399-0181-S

Popular Variable Transformers and AC Power Supplies Product Guide— AC Voltage Control Guide Devices Guide www.stacoenergy.com Your Tailored Power Solutions ProviderTM Staco Energy Products Co. has been a leading manufacturer of variable transformers for over 65 years, building standard and customdesigned products for industrial, commercial and military applications. Variable transformers have many industrial and laboratory applications as basic components to control voltage, current, power, heat, speed, light and electromechanical force. A basic Staco variable transformer consists of a single layer magnet wire winding on a toroidal core of laminated silicon steel. A carbon brush, connected to an output lead, is rotated over a precision ground, plated commutator track to tap off voltage at any turn from zero to the maximum output voltage of the winding. Staco research has developed design features and proprietary processes to provide longer lasting, more reliable products. Particularly important is the high-temperature foundation material bonding the coil securely to the core assembly. This material has a high thermal transfer characteristic so that it dissipates heat from the brush contact area, increases the heat distribution of the core itself, and provides the transformer with greater tolerance to transients and short-term overloads. Some Models Are Listed by the Canadian Standards Association File No. LR18948 In addition to the basic styles illustrated, Staco Energy can meet your specific requirements with hundreds of additional standard model variations and configurations from 0.8 to 450 amps, 120 to 575 volts, 50 Hz and up. 480 volt units are shown on page 8 and in our Variable Transformer Voltage Control Catalog (VT-5). These models include cased and uncased, single and three phase manual and motor driven models, and complete voltage control systems. Complete information is contained in our Variable Transformer Voltage Control Catalog. To serve your needs promptly, Staco Energy has a national network of stocking distributors to assure immediate off-the-shelf delivery. Your local Staco distributors and representatives are factory trained, and capable of assisting you in selecting the particular Staco transformer best suited for your application. Contact our factory or visit the “Where to Buy” section of www. StacoEnergy.com for the name of the distributors or sales representative in your area. For nonstandard products (to meet your special application needs) our engineering staff will quickly respond with custom solutions to your application requirements. Often a simple revision to a standard component is all that is required, allowing us to keep your costs at a minimum. Dimensions are provided throughout this catalog in inches [millimeters]. Panel Mount, Single Phase — 120 and 240 Volt Adjustable Shaft 100 and 200 Series Type 171, 201 221-B, 252 291 Output Input 171, 201 221-B, 291 A 1.88" (47.6) 2.12" (54.0) 2.31" (58.7) Part No. Volts 171 120 201 120 221-B 120 291 120 252 240 500 Series Hertz 50/60 60 50/60 60 50/60 60 50/60 60 50/60 60 Volts Constant Current Load Constant Impedance Load Max. Max. Amps. kVA Max. Max. Amps. kVA 0-120 0-132 0-120 0-132 0-120 0-132 0-120 0-132 0-240 0-264 1.75 1.75 2.0 2.0 2.50 2.50 3.0 3.0 0.8 0.8 Volts Constant Current Load 511 Volts 120 Hertz 50/60 2.2 — 2.5 — 3.2 — 3.5 — 1.0 — 0.26 — 0.30 — 0.38 — 0.42 — 0.24 — Constant Impedance Load Max. Max. Amps. kVA Max. Max. Amps. kVA 2 2 2.5 2.5 2.5 Output Input Part No. 0.21 0.23 0.24 0.26 0.30 0.30 0.36 0.40 0.19 0.21 Net Wt. Lbs. 0-120 0-140 5.0 5.0 0.60 0.70 7.0 — 0.84 — Volts Constant Current Load Constant Impedance Load Max. Max. Amps. kVA Max. Max. Amps. kVA Net Wt. Lbs. 4.25 Adjustable Shaft 501C Series Output Input Part No. 501C Variable Transformers Volts 120 Hertz 50/60 0-120 0-140 5.0 5.0 0.60 0.70 www.stacoenergy.com 7.0 — 0.84 — Net Wt. Lbs. 5.25 Adjustable Shaft 1000 and 2200 Series Output Input Constant Current Load 1010 & 1210 Part No. 1020 & 1220 Types 1210B and 1220B include terminals 1, 3 and 4 only. Hertz Volts Volts 1010B 120 50/60 1210B 120 60 1020B 240 50/60 1220B 120 240 50/60 60 1500 Series Max. Amps. Max. kVA 0-120 0-140 0-120 0-240 0-280 0-280 0-240 10.0 10.0 12.0 3.5 3.5 3.5* 5.0 1.20 1.40 1.44 0.84 0.98 0.42* 1.20 Volts Constant Current Load Constant Impedance Load Max. Max. Amps. kVA Max. Max. Amps. kVA 1510 1520 1510 A 4.25" (108.0) Hertz Volts Net Wt. Lbs. Max. Max. Amps. kVA 13.0 — 15.0 5.0 — — 7.0 1.56 — 1.80 1.20 — — 1.68 10.25 10.25 10.25 10.25 Output Input Part No. Constant Impedance Load 1510 120 50/60 1520 240 50/60 120 50/60 0-120 0-140 0-240 0-280 0-280 15.0 15.0 9.5 9.5 9.5* 1.80 2.10 2.28 2.66 1.14* 20.0 — 12.0 — — 2.40 — 2.88 — — Net Wt. Lbs. 15.75 19.25 1520 4.62" (117.3) 2500 Series Output Input 2510 Part No. Volts Hertz Volts Max. Amps. 2520 0-120 0-140 0-240 0-280 0-280 50/60 2510 120 2520 240 50/60 120 50/60 5000 Series Constant Impedance Load Constant Current Load Max. kVA Max. Max. Amps. kVA 25.0 3.00 25.0 3.50 10.0 2.40 10.0 2.80 10.0* 1.20* 30.0 — 13.0 — — Volts Hertz 3.60 — 3.12 — — 21 21 Output Input 5011 Part No. Net Wt. Lbs. Constant Current Load Volts Net Wt. Lbs. Max. Max. Amps. kVA 5011 120 50/60 5021 240 50/60 120 50/60 5021 Single Unit 6000 Series 0-140 0-240 0-280 0-280 Volts Hertz 7.00 6.70 7.80 3.40* 57 57 Output Input Part No. 50.0 28.0 28.0 28.0* Volts Constant Current Load Net Wt. Lbs. Max. Max. Amps. kVA 6011 120 50/60 6020 240 50/60 120 50/60 0-120 0-140 0-240 0-280 0-280 *Voltage Doubler operation, refer to Variable Transformer Voltage Control Catalog (VT-5). Data is subject to change without notice. Staco Energy Products Co. 60.0 7.20 60.0 8.40 35.0 8.40 35.0 9.80 35.0* 4.20* 67 63 Enclosed Cord and Plug Series The cased plug-in models feature a ventilated steel case, input line cord and plug, NEMA rated output receptacle, and an illuminated on/off switch. They are connected for output voltage increase with a clockwise rotation, and the dials are graduated from 0 - 100 percent of the voltage setting. For application flexibility, two field modification kits have been added to the product line. The 3PN-MK kit allows either the 3PN221B or 3PN501B to be wall, bench top, or machine mounted. The 3PN-SK kit provides an adjustable voltage stop for either the 3PN1000, 3PN1200, or 3PN1500 Series. Plug and Receptacle Styles 3PN 120 Volt Types Output Input Hertz Volts Part No. 3PN221B 3PN501B Constant Impedance Load Constant Current Load Volts 60 50/60 120 3PN 240 Volt Types Max. Amps. Max. kVA 0-132 0-140 2.50 5.0* 0.33 0.70 Volts Constant Current Load Height Width Depth Net Wt. Lbs. Max. Max. Amps. kVA — — — — 3 5.31 6.06 4.10 [134.9] [154.0] [104.2] 7.75 3PN-MK-Kit Output Input Part No. Hertz Volts Constant Impedance Load Max. Amps. Max. kVA Height Width Depth Net Wt. Lbs. Max. Max. Amps. kVA 3PN1010B 120 50/60 0-140 10.0 1.40 — — 5.50 4.62 6.96 10.25 [139.7] [117.4] [176.8] 3PN1210B 120 60 0-120 12.0 1.44 15.0 1.80 5.50 4.62 6.96 10.25 [139.7] [117.4] [176.8] 3PN1020B 240 50/60 0-280 3.5 0.98 — — 5.50 4.62 6.96 10.25 [139.7] [117.4] [176.8] 3PN1220B 240 60 0-240 5.0 1.20 7.0 1.68 5.50 4.62 6.96 10.25 [139.7] [117.4] [176.8] Volts Constant Current Load 3PN-SK-Kit Output Input Part No. Hertz Volts Max. Amps. Max. kVA Height Width Depth Net Wt. Lbs. Max. Max. Amps. kVA 3PN1510B 120 50/60 0-140 15.0 2.10 — — 6.00 6.24 9.35 [152.4] [158.4] [237.4] 18 3PN1520B 240 50/60 0-280 9.5 2.66 — — 6.00 6.24 9.35 [152.4] [158.4] [237.4] 22 2200 and 2500 Series Output Input Constant Current Load Part No. Variable Transformers Constant Impedance Load Constant Impedance Load Max. Amps Max. kVA Max. Amps Max. kVA 0-140 22.0 3.08 0-280 10.0 2.80 ------- ------- Volts Hertz Volts 3PN2210B 120 50/60 3PN2520B 240 50/60 HxWxD (cm) 6.31x 7.95x 10.85 (160.3x202.1x275.6) www.stacoenergy.com Net Wt. Lbs. 24.25 Metered Models necessary. The 120 volt types have 0-150V voltmeters and the 240 volt types have 0-300V voltmeters. Units with voltmeters have the suffix“V” at the end of their part number. Units with ammeters have the suffix “A.” Cased plug-in models of the 1010B, 1020B, 1510 and 1520 series are also available with a pivot and jewel AC voltmeter or ammeter (+/- 5% full scale accuracy) conveniently located atop the enclosure for easy accurate readout. It is ideal for applications where voltage control is Input Part No. 3PN1010BV 3PN1010BA 3PN1510BV Volts Output Hertz 120 120 120 50/60 50/60 50/60 Volts 0 - 140 0 - 140 0 - 140 Current HxWxD (cm) 10.0 (139.7x117.4x176.8) 10.0 15.0 3PN1510BA 120 50/60 0 - 140 15.0 3PN1020BV 240 50/60 0 - 280 3.5 3PN1020BA 240 50/60 0 - 280 3.5 3PN1520BV 240 50/60 0 - 280 9 5. 3PN1520BA 240 50/60 0 - 280 9 5. 5.50 x 4.62x 6.96 5.50x 4.62x 6.96 (139.7x117.4x176.8) 6.00x 6.24x 9.35 (152.4x158.4x237.4) 6.00x 6.24x 9.35 Net Wt. Lbs. 10.25 10.25 18 (152.4x158.4x237.4) 22 5.50x 4.62x 6.96 10.25 (139.7x117.4x176.8) 5.50 x 4.62x 6.96 10.25 6.00x 6.24x 9.35 22 (139.7x117.4x176.8) (152.4x158.4x237.4) 6.00x 6.24x 9.35 (152.4x158.4x237.4) 22 Isolated Portable Cord and Plug Models Input Output HxWxD (cm) Part No. Volts Hertz Volts Current 3PNJ201B 120 50/60 0 - 140 2.0 (139.7x117.4x176.8) 3PNJ401B 120 50/60 0 - 140 4.0 (152.4x158.4x237.4) 5.50 x 4.62x 6.96 6.00 x 6.24x 9.35 Data is subject to change without notice. Staco Energy Products Co. Net Wt. Lbs. 9 17 Controller Units Microprocessor Controller Advantages: The MP Controller comes in three basic models: N Intelligent Microprocessor Based MPA - Single channel feedback and control N Controls variable voltage transformer regulation to within +/-0.5 volts MPB - Two independent channels of feedback and control N Multi-channeled unit enables control of 1, 2 or 3 individual varaiable transformers or each phase of a 3 phase unit Available Options: N LCD display of feedback signals and set points N Bi-directional RS-232, RS-422, IEEE-488 communication ports N Available with standard analog control signals for set point and control functions. N Single, double, or tiiple channel feedback N Process control set point N Available with standard bi-directional RS-232, RS-422, IEEE-488 communication ports for set point and control functions. N Optical isolation of control and feedback inputs for reduced noise interference N Panel mounted microterminal for local control and monitoring N Multiple set points, ramping, and dwells are available. N Phase loss detection N User programmable to accept peak-to-peak, rms, or average AC feedback signals Typical Applications: N Heavy duty, wall-mountable NEMA 12 style enclosure. N Motor and compressor testing N Control of the unit can be local, at a remote location, or both. N Circuit breaker testing N Battery back-up RAM retains data if power is lost. N Plating rectifier systems N Microterminal available for remote or stand-alone monitoring and control N Quality control testing N Engineering laboratories N Precise control of voltage ramping through the use of state-of-the-art PWM technology N Industrial processes N Expanded memory allows customiztion to specific application requirements. N Voltage Regulation N Field upgradeable -- options can be installed in the field as your needs change. N Automatic shut-down or alarm with phase loss detection MPC - Three independent channels of feedback and control Microprocessor Controller with optional microterminal FRC-20 Controller Advantages: N Regulated Output Voltage N 0-5 VDC or 4-20 mA Set Point Control N 1 kohm Potentiometer or Fixed Resistor Network Control N Full or Limited Range Control N Compact Size N Easy to Mount N Up to 600 VAC Feedback Voltage Operation N Current Regulation The FRC-20 Controller is a versatile, field modifyable controller that has a low install cost and low cost of operation. It is designed to position and regulate any Staco Energy motor driven variable transformer, and can be controlled with a 0-5 VDC or 4-20 Ma set point, a 1k ohm potentiometer, or a fixed resistor network. It maintains a full range regulation of 0.5% and a limited range regulation of 0.25%. The FRC-20 is field configurable for feedback voltage ranges up to 600 volts, for either full range or limited range control. It is small and can be easily mounted on the motor base plate of the variable transformer or inside an enclosure. Current and other feedback alternatives are also available. FRC-20 Controller Variable Transformers www.stacoenergy.com Ganged Variable Transformer Assemblies Single Phase Models High Current Models Part No. By ganging the variable transformers with a common rotor shaft, and wiring the outputs in parallel, the output current can be greatly increased. The models listed on this page are capable of output currents up to 540 amps. Other models are available in a variety of ranges. Please refer to our Variable Transformer Voltage Control Catalog (VT-5) for additional information. 6011-2P 6011-3P 6011-4P 6011-5P 6011-6P 6011-7P 6011-8P 6011-9P 6020-2P 6020-3P 6020-4P 6020-5P 6020-6P 6020-7P 6020-8P 6020-9P Three Phase Models All models of Staco variable transformers can be ganged with a common rotor shaft and wired for three phase operation in either open Delta or Wye configuration. The table below lists a few typical 240 and 480 volt models. Please refer to our Variable Transformer Voltage Control Catalog (VT-5) for additional models. Output 120 0-120 or 0-140 240 0-240 or 0-280 Current (Amps) kVA 120.0 180.0 240.0 300.0 360.0 420.0 480.0 540.0 70.0 105.0 140.0 175.0 210.0 245.0 280.0 315.0 16.8 25.2 33.6 42.0 50.4 58.8 67.2 75.6 19.6 29.4 39.2 49.0 58.8 68.6 78.4 88.2 Current (Amps) kVA Three Phase Models Part No. 30M5011-3Y Model Input 221B-3 291-3 501C- 3 1010B-3 1510-3 2510-3 6011-3Y 6011-6Y 6011-9Y M6011-12Y M6011-15Y M6011-18Y M6011-21Y M6011-24Y M6011-27Y M6011-30Y M6011-33Y M6011-36Y 1020B-3 1520-3 2520-3 6020-3Y* 6020-6Y 6020-9Y M6020-12Y M6020-15Y M6020-18Y M6020-21Y M6020-24Y M6020-27Y M6020-30Y M6020-33Y M6020-36Y Input Output 0-208/120 or 0-240 with 208/120 input 208/120 or 240 480/277 or 480 0-240 or 0-280 with 240 input 0-480/277 or 0-560 with 480/277 input 2. 5 3.0 5 .0 10.0 15.0 25.0 60.0 120.0 180.0 240.0 300.0 360.0 420.0 480.0 540.0 600.0 660.0 720.0 3.5 9.5 10.0 35.0 70.0 105.0 140.0 175.0 210.0 245.0 280.0 315.0 350.0 385.0 420.0 1.0 1.25 2 .1 4.2 6.2 10.4 24.9 49.8 74.7 99.6 124.5 149.4 174.3 199.2 224.1 249.0 273.9 298.8 3.4 9.2 9.7 33.9 67.8 101.7 135.6 169.5 203.5 237.4 271.3 305.1 339.1 373.0 406.9 * All 6020 Three Phase Models are rated for 575 volts 60 Hz input, 0-575 volts output. Data is subject to change without notice. Staco Energy Products Co. Service Options With our ServiStar® program, a wide range of planned maintenance and extended service options are offered to maximize equipment life and reliability of your FirstLine® UPS. Through an extensive network of factory trained professionals you receive: N Annual Service Plan N 24/7 Emergency Service N Preventive Maintenance N Programs tailored to meet your needs About Staco Energy Products Since 1937, customers worldwide have been relying on Staco Energy Products Company to deliver voltage control and power quality solutions tailored to their needs. As a leading power quality resource, we offer our customers world-class support; from our thorough applications assessment, to our ability to design and deliver a solution that is tailored to the specific needs of our customers; through delivery and commissioning. In addition to Variable Transformers we offer a wide array of power quality products, including: N Uninterruptible Power Supplies N Power Conditioners N Voltage Regulators N Power Factor Correction and Harmonic Mitigation N Active Harmonic Filters N Variable Transformers N Custom Engineered Test Sets Our professional, factory trained service team is in place to ensure that our customers’ revenues are protected, and their investment provides them with many years of trouble free operation. Staco develops total power solutions for OEM and end user applications. Contact Us: US Toll Free: 866-261-1191 Phone: 937-253-1191 E-mail: sales@stacoenergy.com Your Tailored Power Solutions ProviderTM ©2014Staco Energy Products Co. VT-Prod-guide_042514 ISO 9001 : 2008 CERTIFIED For more information about Variable Transformers www.stacoenergy.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Staco: 3PN-SK 3PN-MK 5011CT 2520C 1510C 1510C-2 1510C-3 2510C-2 2510C-3 2520C-2 2520C-3 3PN1520BA 3PN1520BV 5011-2S 5011-3P 5011-4D 5011-4P 5011-4PS 5011-5P 5011-6D 5011-6P 5011-6PS 5011C-2D 5011C-2P 5011C-2S 5011E-3P 5011E-4D 5011E-4P 5011E-4PS 5011E-5P 5011E-6D 5011E-6P 5011E-6PS 5021-2D 5021-2S 5021-4D 5021-4PS 5021-6D 5021-6P 5021-6PS 5021-6Y 5021C-2D 5021C-2P 5021CT-2D 5021CT-2S 5021E-4D 5021E-6D 5021E-6PS 5021E-6Y 6011-2D 6011-2P 6011-2S 6011-3P 6011-4D 6011-4P 6011-4PS 6011-5P 6011-6D 6011-6P 6011-6PS 6011C 6011C-2D 6011C-2P 6011C-2S 6011CT 6011CT-2D 6011CT-2P 6011CT-2S 6011E-3P 6011E-4D 6011E-4P 6011E-4PS 6011E-5P 6011E-6D 6011E-6P 6011E-6PS 6020-2D 6020-3P 6020-4D 6020-4P 6020-5P 6020-6D 6020-6P 6020-6PS 6020-6Y 6020C-2D 6020C-2S 6020CT-2D 6020CT-2S 6020E-4D 6020E-4P 6020E-4PS 6020E-5P 6020E-6D 6020E-6P MPA MPAS MPA2 MPA2T MPB