ® ® ® 0B Series The 0B series connectors are fitted with the LEMO F3 type fibre optic contacts. The main features of this series are as follows: – Security of the LEMO Push-Pull self-latching system – Minimum mounting space requirement (high packing density) – Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside the connector shell – The alignment key (G, A…F) ensures excellent repeatability of performance during frequent matings – Simple and proven construction of the fibre optic contact with a ceramic or metallic ferrule – Polishing with special tooling ensuring a minimum spacing of fibres which are not in physical contact. 0B series consists of six connector models. The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a TO-18 case (without plastic can). The plugs and straight sockets are suitable for use with single fibre cables fitted with Si/Si or plastic multi-mode fibres with dimensions ranging from 100/140 to 1500 µm external diameter. Interconnections Straight plug Free socket Active device housings PHG Fixed sockets EGG FGG PKG EEG PFG Model description EEG Fixed active device housing, nut fixing, key (G) or keys (A…F), (back panel mounting) EGG Fixed active device housing, nut fixing, key (G) or keys (A…F) FGG PFG Straight plug, key (G) or keys (A…F), with bend relief Fixed socket, with two nuts, key (G) or keys (A…F), with bend relief, (back panel mounting) PHG PKG Free socket, key (G) or keys (A…F), with bend relief Fixed socket, nut fixing, key (G) or keys (A…F), with bend relief 21 ® ® Part Section Showing Internal Components Connector Free socket Straight plug 3 6 5 1 4 1 2 4 3 2 5 1 outer shell 1 outer shell 2 grounding crown 2 latch sleeve 3 collet nut 3 collet nut 4 retaining 4 F3 fibre optic ring 5 F3 fibre optic contact 6 bend relief 5 bend relief contact F3 Contact Female contact 3 2 1 4 2 3 1 Male contact 4 1 body and holder 1 body and holder 2 ferrule with holder 2 ferrule with holder 3 crimp ferrule 3 spring 4 alignment tube 4 crimp ferrule Technical Characteristics Mechanical and Environmental Characteristic Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention Optical Value Standard 1000 to 5000 cycles up to 95 % at 60°C +80°C -40°C IP 50 100 N Characteristic IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 60529 IEC 61300-02-04 Alignment Key and Polarized Keying Systems Front view of a socket α Model No of keys G A ●●B ●●C ●●D ●●E ●●F 1 2 2 2 2 2 2 ●● ●● β ● First choice alternative 22 Angles α β ● Special order alternative 0° 30° 60° 90° 135° 145° 155° Note ● ● ● ● ● ● ● Average insertion loss fibre 200/230 µm Value Standard 1.13 dB IEC 61300-03-04 Method Insertion Method B Note: Detailed characteristics are presented on pages 109 to 111. ® ® Part Number Example A different part number structure is applicable for each of the following product types: – Plugs or sockets for assembly onto cables – Active device housings Straight plug with bend relief FGG 0B GB3 C C B E 30 G Model: (page 24) Bend relief colour1): (page 26) Series: 0B E25 = 2.5 = 3.0 Cable ø: E30 E35 = 3.5 E45 = 4.0 Fibre type: (page 25) to to to to 2.9 mm 3.4 mm 3.9 mm 4.4 mm Housing: (page 25) Cable fixing type: E = crimp Ferrule material: A = CuNiZn alloy C = Zirconia ceramic Contact: B = plug FGG.0B.GB3.CCBE30G = Straight plug with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 235 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 3.0 to 3.4 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket with bend relief PHG 0B GB3 C C S E 30 G Model: (page 24) Bend relief colour1): (page 26) Series: 0B E25 = 2.5 = 3.0 Cable ø: E30 E35 = 3.5 E45 = 4.0 Fibre type: (page 25) to to to to 2.9 mm 3.4 mm 3.9 mm 4.4 mm Housing: (page 25) Cable fixing type: E = crimp Ferrule material: A = CuNiZn alloy C = Zirconia ceramic Contact: S = socket PHG.0B.GB3.CCSE30G = Free socket with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 235 µm, chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 3.0 to 3.4 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Active device housings EGG 0B 099 C L S Model: (page 24) Contact: S = socket Series: 0B Alignment tube: L = PEEK Empty housing for T-18 case Housing: (Page 25) EGG.0B.099.CLS = Fixed active device housing, nut fixing, with key (G), 0B series, empty housing for TO-18 case, chrome-plated brass housing, PEEK alignment tube, socket contact. 23 ® ® Model - Series FGG.0B Straight plug, key (G) or keys (A…F), with bend relief PHG.0B Free socket, key (G) or keys (A…F), with bend relief ~58 ~57 ø 9.5 ø 9.5 ~48 S8 S7 S7 S8 PKG.0B Fixed socket, nut fixing, key (G) or keys (A…F), with bend relief PFG.0B Fixed socket, with two nuts, key (G) or keys (A…F), with bend relief, (back panel mounting) ~57 S7 S 11 Panel cut-out (page 26) M9 x 0.6 ø 10 ø 12.4 S7 S 8.2 7 max 2.5 ø 12.4 1.2 M9 x 0.6 S 11 S 8.2 ø 12 ~57 5 max Panel cut-out (page 26) Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92). EGG.0B Fixed active device housing, nut fixing, key (G) or keys (A…F) EEG.0B Fixed active device housing, nut fixing, key (G) or keys (A…F), (back panel mounting) 16.5 16.5 6.3 1.2 S6 7 max S 8.2 S6 Panel cut-out (page 26) 24 Panel cut-out (page 26) 2.5 M9 x 0.6 ø 12.5 ø 12.4 ø 10 M9 x 0.6 S 8.2 S 9 2.4 max ø 12 S 11 ® ® Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. Reference Core/cladding ø (µm) Ferrule hole ø (µm) Ferrule material Material ref. Fibre type Note FB3 GA3 GB3 HA3 HB3 JA3 JB3 KA3 KB3 LA3 LB3 MA3 MB3 NA3 NB3 PA3 PB3 RA3 RB3 RK3 SA3 SB3 TA3 TB3 VA3 VB3 WA3 WB3 100/140 200/230 200/230 300/330 300/330 400/430 400/430 600/630 600/630 800/830 800/830 1000/1035 1000/1035 500 500 750 750 1000 1000 1400 1500 1500 200/380 200/380 300/440 300/440 600/750 600/750 144 230 235 330 335 430 435 630 640 830 845 1035 1050 500 550 750 825 1000 1100 1430 1500 1650 380 410 440 475 750 810 Ceramic Ceramic Ceramic Ceramic Ceramic Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal C C C C C A A A A A A A A A A A A A A A A A A A A A A A Silica HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS Polymer Polymer Polymer Polymer Polymer Polymer Polymer Polymer Polymer PCS PCS PCS PCS PCS PCS ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● First choice alternative ● Special order alternative Housing Surface treatment Ref. C N K T Material Brass Brass Brass Stainless steel Outer shell and collet nut Latching sleeve and grounding crown Note chrome nickel black chrome without treatment nickel nickel nickel stainless steel ● ● ● ● ● First choice alternative ● Special order alternative 25 ® ® Bend Relief Models FGG, PHG, PKG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. A B Colour blue white Ref. G J Colour grey yellow Ref. M N Colour brown black Ref. R S Colour red orange Ref. V Colour green Tooling The full range of tools for terminating fibre optic F3 contacts of this 0B series is shown on pages 104 to 106. Consult the factory for the termination instructions. Panel Cut-Outs Panel cut-outs ø 9.1 +0.1 0 PKG-PFG-EGG-EEG 13.5 1) 8.3 +0.1 0 26 Note: 1) Minimum distance between two neighbouring components. Mounting nut torque: 2.5 Nm. The value shown above is the maximum torque for each connector type. 0K SERIES ® 28 ® ® ® 0K Series The LEMO 0K series fibre optic connector is ideal for use in harsh environments. The mated connectors are sealed to IP 66-IP 68 (underwater immersion to 1.5 m depth). It uses the standard LEMO F2 fibre optic contact which has undergone extensive mechanical, optical and environmental testing and has seen service in many critical applications such as outside broadcast television. Based upon the proven LEMO Push-Pull self-latching system, this new fibre optic connector features: – Sealed to IP 66-IP 68 for environmental protection – Highly compact design for space saving – Very low insertion loss for both multi-mode and single-mode fibres – Low back reflection performance – The alignment key (G, A…F) ensures excellent repeatibility of performance during frequent matings – Fully floating ceramic ferrule with spherical end face – Simple and fast polishing ensuring the physical contact of the fibre end face – The alignment tube can be easily removed in order to clean the fibre end face – Field termination possible – Excellent shock and vibration resistance. Interconnections Straight plug Free socket PHG Fixed sockets FGG PKG PEG Model Description FGG PEG Straight plug, key (G) or keys (A…F) and cable adapter, with bend relief Fixed socket, nut fixing, key (G) or keys (A…F) and cable adapter, with bend relief (back panel mounting) PHG Free socket, key (G) or keys (A…F) and cable adapter, with bend relief PKG Fixed socket, nut fixing, key (G) or keys (A…F) and cable adapter, with bend relief 29 ® ® Part Section Showing Internal Components Connector Free socket Straight plug 8 1 shell 5 6 1 7 3 4 2 2 3 7 4 1 6 5 8 1 shell 2 grounding crown 2 latch sleeve 3 retaining ring 3 inner shell 4 o-ring 4 circlip 5 collet nut 5 collet nut 6 adapter w. blue ring 6 adapter w. green ring 7 o-ring 7 o-ring 8 bend relief 8 bend relief F2 Contact Female contact 4 3 1 5 2 2 3 1 4 Male contact 1 body with holder 1 body with holder 2 ferrule with holder 3 spring 2 ferrule with holder 4 crimp ferrule 3 spring 5 alignment tube 4 crimp ferrule with support Technical Characteristics Mechanical and Environmental Characteristic Optical Value Standard Characteristic Value Standard Method Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention 5000 cycles up to 95 % at 60°C +80°C -40°C IP 66-IP 68 100 N IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 60529 IEC 61300-02-04 Average insertion loss fibre 9/125 µm 0.10 dB IEC 61300-03-04 Insertion Method B Average insertion loss fibre 50/125 µm 0.25 dB IEC 61300-03-04 Insertion Method B Return loss fibre 9/125 µm (UPC) ≥45 dB IEC 61300-03-06 Branching Device Met. Impact (Method A) 1m onto concrete floor IEC 61300-02-12 Return loss fibre 9/125 µm (Hand polish) ~30 dB IEC 61300-03-06 Branching Device Met. Shock (3 cycles in 2 directions) 100 g, 10-50 ms; 20 g 6-9 ms IEC 61300-02-09 Vibration (7 cycles) Diagram 2 page 111 IEC 61300-02-01 Note: Detailed characteristics are presented on pages 109 to 111. Alignment Key and Polarized Keying Systems Front view of a socket α of Model No keys G A ●●B ●●C ●●D ●●E ●●F ●● β γ 30 ●● 1 2 2 2 2 2 2 Angles α γ β 0° 30° 45° 60° 95° 120° 145° Note ● ● ● ● ● ● ● ● First choice alternative ● Special order alternative ® ® Part Number Example Straight plug with bend relief FGG 0K BD2 C C B E 30 G Bend relief colour1): (page 33) Model: (page 32) Cable ø: E30 = 2.5 to 3.0 mm Series: 0K Cable fixing type: E = crimp Fibre type: (page 32) Contact: B = plug Housing: (page 33) Ferrule material: C = Zirconia ceramic FGG.0K.BD2.CCBE30G = Straight plug with key (G), 0K series, F2 fibre optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket PHG 0K BD2 C C S E 30 G Bend relief colour1): (page 33) Model: (page 32) Cable ø: E30 = 2.5 to 3.0 mm Series: 0K Cable fixing type: E = crimp Fibre type: (page 32) Contact: S = socket Housing: (page 33) Ferrule material: C = Zirconia ceramic PHG.0K.BD2.CCSE30G = Free socket with key (G), 0K series, F2 fibre optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter cable, and gray bend relief. Note: 1) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. 31 ® ® Models - Series FGG.0K Straight plug, key (G) or keys (A…F) and cable adapter, with bend relief PHG.0K Free socket, key (G) or keys (A…F) and cable adapter, with bend relief ~57.5 ~57 ø 11 ø 13 ~46.5 S7 S7 PKG.0K Fixed socket, nut fixing, key (G) or keys (A…F) and cable adapter, with bend relief PEG.0K Fixed socket, nut fixing, key (G) or keys (A…F) and cable adapter, with bend relief (back panel mounting) ~57 ~57 8.5 S 12.5 6 max S7 Panel cut-out (page 33) 3.5 ø 18 ø 18 ø 18 M14x1.0 ø 19.2 S7 S 12.5 M14x1.0 4 S 17 5.0 max Panel cut-out (page 33) Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92). Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. Plug or sockets The type reference represents the ferrule hole diameter. Reference BA2 BB2 BC2 BD2 FA2 FB2 32 ø Core/Cladding (µm) 9/125 50/125 62.5/125 100/125 100/140 Ferrule hole diameter (µm) Note 1) 125 126 127 128 140 144 ● ● ● ● ● ● Note: 1) The BA2 type (ferrule hole 125 µm) is recommended for single-mode fibres. The BB2 type (ferrule hole 126 µm) is commonly used with multimode fibres. ● First choice alternative ● Special order alternative ® ® Housing Surface treatment Material Ref. C N K T Brass Brass Brass Stainless steel Outer shell and collet nut Latching sleeve and grounding crown Note chrome nickel black chrome without treatment nickel nickel nickel stainless steel ● ● ● ● ● First choice alternative ● Special order alternative Bend Relief All models are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. A B Ref. Colour blue white G J Colour grey yellow Ref. M N Colour brown black Ref. R S Colour red orange Ref. V Colour green Tooling The full range of tools for terminating fibre optic F2 contacts of this 0K series is shown on pages 103 to 106. Consult the factory for the termination instructions. Panel Cut-Outs Panel cut-outs PEG-PKG ø 14.1 + 0.1 0 20.5 1) 12.6 + 0.1 0 Note: 1) Minimum distance between two neighbouring components. Mounting nut torque: 5 Nm. The value shown above is the maximum torque for each connector type. 33 ® 34 ® 2K-5K SERIES 2B-5B SERIES ® 36 ® ® ® 2B-5B Series The 2B-5B connectors have been designed to work with the LEMO F1 or F2 type fibre optic contacts. The main features of these series are as follows: – Security of the LEMO Push-Pull self-latching system – Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within the connector shell – The alignment key (G, A…L, Y and R) ensures excellent repeatability of performance during frequent matings – A choice of configurations of multi fibre or mixed optical/electrical contacts. The 2B-5B series consist of fifteen models. The possible outer cable diameters range from 1.5 to 25 mm. Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si 9/125 or multi-mode fibres in silica or plastic with an external diameter up to 1500 µm. Interconnections Straight plugs Free sockets Fixed sockets FGG Fixed sockets EGG PHG PKG FGG ECG PHG PFG FNG EHG Plastic housing models Straight plugs Fixed sockets FGG ENG FGY ENY FGY Model Description ECG Fixed socket, with two nuts, key (G) or keys (A…L and R), (back panel mounting) EGG Fixed socket, nut fixing, key (G) or keys (A…L and R) EHG Fixed socket, nut fixing, key (G) or keys (A…L and R) with visible shell ENG Fixed socket with grounding tab, nut fixing, key (G or J), PEEK outer shell ENY Fixed socket with grounding tab, nut fixing, keys (Y), PSU or PPSU outer shell FGG Straight plug, key (G) or keys (A…L and R) and cable collet FGG Straight plug, key (G) or keys (A…L) cable collet and nut for fitting a bend relief FGG Straight plug, key (G or J), cable collet, PEEK outer shell FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell and nut for fitting a bend relief FNG Straight plug, key (G) or keys (A…L and R) and cable collet with lanyard release PFG Fixed socket, with two nuts, key (G) or keys (A…L and R) and cable collet (back panel mounting) PHG Free socket, key (G) or keys (A…L and R) and cable collet PHG Free socket, key (G) or keys (A…L) and cable collet and nut for fitting a bend relief PKG Fixed socket, nut fixing, key (G) or keys (A…L and R) and cable collet 37 ® ® Part Section Showing Internal Components Fixed socket Straight plug 6 5 2 3 4 7 6 1 1 5 4 2 7 3 1 outer shell 1 outer shell 2 grounding crown 2 latch sleeve 3 retaining ring 3 collet nut 4 hexagonal nut 4 split insert carrier 5 insulator 5 insulator 6 female contact 6 male contact 7 locking washer 7 collet Technical Characteristics Mechanical and Environmental Characteristics Electrical Value Mating durability Humidity Temperature cycling Resistance to vibration Shock resistance Salt spray corrosion test 1) Protection index (mated) Standard Characteristics > 5000 cycles IEC 60512-5 test 9a up 95% to 60°C -55°C + 90°C 10-2000 Hz, 15 g IEC 60512-4 test 6d 100 g, 6 ms IEC 60512-4 test 6c > 144h IEC 60512-6 test 11f IP 50 IEC 60529 Value at 10 MHz at 1 GHz Shielding efficiency > 75 dB > 40 dB Standard IEC 60169-1-3 IEC 60169-1-3 Note: The various tests have been carried out with FGG and EGG connector pairs, with chrome-plated brass shell and PEEK insulator. Detailed electrical characteristics, as well as materials and treatment are presented in the chapter Technical Characteristics on page 107. Optical Note: 1) The outer shells are in chrome-plated brass (Cr1). Note: Detailed optical performances for F1 or F2 fibre optic contacts are given on pages 109 to 111. α Model No of keys G A ●●B ●●C ●●D ●●E ●●F ●●J ●●K ●●L ●● ●● β γ Y ●● 3 Model No of keys α Front view of a socket 1 2 2 2 2 2 2 2 2 2 β R ●● δ γ 5 Type of fibre optic or LV contact Series 3B 4B 5B Plug Socket 0° 30° 45° 60° 95° 120° 145° 37.5° 52.5° 70° 0° 30° 45° 60° 95° 120° 145° 37.5° 52.5° 70° 0° 30° 45° 60° 95° 120° 145° 37.5° 52.5° 70° male male male male male male male female female female female female female female female female female male male male ● ● ● ● γ 0° 30° 45° 60° 95° 120° 145° 37.5° 52.5° 70° β γ 112.5° 100° 126° 102° – – – – male female ●1) Type of fibre optic or LV contact Note α γ β α Series 2B 3B 4B 5B Plug Socket α β γ δ – – – – – – – – – – – – 95° 115° 20° 30° male female Note: FGY, ENY models are not available with all the keys. Please consult pages corresponding to these models. 1) Only FGY and ENY models are available. ● First choice alternative 38 ● Special order alternative Note 2B Angle Front view of a socket Angle Alignment Key and Polarized Keying Systems ● ● ● ● ● ● ● ® ® Part Number Example A different part number structure is applicable for each of the following product types: – Plugs or sockets for assembly onto cables – Fixed sockets. Straight plug FGG 2B 96A C L A D 72 Z Variant: see note 1) Model: (page 40) Cable ø: (page 59) Series: (page 40) Collet type: (page 59) Type: (page 55) LV contact type: (page 58) Housing: (page 58) Insulator: L = PEEK FGG.2B.96A.CLAD72Z = Straight plug with key (G), 2B series, mixed type to accept 1 F1 fibre optic contact and 2 low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, type D collet system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief. Free socket PHG 2B 96A C L L D 72 Z Variant: see note 1) Model: (page 41) Cable ø: (page 59) Series: (page 41) Collet type: (page 59) Type: (page 55) LV contact type: (page 58) Housing: (page 58) Insulator: L = PEEK PHG.2B.96A.CLLD72Z = Free socket with key (G), 2B series, mixed type to accept 1 F1 fibre optic contact and 2 low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, type D collet system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief. Fixed socket EGJ 2B 96E C L C Variant: see note 1) Model: (page 42) LV contact type: (page 58) Series: (page 42) Insulator: L = PEEK Type: (page 55) Housing: (page 58) EGJ.2B.96E.CLC = Fixed socket with key (code J) 2B series, mixed type to accept 1 F1 fibre optic contact and 6 low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 6 male crimp electrical contacts. Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to the size and type of fibre (see pages 77 and 79). In case of hybrid with coax contacts type C, connectors are delivered without the coax contact. See page 58 for ordering. Note: 1) The «Variant» position in the reference is used to specify either the presence of a collet nut for fitting the bend relief, or the anodized colour of the housing in aluminium alloy. For models with collet nut for fitting the bend relief, a «Z» should be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. For the various housings available in colours, the corresponding letter in the part number for the colour is indicated on page 61. 39 ® ® Models - Series FGG Straight plug, key (G) or keys (A…L and R) and cable collet Reference ~L Model Series A L M S1 S2 FGG FGG FGG FGG 2B 3B 4B 5B 15 18 25 35 50 58 75 103 38 43 57 78 13 15 21 31 12 14 20 30 øA ~M Dimensions (mm) S2 S1 FGG Straight plug, key (G) or keys (A…L) cable collet and nut for fitting a bend relief Reference ~L øA ~M S2 Model Series FGG FGG FGG FGG 2B 3B 4B 5B Dimensions (mm) A L M 15 84.0 72.0 18 98.5 83.5 25 131.0 113.0 35 167.5 142.5 S1 S2 13 15 21 31 12 15 20 30 Note: The bend relief must be ordered separately (see pages 61 and 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S1 FNG Straight plug, key (G) or keys (A…L and R) and cable collet with lanyard release Reference ~L ~M Dimensions (mm) Model Series A B L M N S1 S2 FNG FNG FNG FNG 2B 3B 4B 5B 15 18 25 35 22.6 25.6 35.2 47.0 49 58 75 103 37 43 57 78 160 190 230 300 13 15 21 31 12 14 20 30 S2 40 S1 B N øA Note: Cable material: stainless steel with PVC sheath. ® ® PHG Free socket, key (G) or keys (A…L and R) and cable collet Reference øA ~L S2 Dimensions (mm) Model Series A L S1 S2 PHG PHG PHG PHG 2B 3B 4B 5B 16.5 19.0 24.4 34.2 47 56 73 99 13 15 21 31 12 14 20 30 S1 PHG Free socket, key (G) or keys (A…L) and cable collet and nut for fitting a bend relief Reference øA ~L S2 Model Series PHG PHG PHG PHG 2B 3B 4B 5B Dimensions (mm) A L 16.5 82.0 19.0 96.5 24.4 129.0 34.2 163.5 S1 S2 13 15 21 31 12 15 20 30 Note: The bend relief must be ordered separately (see pages 61 and 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S1 PKG Fixed socket, nut fixing, key (G) or keys (A…L and R) and cable collet Reference L øA M e øB S3 Dimensions (mm) Model Series A B PKG PKG PKG PKG 2B 3B 4B 5B 18 22 28 40 19.2 25.0 34.0 40.0 e E M15x1 8.5 M18x1 11.5 M25x1 12.5 M35x1 11.0 L M S1 47 56 73 99 1.8 2.0 2.5 3.0 13.5 16.5 23.5 33.5 S2 S3 12 14 20 30 17 22 30 – Panel cut-out: P1 (see page 45) Note: The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). S1 E max S2 PFG Fixed socket, with two nuts, key (G) or keys (A…L and R) and cable collet, (back panel mounting) Reference L S2 S1 E max øA M e øB S3 Dimensions (mm) Model Series A B e E L M S1 S2 S3 PFG PFG PFG PFG 2B 3B 4B 5B 20 24 30 41 19.2 25.0 34.0 40.0 M15x1 M18x1 M25x1 M35x1 6.5 9.0 11.0 10.0 47 56 73 99 3.5 4.5 4.5 5.0 13.5 16.5 23.5 33.5 12 14 20 30 17 22 30 – Panel cut-out: P1 (see page 45) Note: The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). 41 ® ® EGG Fixed socket, nut fixing, key (G) or keys (A…L and R) Reference L max Dimensions (mm) øA M e øB S3 E max S1 Model Series A B e E EGG EGG EGG EGG 2B 3B 4B 5B 18 22 28 40 19.2 25.0 34.0 40.0 M15x1 M18x1 M25x1 M35x1 8.5 11.5 12.0 11.0 L max 1) F1 F2 27.0 30.0 34.5 36.5 37.0 37.0 38.5 38.0 M S1 S3 1.8 2.0 2.5 3.0 13.5 16.5 23.5 33.5 17 22 30 – Panel cut-out: P1 (see page 45) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). ECG Fixed socket, with two nuts, key (G) or keys (A…L and R), (back panel mounting) L max Reference øA S1 Dimensions (mm) M e øB S3 E max Model Series A B e E ECG ECG ECG ECG 2B 3B 4B 5B 20 24 30 41 19.2 25.0 34.0 40.0 M15x1 M18x1 M25x1 M35x1 6.5 9.0 10.0 9.0 L max 1) F1 F2 27.0 30.0 34.5 36.5 37.0 37.0 38.5 38.0 M 3.5 4.5 4.5 5.0 S1 S3 13.5 16.5 23.5 33.5 17 22 30 – Panel cut-out: P1 (see page 45) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). EHG Fixed socket, nut fixing, key (G) or keys (A…L and R), visible shell L max Reference øA M e øB S3 E max S1 Model Series EHG EHG EHG 2B 3B 5B Dimensions (mm) A B e E L max 1) F1 F2 M S1 S3 18 19.2 M15x1 5.2 27.0 37.0 12.5 13.5 17 22 25.0 M18x1 4.2 30.0 37.0 12.5 16.5 22 40 40.0 M35x1 2.5 36.5 38.0 28.5 33.5 – Panel cut-out: P1 (see page 45) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5B series is delivered without locking washer or tapered washer and with a round nut (see pages 94 and 95). 42 ® ® Plastic housing models FGG, FGY, ENG and ENY plug and socket models are available with the outer shell and collet nut made with various insulating materials. These connectors are particularly recommended for all applications requiring maximum electrical insulation when mated. The design, including a latch sleeve and a metal grounding crown, guarantees EMC screening efficiency to meet most requirements. Technical Characteristics Mechanical and Environmental Characteristics PEEK Colour Endurance Humidity Temperature range Sterilization resistance 1) Resistance to solvents Value PSU Standard PPSU natural (beige) white or grey cream – > 5000 cycles > 5000 cycles > 5000 cycles IEC 60512-5 test 9a up to 95% at 60°C – -50°C/+250°C -50°C/+150°C -50°C/+180°C – ~200 cycles ~20 cycles ~100 cycles IEC 60601-1 § 44.7 very good limited good – Note: 1) Steam sterilization FGG Straight plug, key (G or J), cable collet, PEEK outer shell Reference Model Series FGG FGG 3B 4B Dimensions (mm) A L M S2 ~L ~M 19.0 62.0 47.0 26.0 78.5 60.5 15 20 øA Note: Model also available with a nut for fitting a bend relief. S2 FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell Reference Model Series FGY FGY FGY 2B 3B 4B Dimensions (mm) A L M S2 ~L 16.5 50.5 39.5 19.0 58.0 43.0 26.0 76.2 58.2 13 15 20 øA ~M S2 43 ® ® FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell and nut for fitting a bend relief Reference Dimensions (mm) Model Series A L M S2 FGY FGY 2B 3B 16.5 19.0 81 94 70 79 13 15 ~L øA ~M Note: The bend relief must be ordered separately (see pages 61 and 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S2 ENG Fixed socket with grounding tab, nut fixing, key (G or J), PEEK outer shell L max øA M e øB S3 E max S1 Reference Model Series ENG ENG 3B 4B Dimensions (mm) A B e E L max 1) F1 F2 M S1 S3 22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22 28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30 Panel cut-out: P1 (see page 45) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. ENY Fixed socket with grounding tab, nut fixing, keys (Y), PSU or PPSU outer shell L max M S3 øA e øB Reference E max Model Series ENY ENY ENY 2B 3B 4B Dimensions (mm) A B e E L max 1) F1 F2 M S1 S3 18 19.2 M15x1 8.5 27.0 37.0 1.8 13.5 17 22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22 28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30 S1 Panel cut-out: P1 (see page 45) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. Note: Other models with plastic outer shell are available on request. 44 ® ® Tooling Fibre optic contacts The full range of tools for terminating fibre optic contacts F1 or F2 used with these 2B-5B series is shown on pages 103 to 106. Consult the factory for the termination instructions. Electrical contacts The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown on pages 100 to 102. Panel Cut-Outs P1 L 1) Series ø A +0.1 0 2B 3B 4B 5B B +0.1 0 Dimensions (mm) A B L 15.1 18.2 25.2 35.2 13.6 16.6 23.6 33.6 21.5 27.0 34.0 44.0 Note: 1) Minimum distance between two neighbouring components. Mounting torque Torque (Nm) Series 2B 3B 4B 5B Metal shell Metal shell with GRA insulating washer Plastic shell 6.0 9.0 12.0 17.0 0.8 1.0 5.0 – 0.8 1.0 5.0 – Note: The values shown in the table above are the maximum torque for each connector type. 45 ® 46 ® ® ® 2K-5K Series The 2K-5K series connectors are designed to work with the LEMO F1 or F2 fibre optic contacts. The main features of these series are as follows: – Security of the LEMO Push-Pull self-latching system – Specially designed for outdoors applications. All these models are waterproof when mated and reach a protection index of IP 66-IP 68, according to the IEC 60529 standard – Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within the connector shell – The alignment key (G, A…F, L and R) ensures excellent repeatability of performance during frequent matings – A choice of configurations of multi fibre or mixed optical/electrical contacts. The 2K-5K series consists of ten models which will accept outer cable diameters ranging from 3.6 mm to 23.5 mm. Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si 9/125 or multi-mode fibres in silica or plastic with dimensions reaching 1500 µm. Interconnections Straight plug FGG Fixed plugs Free socket PHG Fixed sockets EGG Fixed sockets EEG FXG PKG EBG FMG PEG EDG Model Description EBG Fixed socket with square flange, key (G) or keys (A…F, L and R), four holes fixing EDG Fixed socket with square flange, key (G) or keys (A…F, L and R), protruding shell and earthing tag, screw fixing EEG Fixed socket, nut fixing, key (G) or keys (A…F, L and R) (back panel mounting) EGG Fixed socket, nut fixing, key (G) or keys (A…F, L and R) FGG Straight plug, key (G) or keys PHG Free socket, key (G) or keys (A…F, L and R), cable adapter (A…F, L and R), cable adapter and nut for fitting a bend relief and nut for fitting a bend relief FMG Fixed plug with round flange, four holes PKG Fixed socket, nut fixing, fixing, key (G) or keys (A…F, L and R), key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief cable adapter and nut for fitting a bend relief FXG Fixed plug with round flange, four holes fixing, key (G) or keys (A…F, L and R) PEG Fixed socket, nut fixing, key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief (back panel mounting) 47 ® ® Part Section Showing Internal Components Straight plug Fixed socket 6 5 2 4 3 7 1 8 2 3 7 6 1 4 10 9 5 1 shell 11 2 latch sleeve 1 shell 3 inner shell 2 grounding crown 4 circlip 3 retaining ring 5 collet nut 4 hexagonal nut 6 center-piece 5 insulator 7 insulator 6 female contact 8 male contact 9 cable adapter 7 o-ring 10 o-ring 11 bend relief Technical Characteristics Mechanical and Environmental Characteristics Electrical Value Standard Characteristics > 5000 cycles IEC 60512-5 test 9a up to 95% at 60°C -50°C + 200°C 10-2000 Hz, 15 g IEC 60512-4 test 6d 100 g, 6 ms IEC 60512-4 test 6c > 144h IEC 60512-6 test 11f IP 68/IP 66 IEC 60529 Mating durability Humidity Temperature range Resistance to vibrations Shock resistance Salt spray corrosion test 1) Protection index (mated) at 10 MHz at 1 GHz Shielding efficiency Value > 95 dB > 80 dB Standard IEC 60169-1-3 IEC 60169-1-3 Optical Note: Detailed optical performances for F1 or F2 fibre optic contacts are given on pages 109 to 111. Note: 1) The outer shells are in chrome-plated brass (Cr1). The various tests have been carried out with FGG and EGG connector pairs, with chrome-plated brass shell, PEEK insulator and silicone O-ring. Detailed electrical characteristics, as well as materials and treatment are presented in the chapter Technical Characteristics on page 107. G A ●●B ●●C ●●D ●●E ●●F ●●L 1 2 2 2 2 2 2 2 No of keys 5 ●● β γ α γ β γ Series Type of electrical or fibre optic contact Note 2K 3K 4K 5K Plug Socket 0° 30° 45° 60° 95° 120° 145° 75° 0° 30° 45° 60° 95° 120° 145° 75° 0° 30° 45° 60° 95° 120° 145° 75° 0° 30° 45° 60° 95° 120° 145° 75° male male male male male male male female female female female female female female female male Series ● ● ● ● ● ● ● ● Type of electrical or fibre optic contact 2K 3K 4K 5K Plug Socket α β γ δ – – – – 95° 115° 35° 25° – – – – – – – – male female α Front view of a socket ●● Angles No of keys Angles α Model Front view of a socket Model Alignment Key and Polarized Keying Systems Note β δ γ ●● ● First choice alternative 48 R ● Special order alternative ● ® ® Part Number Example A different part number structure is applicable for each of the following product types: – Plugs and free sockets for assembly onto cables – Fixed sockets. Straight plug with bend relief FGG 2K 92A C L A T 66 Z Variant: see note 1) Model: (page 50) Cable ø: (page 59) Series: (page 50) Cable fixing type: T = cable adapter Type: (page 55) LV Contact Type: (page 58) Housing: (page 58) Insulator: L = PEEK FGG.2K.92A.CLAT66Z = Straight plug with key (G), 2K series, mixed type to accept 1 F2 type fibre optic contact and 2 low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, cable fixing type T for 6.5 mm diameter cable, and nut for fitting a bend relief. Free socket with bend relief PHG 2K 92A C L L T 66 Z Variant: see note 1) Model: (page 51) Cable ø: (page 59) Series: (page 51) Cable fixing type: T = cable adapter Type: (page 55) LV Contact Type: (page 58) Housing: (page 58) Insulator: L = PEEK PHG.2K.92A.CLLT66Z = Free socket with key (G), 2K series, mixed type to accept 1 F2 type fibre optic contact and 2 low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, cable fixing type T for 6.5 mm diameter cable, and nut for fitting a bend relief. Fixed socket @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ EGG 2K 96E C L M @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ Variant: see note 1) Model: (page 52) LV Contact Type: (page 58) Series: (page 52) Insulator: L = PEEK Type: (page 55) Housing: (page 58) EGG.2K.96E.CLM = Fixed socket with key (G), 2K series, mixed type to accept take 1 F1 type fibre optic contact and 6 low voltage contacts, chrome-plated brass housing, PEEK insulator, 6 female crimp electrical contacts. Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to the size and type of fibre (see pages 77 and 79). In case of hybrid (with coax contacts type C), connectors are delivered without the coax contact. See page 58 for ordering. Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief. For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. 49 ® ® @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ Models - Series @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ FGG Straight plug, key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief Reference Dimensions (mm) Model Series A FGG FGG FGG FGG 2K 3K 4K 5K 16 19 25 38 L M S2 L max øA M max 101 85.0 12 109 89.0 15 131 110.5 19 160 135.0 30 Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S2 FXG Fixed plug with round flange, four holes fixing, key (G) or keys (A…F, L and R) Reference Dimensions (mm) ~L P M H Model Series FXG FXG FXG 3K 4K 5K A B G H L M P S2 38 22.5 3.4 20.6 61 10.0 30.0 15 47 28.5 3.4 27.0 71 11.0 32.0 19 65 42.5 4.4 38.0 100 12.5 38.5 30 øB øA Panel cut-out: P2 (see page 53) øG Note: This model does not include an O-ring behind the flange, it allows the device on which it is fitted to reach only IP50 protection index. It does not have a cable adapter. S2 FMG Fixed plug with round flange, four hole fixing, key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief Reference L max P øB øA M S2 50 Model Series FMG FMG FMG 3K 4K 5K Dimensions (mm) A B G1) H1) L M P S2 38 22.5 3.4 20.6 109.0 10.0 30.0 15 47 28.5 3.4 27.0 131.0 11.0 32.0 19 65 42.5 4.4 38.0 163.5 12.5 38.5 30 Panel cut-out: P2 (see page 53) Note: 1) See FXG drawing for front view. This model does not include an O-ring behind the flange, it allows the device on which it is fitted to reach only IP50 protection index. The overall length dimension is with Desmopan bend relief (see pages 91 and 92). ® ® PHG Free socket, key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief Reference øA L max Dimensions (mm) Model Series A L S2 PHG PHG PHG PHG 2K 3K 4K 5K 19 23 29 42 103.0 113.0 135.5 164.0 12 15 19 30 Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S2 PKG Fixed socket, nut fixing, key (G) or keys (A…F, L and R) and cable adapter and nut for fitting a bend relief Reference Dimensions (mm) Model Series A B e E L M S1 PKG PKG PKG PKG 2K 3K 4K 5K 25 31 37 55 27.0 34.0 40.5 54.0 M20x1.0 M24x1.0 M30x1.0 M45x1.5 9 11 9 15 103.0 113.0 135.5 164.0 5.0 6.0 6.5 9.0 18.5 22.5 28.5 42.5 S2 S3 L max M øA e øB S3 12 15 19 30 24 30 36 – Panel cut-out: P1 (see page 53) Note: The 5K series is delivered with a round nut (see page 95). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S2 E max S1 PEG Fixed socket, nut fixing, key (G) or keys (A…F, L and R), cable adapter and nut for fitting a bend relief (back panel mounting) Reference L max øA M e øB S1 Model Series PEG PEG 2K 3K Dimensions (mm) A B e E L M S1 S2 25 25 M20x1.0 4.0 103 3.5 18.5 12 30 31 M24x1.0 7.5 113 4.5 22.5 15 Panel cut-out: P1 (see page 53) Note: The 3K series is delivered with a conical nut (see page 95 ). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S2 E max 51 ® ® EGG Fixed socket, nut fixing, key (G) or keys (A…F, L and R) L max M Reference ¿A e ¿B S3 S1 E max Dimensions (mm) Model Series A B e E EGG EGG EGG EGG 2K 3K 4K 5K 25 31 37 55 27.0 34.0 40.5 54.0 M20x1.0 M24x1.0 M30x1.0 M45x1.5 9 11 9 10 L max 1) F1 F2 31.0 35.5 37.0 40.5 41.0 42.5 41.0 42.0 M S1 S3 5.0 6.0 6.5 9.0 18.5 24 22.5 30 28.5 36 42.5 – Panel cut-out: P1 (see page 53) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5K series is delivered with a round nut (see page 95). EEG Fixed socket, nut fixing, key (G) or keys (A…F, L and R) (back panel mounting) L max P M S1 Dimensions (mm) e øA øB Reference Model Series A B EEG EEG 2K 3K 25 30 25 31 e L max 1) E F1 F2 M M20x1 5.0 31.0 41.0 3.5 M24x1 7.5 35.5 42.5 4.5 P S1 10 18.5 12 22.5 Panel cut-out: P1 (see page 53) E max Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 3K series is delivered with a conical nut (see page 95). EBG Fixed socket with square flange, key (G) or keys (A…F, L and R), four holes fixing Reference L A M H Dimensions (mm) L max 1) Model Series A B F G H EBG EBG 3K 4K 29 37 23 30 3 3 3.4 3.4 23 35.5 42.5 6.0 29 37.0 41.0 6.5 F1 F2 M øB Panel cut-out: P3 (see page 53) øG 52 Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. F ® ® EDG Fixed socket with square flange, key (G) or keys (A…F, L and R), protruding shell and earthing tag, screw fixing Reference L A M H Dimensions (mm) Model Series EDG 3K A B C F G H 29 18 23 3 3.4 23 L max 1) F1 F2 M 35.5 42.5 22.5 øC øB Panel cut-out: P4 (see page 53) Note: 1) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. F øG Tooling Fibre optic contacts The full range of tools for terminating fibre optic contacts F1 or F2 used with these 2K-5K series is shown on pages 103 to 106. Consult the factory for the termination instructions. Electrical contacts The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown on pages 100 to 102. Panel Cut-Outs P1-P2-P3-P4 L 1) ø D (4x) ø A +0.1 0 Series 2K 3K 4K 5K Series B +0.1 0 L 1 +0.1 0 3K 4K øA P1 B P2 20.2 24.2 30.2 45.2 18.6 22.6 28.6 42.6 øA D 23.1 30.1 M3 M3 L øA D 29.0 – 35.5 22.6 43.0 28.6 57.0 42.6 – M3 M3 M4 L L1 – – 40.0 20.6 49.0 27.0 67.0 38.0 P3 P4 L L1 øA 31.0 23.0 18.1 39.0 29.0 – D M3 – L L1 31.0 23.0 – – Note: 1) Minimum distance between two neighbouring components. Mounting torque Series 2K 3K 4K 5K Cut-out types Torque (Nm) Nut Screws 9 12 17 22 – 1 to 21) 1 to 21) 1 to 21) Model EBG EDG EEG EGG Type P3 P4 P1 P1 Model FMG FXG PEG PKG Type P2 P2 P1 P1 Note: 1) Depends on screw material selected. The values shown in the table above are the maximum torque for each connector type. 53 ® 54 ® ® @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ Types @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ® ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ Multi fibre and Mixed fibre optic (F1 or F2 contact) + LV Crimp Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Rated current (A) 96A 92A 1 2 0.9 ● ● 1.75 1.60 1.85 1.60 9.0 96C 92C 1 4 0.7 ● ● 0.85 1.20 0.85 1.25 6.0 96E 92E 1 6 0.7 ● ● 0.85 1.20 0.85 1.25 6.0 96J 92J 1 10 0.7 ● ● 1.15 1.35 1.30 1.05 6.0 07A 03A 2 – – – – 1 4 4 1 2 3 3 2 97C 93B 2 4 0.9 ● ● 1.20 1.05 1.00 0.80 8.0 97E 93E 2 6 0.9 ● ● 1.20 1.05 1.00 0.80 8.0 97J 93J 2 10 0.7 ● ● 0.95 0.75 0.85 0.65 6.0 97R 93R 2 16 0.7 ● ● 0.80 0.70 0.80 0.75 5.5 96X 92X 1 22 0.7 ● ● 0.80 0.70 0.80 0.75 5.0 4B 4K 07C 03C 4 – – – – – 95D 4 5 1.3 ● ● 1.20 1.30 1.30 1.05 13 99H – 4 9 0.7 ● ● 1.00 1.00 0.80 0.80 8 98E 94E 3 6 0.7 ● ● 0.90 0.95 0.80 0.80 8 98L 94L 3 12 0.7 ● ● 0.90 0.95 0.80 0.80 6 – 93E 2 2 4 0.9 1.3 – ● 1.90 1.60 1.85 2.55 8 12 ● Special order alternative – – – – – – Test voltage (kV rms)1) Contact-contact Solder 3B 3K Test voltage (kV rms)1) Contact-shell F2 Female crimp contacts 2B 2K ● First choice alternative F1 ø A (mm) Male crimp contacts Crimp contact Contact No Female solder contacts øA Male solder contacts Reference FO Contact Type Solder contact Fibre optic No øA Low Voltage contact Contact type – – – – – – Note: 1) See calculation method, caution and suggested standard on page 114. 55 ® ® Multi fibre and Mixed fibre optic (F1 or F2 contact) + LV ● Special order alternative Rated current (A) Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Crimp 5B 5K Test voltage (kV rms)1) Contact-contact Solder 97F – 2 3 4 0.9 1.3 – ● – 97L 93L 2 12 0.9 ● ● 97R 93R 2 16 0.9 ● 97T 93T 2 18 0.7 07J 03J 10 – – 03N 14 – 99B – 94B Crimp contact Test voltage (kV rms)1) Contact-shell F2 Female crimp contacts 4B 4K ● First choice alternative F1 ø A (mm) Male crimp contacts Solder contact Contact No Female solder contacts øA Male solder contacts Contact type Reference FO Contact Type – 1.15 1.85 1.50 2.55 8 12 0.95 0.85 0.90 1.20 10 ● 0.95 0.85 0.85 0.85 10 ● ● 0.90 0.95 0.85 0.75 8 – – – – – – – – – – – – – – – – – 9 1 2 4 2 ● – 2.55 2.55 2.05 2.05 – – 35 18 3 10 2 ● ● 2.10 2.00 2.05 1.75 18 Fibre optic No øA Low Voltage contact Note: 1) See calculation method, caution and suggested standard on page 114. Note: The above mentioned multi fibre and mixed fibre optic + LV connectors are delivered without fibre optic contacts (See pages 77 and 79 for ordering). 56 ® ® Mixed fibre optic (F2 contact) + HV + LV High Voltage contact Low Voltage contact Contact No ø A (mm) Rated current (A) Contact No ø A (mm) Solder Crimp Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Rated current (A) Female crimp contacts 3K 2 1.3 ● 2.25 2.25 10 2 0.9 – ● 1.00 1.00 3 90C 6 4 1.6 ● 2.05 1.75 15 2 1.3 ● – 8 956 12 2 1.6 ● 2.05 1.75 18 1 2.0 – ● 2.05 1.75 19 Crimp Male crimp contacts Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Fibre optic F2 No 2 øA 93C Female solder contacts øA Male solder contacts Contact Solder/ type crimp cont. Reference Cont Crimp type contact N N 5B 5K ● Special order alternative ● First choice alternative 1.85 2.55 Note: 1) See calculation method, caution and suggested standard on page 114. Note: The above mentioned mixed fibre optic + HV + LV connectors are delivered without fibre optic contacts (See page 79 for ordering). More informations about the 3K.93C series are detailed on page 71. Mixed fibre optic (F2 contact) + coaxial + LV Low Voltage contact ● First choice alternative ● Special order alternative Impedance (Ω) Type Cable group Contact No ø A (mm) Solder Crimp 4B 4K Contact No 3B 3K Fibre optic F2 No Female crimp contacts Reference Male crimp contacts Crimp contact Rated current (A) øA Female solder contacts øA Male solder contacts Solder contact rms)1) Contact type Test voltage (kV Contact-contact Test voltage (kV rms)1) Contact-shell Test voltage (kV rms)1) Contact-contact Test voltage (kV rms)1) Contact-shell Coaxial contact 82E 1 1 50 C 1 2 3 6 0.9 ● ● 1.30 1.20 0.85 0.95 10 82R 1 1 50 C 1 2 3 16 0.7 ● ● 0.85 0.85 0.60 0.80 6 05C 2 2 50 C 1 2 3 – – – – – 88E 2 1 50 C 1 2 3 6 0.7 ● ● 1.05 1.05 0.80 0.80 – – – – 3 Note: 1) See calculation method, caution and suggested standard on page 114. Note: The above mentioned mixed fibre optic + coaxial + LV connectors are delivered without coax contacts (See page 58 for ordering). Other configurations are available. All insulators designed for F1 F.O. contacts can accept both F1 F.O. or type C coax contacts. 57 ® ® @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ Housing @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ?@@@@@@@@ ?@@@@@@@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ Surface treatment Material Ref. Brass Brass Brass Stainless steel Aluminium alloy1) PEEK2) PSU3) PPSU4) C N K T L G P R Note Latch sleeve and grounding crown Outer shell and collet nut chrome nickel black chrome without treatment anodized without treatment without treatment without treatment nickel nickel nickel stainless steel nickel-plated brass nickel-plated brass nickel-plated brass nickel-plated brass @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ ● ● ● ● ● ● ● ● Note: Detailed characteristics of these materials and treatments are presented on page 107. 1) The «variant» position of the reference is used to specify the anodized colour. 2) Only available for FGG and ENG models of the B series. 3) Only available for ENY and FGY models of the B series. For the colour, see the «variant» position. 4) Only available for ENY and FGY models of the B series. ● First choice alternative Coaxial Contact FFS Male coaxial contact type C Part number FFS.2B.250.ZTCE24 FFS.2B.250.ZTCE30 FFS.2B.250.ZTCE31 25.5 ø 4.4 19.7 ● Special order alternative Cable group1) 2 1 3 Note: 1) See page 9 for cable group. S4 S4 PSS Female coaxial contact type C Part number PSS.2B.250.ZTME24 PSS.2B.250.ZTME30 PSS.2B.250.ZTME31 ø 4.4 21.9 S4 Cable group1) 2 1 3 Note: 1) See page 9 for cable group. S4 Note: Detailed characteristics of these contacts are presented on page 113. @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ Contact for plug, socket, and fixed socket Ref. A C L M Z 58 Contact type male solder male crimp female solder female crimp no contact Electrical Contact ® ® Collets (B and K series) øB øA D and M type collets Reference 2B 3B 4B 5B Collet ø Cable ø Reducer part number 2) Reducing cone part number 2) Collet nut part number FGG.0B.722.DN FGG.0B.732.DN FGG.0B.742.DN FGG.2B.752.DN FGG.2B.762.DN FGG.2B.772.DN FGG.2B.782.DN FGG.2B.792.DN FGG.2B.799.DN 3) FGG.2B.138.LN FGG.2B.138.LN FGG.2B.138.LN – – – – – – FGG.2B.158.LN FGG.2B.158.LN FGG.2B.158.LN – – – – – – FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.130.LC FGG.2B.132.LC > 4.2 4.9 > 6.2 > 7.7 > 7.7 > 9.2 > 10.7 > 10.7 FGG.1B.752.DN FGG.3B.762.DN FGG.3B.777.DN FGG.3B.792.DN FGG.3B.792.DN FGG.3B.710.DN FGG.3B.712.DN 3) FGG.3B.712.DN 3) FGG.3B.138.LN – – – – – – – FGG.3B.158.LN – – – – – – – FGG.3B.130.LC FGG.3B.130.LC FGG.3B.130.LC FGG.3B.130.LC FGG.3B.130.LC FGG.3B.130.LC FGG.3B.130.LC FGG.3B.132.LC 6.0 7.0 8.0 9.0 10.5 12.0 13.5 15.0 16.0 5.1 6.1 7.1 8.1 9.1 10.6 12.1 13.6 15.1 FGG.2B.762.DN FGG.2B.772.DN FGG.2B.782.DN FGG.2B.792.DN FGG.4B.710.DN FGG.4B.712.DN FGG.4B.713.DN FGG.4B.715.DN FGG.4B.716.DN 3) FGG.4B.138.LN FGG.4B.138.LN FGG.4B.138.LN FGG.4B.138.LN – – – – – FGG.4B.158.LN FGG.4B.158.LN FGG.4B.158.LN FGG.4B.158.LN – – – – – FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.130.LC FGG.4B.132.LC 11.5 13.5 15.5 17.5 19.5 21.5 23.5 25.0 9.6 11.6 13.6 15.6 17.6 19.6 21.6 23.6 FGG.5B.711.DN FGG.5B.713.DN FGG.5B.715.DN FGG.5B.717.DN 3) FGG.5B.719.DN 3) FGG.5B.721.DN 3) FGG.5B.723.DN 3) FGG.5B.725.DN 3) – – – – – – – – – – – – – – – – FGG.5B.130.LC FGG.5B.130.LC FGG.5B.130.LC FGG.5B.130.LC FGG.5B.130.LC FGG.5B.130.LC FGG.5B.130.LC FGG.5B.132.LC Type ø øA øB max. min. M M D D D D D D D 21 31 42 52 62 72 82 92 99 2.1 3.1 4.2 5.2 6.2 7.2 8.2 9.2 9.9 – – – – – – – 8.6 8.6 2.2 3.2 4.2 5.2 6.2 7.2 8.2 9.2 9.9 1.4 > 2.2 > 3.2 > 4.2 > 5.2 > 6.2 > 7.2 > 8.2 > 9.2 M D D D D D D D 52 62 72 82 92 10 11 12 5.2 6.2 7.2 8.2 9.2 10.2 11.2 11.9 – – – – – – 10.2 10.2 5.2 6.2 7.7 9.2 9.2 10.7 11.9 11.9 M M M M D D D D D 62 72 82 92 10 12 13 15 16 6.2 7.2 8.2 9.2 10.8 12.3 13.8 15.3 16.3 – – – 8.6 – – 12.5 12.5 12.5 D D D D D D D D 11 13 15 17 19 21 23 25 11.8 13.8 15.8 17.8 19.8 21.8 23.8 25.3 – – – – – – 21.8 21.8 Collet part number 1) Note: 1) For ordering collet separately. 2) For ordering an M type collet, a reducer and its reducing cone should also be ordered. 3) These collets cannot be used for connector models with collet nut for fitting a bend relief. All dimensions are in millimeters. 59 ® ® Bend relief collet nut and bend relief Reference Collet nut part number Bend relief to be used 1) 21 and 31 42 52 to 92 FFM.2B.132.LC FFM.2B.130.LC FFM.2B.130.LC GMA.0B.●●●.●● GMA.2B.●●●.●● GMA.2B.●●●.●● M D 52 62 to 10 FFM.3B.131.LC FFM.3B.130.LC GMA.1B.●●●.●● GMA.3B.●●●.●● M M D 62 and 72 82 and 92 10 to 15 FFM.4B.132.LC FFM.4B.130.LC FFM.4B.130.LC GMA.2B.●●●.●● GMA.4B.●●●.●● GMA.4B.●●●.●● D 11 to 15 FFM.5B.130.LC GMA.4B.●●●.●● Type ø 2B M D D 3B 4B 5B Note: 1) The bend relief is to be ordered separately (see pages 91 and 92). All dimensions are in millimeters. øA T type cable adapter Reference 2K 3K 4K Type ø T T T T T 46 51 56 61 66 T T T T T T T T T T T T T T T T T T T T T T T T T Adapter øA Cable ø Adapter with gasket part number Collet nut part number Bend relief to be used 1) Note 3.6 4.1 4.6 5.1 5.6 FGG.2K.846.TNV FGG.2K.851.TNV FGG.2K.856.TNV FGG.2K.861.TNV FGG.2K.866.TNV FFM.2K.130.LC FFM.2K.130.LC FFM.2K.130.LC FFM.2K.130.LC FFM.2K.130.LC GMA.2B.040.D● GMA.2B.045.D● GMA.2B.050.D● GMA.2B.057.R● GMA.2B.060.D● ● ● ● ● ● 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 3.6 4.1 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 FGG.3K.846.TNV FGG.3K.851.TNV FGG.3K.856.TNV FGG.3K.861.TNV FGG.3K.866.TNN FGG.3K.871.TNN FGG.3K.876.TNN FGG.3K.881.TNN FGG.3K.886.TNN FGG.3K.891.TNN FFM.3K.134.LC FFM.3K.134.LC FFM.3K.134.LC FFM.3K.134.LC FFM.3K.134.LC FFM.3K.130.LC FFM.3K.130.LC FFM.3K.130.LC FFM.3K.130.LC FFM.3K.130.LC GMA.2B.040.D● GMA.2B.045.D● GMA.2B.050.D● GMA.2B.057.R● GMA.2B.060.D● GMA.3B.060.D● GMA.3B.070.D● GMA.3B.070.D● GMA.3B.080.D● GMA.3B.080.D● ● ● ● ● ● ● ● ● ● ● 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.5 11.5 12.5 13.5 3.6 4.1 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 8.6 9.6 10.6 11.6 12.6 FGG.4K.846.TNV FGG.4K.851.TNV FGG.4K.856.TNV FGG.4K.861.TNV FGG.4K.866.TNV FGG.4K.871.TNV FGG.4K.876.TNV FGG.4K.881.TNV FGG.4K.886.TNV FGG.4K.891.TNV FGG.4K.896.TNV FGG.4K.810.TNV FGG.4K.811.TNV FGG.4K.812.TNV FGG.4K.813.TNV FFM.4K.132.LC FFM.4K.132.LC FFM.4K.132.LC FFM.4K.132.LC FFM.4K.132.LC FFM.4K.133.LC FFM.4K.133.LC FFM.4K.133.LC FFM.4K.133.LC FFM.4K.133.LC FFM.3K.132.LC FFM.3K.132.LC FFM.3K.132.LC FFM.3K.132.LC FFM.3K.132.LC GMA.2B.040.D● GMA.2B.045.D● GMA.2B.050.D● GMA.2B.057.R● GMA.2B.060.D● GMA.3B.060.D● GMA.3B.070.D● GMA.3B.070.D● GMA.3B.080.D● GMA.3B.080.D● GMA.4B.010.D● 2) GMA.4B.010.D● GMA.4B.011.D● GMA.4B.012.D● GMA.4B.013.D● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● max. min. 4.6 5.1 5.6 6.1 6.6 4.5 5.0 5.5 6.0 6.5 46 51 56 61 66 71 76 81 86 91 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 8.6 9.1 46 51 56 61 66 71 76 81 86 91 96 10 11 12 13 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 8.6 9.1 9.6 10.6 11.6 12.6 13.6 Note: 1) The bend relief is to be ordered separately (see pages 91 and 92). Add a short piece of heat-shrink tubing under the bend relief. 2) 60 ● First choice alternative ● Special order alternative ® ® øA T type cable adapter Reference 5K Type ø Adapter øA T T T T T T T T T T T T T T T T T T T T T T T T T 46 51 56 61 66 71 76 81 86 91 96 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 8.6 9.1 9.6 10.6 11.6 12.6 13.6 14.6 15.6 16.6 17.6 18.6 19.6 20.6 21.6 22.6 23.6 Cable ø max. min. 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5 17.5 18.5 19.5 20.5 21.5 22.5 23.5 3.6 4.1 4.6 5.1 5.6 6.1 6.6 7.1 7.6 8.1 8.6 9.6 10.6 11.6 12.6 13.6 14.6 15.6 16.6 17.6 18.6 19.6 20.6 21.6 22.6 Adapter with gasket part number Collet nut part number FGG.5K.846.TNV FGG.5K.851.TNV FGG.5K.856.TNV FGG.5K.861.TNV FGG.5K.866.TNV FGG.5K.871.TNV FGG.5K.876.TNV FGG.5K.881.TNV FGG.5K.886.TNV FGG.5K.891.TNV FGG.5K.896.TNV FGG.5K.810.TNV FGG.5K.811.TNV FGG.5K.812.TNV FGG.5K.813.TNV FGG.5K.814.TNV FGG.5K.815.TNV FGG.5K.816.TNV FGG.5K.817.TNV FGG.5K.818.TNV FGG.5K.819.TNV FGG.5K.820.TNV FGG.5K.821.TNV FGG.5K.822.TNV FGG.5K.823.TNV FFM.5K.132.LC FFM.5K.132.LC FFM.5K.132.LC FFM.5K.132.LC FFM.5K.132.LC FFM.5K.131.LC FFM.5K.131.LC FFM.5K.131.LC FFM.5K.131.LC FFM.5K.131.LC FFM.5K.133.LC FFM.5K.133.LC FFM.5K.133.LC FFM.5K.133.LC FFM.5K.133.LC FFM.5K.133.LC FFA.5K.131.LC FFA.5K.131.LC FFA.5K.131.LC FFA.5K.134.LC FFA.5K.134.LC FFA.5K.134.LC FFA.5K.132.LC FFA.5K.132.LC FFA.5K.132.LC Bend relief to be used 1) GMA.2B.040.D● GMA.2B.045.D● GMA.2B.050.D● GMA.2B.057.R● GMA.2B.060.D● GMA.3B.060.D● GMA.3B.070.D● GMA.3B.070.D● GMA.3B.080.D● GMA.3B.080.D● GMA.4B.010.D● 2) GMA.4B.010.D● GMA.4B.011.D● GMA.4B.012.D● GMA.4B.013.D● GMA.4B.013.D● heat-shrink tube 3) heat-shrink tube heat-shrink tube heat-shrink tube heat-shrink tube heat-shrink tube heat-shrink tube heat-shrink tube heat-shrink tube ● First choice alternative Note: The bend relief is to be ordered separately (see pages 91 and 92). Add a short piece of heat-shrink tubing under the bend relief. The heat-shrink tube is supplied. Note ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Special order alternative 1) 2) 3) All dimensions are in millimeters. @@@@@@@@e? @@@@@@@@e? @@@@@@@@e? @@@@@@@@e?@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ @@ @@ @@ @@ @@ @@ @@ @@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ Variant The «variant» position of the reference is used to specify the colour of the shell, the anodized colour according to the table below or the cable group. Colour of connectors shell made of plastic material Ref. B1) G1) Colour white grey Note: 1) PSU connector shells are only available in white or grey colours. Anodized colour Part number for connector with standard collet nut Ref. A J N Anodized colour blue yellow black Ref. R T V Anodized colour red natural green Part number for connector with collet nut for bend relief Ref. L X Anodized colour black natural Note: Other anodizing colours are available for connectors with collet nut for bend relief. Please consult the factory. 61 ® 62 ® 3K.93C SERIES ® 64 ® ® ® 3K.93C Series The LEMO 3K.93C connectors with keys (W) were developed to meet the critical requirements of the new generation of digital HDTV cameras. The main features of this series are as follows: – Security of the LEMO Push-Pull self-latching system – Fitted with the standard LEMO F2 fibre optic contacts. – Conforms to the Japanese ARIB technical report BTA S-1005B, to the ANSI/SMPTE 304 M-1998 and 311M-1998 standards and to the European EBU Technical Recommendation R100-1999. – Qualified for use in UL approved equipment such as those specified in UL 1419 «Professional Video and Audio Equipment». – Cabled connectors have obtained the EC Attestation of conformity No: N8 00 03 39058 001 from the German TÜV Product Service. The 3K.93C series consists of eleven models which will accept cables specific to this application. It includes the HEAVY DUTY line with stainless steel shells that is guaranteed to at least 20,000 mating cycles and offer more resistance to heavy wear conditions. Interconnections Straight plugs Fixed sockets FGW Free sockets PHW EDW FUW PUW Fixed sockets Fixed plugs EBW FXW PEW ENW FMW PBW Model Description FGW Straight plug, keys (W), cable adapter, with bend relief FMW Fixed plug with round flange (4 holes fixing), keys (W), cable adapter, with bend relief FUW Straight plug, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) FXW Fixed plug with round flange (4 holes fixing), keys (W) EBW Fixed socket with front square flange (4 holes fixing), keys (W) EDW Fixed socket with rear square flange (4 holes fixing), keys (W), and earthing tag ENW Fixed socket, nut fixing, keys (W), and earthing tag PBW Fixed socket with rear square flange (4 holes fixing), keys (W), cable adapter, with bend relief PEW Fixed socket, nut fixing, keys (W), cable adapter, with bend relief (back panel mounting) PHW Free socket, keys (W), cable adapter, with bend relief PUW Free socket, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) 65 ® ® Part Section Showing Internal Components Fixed socket 6 3 7 8 17 2 3 12 6 16 17 14 15 5 Straight plug 1 shell 1 outer shell 10 split-insert carrier 2 grounding crown 2 latch sleeve 11 anchor with screws 3 inner shell 12 female LV contact 3 retaining ring 4 front ring 13 earthing body 4 insulator 5 collet nut 14 crimp ring 5 female HV contact 6 insulator 15 collet with gaskets 6 FO contact 7 male HV cont. 16 extended shell 7 O-ring 8 FO contact 17 o-ring 9 FO alignment device with tag 8 male LV contact 5 4 2 1 4 9 7 8 1 17 10 11 13 Technical Characteristics Materials and Treatments Component Outer shell, collet nut and oversized collet Grounding crown Latch sleeve Locking washer Hexagonal or round nut Male crimp contact Female crimp contact Clips Insulator Crimping tube Other metallic components O-ring and gaskets Material (Standard) Brass (UNS C 38500) Stainless steel (AISI 303) Special brass Stainless steel (AISI 416) Special brass Stainless steel (AISI 416) Bronze (UNS C 52100) Brass (UNS C 38500) Brass (UNS C 34500) Bronze (UNS C 54400) Cu-Be (FS QQ-C-530) PEEK Copper (UNS C 18700) Brass (UNS C 38500) Stainless steel (AISI 303) Surface treatment (µm) chrome nickel gold Cu Ni Cr Cu Ni Cu Ni Au 0.5 3 – – 0.5 3 – – – – – – – – – – – – 0.3 – – – without treatment – 0.5 3 – without treatment 0.3 – – – without treatment – 0.5 3 – – 0.5 3 – – – – 0.5 – – – 0.5 without treatment – – 0.5 3 – – 0.5 3 – without treatment Silicone MQ/MVQ, FPM/FKM (Viton®) or Nitril NBR Mechanical and Environmental Characteristic – – – – – – – – 3 3 – – 1.0 1.5 – – – – – Notes: Standards for surface treatment are as follows: – Chrome-plated: FS QQ-C-320B; – Nickel-plated: FS QQ-N-290A, or MIL-C-26074C; – Gold-plated: ISO 4523 Optical Value Standard Characteristic Value Standard Method Mating durability (Brass+Brass) 10,000 cycles IEC 61300-02-02 Average insertion loss fibre 9/125 µm Insertion 0.10 dB IEC 61300-03-04 Method B Mating durability (Brass+Stainless steel) 8,000 cycles IEC 61300-02-02 Return loss fibre 9/125 µm (UPC) Branching ≥45 dB IEC 61300-03-06 Device Met. Mating durability (Stainless steel+St. steel) 20,000 cycles IEC 61300-02-02 Return loss fibre 9/125 µm (Hand polish) Branching ~30 dB IEC 61300-03-06 Device Met. Damp heat steady state High temperature Low temperature Temperature cycling Cable retention Up to 95% at 60°C IEC 61300-02-19 +80°C IEC 61300-02-18 -40°C IEC 61300-02-17 -55°C + 90°C 1000 N IEC 61300-02-04 Impact (Method A) 2m onto concrete floor IEC 61300-02-12 Shock (3 cycles in 2 directions) 100 g, 10-50 ms; 20 g 6-9 ms IEC 61300-02-09 Vibration (7 cycles) Diagram 2 page 111 IEC 61300-02-01 Water resistance (Depth of 1.8 for 48 h) IP 68 IEC 60529 Salt spray corrosion test 1) > 144h IEC 60512-6 test 11f Note: 1) the outer shells are in chrome-plated brass (Cr1). 66 Electrical Characteristic Value Insulation resistance Shell electrical continuity Contact resistance (signal) Contact resistance (power) Radiated freq. 30-220 MHz emission1) freq. 220-1000 MHz > 1012 Ω < 1.6 mΩ < 4.8 mΩ < 3.6 mΩ < 30 dBµV/m < 37 dBµV/m Standard Section IEC 60512-2 test 3a IEC 60512-2 test 2f IEC 60512-2 test 2a IEC 60512-2 test 2a EN 55022 class B EN 55022 class B Note: 1) for FUW and PUW model only. Detailed characteristics are presented on pages 109 to 111. ® Recommended cables No of keys Cable group Angles 1 2 3 41) α Model Alignment Key and Polarized Keying Systems Front view of a socket β γ W 5 δ ●● α β γ δ ® 95° 115° 20° 30° Type Utilisation 2SM-8.6-37.5 outdoor 2SM-9.2-37.5 outdoor 2SM-12-15 long distances 2SM-16-37.5 indoor Sheath outer ø 8.6 ± 0.3 9.2 ± 0.3 12.0 ± 0.4 16.0 ± 0.5 Note: 1) The outer sheath shall be removed for assembly. Part Number Example A different part number structure is applicable for each of the following product types: – Plugs and sockets for assembly onto cables – Fixed plugs and sockets. Straight plug with cable adapter @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e @@@@@@@@e? @@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ @@@@@@@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ FGW 3K 93C C @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ L M T 96 Z @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g @@g @@g @@g @@g @@g @@@@@@@@ @@@@@@@@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@ ?@@@@@@@@ ?@@@@@@@@ Variant: see note 1) Cable ø: (page 72) Model: (page 68) Series: 3K Cable fixing type: C = collet adapter T = cable adapter Type: 93C LV Contact: M = female crimp = Chrome-plated Housing: C T = Stainless steel Insulator: L = PEEK FGW.3K.93C.CLMT96Z = Straight plug with keys (W), 3K series, mixed type to accept 2 F2 type fibre optic contacts, 2 power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, female crimp signal contacts, cable fixing type T for 9.2 mm diameter cable, and nut for fitting a bend relief. Fixed socket EDW 3K 93C C L C Model: (page 69) LV Contact: C = male crimp Series: 3K Insulator: L = PEEK Type: 93C = Chrome-plated Housing: C T = Stainless steel EDW.3K.93C.CLC = Fixed socket with rear square flange, keys (W), 3K series, mixed type to accept 2 F2 type fibre optic contacts, 2 power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, male crimp signal contacts. The fibre optic contacts must be ordered separately (see page 79). Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief. For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. 67 ® ® Model - Series FGW.3K Straight plug, keys (W), cable adapter, with bend relief Part Number Cable group L FGW.3K.93C.CLMT90Z FGW.3K.93C.CLMT96Z FGW.3K.93C.CLMT12Z M 1 2, 4 3 Dimension (mm) A L M S1 19 19 19 101 101 135 81 81 115 15 15 20 øA Note: The bend relief must be ordered separately (see page 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S1 FUW.3K Straight plug, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) ~94 Part Number Cable group Note 2, 4 2, 4 – HEAVY DUTY LINE ~74 ø 9.2 ± 0.3 ø 19.5 FUW.3K.93C.CLMC96 FUW.3K.93C.TLMC96 SW 15 Note: The bend relief with cap must be ordered separately (see page 91). SW 15 FXW.3K Fixed plug with round flange (4 holes fixing), keys (W) ~61 20.6 ~31 Part Number 10 ø 38 ø 22.5 FXW.3K.93C.CLM FXW.3K.93C.TLM ø 3.4 S 15 68 Panel cut-out (page 76) Note – HEAVY DUTY LINE ® ® FMW.3K Fixed plug with round flange (4 holes fixing), keys (W), cable adapter, with bend relief Part Number Cable group Note FMW.3K.93C.CLMT90Z FMW.3K.93C.CLMT96Z FMW.3K.93C.TLMT96Z 1 2, 4 2, 4 – – HEAVY DUTY LINE 101 ˜ ˜ 10 71 ø 38 ø 22.5 Panel cut-out (page 76) S 15 Note: See FXW drawing for front view. The bend relief must be ordered separately (see page 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). EDW.3K Fixed socket with rear square flange (4 holes fixing), keys (W), and earthing tag 29 42.5 22.5 Part Number ø 18 ø 23 23 ø 3.4 EDW.3K.93C.CLC EDW.3K.93C.TLC Note – HEAVY DUTY LINE Panel cut-out (page 76) 3 EBW.3K Fixed socket with front square flange (4 holes fixing), keys (W) 29 42.5 23 Part Number 6 ø 23 ø 23 EBW.3K.93C.CLC ø 3.4 Panel cut-out (page 76) 3 69 ® ® ENW.3K Fixed socket, nut fixing, keys (W), and earthing tag 42.5 S 30 6 Part Number Panel cut-out (page 76) ø 31 M 24 x 1 ø 34 ENW.3K.93C.CLC 11.3 max S 22.5 PHW.3K Free socket, keys (W), cable adapter, with bend relief Part Number Cable group ø 23 L PHW.3K.93C.CLCT90Z PHW.3K.93C.CLCT96Z PHW.3K.93C.CLCT12Z 1 2, 4 3 Dimension (mm) L S1 105 105 139 15 15 20 Note: The bend relief must be ordered separately (see page 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S1 PUW.3K Free socket, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) Part Number ø 9.2 ± 0.3 ø 23 ~98 70 PUW.3K.93C.CLCC96 PUW.3K.93C.TLCC96 Cable group Note 2, 4 2, 4 – HEAVY DUTY LINE Note: The bend relief with cap must be ordered separately (see page 91). SW 15 SW 15 ® ® PEW.3K Fixed socket, nut fixing, keys (W), cable adapter, with bend relief (back panel mounting) ~105 Part Number Cable group Note PEW.3K.93C.CLCT90Z PEW.3K.93C.CLCT96Z PEW.3K.93C.TLCT96Z 1 2, 4 2, 4 – – HEAVY DUTY LINE 12 4.5 S 15 7.5 max Panel cut-out (page 76) ø 30 ø 31 M 24 x 1 S 22.5 Note: The bend relief must be ordered separately (see page 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). S 27 PBW.3K Fixed socket with rear square flange (4 holes fixing), keys (W), cable adapter, with bend relief ˜105 Part Number Cable group PBW.3K.93C.CLCT90Z PBW.3K.93C.CLCT96Z 1 2, 4 ø 23 ø 19 22.5 Panel cut-out (page 76) Note: See EDW drawing for front view. The bend relief must be ordered separately (see page 91). The overall length dimension is with Desmopan bend relief (see pages 91 and 92). 3 S 15 Types N N 93C 2 Rated current (A) Test voltage (V rms) Working voltage (V rms) Creepage distance and air clearance (mm) AWG range Contact ø A (mm) Contact type for plug Contact function Electrical crimp contacts No of contacts Ferrule bore inside ø (µm) Fibre core/cladding (µm) Contact type for plug Plug insulator Fibre optic F2 No Socket insulator Reference øA Fibre optic contact 2 signal L.V. fem. 0.9 20-24 ≤42 1000 3 2 power H.V. male 1.3 14-18 >6.5 ≤600 2250 10 – fem. 9/125 125 71 ® ® Fibre Optic Contact FFS.F2 Male F2 Fibre Optic Contact PSS.F2 Female F2 Fibre Optic Contact ~ 31.2 ~ 31.2 ø 4.4 ø 4.4 ø2 ø2 11.9 Models Part number FFS.F2.BA2.LCT10 FFS.F2.BA2.LCE30 Models Part number PSS.F2.BA2.LCT10 PSS.F2.BA2.LCE30 PHW, PEW, PBW, PUW EDW, ENW, EBW FGW, FMW, FUW FXW Note: The above contacts are fitted with a 125 micron bore ferrules. If as an alternative 126 micron bore ferrule is required the «BA2» in the part number should be replaced with the reference «BB2». Accessories øA Cable adapter type «T» for FGW, FMW, PHW, PEW and PBW Reference Type ø Part number of the anchor with screws T T T 90 96 12 FGW.3K.145.ZZA FGW.3K.146.ZZA FGW.3K.147.ZZA Adapter øA 9.1 9.6 12.6 Cable ø max. min. Part number of the adapter with gasket 9.0 9.5 12.5 8.1 8.6 11.6 FGW.3K.890.TNN FGW.3K.896.TNN FGW.3K.812.TNV Part number of the collet nut FFM.3E.130.GG FFM.3K.131.GG FFM.3K.132.GG Cable Bend relief to be used 1) group GMA.3B.080.DN GMA.3B.090.DN GMA.4B.011.DN 1 2, 4 3 Note: 1) The last letter «N» on the part number indicates black colour of the bend relief. For ordering a bend relief with another colour see table on page 92 and replace the letter «N» by the letter of the colour required. øA Collet adapter type «C» for FUW and PUW Reference Type ø C 96 Part number of the anchor with screws Part number of earthing body with o-ring FGW.3K.146.ZZA FFS.3K.130.LNV FFS.3K.160.DN Note: GG = LC for chrome-plated brass version GG = AZ for stainless steel version All dimensions are in millimeters. 72 Part number of crimp ring Collet øA 9.6 Cable ø max. min. 9.5 8.6 Part number of collet with gaskets Part number of extended shell Part number Cable of the collet nut group FUW.3K.796.ZZS FUW.3K.137.GG FUW.3K.130.GG 2, 4 ® ® Insulator for plug Contact type Signal Power Part number Female EGW.3K.444.EL Male Note: Insulator should be ordered as replacement item. Insulator for socket Contact type Signal Power Part number Male FGW.3K.344.EL Female Note: Insulator should be ordered as replacement item. Crimp contacts Contact part number ø Contact LV Contact function Male Female 0.9 1.3 Signal Power 1) FGG.3B.560.ZZC FGW.3K.565.ZZC EGG.3B.660.ZZM EGW.3K.666.ZZM Note: 1) Power contacts are special with an oversized crimp barrel. Crimp contacts should be ordered as replacement items. PSS Alignment device for F2 fibre optic contacts Part number 11.9 ø 4.4 PSS.F2.290.NZZ Note: Alignment device should be ordered as replacement item. GMF.3K Bend relief with cap for FUW plug Part number GMF.3K.085.EANZ ● Material: black EPDM GMP.3K Bend relief with cap for PUW free socket Part number GMP.3K.085.EANZ ● Material: black EPDM GMF.3K Coloured ring for bend relief with cap Part number GMF.3K.265.RG GMF.3K.265.RN GMF.3K.265.RR GMF.3K.265.RV Colour grey black red green ● Material: Silicone 73 ® ® Tooling DCP Spanner for tightening collet nut N S1 S2 M Series Part number 2K 3K L DCP.91.023.TN L 115 115 Dimensions (mm) M N S1 3.0 3.0 30 35 S2 13.1 12.1 15.1 14.1 ● Material: Blackened steel DPF Pliers for assembling plugs or free sockets Dimensions (mm) A B Part number 18 plugs DPF.91.033.TA Model 23 free sockets øA Example for use øB The plug or socket end must be held in the pliers while the nut is tightened with the spanner. 220 Spanner DCP Spanner DCP Pliers DPF Pliers DPF DPD Crimping tool for screen crimping on FUW and PUW 9.1 10.5 Part number DPD.99.010.5K 74 ® ® Fibre Optic Tooling The full range of tools for terminating fibre optic contacts is shown on pages 103 to 106. Crimping Tools for Electrical Contacts Manual crimping tools Fig. 1 Part number Supplier LEMO DANIELS BALMAR BUCHANAN Fig. 2 1) 2) signal contacts ø 0.9 DPC.91.701.V1) MH8601) 23-000 6163361) power contacts ø 1.3 DPC.91.101.A2) AF82) 55-000 6157082) According to specification MIL-C-22520/7-01. According to specification MIL-C-22520/1-01. DCE Positioners for signal contacts ø 0.9 mm male øA øA female øC øC Contacts dimensions øA øC 0.9 1.1 Positioners part number Conductor AWG Selector Pos. 20-22-24 6-5-5 For male contact DCE.91.093.BVC For female contact DCE.91.093.BVM Note: These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/7-01 standard. DCE Turret for power contacts ø 1.3 mm Power contacts are special with an oversized crimp barrel. Contacts dimensions øA øA øC øC øA øC 1.3 1.9 Conductor AWG Selector Pos. 14-16-18 7-6-5 Positioners part number For male and female contact DCE.91.133.BVCW Note: These turrets can be used with manual crimping tool according to MIL-C22520/1-01 standard. 75 ® ® Termination Instruction Part Number Models All DOC.FO.W3K.93CO Panel Cut-Outs Models FMW, FXW EBW EDW ENW, PEW PBW ø D (4x) ø A +0.1 0 L 1) B +0.1 0 L 1 +0.1 0 A Dimension (mm) B D L 22.6 – 3.2 or M3 23.1 – 3.2 or M3 18.1 – 3.2 or M3 24.2 22.6 – 19.2 – 3.2 or M3 39 30 30 32 30 L1 20.6 23.0 23.0 – 23.0 Note: 1) Minimum distance between two neighbouring components. Mounting torque Series 3K Torque (Nm) Nut Screws 12 1 to 21) Note: 1) Depends on screw material selected. The values shown in the table above are the maximum torque for each connector type. 76 ® ® F1 Fibre Optic Contact Introduction The F1 type contact is designed for fitting into multi fibre or mixed fibre optical/electrical connectors from the 2B to 5B, 2K to 5K series. Its main features are as follows: – Simple and proven construction with a metallic or ceramic ferrule – Polishing with specific tooling ensuring a minimum gap between fibres which are not in physical contact – After mounting on the cable, the contact is installed in the main connector insulator, and retained with a metallic clip. This contact is suitable for use with multi-mode fibres in Si/Si or plastic, ranging in sizes from 100/140 to 1500 µm. Part Section Showing Internal Components Female contact 3 1 2 2 4 4 1 3 Male contact 5 1 body with holder 1 ferrule with holder 2 ferrule with holder 2 clips 3 spring 3 crimp ferrule 4 clips 4 alignment tube 5 crimp ferrule Technical Characteristics Material and treatment of the Fibre Optic Contact Component Material Mechanical and Environmental Surface treatment (µm) Cu Ni Body and holder Alloy CuNiZn without treatment Ferrule Alloy CuNiZn or ceramic without treatment Spring Clip Crimp ferrule Alignment tube Stainless steel Cu-Be Cu 99 Alloy CuNiZn without treatment without treatment 0.5 3 without treatment Characteristic Mating durability Damp heat steady state High temperature Low temperature Cable retention Value Standard 1000 cycles up to 95 % at 60°C +80°C -40°C 100 N IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 61300-02-04 Optical Characteristic Average insertion loss fibre 200/230 µm Value Standard 1.13 dB IEC 61300-03-04 Method Insertion Method B Note: Detailed characteristics are presented on pages 109 to 111. Part Number Example FFS = Male contact Model: FFS PSS = Female contact F1 GB1 A C E 30 Cable ø: 30 = ø 0.9 to 3.0 FO Contact type: F1 Fibre type: (see table page 78) Body: A = CuNiZn alloy Cable fixing type: (page 78) T = epoxy E = crimp Ferrule material: A = CuNiZn alloy C=zirconia ceramic FFS.F1.GB1.ACE30 = Male F1 type fibre optic contact, ferrule bore diameter of 235 µm, ferrule made of zirconia ceramic, crimp type cable fixing for a cable diameter of 0.9 mm to 3.0 mm. 77 ® ® Model - FO Contact Type FFS.F1 Male F1 Fibre Optic Contact PSS.F1 Female F1 Fibre Optic Contact 26.2 ø 4.4 ø 4.4 ø 2.4 ~ 25.5 S4 S 3.5 Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. 78 Reference Core/cladding ø (µm) Ferrule hole ø (µm) Ferrule material Material ref. Fibre type Cable fixing type Note FB1 GA1 GB1 HA1 HB1 JA1 JB1 KA1 KB1 LA1 LB1 MA1 MB1 NA1 NB1 PA1 PB1 RA1 RB1 RK1 SA1 SB1 TA1 TB1 VA1 VB1 WA1 WB1 100/140 200/230 200/230 300/330 300/330 400/430 400/430 600/630 600/630 800/830 800/830 1000/1035 1000/1035 500 500 750 750 1000 1000 1400 1500 1500 200/380 200/380 300/440 300/440 600/750 600/750 144 230 235 330 335 430 435 630 640 830 845 1035 1050 500 550 750 825 1000 1100 1430 1500 1650 380 410 440 475 750 810 Ceramic Ceramic Ceramic Ceramic Ceramic Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal Metal C C C C C A A A A A A A A A A A A A A A A A A A A A A A Silica HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS Polymer Polymer Polymer Polymer Polymer Polymer Polymer Polymer Polymer PCS PCS PCS PCS PCS PCS E E E E E E E E E E E E E E E E E E E E T T E E E E E E ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● First choice alternative ● Special order alternative ® ® F2 Fibre Optic Contact Introduction The F2 type contact is designed for fitting into single fibre 0K series, multi fibre connectors or mixed fibre optical/electrical connectors from 2B to 5B, 2K to 5K series. Its main features are as follows: – Assembly uses pre-domed ceramic ferrules – Simple and fast polishing ensuring the physical contact of the fibre end face – After mounting on the cable, the contact is very easily installed in the main connector insulator, the particular shape of the contact body retains it in the insulator – Unique cable assembly independent of the connector shell – The alignment tube can be easily removed in order to clean the fibre end face. This contact makes it possible to use single fibre cables with single-mode or multi-mode fibres of the following sizes; 9/125, 50/125, 62.5/125, 100/125 and 100/140 µm. Part Section Showing Internal Components Female contact 4 1 3 5 2 2 3 1 4 Male contact 1 body with holder 1 body with holder 2 ferrule with holder 3 spring 2 ferrule with holder 4 crimp ferrule 3 spring 5 alignment tube 4 crimp ferrule with support Technical Characteristics Material and Treatment Component Body Ferrule Holder Crimp holder Spring Crimp ferrule Support Alignment tube Optical Material Surface treatment (µm) Cu Ni PEEK Ceramic Alloy CuNiZn Brass Stainless steel Cu 99 Alloy CuNiZn Ceramic without treatment without treatment without treatment 0.5 3 without treatment 0.5 3 without treatment without treatment Value Value Standard Method Average insertion loss fibre 9/125 µm 0.10 dB IEC 61300-03-04 Insertion Method B Average insertion loss fibre 50/125 µm 0.25 dB IEC 61300-03-04 Insertion Method B Return loss fibre 9/125 µm (UPC) ≥45 dB Branching IEC 61300-03-06 Device Met. Return loss fibre 9/125 µm (Hand polish) ~30 dB Branching IEC 61300-03-06 Device Met. Note: Detailed characteristics are presented on pages 109 to 111. Mechanical and Environmental Characteristic Characteristic Standard Mating durability Damp heat steady state High temperature Low temperature Cable retention 10,000 cycles up to 95 % at 60°C +80°C -40°C 100 N IEC 61300-02-02 IEC 61300-02-19 IEC 61300-02-18 IEC 61300-02-17 IEC 61300-02-04 Impact (Method A) 1m onto concrete floor IEC 61300-02-12 Shock (3 cycles in 2 directions) 100 g, 10-50 ms; 20 g 6-9 ms IEC 61300-02-09 Vibration (7 cycles) Diagram 2 page 111 IEC 61300-02-01 79 ® ® Part Number Example FFS F2 BA2 L C E 30 = Male contact Model: FFS PSS = Female contact FO Contact type: F2 = 0.25 to 1.1 mm Cable ø: T10 E30 = 1.7 to 3.0 mm Fibre type: (see table below) = epoxy Cable fixing type: T E = crimp Body: L = PEEK Ferrule material: C = Zirconia ceramic FFS.F2.BA2.LCE30 = Male F2 type fibre optic contact, ferrule bore diameter of 125 µm, PEEK body, Zirconia ceramic ferrule, crimp cable fixing, for tight jacket cable with a diameter between 1.7 to 3.0 mm. Model - FO Contact Type FFS.F2 Male F2 Fibre Optic Contact PSS.F2 Female F2 Fibre Optic Contact ~ 31.2 11.9 ø 4.4 ø 4.4 ø2 ø2 ~ 31.2 Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users’ specific requirements. Reference BA2 BB2 BC2 BD2 FA2 FB2 ø Core/Cladding (µm) 9/125 50/125 62.5/125 100/125 100/140 Ferrule hole diameter (µm) Note 1) 125 126 127 128 140 144 ● ● ● ● ● ● Note: 1) The BA2 type (ferrule hole 125 µm) is recommended for singlemode fibres. The BB2 type (ferrule hole 126 µm) is commonly used with multi-mode fibres. 80 ● First choice alternative ● Special order alternative ® ® Cable Fixing Type Reference Cable fixing Reference ø T E 10 30 Cable Structure Cable ø Buffer coated fibre Tight jacket cable 0.25 to 1.1 1.7 to 3.0 Accessory PSS Alignment device for F2 fibre optic contact Part number PSS.F2.290.NZZ ø 4.4 11.9 Note: Alignment device should be ordered as replacement item. 81 ® ® Insertion and Extraction of the Fibre Optic Contacts Cable Termination Detailed instructions for terminating single fibre cables with LEMO F2 fibre optic contacts are given in the reference manual DOC.FO.CF2.0000 supplied with the complete termination workstation (see page 103). After termination contacts shall be introduced in the main insulator as shown below. For purpose of cleaning they can also be removed. Insertion and Extraction of the F1 Type Contact Insertion Extraction The fibre optic contact, male or female, terminated on the cable, must be inserted into the connector insulator from the back end until it comes to a stop (step 1 and 2). Check that the contact is correctly retained by gently pulling on it (step 3). Introduce the extractor, reference DCC.91.312.5LA (see page 105), in the insulator around the contact and push until it comes to a stop (step 1 and 2). Gently remove the fibre optic contact by pulling on the cable (step 3). 1) 1) 2) 2) 3) 3) Insertion and Extraction of the F2 Type Contact Insertion Extraction The male fibre optic contact terminated on the cable must be inserted into the connector insulator from the back end until it comes to a stop. Make sure that the contact is correctly positioned into the inner antirotation key. Key is in line with the red dot on the rear of the contact (step 1). Check that the contact is correctly retained by gently pulling on it (step 2). For female contacts, the alignment device shall be clipped onto the fibre optic contacts which is already fitted into female insulator. This procedure is performed using the alignment device, reference DCS.F2.035.PN. The alignment device shall be first installed onto threaded end of the alignment device (step 3). Then clip the adapter (step 4), unscrew and remove the alignment device (step 5). Reverse the order of the operation previously described. For female contact remove first the alignment device. Screw the threaded end of the alignment device reference, DCS.F2.035.PN (step 1), onto the alignment device and pull out strongly (step 2). Then use the extractor reference, DCC.91.312.5LA, introduce it into the insulator and push until it comes to a stop to compress the contact body (step 3 and 4). Gently remove the fibre optic contact by pulling on the cable (step 5). 1) 1) 2) 2) 3) 3) 4) 4) 5) 5) Note: The life time installation of the alignment device is minimum 300 cycles. 82 TOOLING ACCESSORIES ® 84 ® ® ® Accessories FGG-EGG Insulators male Insulators for 2B-5B and 2K-5K series vary according to the fibre optic contact type chosen. They are only necessary as replacement item when electrical crimp contacts are available. female FO Contact Type F1 Insulator part number Male contact Female contact FO Contact Type F2 Insulator part number Male contact Female contact 2B 2K 96A 96C 96E 96J FGG.2B.302.XLY FGG.2B.304.XLY FGG.2B.306.XLY FGG.2B.310.XL EGG.2B.402.XLY EGG.2B.404.XLY EGG.2B.406.XLY EGG.2B.410.XL 2B 2K 92A 92C 92E 92J FGG.2B.302.EL FGG.2B.304.EL FGG.2B.306.EL FGG.2B.310.EL EGG.2B.402.EL EGG.2B.404.EL EGG.2B.406.EL EGG.2B.410.EL 3B 3K 07A 96X 97C 97E 97J 97R FGG.3B.302.CL FGG.3B.322.XL FGG.3B.344.XL FGG.3B.346.XL FGG.3B.350.XL FGG.3B.356.XL EGG.3B.402.CL EGG.3B.422.XL EGG.3B.444.XL EGG.3B.446.XL EGG.3B.450.XL EGG.3B.456.XL 3B 3K 4B 4K 07C 99H 97F 97L 97R 97T 98E 98L FGG.4B.304.CL FGG.4B.379.XL FGG.4B.347.XL FGG.4B.352.XL FGG.4B.356.XL FGG.4B.358.XL FGG.4B.366.XL FGG.4B.385.XL EGG.4B.404.CL EGG.4B.479.XL EGG.4B.447.XL EGG.4B.452.XL EGG.4B.456.XL EGG.4B.458.XL EGG.4B.466.XL EGG.4B.485.XL 03A 92X 93B 93E 93J 93R 87E 87R FGG.3B.302.EL FGG.3B.322.EL FGG.3B.344.EL FGG.3B.346.EL FGG.3B.350.EL FGG.3B.356.EL FGG.3B.376.WL FGG.3B.386.WL EGG.3B.402.EL EGG.3B.422.EL EGG.3B.444.EL EGG.3B.446.EL EGG.3B.450.EL EGG.3B.456.EL EGG.3B.476.WL EGG.3B.486.WL 4B 4K 5B 5K 07J FGG.5B.340.CL EGG.5B.440.CL 03C 95D 93E 93L 93R 93T 94E 94L 05C 88E FGG.4B.304.EL FGG.4B.375.EL FGG.4B.346.EL FGG.4B.352.EL FGG.4B.356.EL FGG.4B.358.EL FGG.4B.366.EL FGG.4B.385.EL FGG.4B.304.WL FGG.4B.366.WL EGG.4B.404.EL EGG.4B.475.EL EGG.4B.446.EL EGG.4B.452.EL EGG.4B.456.EL EGG.4B.458.EL EGG.4B.466.EL EGG.4B.485.EL EGG.4B.404.WL EGG.4B.466.WL 5B 5K 03J 03N 956 94B FGG.5B.340.EL FGG.5B.354.EL FGG.5B.356.WLL FGG.5B.383.EL EGG.5B.440.EL EGG.5B.454.EL EGG.5B.456.WLL EGG.5B.483.EL FGG-EGG Crimp electrical contacts FO Contact øA Contact Types F1 F2 LV +HV 4B 4K FO Contact øA Contact Types LV F1 F2 Contact part number Male Female 2B 2K 96A 96C 96E 96J 92A 92C 92E 92J 0.9 0.7 0.7 0.7 FGG.2B.560.ZZC FGG.2B.555.ZZC FGG.2B.555.ZZC FGG.2B.555.ZZC EGG.2B.660.ZZM EGG.2B.655.ZZM EGG.2B.655.ZZM EGG.2B.655.ZZM 3B 3K 97C 97E – 97J 97R 96X – 93B 93E 87E 93J 93R 92X 87R 0.9 0.9 0.9 0.7 0.7 0.7 0.7 FGG.3B.560.ZZC FGG.3B.560.ZZC FGG.3B.560.ZZC FGG.3B.555.ZZC FGG.3B.555.ZZC FGG.3B.555.ZZC FGG.3B.555.ZZC EGG.3B.660.ZZM EGG.3B.660.ZZM EGG.3B.660.ZZM EGG.3B.655.ZZM EGG.3B.655.ZZM EGG.3B.655.ZZM EGG.3B.655.ZZM 5B 5K – 95D – 93E 97F – 97R 97L 98L 97T – 99H 98E 93R 93L 94L 93T 88E – 94E – 94B – 956 – 90C Contact part number Male Female 1.3 1.31) 0.9 1.3 0.9 0.9 0.9 0.7 0.7 0.7 0.7 0.7 FGG.4B.565.ZZC FGG.4K.565.ZZCY FGG.4B.560.ZZC FGG.4B.565.ZZC FGG.4B.560.ZZC FGG.4B.560.ZZC FGG.4B.560.ZZC FGG.4B.555.ZZC FGG.4B.555.ZZC FGG.4B.555.ZZC FGG.4B.555.ZZC FGG.4B.555.ZZC EGG.4B.665.ZZM EGG.3B.665.ZZM EGG.4B.660.ZZM EGG.4B.665.ZZM EGG.4B.660.ZZM EGG.4B.660.ZZM EGG.4B.660.ZZM EGG.4B.655.ZZM EGG.4B.655.ZZM EGG.4B.655.ZZM EGG.4B.655.ZZM EGG.4B.655.ZZM 2.0 2.01) 1.61) 1.61) FGG.5B.575.ZZC FGG.3B.575.ZZC FGG.4B.570.ZZC FGG.4B.570.ZZC EGG.5B.675.ZZM EGG.4B.675.ZZM EGG.2B.670.ZZM EGG.2B.670.ZZM Note: 1) Arrangements with special contact length. 85 ® ® BFG Plug caps B øA L N G G G G G G Part number Series BFG.00.100 PCSG BFG.0B.100.PCSG BFG.2B.100.PCSG BFG.3B.100.PCSG 00 0B 2B 3B Dimensions (mm) A B L N 7.5 9.5 15.0 18.5 9.8 12.0 18.0 22.0 10.0 12.2 15.0 18.5 60 85 85 95 Note: This cap is available only with an alignment key (G). Upon request this cap can be supplied in black and the last letter «G» of the part number should be replaced with «N». Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 100°C Watertightness: IP61 according to IEC 60529 Fitting the cord Slide the plug into the loop of the cord. Place the loop into the groove in front of the collet nut and tighten the loop. BFG Plug caps with key (G) B L Series øA Part number N BFG.0K.100.NAS BFG.2K.100.NAS BFG.3K.100.NAS BFG.4B.100.NAS BFG.4K.100.NAS BFG.5B.100.NAS BFG.5K.100.NAS sliding loop G G G G G G 0K 2K 3K 4B 4K 5B 5K Dimensions (mm) A B L N 14.0 19.5 23.0 25.0 29.0 36.0 44.0 6 6 6 10 10 10 10 12.5 17.5 22.0 20.2 22.5 27.2 27.0 85 85 120 120 120 150 150 Note: This cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». Body material: Nickel-plated brass (Ni 3µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135°C Watertightness: IP68 according to IEC 60529 for K series BHG Plug caps, nut fixing or flange B L ø 3.5 N øA Part number G G G G G G 86 Body material: Nickel-plated brass (Ni 3µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135°C Watertightness: IP68 according to IEC 60529 for K series BHG.0K.100.NAS BHG.2K.100.NAS BHG.3K.100.NAS BHG.4B.100.NAS BHG.4K.100.NAS BHG.5B.100.NAS BHG.5K.100.NAS Series 0K 2K 3K 4B 4K 5B 5K Dimensions (mm) A B L N 14.0 19.5 23.0 25.0 29.0 36.0 44.0 6 6 6 10 10 10 10 12.5 17.5 22.0 20.2 22.5 27.2 27.0 85 85 120 120 120 150 150 Note: This cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». ® ® BFA Plug cap øA L Series BFA.3K.170.800EN 3K A Dimensions (mm) B C H L C H Part number 24 28 10 80 27 G Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. øB BFG Plug cap øA L Part number Series BFG.3K.100.EAN 3K Dimensions (mm) A L N 24 30 155 G Material: black EPDM G Lanyard material: Stainless steel G Crimp ferrule material: Nickel-plated brass + polyolefin N Note: These caps are suitable for use with any alignment key configuration. BHA Plug cap H øA L Part number Series BHA.3K.100.715EN 3K Dimensions (mm) A H L 24 80 27 G Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. BHA Plug cap øA L Part number BHA.3K.100.EAN 3K Dimensions (mm) A L N 24 30 120 G Material: black EPDM G Lanyard material: Stainless steel G Crimp ferrule material: Nickel-plated brass + polyolefin ø 3.5 N Series Note: These caps are suitable for use with any alignment key configuration. BRA Blanking caps for fixed sockets and free straight sockets L ø 3.5 N G G G G G G B øA M Part number Series BRA.00.200.PCSG BRA.0B.200.PCSG BRA.2B.200.PCSG BRA.3B.200.PCSG 00 0B 2B 3B A Dimensions (mm) B L M 7.5 9.8 9.0 10.0 12.5 11.0 18.0 21.0 14.5 22.0 25.5 17.0 3.5 4.8 6.0 7.0 N 60 60 60 60 Note: These caps are suitable for use with any alignment key configuration. On request this cap can be supplied in black. If so, replace the last letter «G» of the part number by «N». Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 100°C Watertightness: IP61 according to IEC 60529 87 ® ® BRE Blanking caps for fixed and free sockets L B M øA Part number N BRE.00.200.NAS BRE.0S.200.NAS BRE.2S.200.NAS BRE.3S.200.NAS BRE.4S.200.NAS BRE.5S.200.NAS ø 3.5 ● ● ● ● ● Series Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135°C 00 0B 2B 3B 4B 5B A Dimensions (mm) B L M 8 10 18 22 28 40 9.5 10.5 12.0 14.0 20.0 22.0 8.8 3.5 10.5 4.5 14.0 6.0 18.0 8.0 23.0 10.0 30.0 12.0 N 60 85 85 120 120 150 Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». BRE Blanking caps for fixed and free sockets L B Part number N øA M BRE.0K.200.NAS BRE.2K.200.NAS BRE.3K.200.NAS BRE.4K.200.NAS BRE.5K.200.NAS 0K 2K 3K 4K 5K A 15.0 20.5 24.0 30.0 44.0 Dimensions (mm) B L M 10 14 14 20 22 15.0 24.0 28.0 30.5 37.0 4 8 8 10 12 N 85 85 120 120 150 Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». ø 3.5 ● ● ● ● ● ● Series Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefines O-ring material: Silicone rubber or FPM Maximum operating temperature: 135°C Watertightness: IP68 according to IEC 60529 BRA Blanking cap for free sockets H øA L Part number Series BRA.3K.100.715EN 3K Dimensions (mm) A H L 24 80 25 ● Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. BRA Blanking cap for free sockets øA L Part number ø 3.5 BRA.3K.200.EAN N Series 3K Dimensions (mm) A L N 24 26 120 ● Material: black EPDM ● Lanyard material: Stainless steel ● Crimp ferrule material: Nickel-plated brass + polyolefin Note: These caps are suitable for use with any alignment key configuration. 88 ® ® BRD Blanking caps for free sockets L B øA M Part number Series BRD.00.200.PCSG BRD.0B.200.PCSG BRD.2B.200.PCSG BRD.3B.200.PCSG 00 0B 2B 3B A Dimensions (mm) B L M 7.5 9.8 9.0 10.0 12.5 11.0 18.0 21.0 14.5 22.0 25.5 17.0 3.5 4.8 6.0 7.0 N 85 85 85 95 N Note: On request this cap is available in black. If required, replace the last letter «G» of the part number by «N». G G G G G G Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 100°C Watertightness: IP61 according to IEC 60529 Fitting the cord Slide the socket into the loop of the cord. Place the loop into the groove in front of the collet nut. Tighten the loop. BRF Blanking caps for free sockets L B M N øA Part number sliding loop G G G G G BRF.00.200.NAS BRF.0S.200.NAS BRF.2S.200.NAS BRF.3S.200.NAS BRF.4S.200.NAS BRF.5S.200.NAS Series 00 0B 2B 3B 4B 5B Dimensions (mm) B L M 8 10 18 22 28 40 7.5 9.5 12.0 14.0 20.0 22.0 8.8 3.5 10.5 4.5 14.0 6.0 18.0 8.0 23.0 10.0 30.0 12.0 N 85 85 85 120 120 150 Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 135°C BRF Blanking caps for free sockets L B Part number Series N øA M sliding loop G G G G A Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM BRF.0K.200.NAS BRF.2K.200.NAS BRF.3K.200.NAS BRF.4K.200.NAS BRF.5K.200.NAS 0K 2K 3K 4K 5K A 15.0 20.5 24.0 30.0 44.0 Dimensions (mm) B L M 10 14 14 20 22 15.0 24.0 28.0 30.5 37.0 4 8 8 10 12 N 85 85 120 120 150 Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». G Maximum operating temperature: 135°C G Watertightness: IP68 according to IEC 60529 89 ® ® BRD Blanking caps for free sockets H øA L Part number Series BRD.3K.170.800EN 3K A 24 Dimensions (mm) B C H 28 10 L 80 25 C ● Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. øB BRF Blanking caps for free sockets øA L Part number BRF.3K.200.EAN Series 3K Dimensions (mm) A L N 24 26 155 ● Material: black EPDM ● Lanyard material: Stainless steel ● Crimp ferrule material: Nickel-plated brass + polyolefin N Note: These caps are suitable for use with any alignment key configuration. BRR Spring loaded dust caps for ERA, ERN and EG● sockets or PSA and PK● fixed sockets N L M E maxi Series BRR.0S.200.PZSG BRR.2S.200.PZSG BRR.3S.200.PZSG 0B 2B 3B A B Dimensions (mm) C E L M N 11.0 13.3 9.0 5.8 5.0 1.2 15.3 18.6 22.4 15.2 6.5 8.2 2.0 26.2 22.5 26.5 18.2 9.0 8.8 2.5 30.8 Note: On request, this cap is available in black. If so replace the last letter «G» of the part number by «N». øC B øA Part number ● ● ● ● ● ● Body material: Polyoxymethylene (POM) grey (or black) Gasket material: Silicone rubber Spring material: Stainless steel Axes material: Nickel-plated brass Maximum operating temperature: 100°C Watertightness: IP61 according to IEC 60529 BRR Spring loaded dust cap for ED● and EB● fixed sockets L øA N Part number Series BRR.3K.200.PZSG 3K A Dimensions (mm) B C L M 29 29 23 8.1 3 N 33.2 øC B Note: On request, this cap is available in black. If so replace the last letter «G» of the part number by «N». M 90 ● ● ● ● ● ● ● Cap material: Polyoxymethylene (POM) grey (or black) Body material: Nickel-plated brass Gasket material: Silicone rubber Spring material: Stainless steel Axes material: Nickel-plated brass Maximum operating temperature: 100°C Watertightness: IP61 according to IEC 60529 ® ® GM● Bend reliefs (Polyurethane) A bend relief made from thermoplastic polyurethane elastomer (Desmopan 786) can be fitted over LEMO plugs and sockets that are supplied with a specially fitted nut. These are available in nine different colours that match with the GRA insulating washers (see page 93). Use the part numbers shown below to order this accessory separately. øA L Main characteristics ● Material: Polyurethane elastomer ● Temperature range in dry atmosphere: Part number Dimensions (mm) Bend relief Cable ø A L max. min. -40°C to +80°C Series Part number of nut for fitting the bend relief GMA.00.012.DG GMA.00.018.DG GMD.00.025.DG GMD.00.028.DG GMD.00.032.DG 1.2 1.8 2.5 2.8 3.2 22 22 22 22 22 1.4 2.1 2.8 3.1 3.5 1.1 1.8 2.5 2.8 3.2 00 FFM.00.131.LC GMA.0B.025.DG GMA.0B.030.DG GMA.0B.035.DG GMA.0B.040.DG GMA.0B.045.DG 2.5 3.0 24 24 2.9 3.4 2.5 3.0 0B FFM.0B.130.LC 3.5 4.0 4.5 24 24 24 3.9 4.4 5.2 3.5 4.0 4.5 2B FFM.2B.132.LC 1) 0K FFM.0E.130.LC GMA.1B.040.DG GMA.1B.045.DG GMA.1B.054.DG 4.0 4.5 5.4 30 30 30 4.4 4.9 6.0 4.0 4.5 5.4 3B FFM.3B.131.LC 2) GMA.2B.040.DG GMA.2B.045.DG GMA.2B.050.DG GMA.2B.060.DG GMA.2B.070.DG GMA.2B.080.DG 4.0 4.5 5.0 6.0 7.0 7.8 36 36 36 36 36 36 4.5 5.0 5.5 6.5 7.7 8.8 4.0 4.5 5.0 6.0 7.0 7.8 2B 4B 2K 3K 4K 5K FFM.2B.130.LC FFM.4B.132.LC 3) FFM.2E.130.LC FFM.3K.133.LC FFM.4K.132.LC FFM.5K.132.LC GMA.3B.050.DG GMA.3B.060.DG GMA.3B.070.DG GMA.3B.080.DG GMA.3B.090.DG 4.5 6.0 7.0 8.0 9.0 42 42 42 42 42 5.2 6.9 7.9 8.9 10.0 4.5 6.0 7.0 8.0 9.0 3B FFM.3B.130.LC 3K FFM.3E.130.LC 4K FFM.4K.133.LC 5K FFM.5K.131.LC GMA.4B.080.DG GMA.4B.010.DG GMA.4B.011.DG GMA.4B.012.DG GMA.4B.013.DG 8.0 10.0 11.0 12.0 13.5 60 60 60 60 60 9.0 10.9 11.9 13.0 14.5 8.0 10.0 11.0 12.0 13.5 4B FFM.4B.130.LC 4K FFM.3K.132.LC 5K FFM.5K.133.LC Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 92 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 61: K series on page 61. 1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used. 2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used. 3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used. 91 ® ® GM● Bend reliefs (Silicone) A bend relief has been designed for connectors used in applications at high temperature or requiring vapor sterilization. These bend reliefs are different from previous ones; their material, a silicone elastomer, is noted for its retention of flexibility over a wide temperature range. They are available in nine colours. øA L Use the part numbers shown below to order this accessory separately. Main characteristics ● Material: Silicone elastomer VMQ ● Temperature range in dry atmosphere: -60°C to +200°C ● Temperature range in water steam: +140°C ● Inflammability: not flammable (no UL classification) Part number Dimensions (mm) Bend relief Cable ø A L max. min. Series Part number of nut for fitting the bend relief GMA.0B.025.RG GMA.0B.030.RG GMA.0B.035.RG GMA.0B.040.RG GMA.0B.045.RG 2.5 3.0 27 27 2.9 3.4 2.5 3.0 0B FFM.0B.130.LC 3.5 4.0 4.5 27 27 27 3.9 4.4 5.2 3.5 4.0 4.5 2B FFM.2B.132.LC 1) 0K FFM.0E.130.LC GMA.1B.040.RG GMA.1B.045.RG 4.0 4.5 34 34 4.4 5.0 4.0 4.5 3B FFM.3B.131.LC 2) GMA.2B.040.RG GMA.2B.045.RG GMA.2B.051.RG GMA.2B.057.RG GMA.2B.063.RG GMA.2B.071.RG GMA.2B.080.RG 4.0 4.5 5.1 5.7 6.3 7.1 8.0 41 41 41 41 41 41 41 4.4 5.0 5.6 6.2 7.0 7.9 9.0 4.0 4.5 5.1 5.7 6.3 7.1 8.0 2B FFM.2B.130.LC 4B FFM.4B.132.LC 3) 2K FFM.2E.130.LC 3K FFM.3K.133.LC 4K FFM.4K.132.LC 5K FFM.5K.132.LC Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 92 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 61: K series on page 61. 1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used. 2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used. 3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used. Note: The selection of pigments, which should remain stable at high temperature, is limited by new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. 92 Ref. A B G J M Colour blue white grey yellow brown Ref. N R S V Colour black red orange green ® ® GRA Insulating washers Sockets or plugs mounted on panels can be fitted with insulating washers. The nine colours available combined with those for the overall protective coverings with bend relief makes colour coding possible. Part number Series 00 0B 2B 3B 4B GRA.00.269.GG GRA.0S.269.GG GRA.2S.269.GG GRA.3S.269.GG GRA.4S.269.GG Dimensions (mm) B E L M S A 10.0 12.0 21.1 25.0 31.9 8.8 10.8 17.9 21.8 28.7 4.5 6.0 7.3 10.3 10.5 1.8 1.8 2.3 2.2 2.5 1.0 1.0 1.3 1.2 1.5 6.4 8.3 13.6 16.7 23.6 T 8.0 9.9 16.2 20.2 27.1 Note: Insulating washers for series 5B are available on request. L Caution: These insulating washers can be used with fixed and straight sockets with across flat dimension S1 equivalent to the S dimension of the washer. øA M S øB Ref. E maxi A B G J M T Ref. Colour blue white grey yellow brown N R S V Colour black red orange green Note: The last letter «G» of the part number indicates the colour grey for the insulating washer. To obtain an insulating washer of another colour, refer to the table above and change the letter «G» of the part number to the corresponding letter of the colour required. G Material: Polyamide G Maximum operating temperature: 90°C For the panel cut-out, please consult chapter «Panel cut-out» on pages 18, 26 and 45. GRC Double panel washers Double panel washers have been designed to make the drilling of panel holes easier for mounting fixed and straight sockets. The combination of the nine different colours of the double panel washers and of the overall protective coverings with bend relief makes colour coding possible. Part number Series GRC.0S.260.HG 0B B Dimensions (mm) E H L M N R S 10.9 5 14 2.5 1.5 26.5 12.5 8.3 Caution: These double panel washers can be used with fixed or free sockets with across flat dimension S1 equivalent to the S dimension of the washer. L R M S øB E maxi G Material: Polyamide G Maximum operating temperature: 90°C H N Ref. A B G J M Colour blue white grey yellow brown Ref. N R S V Colour black red orange green Note: The last letter «G» of the washer’s part number indicates the colour grey. For other colours, refer to the above table and replace letter «G» by the one corresponding to the colour required. For the panel cut-out, please consult chapter «Panel cut-out» on page 26. 93 ® ® GBA Locking washers øA Part number Series L øC GBA.00.250.FN GBA.0S.250.FN GBA.2S.250.FN GBA.3S.250.FN GBA.4S.250.FN 00 0B 2B 3B 4B Dimensions (mm) A C L 9.5 7.1 12.5 9.1 19.5 15.1 25.0 18.1 32.0 25.1 1.0 1.0 1.2 1.4 1.4 Note: To order this accessory separately, use the above part numbers. ● Material: Nickel-plated bronze (3 µm) GBB Tapered washers øA L øC Part number GBB.00.250.LN GBB.0S.250.LN GBB.2S.250.LN GBB.3S.250.LN GBB.4S.250.LN GBB.5S.250.LN Series 00 0B 2B 3B 4B 5B Dimensions (mm) A C L 9 11 18 22 28 40 7.1 9.1 15.1 18.1 25.2 35.2 2.0 2.5 4.0 4.5 5.0 7.5 Note: Sockets of series 5B are always supplied with a tapered washer. To order this accessory separately, use the above part numbers. ● Material: Nickel-plated brass (3 µm) GEA Hexagonal nuts Part number A L B e ● Material: – Nickel-plated brass (3 µm) – Natural anodized aluminium alloy – Stainless steel 94 GEA.00.240.LN GEA.0S.240.LN GEA.0E.240.LN GEA.2S.240.LN GEA.2E.240.LN GEA.3S.240.LN GEA.3E.240.LN GEA.4S.240.LN GEA.4E.240.LN Series 00 0B 0K 2B 2K 3B 3K 4B 4K A 9 11 17 17 24 22 30 30 36 Dimensions (mm) B e L 10.2 12.4 19.2 19.2 27.0 25.0 34.0 34.0 40.5 M7 x 0.50 M 9 x 0.60 M14 x 1.00 M15 x 1.00 M20 x 1.00 M18 x 1.00 M24 x 1.00 M25 x 1.00 M30 x 1.00 2.0 2.0 2.5 2.7 4.0 3.0 5.0 5.0 7.0 Note: To order this part separately, use the above part numbers. The last letters «LN» of the part number refer to the nut material and treatment. If a nut in aluminium alloy or stainless steel is desired, replace the last letters of the part number by «PT» or «AZ» respectively. ® ® GEG Notched nuts øA L øB e Part number 00 0B 0K 2B 2K GEG.00 240.LC GEG.0S.240.LC GEG.0E.240.LC GEG.2S.240.LC GEG.2E.240.LC Model 1 øA L e Series Model 1 1 1 2 2 A 8.7 10.5 15.8 17.5 22.5 Dimensions (mm) B e 10 12 18 20 25 M7 x 0.5 M9 x 0.6 M14 x 1.0 M15 x 1.0 M20 x 1.0 L 2.5 2.5 3.5 3.5 3.5 G Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm) øB Note: 00, 0B and 2B series fixed and free sockets for back panel mounting are always delivered with this notched nut. To order this accessory separately, use the above part numbers. Model 2 GEC Conical nuts Part number Series A GEC.00 240.LC GEC.0S.240.LC GEC.0E.240.LC GEC.2S.240.LC GEC.2E.240.LC GEC.3S.240.LC GEC.3E.240.LC GEC.4S.240.LC GEC.4K.241.LC GEC.5S.240.LC L øB e G Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm) 00 0B 0K 2B 2K 3B 3K 4B 4K 5B A 8 10 16 17 22 20 27 27 32 37 Dimensions (mm) B e L 10.0 12.0 18.0 20.0 25.0 24.0 30.0 30.0 35.5 41.0 M7 x 0.5 M9 x 0.6 M14 x 1.0 M15 x 1.0 M20 x 1.0 M18 x 1.0 M24 x 1.0 M25 x 1.0 M30 x 1.0 M35 x 1.0 2.5 2.5 3.0 3.8 5.0 4.5 4.5 4.5 5.0 5.0 S1 8 10 16 17 22 20 27 27 32 37 Note: 3B, 3K, 4B, 4K, 5B and 5K series fixed and free sockets for back panel mounting are always delivered with a conical nut. To order this accessory separately, use the part numbers in the table above. GEB Round nuts øA e L Part number Model 1 øA e L GEB.00.240.LN GEB.0S.240.LN GEB.2S.240.LN GEB.3S.240.LN GEB.4S.240.LN GEB.5S.240.LN GEB.5E.240.LN Series Model 00 0B 2B 3B 4B 5B 5K 1 1 1 1 1 2 2 Dimensions (mm) A e L 9.0 11.0 18.0 22.0 28.0 40.0 54.0 M7 x 0.50 M9 x 0.60 M15 x 1.00 M18 x 1.00 M25 x 1.00 M35 x 1.00 M45 x 1.50 4.0 4.0 5.5 5.5 6.0 8.0 8.0 Note: 5B and 5K series sockets are always supplied with model 2 round nuts. To order this accessory separately, use the part numbers in the table above. Model 2 G Material: Nickel-plated brass (3 µm) 95 ® ® GCA Earthing washers øA L N øB ● Material: CuSnZn plated brass (2 µm) 96 Part number GCA.00.255.LT GCA.0S.255.LT GCA.0E.255.LT GCA.2S.255.LT GCA.2E.255.LT GCA.3S.255.LT GCA.4S.255.LT GCA.4E.255.LT GCA.5S.255.LT Series 00 0B 0K 2B 2K 3B 4B 4K 5B Dimensions (mm) A B L N 9.5 13.0 17.0 20.0 25.0 25.0 35.0 35.0 42.0 7.1 9.1 14.1 15.2 20.2 18.2 25.6 30.6 35.1 0.4 0.4 0.5 0.5 0.5 0.5 0.6 0.6 0.3 18.2 22.0 27.5 32.0 39.0 39.0 50.0 50.0 57.5 ® ® Tooling DCG Spanners for hexagonal nuts N L Part number DCG.91.149.0TN DCG.91.161.1TN DCG.91.231.7TN DCG.91.282.2TN Series 00 0B 2B 3B B Dim. (mm) L N 14 16 23 28 40 45 62 76 50 52 68 73 Part number of the nut GEA.00.240.LN GEA.0S.240.LN GEA.2S.240.LN GEA.3S.240.LN ● Material: Blackened steel øB DCA Spanners for hexagonal nuts, with alignment of the sockets by the flats N L max Part number DCA.91.149.0TN DCA.91.161.1TN DCA.91.231.7TN DCA.91.282.2TN Series 00 0B 2B 3B B Dim. (mm) L N 14 16 23 28 65 73 100 120 50 52 68 73 Part number of the nut GEA.00.240.LN GEA.0S.240.LN GEA.2S.240.LN GEA.3S.240.LN ● Material: Blackened steel øB DCB Spanners type wrench for Model 1 round nuts N L Part number DCB.91.119.0TN DCB.91.131.1TN DCB.91.201.8TN DCB.91.242.2TN Series 00 0B 2B 3B B Dim. (mm) L N 11 13 20 24 40 45 62 76 50 50 65 70 Part number of the nut GEB.00.240.LN GEB.0S.240.LN GEB.2S.240.LN GEB.3S.240.LN ● Material: Blackened steel øB øA DCH Spanners for conical nut øB Part number L DCH.91.101.PN DCH.91.121.PN DCH.91.201.PN Series 00 0B 2B Dimensions (mm) A B L N Part number of the nut 10.1 12.8 124 48.3 GEC.00.240.LC 12.1 14.8 124 49.3 GEC.0S.240.LC 20.1 22.8 129 53.5 GEC.2S.240.LC ● Material: Dark grey polyurethane N 97 ® ® DCP Flat spanners for collet nut M N S1 Part number L DCP.99.045.TC DCP.99.050.TC DCP.99.055.TC DCP.99.060.TC Dimensions (mm) L M N S1 Series 00 00 00 00 70 78 78 78 2 2 2 2 10.5 12.6 12.6 12.6 4.5 5.0 5.5 6.0 ● Material: Chrome-plated steel S1 DCH Spanners for notched nuts øA øB Part number L DCH.91.101.PA DCH.91.121.PA DCH.91.181.PA DCH.91.201.PA DCH.91.251.PA Dimensions (mm) A B L N Series 00 0B 0K 2B 2K 10.1 12.1 18.1 20.1 25.1 12.8 14.8 22.8 22.8 32.8 124 124 129 129 134 48.3 49.3 53.1 53.5 55.5 Part number of the nut GEG.00.240.LC GEG.0S.240.LC GEG.0E.240.LC GEG.2S.240.LC GEG.2E.240.LC ● Material: Blue polyurethane N DCP Spanners for tightening collet nut N S1 S2 M Part number Series DCP.91.001.TN 0B 2B-2K 3B-3K 4B 5B L DCP.91.023.TN DCP.91.045.TN L 95 115 115 130 130 Dimensions (mm) M N S1 2.5 3.0 3.0 3.5 3.5 21 30 35 40 45 8.1 13.1 15.1 21.2 31.2 S2 7.1 12.1 14.1 20.2 30.2 ● Material: Blackened steel DCL Spanners for securing straight plug with two latching tabs while tightening collet nut øB N L Part number DCL.91.105.0TK Series 00 ● Material: Blackened steel 98 Dimensions (mm) B L N 10 45 13.5 ® ® DPF Pliers for assembling plugs (series K) Part number øA DPF.91.001.TA DPF.91.023.TA Series 0K 2K 3K Dimensions (mm) A B 10 15 – – – 18 øB 220 Example for use The plug end must be held in the pliers while the nut is tightened with the spanner. Spanner DCP Pliers DPF DTA Taps Part number DTA.99.700.5Z DTA.99.900.6Z Series Thread 00 0B M7 x 0.5 M9 x 0.6 99 ® ® Crimping Tools for Electrical Contacts Manual crimping tools Fig. 1 Part number Supplier contact ø 0.7-0.91.3 (Fig. 1) DPC.91.701.V1) MH8601) 23-000 6163361) LEMO DANIELS BALMAR BUCHANAN Fig. 2 1) 2) contact ø 1.6-2.0 (Fig. 2) DPC.91.101.A2) AF82) 55-000 6157082) According to specification MIL-C-22520/7-01. According to specification MIL-C-22520/1-01. DCE Positioners for crimp contacts ø 0.7, 0.9 and 1.3 mm Connector Type F1 F2 male female These positioners are suitable for use with manual crimping tool according to the MIL-C-22520/7-01 standard. 2B 2K 96A 96C 96E 96J 92A 92C 92E 92J 3B 3K 97C 97E – 97J 97R 96X – 93B 93E 87E 93J 93R 92X 87R – 95D – 93E 97F – 97R 97L 98L 97T – 99H 98E 93R 93L 94L 93T 88E – 94E 4B 4K Note: 1) Arrangement with special contact length, special positioners are required. Positioners part number ø Contact Conductor AWG For male contact For female contact 0.9 20-22-24 DCE.91.092.BVC DCE.91.092.BVM 0.7 22-24-26 DCE.91.072.BVC DCE.91.072.BVM 0.9 20-22-24 DCE.91.093.BVC DCE.91.093.BVM 0.7 22-24-26 DCE.91.073.BVC DCE.91.073.BVM 1.3 1.31) 0.9 1.3 0.9 18-20 18-20 20-22-24 18-20 20-22-24 DCE.91.134.BVC DCE.91.133.BVCY DCE.91.094.BVC DCE.91.134.BVC DCE.91.094.BVC DCE.91.134.BVM DCE.91.133.BVM DCE.91.094.BVM DCE.91.134.BVM DCE.91.094.BVM 0.9 20-22-24 DCE.91.094.BVC DCE.91.094.BVM 0.7 22-24-26 DCE.91.074.BVC DCE.91.074.BVM DCE Turrets for crimp contacts ø 1.6 and 2.0 mm Connector Type F1 F2 5B 5K These turrets are suitable for use with manual crimping tool according to the MIL-C-22520/1-01 standard. Note: A wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MIL-C-22520/1 or /7-01. Our technical department is at your disposal to study and propose a solution to all your specific problems. 100 – 94B – 956 – 90C ø Contact 2.0 2.01) 1.61) 1.61) Turret part number Conductor AWG 12-14-16 12-14-16 14-16-18 14-16-18 For male contact For female contact DCE.91.205.BVCM DCE.91.205.BVCM DCE.91.203.BVCM DCE.91.204.BVCM DCE.91.164.BVCM DCE.91.162.BVCM Note: 1) Arrangement with special contact length, turret from another series are required. ® ® DCC Extraction tools for crimp contacts FO Contact øA Types Contact F1 F2 Thumb operated model Automatic model 2B 2K 96A 96C 96E 96J 92A 92C 92E 92J 3B 3K 97C 97E – 97J 97R 96X – 93B 93E 87E 93J 93R 92X 87R – 95D – 93E 97F – 97R 97L 98L 97T – 99H 98E 93R 93L 94L 93T 88E – 94E – 94B – 956 – 90C 4B 4K 5B 5K Extractor Thumb operated model Automatic model 0.9 DCC.91.090.5LA DCF.91.090.2LT 0.7 DCC.91.070.5LA DCF.91.070.2LT 0.9 DCC.91.090.5LA DCF.91.093.5LT 0.7 DCC.91.070.5LA DCF.91.073.5LT 1.3 1.3 0.9 1.3 0.9 DCC.91.131.5LA DCC.91.131.5LA DCC.91.090.5LA DCC.91.131.5LA DCC.91.090.5LA DCF.91.133.5LT DCF.91.133.5LT DCF.91.093.5LT DCF.91.133.5LT DCF.91.093.5LT 0.9 DCC.91.090.5LA DCF.91.093.5LT 0.7 DCC.91.070.5LA DCF.91.073.5LT 2.0 2.0 1.6 1.6 DCC.91.202.5LA DCC.91.202.5LA DCC.91.162.5LA DCC.91.162.5LA DCF.91.203.5LT DCF.91.203.5LT DCF.91.163.5LT DCF.91.163.5LT DCK Retention testing tools for crimp contacts ø 0.7, 0.9 and 1.3 mm Contact øA Test force (N) 0.7 0.9 1.3 10 14 25 Testing tool part number For male contact DCK.91.071.0LRC DCK.91.091.4LRC DCK.91.132.5LRC For female contact DCK.91.071.0LRM DCK.91.091.4LRM DCK.91.132.5LRM F 101 ® ® Tools for type C Coaxial Contacts DPE Crimping tool with die Part number DPE.99.103.1K DPE.99.103.8K Cable group 2 1, 3 DPN Dies Part number L DPN.99.103.1K DPN.99.103.8K A Cable group 2 1, 3 Die dimensions For contacts For shield A B L A B 1.09 0.77 2.0 1.09 0.77 2.0 A B B ● Die material: Blackened steel for contacts for shield DCC Extractors Part number DCC.91.384.5LA 102 Cable group 1, 2, 3 3.10 3.80 2.70 3.30 ® ® Fibre Optic Tooling We propose a complete range of tools for fibre optic connector cable assembly. Some tools are specific to each fibre optic contact type. When selecting necessary tooling, make sure you identify correctly the contact type used in the selected product. DRV Complete workstation for fibre optic contact Description Comprehensive range of tools for terminating both singlemode and multi-mode fibres. Includes specific tools for F2 and F4 fibre optic contacts. Detachable termination case lid for use as polishing platform during field termination. Rugged but aesthetically pleasing termination case which is ideal for field use or in-house terminations. Curing oven and inspection microscope shall be ordered separately. Part number DRV.91.CF2.PN Contact type F2, F4 Part Number Description Quantity Number Workstation Contents WST.BT.175.55PT WST.BR.150.8AC WST.CH.252.5SR WST.CS.125.CE WST.CO.020.52 WST.DS.290.PT DCC.91.312.5LA DCS.91.G20.0C WST.ME.354.8R DOC.FO.CF2.0000 WST.OU.135.10SZ DCS.91.F24.LC WST.OU.452.5MN WST.PA.105.5525 WST.PA.012.AOJ WST.PA.005.AOM WST.PA.001.AOV WST.PN.210.AS WST.PN.145.AR WST.PN.103.0PG WST.PN.203.CR WST.PN.102.3CR DPE.99.524.337K WST.PL.322.5PT WST.RE.353.EPO WST.SE.305.8PH WST.TU.191.LN WST.RG.150.AZ WST.SY.135.PA WST.CS.155.AZ Plastic box Tweezers Lint-free Cloth Kevlar cutters Cotton bud (sachet of 20 pcs) Alcohol dispenser (supplied empty) Extraction tool for F1 and F2 contacts Microscope adapter for F2 and F4 cont. Epoxy mixer and pad Terminating instructions for F2 contacts Fibre scribe Polishing tool for F2 and F4 contacts Large cable stripper Cleaning tissues Lapping film 12µm (yellow) Lapping film 5µm (brown) Lapping film 1µm (green) Armoured cable cutter Cable cutter Outer jacket stripper Buffer coating stripping tool Primary coat stripper Crimp tool Polishing platform Epoxy resin + safety instructions Syringe with needle Fibre shield for F2 and F4 contacts Steel rule 6’’ Fibre length marking pen Scissors 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 20 20 1 1 1 1 1 1 1 10 10 4 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Note: The interior of the case is fitted with pre-formed plastic foam to provide secure storage of the tools. 17 24 16 15 25 10 3 29 28 30 7 Space for epoxy curing jig 25 26 5 1 18 22 23 21 9 19 14 27 12 6 8 20 13 2 11 4 Space for epoxy curing jig tool 103 ® ® DPE Crimping tool for fibre optic contact Description Crimping tool for capturing KEVLAR® strand on contact body Part number Contact type DPE.99.524.337K 1) F1, F2, F3, F4 Note: 1) Included in the LEMO F2 workstation. 4.38 F3 3.74 3.3 4.5 3.8 5.2 F3 F1, F2 and F4 DCS Epoxy curing jig Description Curing positioning jig specifically designed to ease assembly of the 3K.93C series with associated camera cable Part number DCS.91.F12.3LA Contact type F2 WST Epoxy curing oven Description Oven for assisting in curing epoxy Part number WST.FR.220.VA WST.FR.110.VA Voltage 220 volts 110 volts Contact type F1, F2, F3, F4 DCS Polishing tool for fibre optic contacts Description Precision spring loaded tool for polishing terminated fibre optic contacts. Part number DCS.91.F13.LC DCS.91.F24.LC 1) Contact type F1, F3 F2, F4 Note: 1) Included in the LEMO F2 workstation. 104 ® ® WST Fibre Inspection Microscope Description Microscope to assist in viewing termination operations and verifying fibre end finish. See adaptor below. Contact type Part number WST.FB.G10.4N F1, F2, F3, F4 DCS Microscope adaptor for fibre optic contacts Description Adaptor for final inspection of fibre optic contacts. To be used with microscope WST.FB.G10.4N Contact type Part number DCS.91.G24.0C DCS.91.G20.0C 1) F1, F3 F2, F4 Note: 1) Included in the LEMO F2 workstation. DCC Extractor for fibre optic contact Description Tool for extracting the F1 or F2 contact. Contact type Part number DCC.91.312.5LA 1) F1, F2 Note: 1) Included in the LEMO F2 workstation. DCS F2 contact alignment device installation/extraction tool Description Simple tool with two threaded end for installation/extraction of the F2 contact alignment device Contact type Part number DCS.F2.035.PN F2 DCC F4 contact alignment device extraction tool Description This tool is for extraction/reinstallation of the F4 contact alignment device. It is necessary for contact cleaning only Contact type Part number DCC.F4.125.7LA F4 105 ® ® DCS Cleaning tool Description Used for maintenance cleaning. The tool is made with an alcohol spongy reservoir (supplied empty). 16 dry cotton buds are included. The threaded end allows extraction/reinstallation of the F2 contact alignment device. Part number DCS.91.F23.LA Contact type F2 WST Cleaning kit Description Kit that includes 2 cotton buds one of them moistened with alcohol Part number WST.KI.125.34 106 Contact type F1, F2, F3, F4 ® ® Technical characteristics Outer shell Brass In most cases, LEMO connectors have a brass outer shell which is suitable for most general purpose applications, including civilian and military. The brass outer shells have a chrome nickel-plated surface which ensures very good protection against industrial atmosphere, salt air and most corrosive agents. Alternative protective coatings are available to satisfy other specific environmental conditions: – electrolytic nickel – nickel-black chrome. After the black chrome treatment, the part is coated with a protective organic film. Stainless steel For applications where there are severe environmental conditions that may rapidly damage the surface finish, we recommend using stainless steel. The AISI 303 stainless steel is a material for general use adapted to most applications requiring a product made entirely of stainless metal. For the broadcasting industry the heavy duty line with shell in stainless steel offers more resistance to heavy wear conditions. Aluminium alloy The aluminium alloy outer shells find numerous applications where light weight is a predominant factor, such as in the aeronautics and space industries, and for portable and mobile equipment. These materials have high mechanical strength and excellent resistance to corrosion. The shell surface is protected by anodizing which is available in six colours: blue, yellow, black, red, green, and natural. Depending on the application, other surface finish is also available (electrolytic nickel-plating, black nickel plating). Plastic materials Some connector model shells of the 2B-4B series can be made of plastic. This solution offers optimum electrical insulating properties particularly suitable for medical applications. Grey or white polysulfone (PSU) and beige PEEK offer excellent mechanical properties and is suitable for gas or vapour sterilization. Some models are also available with an outer shell of cream-coloured polyphenylsulfone (PPSU). We recommend this material particularly for applications where products are to withstand hundreds of vapour sterilization cycles. Other metallic components In general, most metallic components are manufactured in brass. However, bronze or beryllium copper are used where good elasticity is required (for example: grounding crown). Depending on the application, these parts have electrolytic nickel or nickel-gold plating. These parts can also be manufactured in stainless steel (AISI 416). Gasket and O-rings In general, gaskets and O-rings are made of silicone rubber MQ/MVQ. However, for some products they are made of fluorosilicone rubber (FPM). Technical characteristics of plastic materials Type Density Tensile strength (at 23°C) Flexurale strength (at 23°C) Dielectric strength Volume resis. at 50% HR and 23°C Surface resistivity Thermal conductivity Comparative tracking index Maxi. continuous service temperature Min. continuous service temperature Max. short-time service temperature Water absorption in 24h at 23°C Radiation resistance Flammability rating Resistance to steam sterilization ASTM = American Society for Testing & Materials ISO = International Standards Organization UL = Underwriters Laboratories IEC = International Electrotechnical Commission Norme ASTM D 792 ASTM D 638/ ISO R527 ASTM D 790/ ISO R178 ASTM D 149/IEC 60243 ASTM D 257/IEC 60093 ASTM D 257 ASTM C 177 IEC 60112 UL 746 UL 746 – ASTM D 570/ISO R62A – ASTM D 635/UL 94 – Units PEEK PSU PPSU Silicone FPM – MPa MPA kV/mm Ω ● cm Ω W/K ● m V °C °C °C % Gy1) – – 1.3-1.4 92-142 170 19-25 1016 1015 0.25 CTI 150 250 -55 300 0.12 107 V-0/3.2 excel. 1.24 70 106 17-20 5x1016 – 0.26 CTI 150 140 -60 160 0.3 105 V-0/4.4 good 1.3 70 91 15 ~1.2 >9 – 18-30 1014 – – – 200 -50 > 250 – 105 – good ~1.9 > 12 – – – – – – 180 -50 200 0.37 – V-0/1.6 excel. – – – – 200 -20 300 – 8x104 – good Note: 1) 1 Gy (Gray) = 100 rad 107 ® ® Materials and Treatments Material (Standard) Component Outer shell, collet nut, conical nut or notched nut Grounding crown Latch sleeve Locking washer Hexagonal or round nut Other metallic components O-ring and gaskets Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Aluminium alloy (AA 6262A or AA 6023) PEEK, Polyether EtherKetone, beige PSU (Udel®), Polysulfone, grey or white PPSU (Radel®), Polyphenylsulfone, cream Bronze (UNS C 54400) or special brass Stainless steel (AISI 416) Special brass Stainless steel (AISI 416) Bronze (UNS C 52100) Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Aluminium alloy (AA 6262A or AA 6023) Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Silicone MQ/MVQ or FPM/FKM (Viton®) Notes: standards for surface treatment are as follows: Chrome-plated: FS QQ-C-320B; Nickel-plated: FS QQ-N-290A, or MIL-C-26074C; Gold-plated: ISO 4523; and Black chrome: MIL-C-14538C with a minimum of 10 µm of lacquer protection. 1) 2) 3) 4) Surface treatment (µm) chrome nickel black chr. Notes Cu Ni Cr Cu Ni Ni Cr 0.5 – 0.5 3 0.3 0.5 3 1 without treatment anodized – – – – – 0.5 3 – without treatment 3 0.3 0.5 3 – without treatment – – – 0.5 3 – – without treatment anodized natural – – 0.5 3 – without treatment – 2 1) 2) 2) – 3) – 3) – 4) 4) – for FGG and ENG models of the 3B and 4B series for the FGY and ENY models of the 2B, 3B and 4B series AISI 416 steel is used with shells made of AISI 303 or 304 delivered with free and fixed sockets with aluminium alloy or stainless steel shell Shell electrical continuity: (measured according to IEC 60512-2 test 2f) – Test current: 1A R (mΩ) 2B 3B 4B Series 5B 2K 3K 4K 5K 2.2 2.2 1.5 1.5 1.6 1.4 1.4 1.8 Insulator LEMO uses PEEK (Polyether Etherketone) for the insulator material. The performance of this thermoplastic material is enhanced by the addition of glass fibres in the resin to achieve very high mechanical strength, to 108 increase dielectric strength and to reduce water absorption rate. The above features of PEEK plus its excellent radiation resistance makes it ideal for most applications. (See technical characteristics on page 107) ® ® Fibre Optic Contacts In order to ensure the highest technical performance and to provide the optimal solution for a diversity of applications, LEMO has developed the 4 types of fibre optic contacts designated F1, F2, F3, and F4. F2 and F4 contacts are designed with fully floating pre-domed ceramic ferrule. Such contacts are mainly designed to operate with single-mode and multi-mode fibres with small core dimensions. F1 and F3 contacts are using floating metallic or ceramic ferrules. They are ideal for use with multi-mode, silica or plastic fibres with large core diameters. Contact F1 Contact body: part ensuring the alignment of the two ferrules and retention of the contact into the insulator, made of rustproof alloy. Clips is made of Cu-Be Crimp holder: provided for cable fixing, made of rustproof alloy Ferrule made of rustproof alloy or ceramic depending on the fibre diameter Ferrule holder made of rustproof alloy Stainless steel spring to guarantee mating precision of the two ferrules lengthwise Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Fibre Buffer Cable Contact F2 Contact body: part ensuring the retention of the contact into the insulator, made of PEEK Crimp holder: provided for cable fixing, made of Nickel-plated brass Ferrule made of ceramic Ferrule holder made of rustproof alloy Stainless steel spring to guarantee physical contact of the two ferrules with correct pressure Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated, made of ceramic and rustproof alloy Fibre Buffer Cable Contact F3 Contact body: part ensuring the alignment of the contact into connector shell, made of Nickel-plated brass Crimp holder: provided for cable fixing, made of Nickel-plated brass Ferrule made of rustproof alloy or ceramic depending on the fibre diameter Ferrule holder made of rustproof alloy Stainless steel spring to guarantee mating precision of the two ferrules lengthwise Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated, made of rustproof alloy Fibre Buffer Cable Contact F4 Contact body: part ensuring the alignment of the contact into connector shell, made of rustproof alloy Crimp holder: provided for cable fixing made of Nickel-plated brass Ferrule made of ceramic Ferrule holder made of rustproof alloy Stainless steel spring to guarantee physical contact of the two ferrules with correct pressure Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated (always fitted into the fixed or free socket) made of ceramic and rustproof alloy Fibre Buffer Cable 109 ® ® Optical Performance for F1, F2, F3, and F4 Type Contacts The optical performance for the fibre optic contacts relates to the insertion and return losses measured at the junction of the fibre to fibre interface. These losses are caused mainly by minute geometrical effects of the critical alignment components and deviations in the fibre core and cladding dimensions. The insertion loss results for multi-mode and single-mode fibres are given whereas the return loss values are provided for single-mode fibres only. Insertion and return losses are expressed in decibels (dB). The data shown in the diagrams below correspond to numerous matings using various batches of optical fibres and connectors. Measurements with Single-mode Fibre for F2 and F4 Contacts. Insertion loss Return loss Relative frequency in percent Number of measurements 45 600 500 400 300 200 100 0 0 40 35 30 25 20 15 10 5 0.1 0.2 0.3 0.4 0.5 Insertion loss (dB) 0 28 30 32 Return loss (dB) 34 Mean = 0.10 dB Tested at 1300 nm Tested according to the standard IEC 61300-03-04, Insertion Method B. Fibre = 9/125 µm Ferrule bore diameter = 125 µm Mean = 30.42 dB Tested at 1300 nm Tested according to the standard IEC 61300-03-06, Branching Device Method Fibre = 9/125 µm, Hand Polishing Measurements with Multi-mode Fibre for F2 and F4 Contacts Measurements with Multi-mode Fibre for F1 and F3 Contacts Note: It is possible to obtain return losses better than 45 dB with UPC polishing techniques. Please consult LEMO for more detailed information. 600 500 400 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Insertion loss (dB) Mean = 0.25 dB Tested at 1300 nm Tested according to the standard IEC 61300-03-04, Insertion Method B. Fibre = 50/125 µm Ferrule bore diameter = 126 µm 110 Insertion loss Number of measurements Number of measurements Insertion loss 100 80 60 40 20 0 0 0.4 0.8 1.2 1.6 2.0 2.4 Insertion loss (dB) Mean = 1.13 dB Tested at 850 nm Tested according to the standard IEC 61300-03-04, Insertion Method B. Fibre = 200/230 µm Ferrule bore diameter = 235 µm ® ® Change in attenuation vs. environmental and mechanical conditions Characteristic Value High temperature Low temperature Change of temperature (7 cycles) Damp heat steady state Mating cycles (contact F1; F2; F3) Mating cycles (contact F4) Cable retention 2) Impact (Method A) Shock (3 cycles in 2 directions) Vibration (7 cycles) + 80°C - 40°C Diagram 1 below Up to 95 % RH, 60°C 1000 500 100 N 1 m onto concrete floor 100 g, 10-50 ms; 20 g, 6-9 ms Diagram 2 below Change in attenuation 1) F2-F4 Contacts F1-F3 Contacts Standard IEC 61300-02-18 IEC 61300-02-17 IEC 61300-02-22 IEC 61300-02-19 IEC 61300-02-02 IEC 61300-02-02 IEC 61300-02-04 IEC 61300-02-12 IEC 61300-02-09 IEC 61300-02-01 < 0.20 dB < 0.20 dB < 0.20 dB < 0.20 dB < 0.15 dB < 0.15 dB < 0.10 dB < 0.10 dB < 0.10 dB < 0.20 dB < 0.20 dB < 0.20 dB < 0.20 dB < 0.15 dB < 0.15 dB – – < 0.15 dB < 0.20 dB < 0.25 dB Note: 1) The insertion loss variations were measured during the entire environmental and mechanical tests respectively. 2) Value quoted is for 2.5 mm tight jacket cable. In practice the cable retention depends on many factors including the cable construction. Diagram 2: Vibration Diagram 1: Temperature cycles 6 hours 6 hours 6 hours Spectral density acceleration (G2/Hz) 6 hours +60°C Room temp. -20°C 6 hours 0 12 6 hours 24 6 hours 36 20 Hz 20-60 Hz 60-200 Hz 200-320 Hz 320-600 Hz 600-2000 Hz 2000 Hz duration 0.01 2 0.009 G /Hz +9 dB / octave 2 0.24 G /Hz -3 dB / octave 2 0.147 G /Hz -6 dB / octave 2 0.014 G /Hz 180 s / axis 6 hours 48 Hours 0.1 60 72 0.001 10 20 50 100 200 500 1K 2K 5K Frequency (Hz) 111 ® ® Electrical Contact Technical description The secure reliable electromechanical connection achieved with LEMO female cylindrical contacts is mainly due to two important design features: 1. Prod proof entry on the mating side which ensures perfect concentric mating even with carelessly handled connectors; and 2. The pressure spring, with good elasticity, maintains a constant even force on the male contact when mated. The leading edge of the pressure spring preserves the surface treatment (gold-plated) and prevents undue wear. Contact material and treatment LEMO female contacts are made of bronze (UNS C 54400). This material is chosen because of its high modulus of elasticity, its excellent electrical conductivity and a high mechanical strength. LEMO male solder contacts are made of brass (UNS C 38500). Male crimp contacts are made of brass (UNS C 34500) or annealed brass (UNS C 38500) with optimum hardness (HV) for crimping onto the wire. Type Au Ni Cu Male crimp Bronze or brass Surf. treatment (µm) Cu Ni Au1) Material (standard) Brass (UNS C 34500) Brass (UNS C 38500) Brass (UNS C 38500) 0.5 3 1.0 Female crimp Female solder Bronze (UNS C 54400) 0.5 3 1.5 Clips Cu-Be (FS QQ-C-530) Stainless steel – – – Male solder Notes: The standard surface treatment are as follows: Nickel: FS QQ-N-290A or MIL-C-26074C; and Gold: ISO 4523. 1) Minimum value. Thickness comparison between the outside and the inside of female contacts P 2.5 P 2.5 Contact resistance with relation to the number of mating cyles (measured according to IEC 60512-2 test 2a) Contact øA (mm) male (µm) 0.7 0.9 1.3 1.6 2.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0 Gold thickness female outside (µm) inside (%) 1.5 1.5 1.5 1.5 1.5 1.5 70 75 75 75 75 75 Note: P = inspection point Insulation resistance between the contacts and contact/shell (measured according to IEC 60512-2 test 3a) Maximum values measured after the mating cycles and the salt spray test according to IEC 60512-6 test 11f. øA (mm) 0.7 0.9 1.3 112 Contact resistance (mΩ) 1000 3000 5000 cycles cycles cycles 5.6 4.1 2.8 5.7 4.2 2.9 6.1 4.8 3.6 øA (mm) 1.6 2.0 4.0 Contact resistance (mΩ) 1000 3000 5000 cycles cycles cycles 2.6 2.9 1.6 2.7 3.1 2.0 3.5 3.3 2.8 Insulating material new after humidity test1) PEEK > 1012 Ω > 1010 Ω Note: 1) 21 days at 95% RH according to IEC 60068-2-3. ® ® Solder contacts The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow. See page 9 for the range of cable dimensions that can be soldered. Crimp contacts Advantages of crimping For multipole or hybrid connectors the standard fouridenter crimp method is used (MIL-C-22520F, class I, type 1). The crimp method requires a controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material. The radial hole in the side of the contact makes it possible to check whether the conductor is correctly positioned within the contact. A good crimping is characterized by only slightly reduced conductor section and practically no gap. – practical, quick contact fixing outside the insulator – possible use at high temperature – no risk of heating the insulator during the conductorcontact fixing – high tensile strength For optimum crimping, the bronze or brass contacts are annealed to relieve internal stress and reduce material hardening during the crimping process. Only the crimping zone is annealed with the help of an induction heating machine designed by the LEMO Research and Development Department. Crimp contacts are available in standard version for mounting maximum size conductors. For some dimensions, these crimp contacts can be produced with reduced crimp barrels for mounting reduced size conductors. Consult the factory for information. The range of cable dimensions that can be crimped into the contacts is indicated on the table on page 9. Coaxial contacts type C The cable fixing is achieved with hexagonal crimping (MIL-C-22520F, type 2). This method guarantees a good electrical continuity of the shield which improves greatly the shielding efficiency of the cable/connector link. The back end of the crimp nut which receives the shield braid, is milled to ensure a good retention of the shield once crimped. For the center contact, square form crimp method is used (MIL-C-22520F, type 2). The method requires a controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material. Technical characteristics Characteristics Impedance Operating voltage at 50 Hz 1) Test voltage at 50 Hz Rated current Insulation resistance Contact resistance Shell to shell resistance VSWR (f=GHz) Max. working frequency The radial hole in the side of the contact enables correct positioning of the conductor within the contact to be verified. A good crimping is characterized by a small conductor section reduction and by the quite closed free spaces. The LEMO crimp contacts are factory annealed to relieve internal stresses, and reduce the risk of the material work hardening during the crimping process. Standing wave ratio Unit Ω kV rms kV rms A Ω mΩ mΩ GHz Value 50 0.5 1.6 2 >1012 5.8 3.7 1.04 + 0.1f 2.1 1.25 1.20 1.10 1.00 1000 2000 f (MHz) The range of coaxial cables that can be crimped into the contacts is indicated on the table on page 9. 113 ® ® Test voltage Test voltage (Ue): (measured according to the IEC 60512-2 test 4a standard). Please consult the factory for the choice of a connector by indicating the safety standard to be met by the product. It corresponds to 75% of the mean breakdown voltage. Test voltage is applied at 500 V/s and the test duration is one minute. Voltage values are given in the table on insulator types for each series corresponding with values measured at sea level and are adapted to all applications up to an altitude of 2000 m. This test has been carried out with a mated plug and receptacle, with power supply only on the plug end. Operating voltage (Us): It is proposed according to the following ratio: Us = Ue 3 Caution: For a number of applications, safety requirements for electrical appliances are more severe with regard to operating voltage. In such cases operating voltage is defined according to creepage distance and air clearance between live parts. In case a device is used at a higher altitude, air clearance between live parts has to be multiplied by the following coefficients: (Test voltage also has to be divided by this coefficient). altitude (m) coefficient 2000 3000 4000 5000 1.00 1.14 1.29 1.48 Rated current The current values are indicated in the table of insulator types in each series. For use at higher temperatures, acceptable rated current will be lower. It tends towards zero as the material is used at the maximum operating temperature accepted for the insulator. In most cases, the current depends on the conductor dimension. Rated current (A) 100% 75% 50% for the insulator The specified rated current can be applied simultaneously to all the contacts, corresponding with an average temperature rise of 40°C of the connector. For connectors with PEEK insulator, maximum admissible current will follow the curve below depending on the operating temperature T. Minimum operating temperature (measured according to IEC 60512-3 test 5a). 25% T (°F) Caution: In general, connectors should not be unmated while live. 114 0 122 212 302 392 482 ® ® Cable fixing Cable fixing onto LEMO connectors is determined by the cable characteristics and the connector model. This is achieved either with a cable collet system, by epoxy into a cable adapter or by hexagonal crimping (MIL-C-22520F). Material and Treatment Material (Standard) Component Center piece Collet Crimp ferrule or ring Reducer Reducing cone Earthing cone Metal washer Cable adapter Support tube Anchor Earthing body Brass (UNS C 38500) Brass (UNS C 38500) Copper (UNS C 18700) Brass (UNS C 38500) Brass (UNS C 38500) Brass (UNS C 38500) Brass (UNS C 38500) Brass (UNS C 38500) Stainless steel (AISI 304) Stainless steel (AISI 303) Brass (UNS C 38500) Gasket or o-ring Silicone MQ/MVQ FPM (Viton®) Surface Treatment (µm) Cu Ni 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 3 3 3 3 3 3 3 3 – – 0.5 3 Notes: Standards for surface treatment are as follows: Nickel-plated: FS QQ-N-290A. – Cable fixing for 00 and 0B series In this series of single fibre connectors the fibre optic cables are held onto the contacts using the hexagonal crimping technique. The cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the crimp ferrule ➁. The support tube ➄ is used to protect the delicate optical fibre from the crimping load. Buffer coated fibres are retained into the fibre optic contact using an epoxy technique (Type T). The fibre optic contact is retained into the connector with the collet nut ➀. 00 Series Type E fixing (crimp) 4 5 2 1 00 Series Type T fixing (epoxy) 4 1 0B Series Type E fixing (crimp) 4 2 1 115 ® ® Cable fixing for 0K series In this series of single fibre the fibre optic cable is held onto the contact using the hexagonal crimping technique. The cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the crimp ferrule ➁. Then the contact is inserted into the adapter ➄ and is retained because of its special shape. The adapter with its fibre optic contact is retained into the connector with the collet nut ➀. 5 4 2 1 Cable clamping for 2B-3B-4B and 5B series Type D cable clamping This is the standard cable clamping for 2B, 3B, 4B, and 5B series. Two split insert carriers ➃ position the insulator into the connector and a collet ➁ which is compressed by the collet nut ➀ ensures a good grip onto the cable. When assembling the connector, the cable shield is clamped between the split insert carrier and the collet. 1 4 2 1 4 Type M cable clamping This clamping system is adapted to cables with a diameter smaller than the smallest diameter specified for each series. It 12 , a collet of a smaller series ➁ and a reducing cone ➁ 11 . includes a reducer ➃ These parts have the same function as the D type collet. 4 1 12 4 116 2 11 1 ® ® Cable fixing for 2K-3K-4K and 5K series Type T clamping In the watertight series the clamping system is made of a cable adapter  which is fixed on the cable by epoxy. This solution offers superior captivation of the cable strength member (aramid yarn) and is fully watertight. The adapter is completed by a sealing o-ring . The insulator is positioned into the cable adapter and is correctly oriented by the split insert carrier . The system is retained into the connector by the collet nut with its bend relief. For some specific cables (3K.93C series) an anchor  is installed to allow retention of the cable center steel strength member. For screened cable, the shield can be soldered to the cable adapter front section. 4 6 3 2 1 Cable clamping for the model FUW and PUW of the 3K.93C series Type C clamping For these 2 models the clamping is made of a collet  located into the extender  and compressed by the collet nut  to ensure a good grip onto the cable. A gasket, inside of the collet, provides sealing onto cable jacket. Additioned sealing is made with epoxy. To guarantee enhanced screen efficiency the shield of the cable is retained between the knurled section of the earthing body  and the crimp ring . The insulator is positioned into the two insert carrier . The anchor  is installed to allow retention of the cable center steel strength member. 4 6 7 5 2 10 1 4 Maximum metal collet nut tightening torque 00 Torque (Nm) 0B 0K 2B 3B 0.25 0.5 0.7 2.5 4 Series 4B 5B 7 10 2K 3K 4K 5K 2 3 5 8 Maximum plastic collet nut tightening torque 1) 2B Torque (Nm) Series 3B 4B 0.50 1.00 1.50 Note: 1) For applications subject to strong vibration, we recommend fixing the collet nut with epoxy resin. 117 ® ® Preferred fibre optic cable types The preferred and very common cable construction for use with LEMO connectors are shown below. – Simplex semi-tight jacket cables between 2 and 3 mm in diameter and have straight lay Kevlar® reinforcement (see fig. 1). – 900 micron plastic buffered fibres (see fig. 2). – Multiway «break-out» cables which have additionnal overall straight lay Kevlar® to provide cable pull resistance (see fig. 3). – Multiway «premise» cables with 900 micron plastic buffered fibres and additionnal overall straight lay Kevlar® to provide cable pull resistance (see fig. 4). Fig. 1 Fig. 2 Fig. 3 Fig. 4 For other cable construction it is recommended that you contact us directly for advice on their suitability for termination onto LEMO connectors. 118 ® ® 119 ® 120 ®