Technical data WHA 3000P:
Dimensions:
240 x 270 x 170
(W x L x H mm)
Mains voltage:
230 V
Max. heat power:
700 W
Temperature range:
50 °C – 550 °C
± 25 °C
Control accuracy:
Air volume:
5 – 50 l/min.
Vacuum:
- 0.6 bar
Protection class 1 (control unit and hot air
iron hard grounded)
Order No. 005 33 346 99
(UK: 005 33 343 99)
ESD safe
Both the housing and pencil are
ESD safe.
Accessories for WHA 3000P and WHA 3000V
Manual control panel
The hot air and vacuum can be
activated via the manual control
panel if, for example, the machine
cannot be reached conveniently.
For connection to WHA 3000P /
WHA 3000V.
Order No. 005 87 367 80
Foot switch
Hot air and vacuum can be activated via the foot switch. The foot
switch has two stages: stage 1 hot
air, stage 2 vacuum. For connection
to WHA 3000P / WHA 3000V.
Order No. 005 87 577 70
Connections
The rear of the machine
has an RS 232 interface
for connection to
the WHP 3000
heating plate
or a PC for
remote
control.
Socket for
manual
control or
footpedal.
Nozzle change tool
This tool is required to change the
nozzles when they are hot. It is
part of the equipment supplied
with the hot air stations WHA
3000P / WHA 3000V and WHA 300.
Order No. 005 15 049 99
External sensor
Type K. For precise "on-the-spot"
temperature measurement. For
connection to the hot air stations
WHA 3000P or WHA 3000V or to
the pre-heating plate WHP 3000.
Order No. ∅ 0.25 mm: 005 87 549 51
Order No. ∅ 0.50 mm: 005 31 190 99
Stand for hot air nozzles
Internal pump
A powerful maintenance free
rotary pump generates the
machine airflow, variable upto
50 l/min.
External sensor
A machine-mounted socket is fitted to receive a type
K thermocouple; this would be used to record the
temperature of a specific position on the circuit
board and allow precise process monitoring.
The rest has space for up to six hot
air nozzles and facilitates nozzle
change even when parts are hot.
The nozzle is secured in the holder
by means of a clamping device.
When the clamping screw is loosened, nozzle and iron can be separated easily. The nozzle remains in
the holder. The hot air iron can
now be pushed onto another nozzle in the holder; simply tighten
the clamping screw and the nozzle
change is complete. The risk of
burning hands or material is minimised.
Order No. 005 15 048 99
8
Hot Air Technology
Equipment overview
The control technology used in Weller hot air equipment guarantees precise and repeatable processes
when soldering/desoldering SMD components. This process control is further enhanced by the application
of Weller patented nozzle technology.
700-W Hot Air Stations
700W
These stations use temperature and volume controlled
hot air with Weller patented technology nozzles and
the HAP 3000 hot air pencil to solder and desolder the
larger dual in line and quad pack components.
There are three stations in the range giving users the
option of digital control with an integral air supply,
digital control with an external air or inert gas supply
or analogue control with an integral air supply.
A wide range of hot air nozzles type ND and NQ with
integral hot plates to heat the component body and
types NR and DR without hot plates complete the
range.
WHA 3000P
Digitally controlled hot air station
with an integral air supply and
vacuum pick up at the nozzle.
To cater for demanding repair
operations.
WHA 3000V
Digitally controlled hot air station for use with a compressed
air or inert gas supply and vacuum pick up at the nozzle.
WHA 300
Analogue controlled hot air station with an integral air supply
without vacuum pick up.
This station is suited to less
complex repair operations and
other heating processes such as
heat shrinking.
100-W Hot Air Stations
100W
This range of four stations is suited to reworking smaller
SMD components. Like the 700 W stations the type D
and type Q nozzles do have an integral hot plate but
other types do not. These stations do not have a nozzle
vacuum pick up therefore; it is necessary to use either
manual or vacuum tweezers to remove the component.
As well as the HAP 1 hot air pencil, all other tools in the
Weller Temtronic range can be connected to these stations and dependant upon the station upto three tools
could be controlled independently.
Of the four stations in the range two have internal electrically driven pumps and two are operated from either
a compressed air or inert gas supply.
WMD 3K
Three channel digitally controlled
repair station with an integral
pump to provide variable volume
airflow and fixed value vacuum.
The station is supplied with an
80 watt miniature soldering iron,
80 watt through hole desoldering
tool and 100 watt hot air pencil.
WMD 1A
A single channel digitally controlled repair station with an integral
pump to provide variable volume
air flow and fixed value vacuum.
The station is supplied with a
100 watt hot air pencil but all
other Temtronic tools of compatible rating could be driven.
WAD 101
A single channel digitally controlled hot air station for use with
compressed air or inert gas. The
station is supplied with a 100 watt
hot air pencil but all other Temtonic tools apart from the through
hole desoldering pencil can be
driven.
WMA 3V
A single channel, analogue controlled repair station for use with
compressed air or inert gas. The
station is supplied with a 100 watt
hot air pencil, vacuum pick up and
solder paste/adhesive dispenser all
able to be operated simultaneously.
2
WHA 3000 Set
The versatile system for
demanding work
WHA 3000P
700 watt hot air station with patented
Weller nozzle technology for maximum
process control and user friendly operation. The powerful variable speed controlled turbine generates an air volume
of upto 50 litres/min.
An ion trap so that charge free hot air is
directed at the component.
Memory space to store upto 10 thermal
profiles to ensure process repeatability
Alternatively:
WHA 3000V
700 watt hot air station similar in all
respects to the WHA 3000P but operating from an external compressed air or
inert gas supply.
Hot air nozzle stand (option)
Provides storage for upto 6 hot air nozzles and allows quick and easy nozzle
changes even when hot.
WBH 3000S
Circuit board holder with a pivoting
stand for the HAP 3000 hot air pencil.
Circuit boards upto 310 mm x 320 mm.
can be accommodated.
The circuit board holder ensures that the
hot air pencil is vertical to the printed circuit board under repair and the pivoting
stand allows the HAP 3000 hot air pencil
to be raised and lowered precisely onto
the component being reworked.
WHP 3000
IR Heating plate total heated area
120 mm x 190 mm with 3 ceramic
elements. The plate is used to preheat
the circuit board under repair, to reduce
the possibility of thermal damage
Set temperatures and actual temperatures are digitally displayed.
An external sensor can be connected to
display actual temperatures at specific
areas of the circuit under repair.
The hot plate can be controlled from
its own internal control system or integrated into the control system of the
WHA 3000P/V.
When used with the WHA 3000P/V the
hot plate sits beneath the WBH 3000S
board holder.
WHA 3000VS Set consists of:
• WHA 3000V 700 Watt hot air station driven
by a compressed air or inert gas supply
• WBH 3000S circuit board holder with a
pivoting stand
• WHP 3000 Heating plate
Order No. 005 33 596 99
(UK: 005 33 593 99)
WHA 3000PS Set consists of:
• WHA 3000P 700 Watt hot air station
with built in pump
• WBH 3000S circuit board holder with
pivoting stand
• WHP 3000 Heating plate
Order No. 005 33 556 99
(UK: 005 33 553 99)
The components of the
WHA 3000P Set
Circuit board holder
WBH 3000S
Retains and secures the circuit
board under repair and allows
positioning of the board in X and
Y directions.
A wide range of accessories available separately permits boards
upto a max size of
310 mm x 320 mm
both single and
double sided to be
accommodated in a
perfectly flat condition.
The WBH 3000S incorporates a pivoting stand to mount the HAP 3000
hot air pencil. This stand allows the
HAP 3000 to be raised and lowered
onto the component under repair.
An added safety feature is the
Stop + Go function, which will
automatically switch the hot air
pencil into a standby mode if the
stand is pivoted to the side of the
board holder without first switching
off the hot air.
The pre-heating plate WHP 3000
(supplied separately) can be fitted
under the board holder to provide
background heating.
Technical data WBH 3000S:
Dimensions: 440 x 320 x 446
(H x W x L mm)
Order No. 005 33 163 99
Accessories for circuit board
holder WBH 3000 / WBH 3000S:
Adjustable circuit board stop.
Order No. 005 87 548 73
Circuit board holder
WBH 3000
As the WBH 3000S but
without pivoting stand.
Technical data WBH 3000.
Dimensions:
100 x 320 x 446
(H x W x L mm)
Order No. 005 33 162 99
Support for large-dimensioned
circuit boards.
Order No. 005 87 557 45
Heating plate WHP 3000
Downholder for circuit boards.
Order No. 005 87 557 41
Clamping set for irregular shaped
circuit boards (mobile phones,
video/digital camera boards etc.).
Order No. 005 87 549 24
5
The WHP 3000
increases the flexibility of the WHA
systems. It provides
underside heating to
the board under
repair, reducing the
heat requirement from
the hot air pencil and
therefore minimising the
risk of thermal damage to
the board as well as speeding up the repair process.
The heated surface comprises 3
high temperature ceramic elements that ensure fast and efficient heating.
700W
WHA 3000V
Digital 700 W hot air station for
operation with compressed air or inert gas
Function and equipment corresponds to WHA 3000P
Technical data WHA 3000V:
Dimensions:
240 x 270 x 100
(W x L x H mm)
Mains voltage:
230 V
Max. heat power:
700 W
Temperature range:
50 °C – 550 °C
± 25 °C
Control accuracy:
Air volume:
5 – 50 l/min.
Max. vacuum:
-0.6 bar
Compressed air supply /
Inert gas (N2):
4 – 6 bar
Protection class 1 (control unit and hot air
iron hard grounded)
Order No. 005 33 366 99
(UK: 005 33 363 99)
Connections
Following connections are on the rear side:
• RS 232 for connecting the pre-heating plate or a PC.
• Connection for manual control panel or
foot switch.
Air generation
The airflow rate is controlled
digitally by means of a proportional valveAlternatively,
an inert gas, such as nitrogen could be used in place
of compressed air for
more demanding tasks.
Connections
Compressed air / inert
gas 4 – 6 bar.
Temperature check
Connection of the temperature
sensor (available as an accessory)
for highly accurate process monitoring.
A digital electronic control system
guarantees precise temperature
control and provides other
functions, such as Auto off and
stand by temperature. Set and
actual temperatures are displayed
digitally.
Two heated zones can be selected
The temperature of a specific
point on the board under repair
can be monitored and controlled
by means of an optional external
sensor. If used the temperature
display will show the actual value
of the temperature of the board
at the point of contact, not the
temperature of the hot plate elements.
An RS 232 interface connection
from either of the WHA stations
can be used to enable the hot
plate to be used as an underside
heater in a multilevel process
sequence. If this option is required
then we recommend that the
WBH 3000 board holder is used.
The pre-heating plate is designed
to sit between the side supports
of the board holder.
ESD safe
Housing and iron
are ESD safe.
Heating plate WHP 3000
As the WHP 3000 but with a heatable
surface of 190 x 245 mm.
Technical data WHP 3000:
Dimensions:
254 x 395 x 70
(B x L x H)
Heatable surface: 120 x 190 mm
Mains voltage:
230 V
Power:
small heating zone 200 W
large heating zone 600 W
Temperature range: 50°C – 400°C
Protection class:
1
Order No. 005 33 386 99
(UK: 005 33 383 99)
Technical data:
Dimensions:
254 x 395 x 70
(B x L x H)
Heatable surface: 190 x 245 mm
Mains voltage:
230 V
Power:
1200 W
Temperature range: 50°C – 400°C
Protection class:
1
Order No. 005 33 646 99
(UK: 005 33 643 99)
6
700W
WHA 3000P
Digital 700 W hot air station
with built in turbine
The WHA 3000P will perform demanding repair tasks on
circuit boards with complex fine pitch surface mounted
components.
The advanced control technology coupled with userfriendly operation, guarantees precision of repair
processes. While the sophisticated automatic operation
mode guarantees repeatability of the process and
increases productivity and quality.
Extensive range accessories compliment the machine to
promote flexibility.
Stop and Go
The tool holder AKT 30 is a stable support
for the hot air pencil. When the pencil is
replaced in the support after soldering or
desoldering the airflow rate is automatically switched to the standby mode, at a
minimal flow rate, sufficient to maintain
the nozzle at its operating temperature.
Removal of the pencil will switch the airflow back to its selected flow rate.
Order No. 005 15 043 99
LCD Display
High contrast LCD characters clearly
display the operating parameters.
Manual operation
Operating parameters are selected
by the operator to cope with repair
tasks.
Automatic mode
A three-stage temperature/time
profile controlling air temperature,
air volume and process time can be
stored in the machine memory to
carry out repeatable repair operations. The WHP 3000 hot plate can
also be controlled in this mode.
Upto 10 individual programmes can
be stored in the machines memory.
PC Software
To provide control from a PC.
Hot air pencil
The ergonomic and powerful hot air pencil (700 W)
together with the extensive range of patented
technology nozzles (see
pages 11-13) make this tool very
versatile. Hot air nozzles are
secured to the tool by a clamping
screw. A vacuum plate will lift the
component from the board after
reflow.
A nozzle removal tool supplied
with the machine enables rapid
removal and replacement of nozzles, even when hot.
7
ESD safe
The hot air is delivered through an ion trap to
remove any charge and the tool
handle and tubing are manufactured from static dissipative
materials.
Setting
Up down push
buttons set the
operating parameters of the air temperature, air volume and
process time.
LED indicators highlight the
operating mode, start/ stop and
vacuum functions.
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