LEMO’s Fiber Optic Connectors
Single-mode, Multi-mode, and
Hybrid Fiber Optic Applications
2003
Expect Success.
Spec LEMO.
®
A Global Leader
Since its beginning in Switzerland in 1946, LEMO® has evolved into a worldwide
leader in the design and manufacture of circular connectors, with products sold
in more than 80 countries.
Today, LEMO offers a product line for almost any application, from medical
equipment to test and measurement instrumentation.
LEMO Means “Quality”
The name LEMO has become synonymous with quality and customer service in the
connector industry, setting standards that others strive to meet. Our connectors are
designed in an ISO 9001 business environment, ensuring the highest quality products
for our customers.
LEMO – We Deliver Reliability
Ask for LEMO connectors for any application where quality, safety and ruggedness
are essential; where reliability is critical or where connectors are frequently engaged
and disengaged, even in the toughest environments.
LEMO Connectors offer a unique combination of benefits:
Original QUICK-LOK™ push-pull, self-latching system
saves space and time while ensuring durable connections.
Precision construction from machined brass, stainless
steel or aluminum ensures safety and uniform mating.
Gold plated contacts assure excellent
electrical performance.
Collet-type strain relief
securely grips circumference of any
round cable, protecting connection
even under extreme stress.
Bend relief option offers
additional cable protection, including
color-coding for easy identification.
Custom Design
If we don’t have it, we’ll build it.
Although we offer the most extensive
product line in the industry, we understand that some application needs are
unique. If we don’t have exactly what
you need, LEMO will design and build
a connector that’s just right for your
application.
Cable Assembly
Expand the quality of the connector
to the cable assembly with our onestop shop value-added service.
LEMO’s skilled technicians build and
test assemblies to your specifications.
Customer Support
Customer Support when you need it.
Only LEMO offers extended customer
service hours so you get technical
support when you need it. LEMO’s
Customer Support Team includes
in-house Product Specialists, plus
a nationwide network of sales
representatives and distributors.
LEMO USA • 800-444-5366 • www.lemousa.com
Table of Contents
General Information
LEMO’s Product Line . . . . . . . . . . . . . . . . . . . . . . .3
Characteristics of Primary Series . . . . . . . . . . . . . .3
LEMO’s Line of Series by Types . . . . . . . . . . . . . . .4
LEMO’s Line of Fiber Optic Series . . . . . . . . . . . . .5
QUICK-LOK™ Push-Pull Self-Locking System . . . .6
General Characteristics
Outer Shell, Technical Characteristics . . . . . . . . . . . .7
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . .8
Insulator, Technical Characteristics . . . . . . . . . . . . . . .9
Electrical Contact . . . . . . . . . . . . . . . . . . . . . . . . . . .10
00 Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Part Section Showing Internal Components . . . . . .19
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .20
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Fiber Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
0B Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Part Section Showing Internal Components . . . . . .27
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .28
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Fiber Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
0K Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Part Section Showing Internal Components . . . . . .35
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .36
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Fiber Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2B to 5B Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Part Section Showing Internal Components . . . . . .41
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .42
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
2K to 5K Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Part Section Showing Internal Components . . . . . .50
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .51
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1
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3K.93C Series Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Part Section Showing Internal Components . . . . . .65
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .66
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
F1 Fiber Optic Contacts
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Part Section Showing Internal Components . . . . . .76
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .76
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Fiber Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
F2 Fiber Optic Contacts
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Part Section Showing Internal Components . . . . . .78
Part Number Example . . . . . . . . . . . . . . . . . . . . . . .79
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Insertion and Extraction of Fiber Optic contacts . . .81
Accessories
Insulators for Crimp Contacts . . . . . . . . . . . . . . . . . .84
Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Bend Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Washers and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . .93
Tooling
Wrenches and Assembly Tools . . . . . . . . . . . . . . . . .97
Crimping Tools for Crimp Contacts . . . . . . . . . . . .100
Tooling for type C Coax contacts . . . . . . . . . . . . . .102
Fiber Optic Tooling . . . . . . . . . . . . . . . . . . . . . . . .103
Cable Fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Preferred Fiber Optic cable types . . . . . . . . . . . . .110
Technical Tables and Conversion . . . . . . . . . . . . . .111
Terms and Conditions . . . . . . . . . . . . . . . . . . . . . .113
Product Safety Notice . . . . . . . . . . . . . . . . . . . . . .115
Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
2
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
LEMO’s Product Line
Connectors
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Single contact from 2 to 150 Amps
Coaxial 50 and 75 Ω
Coaxial 50 Ω (NIM-CAMAC)
Coaxial 50 Ω for frequency → 12 GHz
Multicoaxial 50 and 75 Ω
Multicontact from 2 to 66 contacts
High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc
Multi High Voltage 3, 5, and 10 kV cc
Triaxial 50 and 75 Ω
Quadrax
Mixed: High Voltage (HV) + Low Voltage (LV)
Mixed: Coax + LV
Mixed: Triax + LV
Thermocouple
Multithermocouple
Fiber optic singlemode
Fiber optic multimode
Mixed: fiber optic + LV
Mixed: fiber optic + coax + LV
Fiber optic singlemode OPTABALL®
Fluidic
Multifluidic
Mixed: fluidic + LV
Subminiature
Miniature
Plastic
Printed circuit board
Remote handling
Watertight
Sealed (pressure and/or vacuum)
With plastic outer shell
With aluminum outer shell
With stainless steel outer shell
With special radiation resistant insulator material
With screw thread coupling for very high pressure
With microswitch
Patch Panels For video HDTV applications: 3 coax 75 Ω + 2LV
For fiber optic applications
Adaptors
For BNC, C, UHF, N, CINCH, GEN-RADIO connectors
For TNC, SMA connectors
Accessories ● Insulator for crimp contacts
● Crimp contacts
● Coaxial contacts
Triaxial contacts
● Fiber optic contacts
● Fiber optic ferrules
● Caps and bend relief
● Heatshrink boot
● Insulating washers
● Double plastic panel washers
● Locking washers
● Tapered washers
● Hexagonal nuts
● Conical nuts
● Round nuts
● Notched nuts
● Grounding washers
Lead-through with cable collet
Tooling
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On request
Filtered connectors
● Connectors with special alloy housing
Mixed special connectors
● Assembly onto cable
Patch Panels For audio-mono applications: triax
For audio-mono applications: 3 contacts
For audio-stereo applications: quadrax
For audio-stereo applications: 6 contacts
For video applications: coax 75 Ω
Wrenches
Wrenches for assembling plug
Assembly tool
Pliers
Tap
Crimping tools
Positioners
Crimping dies
Banding Tool
Extractors
Insertion testing tool for crimp contacts
Fiber optic termination workstation
Fiber optic polishing tools
Characteristics of Primary Series
Series
WATERTIGHT
KEYED
01 (Minax)
00 (NIM-CAMAC)
00 (single contact)
05 / R0
0S to 6S
0A / 4A
1D / 2C
1Y-3Y-6Y
0E to 6E
3T
4M
REDEL® F
00 (multicontact)
0B to 5B
2G/5G
Shell
Insert
Contact
0K to 5K
2N to 5N
0F to 5F
PLASTIC
SCREW
REDEL® 1P
REDEL® 2P
REDEL® 3P
03
0V to 5V
0W to 5W
2U to 5U
Push-Pull
Latching
Key
KEYED
WATERTIGHT
STANDARD
Stepped insert (Half-Moon)
Metal or plastic
Metal
Screw
Key (G) or other key-way code
Metal or plastic
Key (G) or other
key-way code
Key (G) or other
key-way code
Key (G) or stepped
insert (Half-Moon)
Metal
Plastic
Metal
Metal
Hermaphroditic or cylindrical
Cylindrical
Hermaphroditic
or cylindrical
Solder or printed circuit
Solder, crimp or printed circuit
Solder
(crimp or PC)
Data Subject to Change
3
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LEMO’s Line of Series by Types
Hermaphroditic Keying
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Hermaphroditic
Keying —
Watertight
Mechanical
Keying
Mechanical
Keying —
Watertight
Thermocouple
Mixed fluidic+LV
Multi fluidic
Fluidic
Mixed FO+LV
Multi FO
Fiber Optic
Mixed Triax+LV
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3T
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4M
00
0B
1B
2B
3B
4B
5B
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2G
5G
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0K
1K
2K
3K
4K
5K
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3N to 5N
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1P to 3P
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0F to 5F
03
Screw
Mixed Coax+LV
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1D
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0W to 5W
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2U to 5U
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Data Subject to Change
Mixed HV+LV
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2C
0V
1V
2V
3V
4V
5V
Multi HV
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1Y-3Y-6Y
4
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R0
0E
1E
2E
3E
4E
5E
6E
Quadrax
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4A
Plastic
Triaxial 75 Ω
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05
0S
1S
2S
3S
4S
5S
6S
Triaxial 50 Ω
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High Voltage
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01
00
Multicontact
Series
Coaxial 75 Ω
included in this catalog.
Coaxial 50 Ω
= included in this catalog
● = available but not
Single contact
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Multi Coaxial
Types
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LEMO USA • 800-444-5366 • www.lemousa.com
Fiber Optic Connectors Product Line
The product line is divided into 12 series of connectors. Their main characteristics and applications are shown below.
Series
00
0B
Latching
Metal
Fiber Type
2K to 5K
3K.93C
With «W»
key-way
Metal or plastic
Watertight
to IP68
Miniature
Cable
Construction
Contact Type
2B to 5B
Self-latching Quick-Lok™
Shell
Feature
0K
Single fiber
F4
Single-mode
or
Multi-mode
fibers ≤ 100/140µm
F3
Multi-mode
fibers ≥ 100/140µm
Metal
Watertight
to IP68
Watertight
to IP68
Mixed HDTV
optical/electrical
Multi fiber or Mixed optical/electrical
F2
Single-mode
or
Multi-mode
fibers ≤ 100/140µm
F1
Multi-mode
fibers ≥ 100/140µm
F2
F2
Single-mode
or
Multi-mode
fibers ≤ 100/140µm
Single-mode
or
Multi-mode
fibers ≤ 100/140µm
Mean insertion
loss
0.10 dB (s/m)
0.25 dB (m/m)
1.13 dB
0.10 dB (s/m)
0.25 dB (m/m)
1.13 dB
0.10 dB (s/m)
0.25 dB (m/m)
0.10 dB (s/m)
0.25 dB (m/m)
Ferrule Material
Ceramic
Ceramic or metal
Ceramic
Ceramic or metal
Ceramic
Ceramic
Spherical
with physical
contact
of the fiber
end face (PC)
Spherical,
non-contact with
controlled gap
of the fiber
end face
Spherical
with physical
contact
of the fiber end
face (PC)
Spherical,
non-contact with
controlled gap
of the fiber
end face
Spherical
with physical
contact
of the fiber end
face (PC)
Spherical
with physical
contact
of the fiber end
face (PC)
17 to 24
25 to 32
33 to 38
39 to 48
49 to 62
63 to 75
Interface Type
Page
Data Subject to Change
5
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General Characteristics
Materials and Surface Treatment
Outer Shell
Brass
In most cases, LEMO connectors have a brass outer shell which
is suitable for most general purpose applications, including
civilian and military. The brass outer shells have a chrome nickelplated surface which ensures very good protection against
industrial atmosphere, salt air and most corrosive agents.
Alternative protective coatings are available to satisfy other
specific environmental conditions:
– electrolytic nickel
– nickel-black chrome. After the black chrome treatment, the
part is coated with a protective organic film.
The shell surface is protected by anodizing which is available in
six colors: blue, yellow, black, red, green, and natural.
Depending on the application, other surface finish is also
available (electrolytic nickel-plating, black nickel plating).
Plastic materials
Some connector model shells of the 2B-4B series can be made
of plastic. This solution offers optimum electrical insulating
properties particularly suitable for medical applications. Grey or
white polysulfone (PSU) and beige PEEK offer excellent
mechanical properties and is suitable for gas or vapour
sterilization.
Stainless steel
For applications where there are severe environmental
conditions that may rapidly damage the surface finish, we
recommend using stainless steel. The AISI 303 stainless steel is
a material for general use adapted to most applications requiring
a product made entirely of stainless metal.
For the broadcasting industry the heavy duty line with shell in
stainless steel offers more resistance to heavy wear conditions.
Aluminum alloy
The aluminum alloy outer shells find numerous applications
where light weight is a predominant factor, such as in the
aeronautics and space industries, and for portable and mobile
equipment.
These materials have high mechanical strength and excellent
resistance to corrosion.
Some models are also available with an outer shell of creamcolored polyphenylsulfone (PPSU). We recommend this material
particularly for applications where products are to withstand
hundreds of vapour sterilization cycles.
Other metallic components
In general, most metallic components are manufactured in
brass. However, bronze or beryllium copper are used where
good elasticity is required (for example: grounding crown).
Depending on the application, these parts have electrolytic
nickel or nickel-gold plating. These parts can also be
manufactured in stainless steel (AISI 416).
Gasket and O-rings
In general, gaskets and O-rings are made of silicone rubber
MQ/MVQ. However, for some products they are made of
fluorosilicone rubber (FPM).
Materials and Treatments
Material (Standard)
Component
Outer shell, collet nut, conical nut or notched nut
Grounding crown
Latch sleeve
Locking washer
Hexagonal or round nut
Other metallic components
O-ring and gaskets
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Aluminum alloy (AA 6012)
PEEK, Polyether Etherketone, beige
PSU (Udel®), Polysulfone, grey or white
PPSU (Radel®), Polyphenylsulfone, cream
Bronze (UNS C 54400) or special brass
Stainless steel (AISI 416)
Special brass
Stainless steel (AISI 416)
Bronze (UNS C 52100)
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Aluminum alloy (AA 6012)
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Silicone MQ/MVQ or FPM/FKM (Viton®)
Notes:
standards for surface treatment are as follows:
Chrome-plated: FS QQ-C-320B;
Nickel-plated: FS QQ-N-290A, or MIL-C-26074C;
Gold-plated: ISO 4523; and
Black chrome: MIL-C-14538C with a minimum of 10 µm of lacquer
protection.
1)
2)
3)
4)
Surface treatment (µm)
chrome
nickel black chr. Notes
Cu Ni Cr Cu Ni Ni Cr
0.5
–
0.5
3
0.3 0.5 3
1
without treatment
anodized
–
–
–
–
– 0.5 3
–
without treatment
3 0.3 0.5 3
–
without treatment
–
–
–
0.5
3
–
–
without treatment
anodized natural
–
– 0.5 3
–
without treatment
–
2
1)
2)
2)
–
3)
–
3)
–
4)
4)
–
for FGG and ENG models of the 3B and 4B series
for the FGY and ENY models of the 2B, 3B and 4B series
AISI 416 steel is used with shells made of AISI 303 or 304
delivered with free and fixed receptacles with aluminum alloy
or stainless steel shell
Data Subject to Change
7
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Electrical Characteristics
Shell electrical continuity:
(measured according to IEC 60512-2 test 2f)
R1 Values with grounding crown and latch sleeve or inner-sleeve
nickel-plated.
Test current: 1A
A = Ammeter
mV = Millivoltmeter
G = Generator
The design of LEMO connectors with metal shell and
grounding crown guarantee optimum shielding efficiency
in all applications where electromagnetic compatibility
(EMC) is critical.
The performance of a connector is measured through
shielding efficiency, a value that represents the ratio
between the electromagnetic field on the outside and the
inside of the shell. Our measurements are carried out
according to the IEC 60169-1-3 standard.
8
Data Subject to Change
80
-25
90
-30
100
-35
110
500 M
-20
200 M
70
50 M
-15
100 M
60
20 M
-10
5M
50
10 M
-5
2M
When selecting a connector, screen or shielding
efficiency and low resistance to electric continuity
between the cable and the connector should be
considered.
40
500 K
1M
a) Reduce the emission of generated electromagnetic
interference to a level where radios and
telecommunication and other devices can properly
function;
b) Electromagnetic immunity against electromagnetic
interference so that they can properly function.
0
10 K
Electrical and electronic devices are to be designed
to ensure the following:
Transfer impedance
The electromagnetic compatibility of a device can only be
en-sured by meeting a number of basic rules with the
design of the device and by carefully selecting
components, cables and connectors.
(dB)
30
Shielding efficiency
(dBOhm)
5
1G
Electromagnetic compatibility (EMC)
and shielding efficiency
200 K
G
2.2
2.2
1.5
1.5
1.8
1.6
1.4
1.4
50 K
mV
2B
3B
4B
5B
2K
3K
4K
5K
R
(mΩ)
100 K
A
Series
20 K
Keyed series
(Hz)
Frequency
FGG + PHG.1B
FGG + PHG.1K
The performance of B series connectors is comparable
to the results of measurements carried out on a pair of
FGG + PHG.1B connectors.
The performance of K series connectors is comparable
to the results of measurements carried out on a pair of
FGG + PHG.1K connectors.
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Insulator
Plastic material used by LEMO for manufacturing insulators
is selected according to the electric and thermal properties
required for the various connector types. Characteristics
examined for the two connector types are:
– Dielectric strength;
– Comparative tracking index;
– Surface and volume resistivity;
– Continuous service temperature;
– Water absorption;
– Radiation resistance;
– Flammability rating;
– Resistance to hydrocarbon.
Mechanical and Electrical Properties
LEMO uses PEEK (Polyether Etherketone) for the insulator
material. The performance of this thermo-plastic material is
enhanced by the addition of glass fibers in the resin to
achieve very high mechanical strength, to increase
dielectric strength and to reduce water absorption rate. The
above features of PEEK, plus its excellent chemical and
radiation resistance, make it ideal for most applications.
Sealing grommets are molded from Viton®. Such polymer
has inherently excellent electrical insulating properties
which do not change when exposed to adverse
environments.
Insulating resistance >1012 Ω (per MIL-STD-1344A method
3003.1).
Technical characteristics
Type
Density
Tensile strength (at 73.4° F)
Flexurale strength (at 73.4° F)
Dielectric strength
Volume resis. at 50% HR and 73.4° F
Surface resistivity
Thermal conductivity
Comparative tracking index
Maxi. continuous service temperature
Min. continuous service temperature
Max. short-time service temperature
Water absorption in 24h at 73.4° F
Radiation resistance
Flammability rating
Resistance to steam sterilization
Norme
ASTM D 792
ASTM D 638/ ISO R527
ASTM D 790/ ISO R178
ASTM D 149/IEC 60243
ASTM D 257/IEC 60093
ASTM D 257
ASTM C 177
IEC 60112
UL 746
UL 746
–
ASTM D 570/ISO R62A
–
ASTM D 635/UL 94
–
ASTM = American Society for Testing & Materials
ISO = International Standards Organization
UL
= Underwriters Laboratories
IEC = International Electrotechnical Commission
Units
PEEK
PSU
PPSU
Silicone
FPM
–
MPa
MPA
kV/mm
Ω ● cm
Ω
W/K ● m
V
°F
°F
°F
%
Gy1)
–
–
1.3-1.4
92-142
170
19-25
1016
1015
0.25
CTI 150
482
-67
572
0.12
107
V-0/3.2
excel.
1.24
70
106
17-20
5x1016
–
0.26
CTI 150
284
-76
320
0.3
105
V-0/4.4
good
1.3
70
91
15
~1.2
>9
–
18-30
1014
–
–
–
392
-58
> 482
–
105
–
good
~1.9
> 12
–
–
–
–
–
–
356
-58
392
0.37
–
V-0/1.6
excel.
–
–
–
–
392
-4
572
–
8x104
–
good
Note: 1) 1 Gy (Gray) = 100 rad
Note: Values of insulation resistance between contacts are given on page 11.
Data Subject to Change
9
LEMO USA • 800-444-5366 • www.lemousa.com
QUICK-LOK™ Push-Pull Self-Latching System
LEMO’s Original QUICK-LOK push-pull, self-latching system is
renowned worldwide for its easy and quick mating and unmating
features. It provides absolute security against vibration, shock or pull
on the cable, and facilitates operation in a very limited space, and
offers unique advantages for all applications:
Speed – Engage connectors simply and quickly by pushing plugs axially into mating receptacles.
Pull on outer shell to remove plug easily.
Space Savings – Just one finger clearance on two sides is needed to engage and disengage
connectors, so there’s no need to twist or turn a locking ring.
Reliability – Connections are reliable and assured when locking mechanism is engaged.
Ruggedness – Sturdy design, with sealed models to various IP levels.
How QUICK-LOK™ Works
Engaging
QUICK-LOK allows the connector to be
mated by simply pushing the plug straight
into the receptacle.
Latched
Once firmly latched, connection cannot be
broken by pulling on the cable or any other
component part other than the outer release
sleeve.
Disengaging
Key:
Fv = average latching force.
Fd = average unmating force
with axial pull on the
outer release
Fa = average pull force with axial
pull on the collet nut.
When required, the connector is disengaged
by a single straight pull on the outer release
sleeve. This first disengages the latches and
then withdraws the plug from the receptacle.
Latching Characteristics for 00, B and K Series Connectors
Force
(N)
Series
00 0B 2B 3B 4B 5B
Force
(N)
Series
0K 2K 3K 4K 5K
Fv
Fd
Fa
9 10 15 17 39 48
7
8 12 14 38 38
120 250 300 550 700 800
Fv
Fd
Fa
14 20 32 65 85
9 13 25 40 60
250 400 550 700 800
Notes: the forces were measured on outer shell not fitted with
contacts. The mechanical endurance represents the number of cycles after which the latching
system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per hour).
Mechanical endurance: 5000 cycles.
The values were measured according to the standard
MIL-STD-1344A method 2013.1.
1N = 0.102kg.= 0.224 lbs
6
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Electrical Contact
Technical Description
The secure reliable electromechanical connection
achieved with LEMO female cylindrical contacts is
mainly due to two important design features:
1. Prod proof entry on the mating side which ensures
perfect concentric mating even with carelessly
handled connectors; and
2. The pressure spring, with good elasticity, maintains a
constant even force on the male contact when
mated. The leading edge of the pressure spring
preserves the surface treatment (gold-plated) and
prevents undue wear.
Contact Material and Treatment
LEMO female contacts are made of copper beryllium
(QQ-C-530) or bronze (UNS C 54400). These materials
are chosen because of their high modulus of elasticity,
their excellent electrical conductivity and a high
mechanical strength.
LEMO male solder and printed circuit contacts are made
of brass (UNS C 38500). Male crimp contacts are made
of brass (UNS C 34500) or annealed brass (UNS C 38500)
with optimum hardness (HV) for crimping onto the wire.
Type
Au
Ni
Cu
Brass (UNS C 34500)
Brass (UNS C 38500)
Brass (UNS C 38500)
0.5
3
1.0
Female crimp
Female solder
Bronze (UNS C 54400)
0.5
3
1.5
Clips
Cu-Be (FS QQ-C-530)
Stainless steel
–
–
–
Male crimp
Male solder
Bronze
or brass
Notes: The standard surface treatment are as follows:
Nickel: FS QQ-N-290A or MIL-C-26074C; and
Gold: ISO 4523.
1) Minimum value 2) For elbow printed circuit contacts
3) Treatment completed by 6 µm Sn-Pb tin-plating
Surf. treatment (µm)
Cu
Ni
Au1)
Material (standard)
Notes: The standard surface treatment are as follows:
Nickel: FS QQ-N-290A or MIL-C-26074C; and Gold: ISO 4523.
1) Minimum value.
Thickness comparison between the outside and the
inside of female contacts
A
2.5
A
2.5
10
Data Subject to Change
Contact
øA
(mm)
male
(µm)
0.7
0.9
1.3
1.6
2.0
4.0
1.0
1.0
1.0
1.0
1.0
1.0
Gold thickness
female
outside
(µm)
inside
(%)
1.5
1.5
1.5
1.5
1.5
1.5
70
75
75
75
75
75
Note: A = inspection point
LEMO USA • 800-444-5366 • www.lemousa.com
Electrical Contact
Contact resistance with relation to the number
of mating cyles
Insulation resistance between the contacts and
contact/shell
Maximum values measured after the mating cycles and
the salt spray test according to IEC 60512-6 test 11f.
(measured according to IEC 60512-2 test 3a)
øA
(mm)
0.7
0.9
1.3
Contact resistance (mΩ)
1000
3000
5000
cycles
cycles cycles
5.6
4.1
2.8
5.7
4.2
2.9
6.1
4.8
3.6
øA
(mm)
1.6
2.0
4.0
Contact resistance (mΩ)
1000
3000
5000
cycles
cycles cycles
2.6
2.9
1.6
2.7
3.1
2.0
3.5
3.3
2.8
Insulating material
PEEK
> 1012 Ω
> 1010 Ω
new
after humidity test1)
Note: 1) 21 days at 95% RH according to IEC 60068-2-3.
Solder contacts
The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow.
Contact
øA
øA
øC
øC
øA
(mm)
øC
(mm)
0.7
0.9
1.3
2.0
4.0
0.80
0.80
1.00
1.80
3.70
Conductor
Solid
AWG
max.
Section
max (mm2)
22
22
20
14
10
0.34
0.34
0.50
1.50
6.00
Stranded
AWG
max.
221)
221)
201)
16
10
Section
max (mm2)
0.34
0.34
0.50
1.50
6.00
Note: 1) For a given AWG, the diameter of some stranded conductor
designs is larger than the solder cup diameter. Make sure that the
maximum conductor diameter is smaller than ø C.
Crimp contacts
Advantages of crimping
For multipole or hybrid connectors the standard fouridenter crimp method is used (MIL-C-22520F, class I, type
1).
The crimp method requires a controlled compression to
obtain a symmetrical deformation of the conductor strand
and of the contact material. The radial hole in the side of
the contact makes it possible to check whether the
conductor is correctly positioned within the contact. A
good crimping is characterized by only slightly reduced
conductor section and practically no gap.
– practical, quick contact fixing outside the insulator
– possible use at high temperature
– no risk of heating the insulator during the conductorcontact fixing
– high tensile strength
The range of cable dimensions that can be crimped into
the contacts is indicated on the table on page 12.
For optimum crimping, the bronze or brass contacts are
annealed to relieve internal stress and reduce material
hardening during the crimping process.
Only the crimping zone is annealed with the help of an
induction heating machine designed by the LEMO
Research and Development Department (microphoto 3).
Crimp contacts are available in standard version
(microphoto 1) for mounting maximum size conductors.
For some dimensions, these crimp contacts can be produced with reduced crimp barrels (microphoto 2) for
mounting reduced size conductors.
1
2
3
Data Subject to Change
11
LEMO USA • 800-444-5366 • www.lemousa.com
Electrical Contact
The crimp contacts are designed to be crimped with the standard four-indent method according to MIL-C-22520F,
class 1, type 1.
Contact
øA
øC
øA
(mm)
0.7
0.9
øA
øC
1.3
1.6
2.0
Note:
1) For a given AWG, the diameter of some stranded conductor designs is
larger than the solder cup diameter. Make sure that the maximum
conductor diameter is smaller than ø C.
2) These contacts are special with an oversized crimp bucket and can be
used only with the series 3K.93C.
Conductor stranded
AWG stranded
Section (mm2)
min.
max.
min.
max.
øC
(mm)
0.80
1.10
1.40
1.90 2)
1.90
2.40
26
24
20
18
18
16
221)
20
18
14
141)
121)
0.140
0.250
0.500
1.000
1.000
1.500
0.34
0.50
1.00
1.50
1.50
2.50
Fr
(N)
22
30
40
50
65
Note: Fr = mean contact retention force in the insulator (according to IEC
60512-8 test 15a).
Crimp contacts can also be supplied with a reduced crimp barrel. Please
consult factory or our Unipole/Multipole catalog.
A detailed range of conductor dimensions that can be crimped into LEMO contacts is given in the table above. See also
the section on tooling (pages 97 to 106).
Printed Circuit contacts
straight
Printed circuit contacts are available in straight or elbow
versions for certain connector types, mostly for straight
and elbow receptacle models. Connection is made on
flexible or rigid printed circuits by soldering.
Printed circuit contacts are gold-plated which guarantees
optimum soldering, even after long-term storage. However
for wave soldering, we recommend removal of the goldplating from the contact end on the printed circuit side
before soldering according to the assembly procedures.
elbow
Test Voltage
Test voltage (Ue):
(measured according to the IEC 60512-2 test 4a
standard).
It corresponds to 75% of the mean breakdown voltage.
Test voltage is applied at 500 V/s and the test duration is
one minute.
This test has been carried out with a mated plug and
receptacle, with power supply only on the plug end.
Operating voltage (Us):
It is proposed according to the following ratio: Us = Ue
3
Caution:
For a number of applications, safety requirements
for electrical appliances are more severe with regard
to operating voltage.
In such cases operating voltage is defined according
to creepage distance and air clearance) between live
parts.
12
Data Subject to Change
Please consult us for the choice of a connector by
indicating the safety standard to be met by the
product.
Voltage values are given in the table on insulator types
for each series corresponding with values measured at
sea level and are adapted to all applications up to an
altitude of 2000 m.
In case a device is used at a higher altitude, air
clearance between live parts has to be multiplied by the
following coefficients:
(Test voltage also has to be divided by this coefficient).
altitude (m)
coefficient
2000
3000
4000
5000
1.00
1.14
1.29
1.48
LEMO USA • 800-444-5366 • www.lemousa.com
Electrical Contact
Rated Current
The current values are indicated in the table of insulator
types in each series. For use at higher temperatures,
acceptable rated current will be lower. It tends towards
zero as the material is used at the maximum operating
temperature accepted for the insulator.
Rated current (A)
100%
75%
In most cases, the current depends on the conductor
dimension, or on the printed circuit dimension.
Caution:
In general, connectors should not be unmated while
live.
50%
for the insulator
The specified rated current can be applied
simultaneously to all the contacts, corresponding with
an average temperature rise of 104° F of the connector.
For connectors with PEEK insulator, maximum admissible
current will follow the curve below depending on the
operating temperature T.
Minimum operating temperature
(measured according to IEC 60512-3 test 5a).
25%
T (°F)
0
122
212
302
392
482
Coaxial contacts
The type C coaxial contact is removable and fixed in place by clips. Cable attachment is made by crimping. The square
form is used to captivate center conductor and hexagonal crimping method for the cable shield.
A detailed range of coaxial cable that can be installed into our type C coaxial contact is given in the table below.
Group
1
2
3
Type
RG.174A/U, RG.188A/U, RG.316/U
RG.178B/U, RG.196A/U
RG.179B/U, RG.187A/U
Coaxial contacts type C
The cable fixing is achieved with hexagonal crimping
(MIL-C-22520F, type 2). This method guarantees a good
electrical continuity of the shield which improves greatly
the shielding efficiency of the cable/connector link. The
back end of the crimp nut which receives the shield braid,
is milled to ensure a good retention of the shield once
crimped.
For the center contact, square form crimp method is
used (MIL-C-22520F, type 2). The method requires a
controlled compression to obtain a symmetrical
deformation of the conductor strand and of the contact
Technical characteristics
Characteristics
Impedance
Operating voltage at 50 Hz
Test voltage at 50 Hz
Rated current
Insulation resistance
Contact resistance
Shell to shell resistance
VSWR (f=GHz)
Max. working frequency
material. The radial hole in the side of the contact enables
correct positioning of the conductor within the contact to
be verified. A good crimping is characterized by a small
conductor section reduction and by the quite closed free
spaces.
The LEMO crimp contacts are factory annealed to relieve
internal stresses, and reduce the risk of the material work
hardening during the crimping process.
Standing wave ratio
Unit
Ω
kV rms
kV rms
A
Ω
mΩ
mΩ
GHz
Value
50
0.5
1.6
2
>1012
5.8
3.7
1.04 + 0.1f
2.1
1.25
1.20
1.10
1.00
1000
2000
f (MHz)
Data Subject to Change
13
LEMO USA • 800-444-5366 • www.lemousa.com
Selection of the LEMO Fiber Optic Contacts
In order to ensure the highest technical performance and to provide the optimum solution for a diversity of applications,
LEMO has developed four types of fiber optic contacts; designated F1, F2, F3, and F4. These contacts are designed to
operate with single fiber, multi fiber, and mixed fiber optical/electrical cable constructions and cater to single and multimode fibers from 9/125 to 1500 µm diameter.
The choice of fiber optic contacts depends upon the following criteria:
– Cable construction (single fiber, multi fiber, mixed optical/electrical)
– Fiber type (single-mode or multi-mode).
The table below shows the suitability of each contact type with different fibers and cables.
Note that the multi fiber cable can contain many types of optic fibers or a group of fibers and electrical cables leading to
mixed optical/electrical connectors.
Contact type
Cable Structure
single fiber
Fiber Types and dimensions
multi fiber or mixed
multi-mode
≤ 100/140µm
≥ 100/140µm
single-mode
F1
F2
F3
F4
See inside back cover for full color color diagrams of F1, F2, F3 and F4 contacts
Available series and contact configurations
Single and Multi F.O.
Mixed F.O. + L.V.
●
●
●
●
2
6
12
14
2
2
1
Data Subject to Change
2
4
2
3K.93C
5B-5K
4B-4K
3B-3K
2B-2K
0K
2, 4, 6 or 10
22
4, 6, 10 or 16
6, 7, 12, 16 or 18
6 or 12
10
5 or 9
3
0B
1
1
2
2
3
3
4
9
●
●
●
●
●
●
●
●
Mixed F.O. + L.V. + Coax
●
●
●
1
1
2
2
6
16
–
6
1
1
2
1
●
●
●
●
3K.93C
5B-5K
4B-4K
3B-3K
Series
2B-2K
Number Number
of L.V.
of coax
electrical electrical
contacts contacts
0K
Number
of F.O.
contacts
0B
3K.93C
5B-5K
4B-4K
3B-3K
2B-2K
0K
0B
Series
00
Number Number
of L.V.
of H.V.
electrical electrical
contacts contacts
Number of L.V.
electrical contacts
00
Mixed F.O. + L.V. + H.V.
Number
of F.O.
contacts
Number
of F.O.
contacts
00
3K.93C
●
5B-5K
0K
●
4B-4K
0B
●
Series
3B-3K
00
1
2
4
10
14
2B-2K
Series
Number
of F.O.
contacts
LEMO USA • 800-444-5366 • www.lemousa.com
Optical Performance for F1, F2, F3, and F4 Type Contacts
The optical performance for the fiber optic contacts relates to the insertion and return losses measured at the junction of the
fiber to fiber interface. These losses are caused mainly by minute geometrical effects of the critical alignment components
and deviations in the fiber core and cladding dimensions.
The insertion loss results for multi-mode and single-mode fibers are given whereas the return loss values are provided for
single-mode fibers only.
Insertion and return losses are expressed in decibels (dB). The data shown in the diagrams below correspond to numerous
matings using various batches of optical fibers and connectors.
Measurements with Single-mode Fiber for F2 and F4 Contacts.
Insertion loss
Return loss
Relative frequency in percent
Number of measurements
45
600
500
400
300
200
100
0
0
40
35
30
25
20
15
10
5
0.1 0.2 0.3 0.4 0.5
Insertion loss (dB)
0
28
30
32
Return loss (dB)
34
Mean = 0.10 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fiber = 9/125 µm
Ferrule bore diameter = 125 µm
Mean = 30.42 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-06,
Branching Device Method
Fiber = 9/125 µm, Hand Polishing
Measurements with Multi-mode Fiber
for F2 and F4 Contacts
Measurements with Multi-mode Fiber
for F1 and F3 Contacts
Note: It is possible to obtain return losses better than 45 dB
with UPC polishing techniques.
Please consult LEMO for more detailed information.
600
Insertion loss
Number of measurements
Number of measurements
Insertion loss
500
400
300
200
100
0
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7
Insertion loss (dB)
Mean = 0.25 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fiber = 50/125 µm
Ferrule bore diameter = 126 µm
100
80
60
40
20
0
0
0.4 0.8 1.2 1.6 2.0 2.4
Insertion loss (dB)
Mean = 1.13 dB
Tested at 850 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fiber = 200/230 µm
Ferrule bore diameter = 235 µm
Data Subject to Change
15
LEMO USA • 800-444-5366 • www.lemousa.com
Change in attenuation vs. environmental and mechanical conditions
Characteristic
Value
High temperature
Low temperature
Change of temperature (7 cycles)
Damp heat steady state
Mating cycles (contact F1; F2; F3)
Mating cycles (contact F4)
Cable retention 2)
Impact (Method A)
Shock (3 cycles in 2 directions)
Vibration (7 cycles)
Change in attenuation 1)
F2-F4 Contacts
F1-F3 Contacts
Standard
+ 176 °F
- 40 °F
Diagram 1 below
Up to 95 % RH, 140 °F
1000
500
100 N
1 m onto concrete floor
100 g, 10-50 ms; 20 g, 6-9 ms
Diagram 2 below
IEC
IEC
IEC
IEC
IEC
IEC
IEC
IEC
IEC
IEC
61300-02-18
61300-02-17
61300-02-22
61300-02-19
61300-02-02
61300-02-02
61300-02-04
61300-02-12
61300-02-09
61300-02-01
<
<
<
<
<
<
<
<
<
<
0.20
0.20
0.20
0.20
0.15
0.15
0.10
0.10
0.10
0.20
dB
dB
dB
dB
dB
dB
dB
dB
dB
dB
<
<
<
<
<
0.20
0.20
0.20
0.15
0.15
–
–
< 0.15
< 0.20
< 0.25
dB
dB
dB
dB
dB
dB
dB
dB
Note:
1) The insertion loss variations were measured during the entire environmental and mechanical tests respectively.
2) Value quoted is for 2.5 mm tight jacket cable. In practice the cable retention depends on many factors including the cable construction.
Diagram 2: Vibration
Diagram 1: Temperature cycles
6 hours
6 hours
6 hours
Spectral density acceleration (G2/Hz)
6 hours
+60°C
Room
temp.
-20°C
6 hours
0
12
6 hours
24
6 hours
36
20 Hz
20-60 Hz
60-200 Hz
200-320 Hz
320-600 Hz
600-2000 Hz
2000 Hz
duration
0.01
2
0.009 G /Hz
+9 dB / octave
2
0.24 G /Hz
-3 dB / octave
2
0.147 G /Hz
-6 dB / octave
2
0.014 G /Hz
180 s / axis
6 hours
48
Hours
0.1
60
72
0.001
10
20
50 100
200
500 1K
Frequency (Hz)
16
Data Subject to Change
2K
5K
LEMO USA • 800-444-5366 • www.lemousa.com
00 Series Connectors
17
LEMO USA • 800-444-5366 • www.lemousa.com
00 Series Connectors
The 00 series connectors are fitted with LEMO F4 type fiber optic contacts.
The main features of this series are as follows:
– Security of the LEMO self-latching Quick-Lok™ system
– Minimum mounting space requirement (high packing density)
– Protection against accidental contamination or damage to the fiber end face because the ferrules do not protrude
outside of the connector shell
– The alignment key (G, B) ensures excellent repeatability of performance during frequent matings
– Assembly of the fiber optic contact uses a ceramic ferrule with spherical end face
– Simple and fast polishing ensuring the physical contact of the fiber end face
– The alignment tube can be easily removed in order to clean the fiber end face.
00 Series consists of nine connector models.
The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a
TO-18 case.
The plugs and receptacles are suitable for use with single fiber cables fitted with single-mode or multi-mode fibers of the
following dimensions; 9/125, 50/125, 62.5/125, 100/125 and 100/140 µm.
Interconnections
Straight plug
Free receptacle
Active device housings
PHG
EGG
Fixed receptacles
EZG
PKG
FGG
EPG
PFG
PEG
EXG
Model Description
EGG Fixed active device housing, nut fixing,
key (G) or key (B)
EPG Elbow active device housing (90°) for
printed circuit, key (G) or key (B)
EXG Elbow active device housing (90°)
for printed circuit, with two nuts, key (G)
or key (B), (back panel mounting)
18
Data Subject to Change
EZG
FGG
PEG
Straight active device housing for
printed circuit, key (G) or key (B)
Straight plug, key (G) or key (B),
with bend relief
Fixed receptacle, nut fixing, key (G)
or key (B), with bend relief,
(back panel mounting)
PFG
PHG
PKG
Fixed receptacle, with two nuts,
key (G) or key (B), with bend relief,
(back panel mounting)
Free receptacle, key (G)
or key (B), with bend relief
Fixed receptacle, nut fixing, key (G)
or key (B), with bend relief
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Connector
Straight plug
Free receptacle
2
5
3
1
4
4
1
3
2
5
1 outer shell
1 outer shell
2 latch sleeve
2 collet nut
3 collet nut
3 F4 fiber optic
4 F4 fiber optic
contact
contact
4 alignment tube
5 bend relief
5 bend relief
F4 Contact
Contact
with alignment tube
Contact
4
1
3
5
2
2
6
3
1
5
4
1 body with holder
1 body with holder
2 ferrule with holder
2 ferrule with holder
3 spring
3 spring
4 crimp ferrule
4 crimp ferrule
5 intermediary tube
5 intermediary tube
6 alignment tube
Technical Characteristics
Mechanical and Climatic
Optical
Characteristics
Value
Endurance
Humidity
High temperature1) 2)
Low temperature
Protection index (mated)
Cable retention
Standard
> 5000 cycles
IEC 61300-02-02
up to 95 % at 140°F IEC 61300-02-19
+176° F
IEC 61300-02-18
-40° F
IEC 61300-02-17
IP 50
IEC 60529
100 N
IEC 61300-02-04
Alignment Key and Polarized Keying Systems
Characteristic
Value
Standard
Method
Average insertion loss
fiber 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fiber 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fiber 9/125 µm
(UPC)
≥45 dB
Branching
IEC 61300-03-06 Device Met.
Return loss fiber 9/125 µm
(Hand polish)
~30 dB
Branching
IEC 61300-03-06 Device Met.
Note: Detailed characteristics are presented on inside back cover and
pages 15-16.
α
Model
Front view of a receptacle
G
B
●●
●●
■ First choice alternative
No of
keys
1
2
Angle
α
0°
60°
Note
■
■
■ Special order alternative
Data Subject to Change
19
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Part Number Example
A different part number is applicable for each of the following product type:
– Plugs or receptacles for assembly onto cables
– Active device housings
Straight plug with bend relief
FGG
00
BD4
C C B
E 25 G
Model: (page 21)
Bend relief color1): (page 23)
Series: 00
T10 = 0.25 to
= 1.8 to
Cable ø: E20
E25 = 2.5 to
E30 = 2.8 to
Fiber type: (page 22)
1.1 mm
2.1 mm
2.8 mm
3.0 mm
Housing: (page 23)
Cable fixing type: (page 23)
T = glue
E = crimp
Ferrule material:
C = Zirconia ceramic
Contact: B = plug
FGG.00.BD4.CCBE25G = Straight plug with key (G), 00 series for single-mode or multi-mode fibers, F4 fiber optic
contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp
type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free receptacle with bend relief
PHG
00
BD4
C C
S
E 25 G
Model: (page 21)
Bend relief color1): (page 23)
Series: 00
T10 = 0.25 to
= 1.8 to
Cable ø: E20
E25 = 2.5 to
E30 = 2.8 to
Fiber type: (page 22)
1.1 mm
2.1 mm
2.8 mm
3.0 mm
Housing: (page 23)
Cable fixing type: (page 23)
T = glue
E = crimp
Ferrule material:
C = Zirconia ceramic
Contact: S = receptacle
PHG.00.BD4.CCSE25G = Free receptacle with key (G), 00 series for single-mode or multi-mode fibers, F4 fiber optic
contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, receptacle type contact,
crimp type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Active device housing
EGG
00
BA4
C C
S 099
Model: (page 22)
Series: 00
Empty housing for TO-18 case
Fiber type: (page 22)
Contact: S = receptacle
Housing: (page 23)
Ferrule material:
C = Zirconia ceramic
EGG.00.BA4.CCS099 = Straight active device housing, nut fixing with key (G), 00 series, with ferrule for F4 fiber optic
contact, assembled with single-mode fiber ø 9/125, chrome-plated brass housing, zirconia ceramic ferrule, receptacle
contact, empty housing for TO-18 case.
20
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGG.00 Straight plug, key (G) or key (B),
with bend relief
PHG.00 Free receptacle, key (G) or key (B),
with bend relief
~50
~42
ø 6.4
ø 6.4
~53.5
Availability: ●
S6
S6
S 5.5
S 5.5
Availability: ●
PKG.00 Fixed receptacle, nut fixing, key (G)
or key (B), with bend relief
PEG.00 Fixed receptacle, nut fixing, key (G)
or key (B), with bend relief
(back panel mounting)
~53.5
6
S6
S 5.5 6.5 max
2.5
M7x0.5
ø 10.2
S 7.5 S 6.3
ø 10
1
S9
ø8
M7 x 0.5
~53.5
S 6.3
Availability: ●
Availability: ●
Panel cut-out (page 23)
Panel cut-out (page 23)
S6
S 5.5 2.5 max
PFG.00 Fixed receptacle, with two nuts, key (G)
or key (B), with bend relief
(back panel mounting)
~53.5
Availability: ●
S6
ø 10
2.5
M7x0.5
S9
ø 10.2
S 6.3
S 5.5 5.3 max
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
21
LEMO USA • 800-444-5366 • www.lemousa.com
EGG.00 Fixed active device housing, nut fixing,
key (G) or key (B)
EZG.00 Straight active device housing for printed
circuit, key (G) or key (B)
1
7
ø 6.8
20.6
ø 0.7
ø8
3
ø 10.2
M7 x 0.5
20.6
S9
S 6.3
5.5 max
Availability: ●
Availability: ●
Panel cut-out (page 23)
Panel cut-out (page 23)
EPG.00 Elbow active device housing (90°)
for printed circuit, key (G) or key (B)
EXG.00 Elbow active device housing (90°)
for printed circuit, with two nuts, key (G)
or key (B), (back panel mounting)
PCB drilling pattern (page 23)
20.6
ø 0.7
S9
Availability: ●
7
ø 10
3
11.5
2.5
ø 10.2
ø 6.8
S 6.3 4.5 max
11.5
3
7
M7 x 0.5
20.6
ø 0.7
Availability: ●
Panel cut-out (page 23)
PCB drilling pattern (page 23)
Panel cut-out (page 23)
PCB drilling pattern (page 23)
Note: Upon request active device housing can be delivered with a specific device of your choice already fitted into. Please consult the factory.
Fiber Type
The choice of the ferrule hole diameter is dependent upon the fiber core/cladding size. LEMO offers a range of ferrule
hole diameters to suit the users’ specific requirements.
Plug or receptacles
Active device housings
The type reference represents the ferrule hole diameter.
The type reference represents the type of fiber used.
Reference
BA4
BB4
BC4
BD4
FA4
FB4
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
Reference
ø Core/Cladding
(µm)
Note
125
126
127
128
140
144
■
■
■
■
■
■
BA4
CA4
DA4
EA4
FA4
9/125
50/125
62.5/125
100/125
100/140
■
■
■
■
■
■ First choice alternative
■ Special order alternative
Note: 1) The BA4 type (ferrule hole 125 µm) is recommended for singlemode fibers. The BB4 type (ferrule hole 126 µm) is commonly used with
multi-mode fibers.
22
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Housing
Surface treatment
Ref.
C
N
K
T
Material
Outer shell
and collet nut
Brass
Brass
Brass
Stainless steel
chrome
nickel
black chrome
without treatment
■ First choice alternative
Note
Latch sleeve
and grounding crown
nickel
nickel
nickel
stainless steel
■
■
■
■
■ Special order alternative
Cable Fixing Type
Reference
Cable fixing Type
Reference ø
(mm)
T
E
E
E
10
20
25
30
Cable structure
Buffer coated fiber
Tight jacket cable
Cable ø
(mm)
0.25 to 1.1
1.8 to 2.1
2.5 to 2.8
2.8 to 3.0
Bend Relief
Models FGG, PHG, PKG, PEG and PFG are supplied with a bend relief. The reference for the color of the bend relief is
chosen from the table below and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Ref.
Color
G
J
blue
white
Color
grey
yellow
Ref.
M
N
Color
brown
black
Ref.
R
S
Ref.
Color
red
orange
V
Color
green
Tooling
The full range of tools for terminating fiber optic F4 contacts for this 00 series is shown on pages 103 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
PCB drilling pattern, for the fixing pins
PKG-PEG-PFG
EGG-EXG
EZG-EPG-EXG
ø 7.1 +0.1
0
11.51)
6.4 +0.1
0
5.08
Panel cut-outs
ø 0.8
5.08
Note: 1) Minimum distance between two neighboring components.
Mounting nut torque: 1 Nm. The value shown above is the maximum torque for each connector type.
1N = 0.102 Kg
Data Subject to Change
23
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24
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0B Series Connectors
25
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0B Series Connectors
The 0B series connectors are fitted with the LEMO F3 type fiber optic contacts.
The main features of this series are as follows:
– Security of the LEMO self-latching Quick-Lok™ system
– Minimum mounting space requirement (high packing density)
– Protection against accidental contamination or damage to the fiber end face because the ferrules do not protrude
outside the connector shell
– The alignment key (G, A…F) ensures excellent repeatability of performance during frequent matings
– Simple and proven construction of the fiber optic contact with a ceramic or metallic ferrule
– Polishing with special tooling ensuring a minimum spacing of fibers which are not in physical contact.
0B series consists of six connector models.
The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a
TO-18 case (without plastic can).
The plugs and straight receptacles are suitable for use with single fiber cables fitted with Si/Si or plastic multi-mode fibers
with dimensions ranging from 100/140 to 1500 µm external diameter.
Interconnections
Straight plug
Free receptacle
Active device housings
PHG
Fixed receptacles
EGG
FGG
PKG
EEG
PFG
Model Description
EEG
Fixed active device housing, nut fixing,
key (G) or keys (A…F),
(back panel mounting)
EGG Fixed active device housing, nut fixing,
key (G) or keys (A…F)
26
Data Subject to Change
FGG
PFG
Straight plug, key (G) or keys
(A…F), with bend relief
Fixed receptacle, with two nuts, key (G)
or keys (A…F), with bend relief,
(back panel mounting)
PHG
PKG
Free receptacle, key (G) or keys
(A…F), with bend relief
Fixed receptacle, nut fixing, key (G)
or keys (A…F), with bend relief
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Connector
Free receptacle
Straight plug
5
3
6
1
4
1
2
4
3
2
5
1 outer shell
1 outer shell
2 grounding crown
2 latch sleeve
3 collet nut
3 collet nut
4 retaining
4 F3 fiber optic
ring
5 F3 fiber optic contact
6 bend relief
5 bend relief
contact
F3 Contact
Female contact
3
2
1
4
2
3
1
4
Male contact
1 body and holder
1 body and holder
2 ferrule with holder
2 ferrule with holder
3 crimp ferrule
3 spring
4 alignment tube
4 crimp ferrule
Technical Characteristics
Mechanical and Environmental
Characteristic
Endurance
Humidity
High temperature
Low temperature
Protection index (mated)
Cable retention
Optical
Value
Standard
1000 to 5000 cycles
up to 95 % at 140°F
+176°F
-40°F
IP 50
100 N
IEC
IEC
IEC
IEC
IEC
IEC
Characteristic
61300-02-02
61300-02-19
61300-02-18
61300-02-17
60529
61300-02-04
Average insertion loss
fiber 200/230 µm
Value
Standard
1.13 dB IEC 61300-03-04
Method
Insertion
Method B
Note: Detailed characteristics are presented on inside back cover and
pages 15-16.
Alignment Key and Polarized Keying Systems
Front view of a receptacle
α
Model
No of
keys
G
A
●●B
●●C
●●D
●●E
●●F
1
2
2
2
2
2
2
●●
●●
β
■ First choice alternative
Angles
α
β
0°
30°
60°
90°
135°
145°
155°
Note
■
■
■
■
■
■
■
■ Special order alternative
Data Subject to Change
27
LEMO USA • 800-444-5366 • www.lemousa.com
Part Number Example
Straight plug with bend relief
FGG
0B
GB3
C C B
E 30 G
Model: (page 29)
Bend relief color1): (page 31)
Series: 0B
E25 = 2.5
E30 = 3.0
Cable ø: E35
= 3.5
E45 = 4.0
Fiber type: (page 30)
to
to
to
to
2.9 mm
3.4 mm
3.9 mm
4.4 mm
Housing: (page 30)
Cable fixing type: E = crimp
Ferrule material:
A = CuNiZn alloy
C = Zirconia ceramic
Contact: B = plug
FGG.0B.GB3.CCBE30G = Straight plug with key (G), 0B series, F3 fiber optic contact, ferrule hole diameter 235 µm,
chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 3.0 to 3.4 mm
diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free receptacle with bend relief
PHG
0B
GB3
C C
S
E 30 G
Model: (page 29)
Bend relief color1): (page 31)
Series: 0B
E25 = 2.5
E30 = 3.0
Cable ø: E35
= 3.5
E45 = 4.0
Fiber type: (page 30)
to
to
to
to
2.9 mm
3.4 mm
3.9 mm
4.4 mm
Housing: (page 30)
Cable fixing type: E = crimp
Ferrule material:
A = CuNiZn alloy
C = Zirconia ceramic
Contact: S = receptacle
PHG.0B.GB3.CCSE30G = Free receptacle with key (G), 0B series, F3 fiber optic contact, ferrule hole diameter 235 µm,
chrome-plated brass housing, zirconia ceramic ferrule, receptacle type contact, crimp type cable fixing for 3.0 to 3.4 mm
diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Active device housings
EGG
0B
099
C
L
S
Model: (page 29)
Contact: S = receptacle
Series: 0B
Alignment tube: L = PEEK
Empty housing for T-18 case
Housing: (Page 30)
EGG.0B.099.CLS = Fixed active device housing, nut fixing, with key (G), 0B series, empty housing for TO-18 case,
chrome-plated brass housing, PEEK alignment tube, receptacle contact.
28
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGG.0B Straight plug, key (G) or keys (A…F),
with bend relief
PHG.0B Free receptacle, key (G) or keys
(A…F), with bend relief
~58
~57
ø 9.5
ø 9.5
~48
S8
S7
S7
S8
Availability: ●
PKG.0B Fixed receptacle, nut fixing, key (G)
or keys (A…F), with bend relief
PFG.0B Fixed receptacle, with two nuts, key (G)
or keys (A…F), with bend relief,
(back panel mounting)
~57
S7
Availability: ●
ø 12.4
ø 12.4
ø 10
S 8.2
7 max
2.5
S 11
1.2
M9 x 0.6
S 11
Panel cut-out (page 31)
S7
Availability: ●
S 8.2
ø 12
~57
M9 x 0.6
Availability: ●
5 max
Panel cut-out (page 31)
Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92).
EGG.0B Fixed active device housing, nut fixing,
key (G) or keys (A…F)
EEG.0B Fixed active device housing, nut fixing,
key (G) or keys (A…F),
(back panel mounting)
16.5
16.5
6.3
1.2
S6
7 max
2.5
M9 x 0.6
ø 12.5
ø 12.4
ø 10
M9 x 0.6
S 8.2
ø 12
S 11
S 8.2
S6
Availability: ●
Availability: ●
Panel cut-out (page 31)
Panel cut-out (page 31)
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
S 9 2.4 max
Data Subject to Change
29
LEMO USA • 800-444-5366 • www.lemousa.com
Fiber Type
The choice of the ferrule hole diameter is dependent upon the fiber cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
Reference
Core/cladding ø
(µm)
Ferrule hole ø
(µm)
Ferrule
material
Material
ref.
Fiber
type
Note
FB3
GA3
GB3
HA3
HB3
JA3
JB3
KA3
KB3
LA3
LB3
MA3
MB3
NA3
NB3
PA3
PB3
RA3
RB3
RK3
SA3
SB3
TA3
TB3
VA3
VB3
WA3
WB3
100/140
200/230
200/230
300/330
300/330
400/430
400/430
600/630
600/630
800/830
800/830
1000/1035
1000/1035
500
500
750
750
1000
1000
1400
1500
1500
200/380
200/380
300/440
300/440
600/750
600/750
144
230
235
330
335
430
435
630
640
830
845
1035
1050
500
550
750
825
1000
1100
1430
1500
1650
380
410
440
475
750
810
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
C
C
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Silica
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
PCS
PCS
PCS
PCS
PCS
PCS
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■ First choice alternative
■ Special order alternative
Housing
Surface treatment
Ref.
C
N
K
T
30
Material
Brass
Brass
Brass
Stainless steel
Data Subject to Change
Outer shell
and collet nut
Latching sleeve
and grounding crown
Note
chrome
nickel
black chrome
without treatment
nickel
nickel
nickel
stainless steel
■
■
■
■
■ First choice alternative
■ Special order alternative
LEMO USA • 800-444-5366 • www.lemousa.com
Bend Relief
Models FGG, PHG, PKG and PFG are supplied with a bend relief. The reference for the color of the bend relief is chosen
from the table below and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Ref.
Color
blue
white
G
J
Color
grey
yellow
Ref.
M
N
Color
brown
black
Ref.
R
S
Color
red
orange
Ref.
V
Color
green
Tooling
The full range of tools for terminating fiber optic F3 contacts of this 0B series is shown on pages 103 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
Panel cut-outs
ø 9.1 +0.1
0
PKG-PFG-EGG-EEG
13.5 1)
8.3 +0.1
0
Note: 1) Minimum distance between two neighboring components.
Mounting nut torque: 2.5 Nm. 1N = 0.102 Kg
The value shown above is the maximum torque for each connector type.
Data Subject to Change
31
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32
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0K Series Connectors
33
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0K Series Connectors
The LEMO 0K series fiber optic connector is ideal for use in harsh environments. The mated connectors are sealed to
IP 66-IP 68 (underwater immersion to 1.5 m depth). It uses the standard LEMO F2 fiber optic contact which has
undergone extensive mechanical, optical and environmental testing and has seen service in many critical applications
such as outside broadcast television.
Based upon the proven LEMO self-latching Quick-Lok™ system, this new fiber optic connector features:
– Sealed to IP 66-IP 68 for environmental protection
– Highly compact design for space saving
– Very low insertion loss for both multi-mode and single-mode fibers
– Low back reflection performance
– The alignment key (G, A…F) ensures excellent repeatibility of performance during frequent matings
– Fully floating ceramic ferrule with spherical end face
– Simple and fast polishing ensuring the physical contact of the fiber end face
– The alignment tube can be easily removed in order to clean the fiber end face
– Field termination possible
– Excellent shock and vibration resistance.
Interconnections
Straight plug
Free receptacle
PHG
Fixed receptacles
FGG
PKG
PEG
Model Description
FGG
PEG
34
Straight plug, key (G) or keys (A…F)
and cable adapter, with bend relief
Fixed receptacle, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief (back panel mounting)
Data Subject to Change
PHG
Free receptacle, key (G) or keys
(A…F) and cable adapter,
with bend relief
PKG
Fixed receptacle, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Connector
Free receptacle
Straight plug
8
1 shell
5
6
1
7
3
4
2
2
3
7
4
1
6
5
8
1 shell
2 grounding crown
2 latch sleeve
3 retaining ring
3 inner shell
4 o-ring
4 circlip
5 collet nut
5 collet nut
6 adapter w. blue ring
6 adapter w. green ring
7 o-ring
7 o-ring
8 bend relief
8 bend relief
F2 Contact
Female contact
4
3
1
5
2
2
3
1
4
Male contact
1 body with holder
1 body with holder
2 ferrule with holder
3 spring
2 ferrule with holder
4 crimp ferrule
3 spring
5 alignment tube
4 crimp ferrule
with support
Technical Characteristics
Mechanical and Climatic
Optical
Characteristic
Value
Standard
Value
Characteristic
Endurance
Humidity
High temperature
Low temperature
Protection index (mated)
Cable retention
5000 cycles
IEC 61300-02-02
up to 95 % at 140°F IEC 61300-02-19
+176°F
IEC 61300-02-18
-40°F
IEC 61300-02-17
IP 66-IP 68
IEC 60529
100 N
IEC 61300-02-04
Impact (Method A)
1m
onto concrete floor
IEC 61300-02-12
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 16
IEC 61300-02-01
Standard
Method
Average insertion loss
fiber 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fiber 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fiber 9/125 µm
(UPC)
≥45 dB
IEC 61300-03-06 Branching
Device Met.
Return loss fiber 9/125 µm
(Hand polish)
~30 dB
IEC 61300-03-06 Branching
Device Met.
Note: Detailed characteristics are presented on inside back cover and
pages 15-16.
Alignment Key and Polarized Keying Systems
Front view ofα a receptacle
Model
No of
keys
G
A
●●B
●●C
●●D
●●E
●●F
1
2
2
2
2
2
2
●●
β
●●
γ
Angles
α
γ
β
0°
30°
45°
60°
95°
120°
145°
Note
■
■
■
■
■
■
■
■ First choice alternative
■ Special order alternative
Data Subject to Change
35
LEMO USA • 800-444-5366 • www.lemousa.com
Part Number Example
Straight plug with bend relief
FGG
0K
BD2
C C B
E 30 G
Bend relief color1): (page 38)
Model: (page 37)
Cable ø: E30 = 2.5 to 3.0 mm
Series: 0K
Cable fixing type: E = crimp
Fiber type: (page 37)
Contact: B = plug
Housing: (page 38)
Ferrule material:
C = Zirconia ceramic
FGG.0K.BD2.CCBE30G = Straight plug with key (G), 0K series, F2 fiber optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter cable,
and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free receptacle with bend relief
PHG
0K
BD2
C C
S
E 30 G
Bend relief color1): (page 38)
Model: (page 37)
Cable ø: E30 = 2.5 to 3.0 mm
Series: 0K
Cable fixing type: E = crimp
Fiber type: (page 37)
Contact: S = receptacle
Housing: (page 38)
Ferrule material:
C = Zirconia ceramic
PHG.0K.BD2.CCSE30G = Free receptacle with key (G), 0K series, F2 fiber optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, receptacle type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter
cable, and gray bend relief.
Note:
36
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGG.0K Straight plug, key (G) or keys (A…F)
and cable adapter, with bend relief
PHG.0K Free receptacle, key (G) or keys (A…F)
and cable adapter, with bend relief
~57.5
~57
ø 11
ø 13
~46.5
Availability: ●
S7
PKG.0K Fixed receptacle, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief
PEG.0K Fixed receptacle, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief (back panel mounting)
~57
~57
8.5
ø 18
ø 18
M14x1.0
ø 19.2
S7
S 12.5
6 max
3.5
S 12.5
Availability: ●
Panel cut-out (page 38)
S7
ø 18
4
S 17
Availability: ●
S7
M14x1.0
Availability: ●
5.0 max
Panel cut-out (page 38)
Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92).
Fiber Type
The choice of the ferrule hole diameter is dependent upon the fiber core/cladding size. LEMO offers a range of ferrule
hole diameters to suit the users’ specific requirements.
Plug or receptacles
The type reference represents the ferrule hole diameter.
Reference
BA2
BB2
BC2
BD2
FA2
FB2
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
125
126
127
128
140
144
■
■
■
■
■
■
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Note:
1) The BA2 type (ferrule hole 125 µm) is recommended for single-mode
fibers. The BB2 type (ferrule hole 126 µm) is commonly used with multimode fibers.
■ First choice alternative
■ Special order alternative
Data Subject to Change
37
LEMO USA • 800-444-5366 • www.lemousa.com
Housings
Surface treatment
Material
Ref.
C
N
K
T
Brass
Brass
Brass
Stainless steel
Outer shell
and collet nut
Latching sleeve
and grounding crown
Note
chrome
nickel
black chrome
without treatment
nickel
nickel
nickel
stainless steel
■
■
■
■
■ First choice alternative
■ Special order alternative
Bend Relief
All models are supplied with a bend relief. The reference for the color of the bend relief is chosen from the table below
and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Ref.
Color
blue
white
G
J
Color
grey
yellow
Ref.
M
N
Color
brown
black
Ref.
R
S
Color
red
orange
Ref.
V
Color
green
Tooling
The full range of tools for terminating fiber optic F2 contacts of this 0K series is shown on pages 103 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
Panel cut-outs
PEG-PKG
0.1
ø 14.1 + 0
20.5 1)
38
Data Subject to Change
12.6 + 0.1
0
Note: 1) Minimum distance between two neighboring components.
Mounting nut torque: 5 Nm. 1N = 0.102 Kg
The value shown above is the maximum torque for each connector type.
2K-5K Series Connectors
2B-5B Series Connectors
LEMO USA • 800-444-5366 • www.lemousa.com
39
LEMO USA • 800-444-5366 • www.lemousa.com
2B-5B Series Connectors
The 2B-5B connectors have been designed to work with the LEMO F1 or F2 type fiber optic contacts.
The main features of these series are as follows:
– Security of the LEMO self-latching Quick-Lok™ system
– Protection against accidental contamination or damage to the fiber end face because the ferrules are recessed within
the connector shell
– The alignment key (G, A…L, Y and R) ensures excellent repeatability of performance during frequent matings
– A choice of configurations of multi fiber or mixed optical/electrical contacts.
The 2B-5B series consist of fifteen models. The possible outer cable diameters range from 1.5 to 25 mm.
Depending upon the type of fiber optic contact chosen, the connectors can accommodate single-mode fibers in Si/Si
9/125 or multi-mode fibers in silica or plastic with an external diameter up to 1500 µm.
Interconnections
Straight plugs
Free receptacles
Fixed receptacles
FGG
Fixed receptacles
EGG
PHG
PKG
FGG
ECG
PHG
PFG
FNG
EHG
Plastic housing models
Straight plugs
Fixed receptacles
FGG
ENG
FGY
ENY
FGY
Model Description
ECG Fixed receptacle, with two nuts,
key (G) or keys (A…L and R),
(back panel mounting)
EGG Fixed receptacle, nut fixing,
key (G) or keys (A…L and R)
EHG Fixed receptacle, nut fixing, key (G)
or keys (A…L and R) with visible shell
ENG Fixed receptacle with grounding tab,
nut fixing, key (G or J), PEEK outer shell
ENY Fixed receptacle with grounding tab, nut
fixing, keys (Y), PSU or PPSU outer
shell
FGG Straight plug, key (G) or keys
(A…L and R) and cable collet
40
Data Subject to Change
FGG Straight plug, key (G) or keys (A…L)
cable collet and nut for fitting a bend
relief
FGG Straight plug, key (G or J), cable collet,
PEEK outer shell
FGY Straight plug, keys (Y), cable collet
and PSU or PPSU outer shell
FGY Straight plug, keys (Y), cable collet
and PSU or PPSU outer shell
and nut for fitting a bend relief
FNG Straight plug, key (G) or keys
(A…L and R) and cable collet with
lanyard release
PFG Fixed receptacle, with two nuts,
key (G) or keys (A…L and R)
and cable collet (back panel mounting)
PHG Free receptacle, key (G)
or keys (A…L and R) and cable collet
PHG Free receptacle, key (G) or keys
(A…L) and cable collet and nut
for fitting a bend relief
PKG Fixed receptacle, nut fixing, key (G)
or keys (A…L and R) and cable collet
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Fixed receptacle
Straight plug
6
5
2
4
3
7
1
1
6
5
2
4
3
7
1 outer shell
1 outer shell
2 grounding crown
2 latch sleeve
3 retaining ring
3 collet nut
4 hexagonal nut
4 split insert carrier
5 insulator
5 insulator
6 female contact
6 male contact
7 locking washer
7 collet
Technical Characteristics
Electrical
Mechanical and Environmental
Characteristics
Value
> 5000 cycles
IEC 60512-5 test 9a
up 95% to 140°F
-67°F + 194°F
10-2000 Hz, 15 g IEC 60512-4 test 6d
100 g, 6 ms
IEC 60512-4 test 6c
> 144h
IEC 60512-6 test 11f
IP 50
IEC 60529
Mating durability
Humidity
Temperature range
Resistance to vibration
Shock resistance
Salt spray corrosion test 1)
Protection index (mated)
Note:
1)
Characteristics
Standard
Value
at 10 MHz
at 1 GHz
Shielding
efficiency
> 75 dB
> 40 dB
Standard
IEC 60169-1-3
IEC 60169-1-3
Note:
The various tests have been carried out with FGG and EGG connector
pairs, with chrome-plated brass shell and PEEK insulator.
Detailed electrical characteristics, as well as materials and treatment are
presented on page 9.
Optical
The outer shells are in chrome-plated brass (Cr1).
Note: Detailed optical performances for F1 or F2 fiber optic contacts are
given on inside back cover and pages 15-16.
α
Model No of
keys
G
●●A
●●B
●●C
●●D
●●E
●●F
●●J
●●K
●●L
●●
β
γ
Y
●●
α
Front view of a receptacle
1
2
2
2
2
2
2
2
2
2
3
Model No of
keys
β
γ
R
δ
●●
5
Type of fiber optic
or LV contact
Series
Note
2B
3B
4B
5B
Plug
Receptacle
γ
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
male
male
male
male
male
male
male
female
female
female
female
female
female
female
female
female
female
male
male
male
■
■
■
■
■
■
■
■
■
■
β
γ
112.5°
100°
126°
102°
–
–
–
–
male
female
■1)
α
γ
β
α
Type of fiber optic
or LV contact
Series
Angle
Front view of a receptacle
Angle
Alignment Key and Polarized Keying Systems
2B
3B
4B
5B
Plug
Receptacle
α
β
γ
δ
–
–
–
–
–
–
–
–
–
–
–
–
95°
115°
20°
30°
male
female
Note
■
Note:
FGY, ENY models are not available with all the keys. Please consult pages corresponding to these models.
1) Only FGY and ENY models are available.
■ First choice alternative
■ Special order alternative
Data Subject to Change
41
LEMO USA • 800-444-5366 • www.lemousa.com
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs or receptacles for assembly onto cables
– Fixed receptacles.
Straight plug
FGG
2B
96A
C
L
A D 72
Variant: see note
1)
Model: (page 43)
Cable ø: (page 60)
Series: (page 43)
Collet type: (page 60)
Type: (page 56)
LV contact type: (page 59)
Housing: (page 59)
Insulator: L = PEEK
FGG.2B.96A.CLAD72Z = Straight plug with key (G), 2B series, mixed type to accept 1 F1 fiber optic contact and 2 low
voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, type D collet
system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief.
Free receptacle
PHG
2B
96A
C
L
L
D 72
Variant: see note
1)
Model: (page 44)
Cable ø: (page 60)
Series: (page 44)
Collet type: (page 60)
Type: (page 56)
LV contact type: (page 59)
Housing: (page 59)
Insulator: L = PEEK
PHG.2B.96A.CLLD72Z = Free receptacle with key (G), 2B series, mixed type to accept 1 F1 fiber optic contact and 2
low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, type D
collet system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief.
Fixed receptacle
EGJ
2B
96E
C
L
C
Variant: see note
1)
Model: (page 44)
LV contact type: (page 59)
Series: (page 44)
Insulator: L = PEEK
Type: (page 56)
Housing: (page 59)
EGJ.2B.96E.CLC = Fixed receptacle with key (code J) 2B series, mixed type to accept 1 F1 fiber optic contact and 6 low
voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 6 male crimp electrical contacts.
Connectors are delivered without fiber optic contacts, therefore they must be ordered separately according to
the size and type of fiber (see pages 76 and 78). In case of hybrid with coax contacts type C, connectors are
delivered without the coax contact. See page 59 for ordering.
Note: 1) The «Variant» position in the reference is used to specify either the presence of a collet nut for fitting the bend relief, or the anodized color of
the housing in aluminum alloy. For models with collet nut for fitting the bend relief, a «Z» should be indicated and a bend relief can be ordered separately
as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers.
For the various housings available in colors, the corresponding letter in the part number for the color is indicated on page 62.
42
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGG Straight plug, key (G) or keys
(A…L and R) and cable collet
Reference
~L
Model
Series
A
L
M
S1
AvailS2 ability
FGG
FGG
FGG
FGG
2B
3B
4B
5B
15
18
25
35
50
58
75
103
38
43
57
78
13
15
21
31
12
14
20
30
●
●
●
●
øA
~M
Dimensions (mm)
S2
S1
FGG Straight plug, key (G) or keys (A…L) cable
collet and nut for fitting a bend relief
Reference
~L
øA
~M
S2
Model
Series
FGG
FGG
FGG
FGG
2B
3B
4B
5B
Dimensions (mm)
A
L
M
15 84.0 72.0
18 98.5 83.5
25 131.0 113.0
35 167.5 142.5
S1
S2
13
15
21
31
12
15
20
30
Availability
●
●
●
●
Note: The bend relief must be ordered separately (see pages 62 and
91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
FNG Straight plug, key (G) or keys (A…L and R)
and cable collet with lanyard release
Dimensions (mm)
Reference
~L
~M
Model
Series
A
B
L
M
N
S1
S2
Availability
FNG
FNG
FNG
FNG
2B
3B
4B
5B
15
18
25
35
22.6
25.6
35.2
47.0
49
58
75
103
37
43
57
78
160
190
230
300
13
15
21
31
12
14
20
30
●
●
●
●
S2
B
N
øA
Note: Cable material: stainless steel with PVC sheath.
S1
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
43
LEMO USA • 800-444-5366 • www.lemousa.com
PHG Free receptacle, key (G) or keys (A…L and R)
and cable collet
Reference
øA
~L
S2
Dimensions (mm)
Model
Series
A
L
S1
S2
Availability
PHG
PHG
PHG
PHG
2B
3B
4B
5B
16.5
19.0
24.4
34.2
47
56
73
99
13
15
21
31
12
14
20
30
●
●
●
●
S1
PHG Free receptacle, key (G) or keys (A…L)
and cable collet and nut for fitting a bend relief
Reference
øA
~L
S2
Model
Series
PHG
PHG
PHG
PHG
2B
3B
4B
5B
Dimensions (mm)
A
L
16.5 82.0
19.0 96.5
24.4 129.0
34.2 163.5
S1
S2
Availability
13
15
21
31
12
15
20
30
●
●
●
●
Note: The bend relief must be ordered separately (see pages 62 and 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
PKG Fixed receptacle, nut fixing, key (G)
or keys (A…L and R) and cable collet
Reference
Dimensions (mm)
Model
Series
A
B
PKG
PKG
PKG
PKG
2B
3B
4B
5B
18
22
28
40
19.2
25.0
34.0
40.0
e
E
L
M
S1
47
56
73
99
1.8
2.0
2.5
3.0
13.5
16.5
23.5
33.5
S2 S3
Availability
L
øA
M
e
øB
S3
M15x1 8.5
M18x1 11.5
M25x1 12.5
M35x1 11.0
12
14
20
30
17
22
30
–
●
●
●
●
Panel cut-out: P1 (see page 48)
Note: The 5B series is delivered with a tapered washer and a round nut
(see pages 94 and 95).
S1
E max
S2
PFG Fixed receptacle, with two nuts, key (G)
or keys (A…L and R) and cable collet,
(back panel mounting)
Reference
L
S2
44
Data Subject to Change
S1
e
M
E max
øA
øB
S3
Dimensions (mm)
Model
Series
A
B
e
E
L
M
S1
S2
AvailS3 ability
PFG
PFG
PFG
PFG
2B
3B
4B
5B
20
24
30
41
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
6.5
9.0
11.0
10.0
47
56
73
99
3.5
4.5
4.5
5.0
13.5
16.5
23.5
33.5
12
14
20
30
17
22
30
–
●
●
●
●
Panel cut-out: P1 (see page 48)
Note: The 3B, 4B and 5B series are delivered with a conical nut.
The 5B series is delivered with a tapered washer and a round nut (see
pages 94 and 95).
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
EGG Fixed receptacle, nut fixing, key (G)
or keys (A…L and R)
Reference
L max
Dimensions (mm)
øA
M
e
øB
S3
E max
S1
Model
Series
A
B
e
E
EGG
EGG
EGG
EGG
2B
3B
4B
5B
18
22
28
40
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
8.5
11.5
12.0
11.0
L max
1)
F1
F2
27.0
30.0
34.5
36.5
37.0
37.0
38.5
38.0
M
S1
1.8
2.0
2.5
3.0
13.5
16.5
23.5
33.5
Availability
S3
17
22
30
–
●
●
●
●
Panel cut-out: P1 (see page 48)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
The 5B series is delivered with a tapered washer and a round nut (see
pages 94 and 95).
ECG Fixed receptacle, with two nuts, key (G)
or keys (A…L and R), (back panel mounting)
L max
Reference
øA
S1
Dimensions (mm)
M
e
øB
S3
E max
Model
Series
A
B
e
E
ECG
ECG
ECG
ECG
2B
3B
4B
5B
20
24
30
41
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
6.5
9.0
10.0
9.0
L max
1)
F1
F2
27.0
30.0
34.5
36.5
37.0
37.0
38.5
38.0
M
3.5
4.5
4.5
5.0
S1 S3
13.5
16.5
23.5
33.5
17
22
30
–
Availability
●
●
●
●
Panel cut-out: P1 (see page 48)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is
delivered with a tapered washer and a round nut (see pages 94 and 95).
EHG Fixed receptacle, nut fixing, key (G)
or keys (A…L and R), visible shell
L max
Reference
øA
M
e
øB
S3
E max
S1
Model
Series
EHG
EHG
EHG
2B
3B
5B
Dimensions (mm)
A
B
e
E
L max
F1
1)
F2
M
S1 S3
18 19.2 M15x1 5.2 27.0 37.0 12.5 13.5 17
22 25.0 M18x1 4.2 30.0 37.0 12.5 16.5 22
40 40.0 M35x1 2.5 36.5 38.0 28.5 33.5 –
Availability
●
●
●
Panel cut-out: P1 (see page 48)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
The 5B series is delivered without locking washer or tapered washer and
with a round nut (see pages 94 and 95).
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
45
LEMO USA • 800-444-5366 • www.lemousa.com
Plastic housing models
FGG, FGY, ENG and ENY plug and receptacle models are available with the outer shell and collet nut made with various
insulating materials.
These connectors are particularly recommended for all applications requiring maximum electrical insulation when mated.
The design, including a latch sleeve and a metal grounding crown, guarantees EMC screening efficiency to meet most
requirements.
Technical Characteristics
Mechanical and Environmental
Characteristics
PEEK
Color
Endurance
Humidity
Temperature range
Sterilization resistance 1)
Resistance to solvents
natural (beige)
> 5000 cycles
-58°F/+482°F
~200 cycles
very good
Value
PSU
Standard
PPSU
white or grey
cream
> 5000 cycles > 5000 cycles
up to 95% at 140°F
-58°F/+302°F -58°F/+356°F
~20 cycles
~100 cycles
limited
good
–
IEC 60512-5 test 9a
–
–
IEC 60601-1 § 44.7
–
Note: 1) Steam sterilization
FGG Straight plug, key (G or J), cable collet, PEEK
outer shell
Reference
Model
Series
FGG
FGG
3B
4B
Dimensions (mm)
A
L
M
S2
~L
~M
19.0 62.0 47.0
26.0 78.5 60.5
15
20
Availability
●
●
øA
Note: Model also available with a nut for fitting a bend relief.
S2
FGY Straight plug, keys (Y), cable collet and PSU
or PPSU outer shell
Reference
Model
Series
FGY
FGY
FGY
2B
3B
4B
Dimensions (mm)
A
L
M
S2
Availability
13
15
20
●
●
●
~L
16.5 50.5 39.5
19.0 58.0 43.0
26.0 76.2 58.2
øA
~M
S2
46
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
FGY Straight plug, keys (Y), cable collet and PSU
or PPSU outer shell and nut for fitting
a bend relief
Reference
~L
~M
Dimensions (mm)
Model
Series
A
L
M
S2
FGY
FGY
2B
3B
16.5
19.0
81
94
70
79
13
15
Availability
●
●
øA
Note: The bend relief must be ordered separately (see pages 62 and
91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S2
ENG Fixed receptacle with grounding tab, nut fixing,
key (G or J), PEEK outer shell
L max
M
Reference
øA
e
øB
S3
E max
S1
Model
Series
ENG
ENG
3B
4B
Dimensions (mm)
A
B
e
E
L max
1)
F1
F2
M
AvailS1 S3 ability
22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22
28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30
●
●
Panel cut-out: P1 (see page 48)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
ENY Fixed receptacle with grounding tab, nut fixing,
keys (Y), PSU or PPSU outer shell
L max
M
S3
øA
e
øB
Reference
E max
Model
Series
ENY
ENY
ENY
2B
3B
4B
Dimensions (mm)
A
B
e
E
L max
1)
F1
F2
M
Availability
S1 S3
18 19.2 M15x1 8.5 27.0 37.0 1.8 13.5 17
22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22
28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30
●
●
●
S1
Panel cut-out: P1 (see page 48)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
Note: Other models with plastic outer shell are available on request.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
47
LEMO USA • 800-444-5366 • www.lemousa.com
Tooling
Fiber optic contacts
The full range of tools for terminating fiber optic contacts F1 or F2 used with these 2B-5B series is shown on pages 103
to 106.
Consult the factory for the termination instructions.
Electrical contacts
The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown
on pages 100 to 102.
Panel Cut-Outs
P1
L 1)
Series
ø A +0.1
0
2B
3B
4B
5B
B +0.1
0
Dimensions (mm)
A
B
L
15.1
18.2
25.2
35.2
Torque (Nm)
2B
3B
4B
5B
Metal shell
Metal shell
with GRA
insulating washer
Plastic shell
6.0
9.0
12.0
17.0
0.8
1.0
5.0
–
0.8
1.0
5.0
–
Note: The values shown in the table above are the maximum torque for each connector type.
1N = 0.102 Kg
48
Data Subject to Change
21.5
27.0
34.0
44.0
Note: 1) Minimum distance between two neighboring components.
Mounting torque
Series
13.6
16.6
23.6
33.6
LEMO USA • 800-444-5366 • www.lemousa.com
2K-5K Series
The 2K-5K series connectors are designed to work with the LEMO F1 or F2 fiber optic contacts.
The main features of these series are as follows:
– Security of the LEMO self-latching Quick-Lok™ system
– Specially designed for outdoors applications. All these models are waterproof when mated and reach a protection
index of IP 66-IP 68, according to the IEC 60529 standard
– Protection against accidental contamination or damage to the fiber end face because the ferrules are recessed within
the connector shell
– The alignment key (G, A…F, L and R) ensures excellent repeatability of performance during frequent matings
– A choice of configurations of multi fiber or mixed optical/electrical contacts.
The 2K-5K series consists of ten models which will accept outer cable diameters ranging from 3.6 mm to 23.5 mm.
Depending upon the type of fiber optic contact chosen, the connectors can accommodate single-mode fibers in Si/Si
9/125 or multi-mode fibers in silica or plastic with dimensions reaching 1500 µm.
Interconnections
Straight plug
FGG
Fixed plugs
Free receptacle
PHG
Fixed receptacles
EGG
Fixed receptacles
EEG
FXG
PKG
EBG
FMG
PEG
EDG
Model Description
EBG Fixed receptacle with square flange,
key (G) or keys (A…F, L and R),
four holes fixing
EDG Fixed receptacle with square flange,
key (G) or keys (A…F, L and R),
protruding shell and earthing tag,
screw fixing
EEG Fixed receptacle, nut fixing,
key (G) or keys (A…F, L and R)
(back panel mounting)
EGG Fixed receptacle, nut fixing,
key (G) or keys (A…F, L and R)
FGG Straight plug, key (G) or keys
(A…F, L and R), cable adapter
and nut for fitting a bend relief
FMG Fixed plug with round flange, four holes
fixing, key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend
relief
FXG Fixed plug with round flange, four holes
fixing, key (G) or keys (A…F, L and R)
PEG Fixed receptacle, nut fixing, key (G)
or keys (A…F, L and R), cable adapter
and nut for fitting a bend relief
(back panel mounting)
PHG Free receptacle, key (G) or keys
(A…F, L and R), cable adapter
and nut for fitting a bend relief
PKG Fixed receptacle, nut fixing,
key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend
relief
Data Subject to Change
49
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Straight plug
Fixed receptacle
6
5
2
4
3
7
1
8
2
3
7
6
1
4
10
9
5
1 shell
11
2 latch sleeve
1 shell
3 inner shell
2 grounding crown
4 circlip
3 retaining ring
5 collet nut
4 hexagonal nut
6 center-piece
5 insulator
7 insulator
6 female contact
8 male contact
9 cable adapter
7 o-ring
10 o-ring
11 bend relief
Technical Characteristics
Electrical
Mechanical and Environmental
Characteristics
Value
Standard
Characteristics
> 5000 cycles
IEC 60512-5 test 9a
up to 95% at 140°F
-58°F + 392°F
10-2000 Hz, 15 g IEC 60512-4 test 6d
100 g, 6 ms
IEC 60512-4 test 6c
> 144h
IEC 60512-6 test 11f
IP 68/IP 66
IEC 60529
Mating durability
Humidity
Temperature range
Resistance to vibrations
Shock resistance
Salt spray corrosion test 1)
Protection index (mated)
Shielding
efficiency
at 10 MHz
at 1 GHz
Value
> 95 dB
> 80 dB
Standard
IEC 60169-1-3
IEC 60169-1-3
Optical
Note:
Detailed optical performances for F1 or F2 fiber optic contacts are given
on inside back cover and pages 15-16.
Note: 1) The outer shells are in chrome-plated brass (Cr1).
The various tests have been carried out with FGG and EGG connector
pairs, with chrome-plated brass shell, PEEK insulator and silicone O-ring.
Detailed electrical characteristics, as well as materials and treatment are
presented on page 7.
G
A
●●B
●●C
●●D
●●E
●●F
●●L
1
2
2
2
2
2
2
2
No of
keys
5
●●
β
●●
γ
α
Front view of a receptacle
Angles
No of
keys
α
γ
β
γ
δ
50
Data Subject to Change
Note
2K
3K
4K
5K
Plug
Receptacle
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
male
male
male
male
male
male
male
female
female
female
female
female
female
female
female
male
■
■
■
■
■
■
■
■
Type of electrical or fiber optic contact
Series
2K
3K
4K
5K
Plug
Receptacle
α
β
γ
δ
–
–
–
–
95°
115°
35°
25°
–
–
–
–
–
–
–
–
male
female
β
γ
■ First choice alternative
R
●●
Type of electrical or fiber optic contact
Series
Angles
α
Model
Front view of a receptacle
Model
Alignment Key and Polarized Keying Systems
Note
■ Special order alternative
■
LEMO USA • 800-444-5366 • www.lemousa.com
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs and free receptacles for assembly onto cables
– Fixed receptacles.
Straight plug with bend relief
FGG
2K
92A
C
L
A
T 66 Z
Variant: see note
1)
Model: (page 52)
Cable ø: (page 60)
Series: (page 52)
Cable fixing type:
T = cable adapter
Type: (page 56)
LV Contact Type: (page 59)
Housing: (page 59)
Insulator: L = PEEK
FGG.2K.92A.CLAT66Z = Straight plug with key (G), 2K series, mixed type to accept 1 F2 type fiber optic contact and 2
low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, cable fixing type
T for 6.5 mm diameter cable, and nut for fitting a bend relief.
Free receptacle with bend relief
PHG
2K
92A
C
L
L
T 66 Z
Variant: see note
1)
Model: (page 52)
Cable ø: (page 60)
Series: (page 52)
Cable fixing type:
T = cable adapter
Type: (page 56)
LV Contact Type: (page 59)
Housing: (page 59)
Insulator: L = PEEK
PHG.2K.92A.CLLT66Z = Free receptacle with key (G), 2K series, mixed type to accept 1 F2 type fiber optic contact and
2 low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, cable fixing
type T for 6.5 mm diameter cable, and nut for fitting a bend relief.
Fixed receptacle
EGG
2K
96E
C
L M
Variant: see note
1)
Model: (page 53)
LV Contact Type: (page 59)
Series: (page 53)
Insulator: L = PEEK
Type: (page 56)
Housing: (page 59)
EGG.2K.96E.CLM = Fixed receptacle with key (G), 2K series, mixed type to accept take 1 F1 type fiber optic contact
and 6 low voltage contacts, chrome-plated brass housing, PEEK insulator, 6 female crimp electrical contacts.
Connectors are delivered without fiber optic contacts, therefore they must be ordered separately according to
the size and type of fiber (see pages 76 and 78). In case of hybrid (with coax contacts type C), connectors are
delivered without the coax contact. See page 59 for ordering.
Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief.
For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the
«Accessories» section. An order for a connector with bend relief should thus include two part numbers. For various housings available in colors, the
corresponding letter in the part number for the color is indicated on page 62.
Data Subject to Change
51
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGG Straight plug, key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
Reference
Dimensions (mm)
Model
Series
A
FGG
FGG
FGG
FGG
2K
3K
4K
5K
16
19
25
38
L
M
S2
Availability
L max
øA
M max
●
●
●
●
101 85.0 12
109 89.0 15
131 110.5 19
160 135.0 30
Note: The overall length dimension is with Desmopan bend relief (see
pages 91 and 92).
S2
FXG Fixed plug with round flange, four holes
fixing, key (G) or keys (A…F, L and R)
Reference
Dimensions (mm)
~L
P
M
H
Model
Series
FXG
FXG
FXG
3K
4K
5K
A
B
G
H
L
M
P
Availability
S2
38 22.5 3.4 20.6 61 10.0 30.0 15
47 28.5 3.4 27.0 71 11.0 32.0 19
65 42.5 4.4 38.0 100 12.5 38.5 30
●
●
●
øB
øA
Panel cut-out: P2 (see page 55)
øG
Note: This model does not include an O-ring behind the flange, it allows
the device on which it is fitted to reach only IP50 protection index.
It does not have a cable adapter.
S2
FMG Fixed plug with round flange, four hole fixing,
key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
Reference
L max
P
øB
øA
M
S2
52
Data Subject to Change
Model
Series
FMG
FMG
FMG
3K
4K
5K
Dimensions (mm)
A
B
G1)
H1)
L
M
P
S2
38 22.5 3.4 20.6 109.0 10.0 30.0 15
47 28.5 3.4 27.0 131.0 11.0 32.0 19
65 42.5 4.4 38.0 163.5 12.5 38.5 30
Availability
●
●
●
Panel cut-out: P2 (see page 55)
Note: 1) See FXG drawing for front view.
This model does not include an O-ring behind the flange, it allows the
device on which it is fitted to reach only IP50 protection index.
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
PHG Free receptacle, key (G) or keys
(A…F, L and R), cable adapter
and nut for fitting a bend relief
Reference
øA
L max
Dimensions (mm)
Model
Series
A
L
S2
Availability
PHG
PHG
PHG
PHG
2K
3K
4K
5K
19
23
29
42
103.0
113.0
135.5
164.0
12
15
19
30
●
●
●
●
Note: The overall length dimension is with Desmopan bend relief (see
pages 91 and 92).
S2
PKG Fixed receptacle, nut fixing, key (G)
or keys (A…F, L and R), cable adapter
and nut for fitting a bend relief
Reference
L max
M
S2
øA
e
øB
S3
E max
Dimensions (mm)
AvailS2 S3 ability
Model
Series
A
B
e
E
L
M
S1
PKG
PKG
PKG
PKG
2K
3K
4K
5K
25
31
37
55
27.0
34.0
40.5
54.0
M20x1.0
M24x1.0
M30x1.0
M45x1.5
9
11
9
15
103.0
113.0
135.5
164.0
5.0
6.0
6.5
9.0
18.5
22.5
28.5
42.5
12
15
19
30
24
30
36
–
●
●
●
●
Panel cut-out: P1 (see page 55)
Note: The 5K series is delivered with a round nut (see page 95).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
PEG Fixed receptacle, nut fixing, key (G)
or keys (A…F, L and R), cable adapter
and nut for fitting a bend relief
(back panel mounting)
Reference
L max
Model
Series
PEG
PEG
PEG
2K
3K
4K
e
M
A
B
e
E
25 25 M20x1.0 4.0
30 31 M24x1.0 7.5
40.5 35.5 M30x1.0 6.5
L
M
103
113
75
3.5
4.5
7.0
S1
S2
18.5 12
22.5 15
13.5 28.5
Availability
●
●
●
øA
øB
S1
Dimensions (mm)
Panel cut-out: P1 (see page 55)
S2
E max
Note: The 3K series is delivered with a conical nut (see page 95 ). The
4K series is delivered with a hex nut (see page 94).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
53
LEMO USA • 800-444-5366 • www.lemousa.com
EGG Fixed receptacle, nut fixing, key (G)
or keys (A…F, L and R)
L max
øA
e
øB
Reference
M
S3
Model
Series
A
B
e
E
EGG
EGG
EGG
EGG
2K
3K
4K
5K
25
31
37
55
27.0
34.0
40.5
54.0
M20x1.0
M24x1.0
M30x1.0
M45x1.5
9
11
9
10
L max
1)
F1
F2
31.0
35.5
37.0
40.5
41.0
42.5
41.0
42.0
M
S1 S3
Availability
5.0
6.0
6.5
9.0
18.5 24
22.5 30
28.5 36
42.5 –
●
●
●
●
Panel cut-out: P1 (see page 55)
S1
E max
Dimensions (mm)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
The 5K series is delivered with a round nut (see page 95).
EEG Fixed receptacle, nut fixing, key (G)
or keys (A…F, L and R) (back panel mounting)
L max
P
M
S1
Dimensions (mm)
e
øA
øB
Reference
Model
Series
A
B
EEG
EEG
2K
3K
25
30
25
31
e
L max
E
F1
1)
M
F2
M20x1 5.0 31.0 41.0 3.5
M24x1 7.5 35.5 42.5 4.5
P
S1
10 18.5
12 22.5
Availability
●
●
Panel cut-out: P1 (see page 55)
E max
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
The 3K series is delivered with a conical nut (see page 95).
EBG Fixed receptacle with square flange, key (G)
or keys (A…F, L and R), four holes fixing
Dimensions (mm)
Reference
L
A
M
H
L max
1)
Model
Series
A
B
F
G
H
EBG
EBG
3K
4K
29
37
23
30
3
3
3.4
3.4
23 35.5 42.5 6.0
29 37.0 41.0 6.5
F1
F2
M
Availability
●
●
øB
Panel cut-out: P2 (see page 53)
øG
54
Data Subject to Change
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
F
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
EDG Fixed receptacle with square flange, key (G)
or keys (A…F, L and R), protruding shell
and earthing tag, screw fixing
Reference
L
A
M
H
Dimensions (mm)
Model
Series
EDG
3K
A
L max
B
C
F
G
H
29 18
23
3
3.4
23
F1
1)
F2
M
Availability
35.5 42.5 22.5
●
øC
øB
Panel cut-out: P2 (see page 55)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fiber optic contact fitted.
F
øG
Tooling
Fiber optic contacts
The full range of tools for terminating fiber optic contacts F1 or F2 used with these 2K-5K series is shown on pages 103
to 106.
Consult the factory for the termination instructions.
Electrical contacts
The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown
on pages 100 to 102.
Panel Cut-Outs
P1-P2
Series
ø D (4x)
ø A +0.1
0
L 1)
B +0.1
0
2K
3K
4K
5K
2K
3K
4K
5K
P1
B
L
øA
P2
20.2
24.2
30.2
45.2
18.6
22.6
28.6
42.6
29.0
35.5
43.0
57.0
23.2
30.2
20.2
30.2
D
3.2
3.2
3.2
3.2
or
or
or
or
M3
M3
M3
M3
L
L1
30
38
39
50
23.0
29.0
20.6
29.0
Note: 1) Minimum distance between two neighboring components.
L 1 +0.1
0
Mounting torque
Series
øA
Cut-out types
Torque (Nm)
Nut
Screws
9
12
17
22
–
1 to 21)
1 to 21)
1 to 21)
Model
EBG
EDG
EEG
EGG
Type
P2
P2
P1
P1
Model
FMG
FXG
PEG
PKG
Type
P2
P2
P1
P1
Note: 1) Depends on screw material selected.
The values shown in the table above are the maximum torque for each
connector type.
1N = 0.102 Kg
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
55
LEMO USA • 800-444-5366 • www.lemousa.com
Types
Multi fiber and Mixed fiber optic (F1 or F2 contact) + LV
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Rated current (A)
92A
1
2
0.9
●
●
1.75 1.60
1.85 1.60
9.0
96C
92C
1
4
0.7
●
●
0.85 1.20
0.85 1.25
6.0
96E
92E
1
6
0.7
●
●
0.85 1.20
0.85 1.25
6.0
96J
92J
1
10
0.7
●
●
1.15 1.35
1.30 1.05
6.0
07A
03A
2
–
–
–
–
1
4
4
1
2
3
97C
93B
2
4
0.9
●
●
1.20 1.05
1.00 0.80
8.0
3
2
97E
93E
2
6
0.9
●
●
1.20 1.05
1.00 0.80
8.0
97J
93J
2
10
0.7
●
●
0.95 0.75
0.85 0.65
6.0
97R
93R
2
16
0.7
●
●
0.80 0.70
0.80 0.75
5.5
96X
92X
1
22
0.7
●
●
0.80 0.70
0.80 0.75
5.0
07C
03C
4
–
–
–
–
–
95D
4
5
1.3
●
●
1.20 1.30
1.30 1.05
13
99H
–
4
9
0.7
●
●
1.00 1.00
0.80 0.80
8
98E
94E
3
6
0.7
●
●
0.90 0.95
0.80 0.80
8
98L
94L
3
12
0.7
●
●
0.90 0.95
0.80 0.80
6
–
93E
2
2
4
0.9
1.3
–
●
1.90 1.60
1.85 2.55
8
12
–
–
–
–
–
Test voltage (kV rms)1)
Contact-contact
Crimp
96A
–
Test voltage (kV rms)1)
Contact-shell
F2
Solder
3B
3K
4B
4K
F1
Female crimp contacts
2B
2K
Crimp
contact
ø A (mm)
Male crimp contacts
Solder
contact
Contact No
Female solder contacts
øA
Male solder contacts
Contact type
availability
Reference
FO Contact
Type
Fiber optic No
øA
Low Voltage contact
–
–
–
–
–
–
Note: 1) See calculation method, caution and suggested standard on page 12.
56
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Multi fiber and Mixed fiber optic (F1 or F2 contact) + LV
Test voltage (kV rms)1)
Contact-contact
Rated current (A)
Crimp
–
2
3
4
0.9
1.3
–
●
–
97L
93L
2
12
0.9
●
●
97R
93R
2
16
0.9
●
97T
93T
2
18
0.7
07J
03J
10
–
–
03N
14
–
99B
–
94B
5B
5K
Test voltage (kV rms)1)
Contact-shell
Solder
97F
4B
4K
Test voltage (kV rms)1)
Contact-contact
F2
Female crimp contacts
Crimp
contact
Test voltage (kV rms)1)
Contact-shell
F1
ø A (mm)
Male crimp contacts
Solder
contact
Contact No
Female solder contacts
øA
Male solder contacts
Reference
FO Contact
Type
–
1.15
1.85
1.50
2.55
8
12
0.95
0.85 0.90
1.20
10
●
0.95
0.85 0.85
0.85
10
●
●
0.90
0.95 0.85
0.75
8
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
9
1
2
4
2
●
–
2.55
2.55
2.05
2.05
–
–
35
18
3
10
2
●
●
2.10
2.00 2.05
1.75
18
Fiber optic No
øA
Low Voltage contact
Contact type
availability
Note: 1) See calculation method, caution and suggested standard on page 12.
Note: The above mentioned multi fiber and mixed fiber optic + LV connectors are delivered without fiber optic contacts (See pages 76 and 78
for ordering).
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
57
LEMO USA • 800-444-5366 • www.lemousa.com
Mixed fiber optic (F2 contact) + HV + LV
ø A (mm)
Solder
Crimp
93C
2
2
1.3
● 2.25 2.25 10
2
0.9
–
● 1.00 1.00
3
90C
6
4
1.6
● 2.05 1.75 15
2
1.3
●
–
8
956
12
2
1.6
● 2.05 1.75 18
1
2.0
–
● 2.05 1.75 19
Rated current (A)
Contact No
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Rated current (A)
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
ø A (mm)
3K
Contact No
Female crimp contacts
Contact Solder/
type avail. crimp cont.
Fiber optic F2 No
Male crimp contacts
Low Voltage contact
Crimp
contact
Reference
Female solder contacts
øA
Male solder contacts
Crimp contact type avail.
øA
High Voltage contact
N
N
5B
5K
1.85 2.55
Note: 1) See calculation method, caution and suggested standard on page 12.
Note: The above mentioned mixed fiber optic + HV + LV connectors are delivered without fiber optic contacts (See page 78 for ordering).
More informations about the 3K.93C series are detailed on page 70.
Mixed fiber optic (F2 contact) + coaxial + LV
Coaxial contact
Low Voltage contact
Cable group
Contact No
ø A (mm)
Solder
Crimp
87E
1
1
50
C
1
2
3
6
0.9
●
● 1.30 1.20 0.85 0.95 10
87R
1
1
50
C
1
2
3
16
0.7
●
● 0.85 0.85 0.60 0.80
6
05C
2
2
50
C
1
2
3
–
–
–
–
–
88E
2
1
50
C
1
2
3
6
0.7
●
● 1.05 1.05 0.80 0.80
–
–
–
–
Rated current (A)
Type
Test voltage (kV
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Impedance (Ω)
4B
4K
Contact No
3B
3K
Female crimp contacts
Fiber optic F2 No
Male crimp contacts
Reference
Female solder contacts
øA
Male solder contacts
Crimp
contact
rms)1)
øA
Contact Solder
type avail. contact
3
Note: 1) See calculation method, caution and suggested standard on page 12.
Note: The above mentioned mixed fiber optic + coaxial + LV connectors are delivered without coax contacts (See page 59 for ordering).
Other configurations are available. All insulators designed for F1 F.O. contacts can accept both F1 F.O. or type C coax contacts.
58
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Housings
Surface treatment
Material
Ref.
Outer shell
and collet nut
Brass
Brass
Brass
Stainless steel
Aluminum alloy1)
PEEK2)
PSU3)
PPSU4)
C
N
K
T
L
G
P
R
chrome
nickel
black chrome
without treatment
anodized
without treatment
without treatment
without treatment
Note
Latch sleeve
and grounding crown
nickel
nickel
nickel
stainless steel
nickel-plated brass
nickel-plated brass
nickel-plated brass
nickel-plated brass
■
■
■
■
■
■
■
■
Note: Detailed characteristics of these materials and
treatments are presented on page 7.
1) The «variant» position of the reference is used to specify
the anodized color.
2) Only available for FGG and ENG models of the B series.
3) Only available for ENY and FGY models of the B series.
For the color, see the «variant» position.
4) Only available for ENY and FGY models of the B series.
■ First choice alternative
■ Special order alternative
Coaxial Contacts
FFS
Male coaxial contact type C
Part number
FFS.2B.250.ZTCE24
FFS.2B.250.ZTCE30
FFS.2B.250.ZTCE31
25.5
ø 4.4
19.7
Cable group1)
Availability
2
1
3
●
●
●
Note: 1) See page 13 for cable group.
S4
S4
PSS Female coaxial contact type C
Part number
PSS.2B.250.ZTME24
PSS.2B.250.ZTME30
PSS.2B.250.ZTME31
ø 4.4
21.9
S4
S4
AvailCable group1) ability
2
1
3
●
●
●
Note: 1) See page 13 for cable group.
Note: Detailed characteristics of these contacts are presented on page 13.
Electrical Contacts
Contact for plug, receptacle, and fixed receptacle
Ref.
A
C
L
M
Z
Contact type
male solder
male crimp
female solder
female crimp
no contact
Data Subject to Change
59
LEMO USA • 800-444-5366 • www.lemousa.com
Collets (B and K Series)
øB
øA
D and M type collets
Reference
2B
3B
4B
5B
Collet ø
Cable ø
Type
ø
øA
øB
max.
min.
Collet
part number
M
M
M
D
D
D
D
D
D
21
31
42
52
62
72
82
92
99
2.1
3.1
4.2
5.2
6.2
7.2
8.2
9.2
9.9
–
–
–
–
–
–
–
8.6
8.6
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
9.7
1.5
2.1
3.1
4.1
5.1
6.1
7.1
8.1
9.1
FGG.0B.721.DN
FGG.0B.731.DN
FGG.0B.742.DN
FGG.2B.752.DN
FGG.2B.762.DN
FGG.2B.772.DN
FGG.2B.782.DN
FGG.2B.792.DN
FGG.2B.799.DN
M
D
D
D
D
D
D
D
52
62
72
82
92
10
11
12
5.2
6.2
7.2
8.2
9.2
10.2
11.2
11.9
–
–
–
–
–
–
10.2
10.2
5.0
6.0
7.0
8.0
9.0
10.0
11.0
11.7
4.1
5.1
6.1
7.1
8.1
9.1
10.1
11.1
FGG.1B.752.DN
FGG.3B.762.DN
FGG.3B.772.DN
FGG.3B.782.DN
FGG.3B.792.DN
FGG.3B.710.DN
FGG.3B.711.DN
FGG.3B.712.DN
M
M
M
M
D
D
D
D
D
62
72
82
92
10
12
13
15
16
6.2
7.2
8.2
9.2
10.8
12.3
13.8
15.3
16.3
–
–
–
8.6
–
–
12.5
12.5
12.5
6.0
7.0
8.0
9.0
10.5
12.0
13.5
15.0
16.0
5.1
6.1
7.1
8.1
9.1
10.6
12.1
13.6
15.1
FGG.2B.762.DN
FGG.2B.772.DN
FGG.2B.782.DN
FGG.2B.792.DN
FGG.4B.710.DN
FGG.4B.712.DN
FGG.4B.713.DN
FGG.4B.715.DN
FGG.4B.716.DN
D
D
D
D
D
D
D
D
11
13
15
17
19
21
23
25
11.8
13.8
15.8
17.8
19.8
21.8
23.8
25.3
–
–
–
–
–
–
21.8
21.8
11.5
13.5
15.5
17.5
19.5
21.5
23.5
25.0
9.6
11.6
13.6
15.6
17.6
19.6
21.6
23.6
FGG.5B.711.DN
FGG.5B.713.DN
FGG.5B.715.DN
FGG.5B.717.DN
FGG.5B.719.DN
FGG.5B.721.DN
FGG.5B.723.DN
FGG.5B.725.DN
Collet nut
part number
Availability
3)
FGG.2B.138.LN FGG.2B.158.LN
FGG.2B.138.LN FGG.2B.158.LN
FGG.2B.138.LN FGG.2B.158.LN
–
–
–
–
–
–
–
–
–
–
–
–
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.132.LC
●
●
●
●
●
●
●
●
●
3)
FGG.3B.138.LN FGG.3B.158.LN
–
–
–
–
–
–
–
–
–
–
–
–
–
–
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.132.LC
●
●
●
●
●
●
●
●
3)
FGG.4B.138.LN
FGG.4B.138.LN
FGG.4B.138.LN
FGG.4B.138.LN
–
–
–
–
–
FGG.4B.158.LN
FGG.4B.158.LN
FGG.4B.158.LN
FGG.4B.158.LN
–
–
–
–
–
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.132.LC
●
●
●
●
●
●
●
●
●
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.132.LC
●
●
●
●
●
●
●
●
Reducer
part number
1)
3)
3)
3)
3)
3)
2)
Reducing cone
part number 2)
Note:
1) For ordering collet separately.
2) For ordering an M type collet, a reducer and its reducing cone should also be ordered.
3) These collets cannot be used for connector models with collet nut for fitting a bend relief.
All dimensions are in millimeters.
60
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Bend relief collet nut and bend relief
Reference
Collet nut
part number
Bend relief to be used
Type
ø
2B
M
M
D
21 and 31
42
52 to 92
FFM.2B.132.LC
FFM.2B.130.LC
FFM.2B.130.LC
GMA.0B.●●●.●●
GMA.2B.●●●.●●
GMA.2B.●●●.●●
3B
M
D
52
62 to 11
FFM.3B.131.LC
FFM.3B.130.LC
GMA.1B.●●●.●●
GMA.3B.●●●.●●
4B
M
M
D
62 and 72
82 and 92
10 to 15
FFM.4B.132.LC
FFM.4B.130.LC
FFM.4B.130.LC
GMA.2B.●●●.●●
GMA.4B.●●●.●●
GMA.4B.●●●.●●
D
11 to 15
FFM.5B.130.LC
GMA.4B.●●●.●●
5B
1)
Note: 1) The bend relief is to be ordered
separately (see pages 91 and 92).
All dimensions are in millimeters.
øA
T type cable adapter
Reference
2K
3K
4K
Type
ø
T
T
T
T
T
46
51
56
61
66
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
Adapter
øA
Cable ø
Availability
Adapter with gasket
part number
Collet nut
part number
3.6
4.1
4.6
5.1
5.6
FGG.2K.846.TNV
FGG.2K.851.TNV
FGG.2K.856.TNV
FGG.2K.861.TNV
FGG.2K.866.TNV
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
●
●
●
●
●
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
FGG.3K.846.TNV
FGG.3K.851.TNV
FGG.3K.856.TNV
FGG.3K.861.TNV
FGG.3K.866.TNN
FGG.3K.871.TNN
FGG.3K.876.TNN
FGG.3K.881.TNN
FGG.3K.886.TNN
FGG.3K.891.TNN
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
●
●
●
●
●
●
●
●
●
●
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.5
11.5
12.5
13.5
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.6
10.6
11.6
12.6
FGG.4K.846.TNV
FGG.4K.851.TNV
FGG.4K.856.TNV
FGG.4K.861.TNV
FGG.4K.866.TNV
FGG.4K.871.TNV
FGG.4K.876.TNV
FGG.4K.881.TNV
FGG.4K.886.TNV
FGG.4K.891.TNV
FGG.4K.896.TNV
FGG.4K.810.TNV
FGG.4K.811.TNV
FGG.4K.812.TNV
FGG.4K.813.TNV
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
GMA.4B.010.D●
GMA.4B.010.D●
GMA.4B.011.D●
GMA.4B.012.D●
GMA.4B.013.D●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
max.
min.
4.6
5.1
5.6
6.1
6.6
4.5
5.0
5.5
6.0
6.5
46
51
56
61
66
71
76
81
86
91
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
46
51
56
61
66
71
76
81
86
91
96
10
11
12
13
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
9.6
10.6
11.6
12.6
13.6
Bend relief to be used
2)
1)
Note: 1) The bend relief is to be ordered separately (see pages 91 and 92).
2) Add a short piece of heat-shrink tubing under the bend relief.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
61
LEMO USA • 800-444-5366 • www.lemousa.com
øA
T type cable adapter
Reference
5K
Type
ø
Adapter
øA
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
46
51
56
61
66
71
76
81
86
91
96
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
9.6
10.6
11.6
12.6
13.6
14.6
15.6
16.6
17.6
18.6
19.6
20.6
21.6
22.6
23.6
Cable ø
max.
min.
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.5
11.5
12.5
13.5
14.5
15.5
16.5
17.5
18.5
19.5
20.5
21.5
22.5
23.5
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.6
10.6
11.6
12.6
13.6
14.6
15.6
16.6
17.6
18.6
19.6
20.6
21.6
22.6
Adapter with gasket
part number
Collet nut
part number
FGG.5K.846.TNV
FGG.5K.851.TNV
FGG.5K.856.TNV
FGG.5K.861.TNV
FGG.5K.866.TNV
FGG.5K.871.TNV
FGG.5K.876.TNV
FGG.5K.881.TNV
FGG.5K.886.TNV
FGG.5K.891.TNV
FGG.5K.896.TNV
FGG.5K.810.TNV
FGG.5K.811.TNV
FGG.5K.812.TNV
FGG.5K.813.TNV
FGG.5K.814.TNV
FGG.5K.815.TNV
FGG.5K.816.TNV
FGG.5K.817.TNV
FGG.5K.818.TNV
FGG.5K.819.TNV
FGG.5K.820.TNV
FGG.5K.821.TNV
FGG.5K.822.TNV
FGG.5K.823.TNV
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFA.5K.131.LC
FFA.5K.131.LC
FFA.5K.131.LC
FFA.5K.134.LC
FFA.5K.134.LC
FFA.5K.134.LC
FFA.5K.132.LC
FFA.5K.132.LC
FFA.5K.132.LC
Bend relief to be used
1)
Availability
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
GMA.4B.010.D● 2)
GMA.4B.010.D●
GMA.4B.011.D●
GMA.4B.012.D●
GMA.4B.013.D●
GMA.4B.013.D●
heat-shrink tube 3)
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Note:
1) The bend relief is to be ordered separately (see pages 91 and 92).
2) Add a short piece of heat-shrink tubing under the bend relief.
3) The heat-shrink tube is supplied.
All dimensions are in millimeters.
Variant
The «variant» position of the reference is used to specify the color of the shell, the anodized color according to the table
below or the cable group.
Color of connectors shell made of plastic material
Ref.
B1)
G1)
Color
white
grey
Note: 1) PSU connector shells are only available in white or grey colors.
Anodized color
Part number for connector with standard collet nut
Ref.
A
J
N
Anodized
color
blue
yellow
black
Ref.
R
T
V
Anodized
color
red
natural
green
Part number for connector with collet nut for bend relief
Ref.
L
X
62
Data Subject to Change
Anodized
color
black
natural
Note: Other anodizing colors are available for
connectors with collet nut for bend relief.
Please consult the factory.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
3K.93C Series Connectors
63
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3K.93C Series
The LEMO 3K.93C connectors with keys (W) were developed to meet the critical requirements of the new generation of
digital HDTV cameras.
The main features of this series are as follows:
– Security of the LEMO self-latching Quick-Lok™ system
– Fitted with the standard LEMO F2 fiber optic contacts.
– Conforms to the Japanese ARIB technical report BTA S-1005B, to the ANSI/SMPTE 304 M-1998 and 311M-1998 standards and to the European EBU Technical Recommendation R100-1999.
– Qualified for use in UL approved equipment such as those specified in UL 1419 «Professional Video and Audio
Equipment».
– Cabled connectors have obtained the EC Attestation of conformity No: N8 00 03 39058 001 from the German TÜV
Product Service.
The 3K.93C series consists of eleven models which will accept cables specific to this application. It includes the HEAVY
DUTY line with stainless steel shells that is guaranteed to at least 20,000 mating cycles and offerS more resistance to
heavy wear conditions.
Interconnections
Straight plugs
Fixed receptacles
FGW
Free receptacles
PHW
EDW
FUW
PUW
Fixed receptacles
Fixed plugs
EBW
FXW
PEW
ENW
FMW
PBW
Model Description
FGW Straight plug, keys (W),
cable adapter, with bend relief
FMW Fixed plug with round flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
FUW Straight plug, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
FXW Fixed plug with round flange
(4 holes fixing), keys (W)
EBW Fixed receptacle with front square flange
(4 holes fixing), keys (W)
64
Data Subject to Change
EDW Fixed receptacle with rear square flange
(4 holes fixing), keys (W),
and earthing tag
ENW Fixed receptacle, nut fixing,
keys (W), and earthing tag
PBW Fixed receptacle with rear square flange
(4 holes fixing), keys (W),
cable adapter, with bend relief
PEW Fixed receptacle, nut fixing, keys (W),
cable adapter, with bend relief
(back panel mounting)
PHW Free receptacle, keys (W),
cable adapter, with bend relief
PUW Free receptacle, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
LEMO USA • 800-444-5366 • www.lemousa.com
Part Section Showing Internal Components
Fixed receptacle
6
3
7
8
17
2
3
12
6
16 17 14 15
5
Straight plug
1 shell
1 outer shell
10 split-insert carrier
2 grounding crown
2 latch sleeve
11 anchor with screws
3 inner shell
12 female LV contact
3 retaining ring
4 front ring
13 earthing body
4 insulator
5 collet nut
14 crimp ring
5 female HV contact
6 insulator
15 collet with gaskets
6 FO contact
7 male HV cont.
16 extended shell
7 O-ring
8 FO contact
17 o-ring
9 FO alignment device
with tag
8 male LV contact
5
4
2
1
4
9
7
8
1
17
10
11
13
Technical Characteristics
Materials and Treatments
Material (Standard)
Component
Outer shell, collet nut
and oversized collet
Grounding crown
Latch sleeve
Locking washer
Hexagonal or round nut
Male crimp contact
Female crimp contact
Clips
Insulator
Crimping tube
Other metallic components
O-ring and gaskets
Brass (UNS C 38500)
Stainless steel (AISI 303)
Special brass
Stainless steel (AISI 416)
Special brass
Stainless steel (AISI 416)
Bronze (UNS C 52100)
Brass (UNS C 38500)
Brass (UNS C 34500)
Bronze (UNS C 54400)
Cu-Be (FS QQ-C-530)
PEEK
Copper (UNS C 18700)
Brass (UNS C 38500)
Stainless steel (AISI 303)
Surface treatment (µm)
chrome
nickel
gold
Cu Ni Cr Cu Ni Cu Ni Au
0.5
3
–
–
0.5
3
–
–
–
–
–
–
–
–
–
–
–
–
0.3 –
–
–
without treatment
– 0.5 3
–
without treatment
0.3 –
–
–
without treatment
– 0.5 3
–
– 0.5 3
–
–
–
– 0.5
–
–
– 0.5
without treatment
–
– 0.5 3
–
– 0.5 3
–
without treatment
Silicone MQ/MVQ, FPM/FKM (Viton®)
or Nitril NBR
Mechanical and Environmental
Characteristic
Value
–
–
–
–
–
–
–
–
3
3
–
–
1.0
1.5
–
–
–
–
Notes: Standards for surface
treatment are as follows:
– Chrome-plated: FS QQ-C-320B;
– Nickel-plated: FS QQ-N-290A,
or MIL-C-26074C;
– Gold-plated: ISO 4523
–
Optical
Standard
Characteristic
Value
Standard
Method
Mating durability
(Brass+Brass)
10,000 cycles
IEC 61300-02-02
Average insertion loss
fiber 9/125 µm
Insertion
0.10 dB IEC 61300-03-04 Method B
Mating durability
(Brass+Stainless steel)
8,000 cycles
IEC 61300-02-02
Return loss fiber 9/125 µm
(UPC)
Branching
≥45 dB IEC 61300-03-06 Device Met.
Mating durability
(Stainless steel+St. steel)
20,000 cycles
IEC 61300-02-02
Return loss fiber 9/125 µm
(Hand polish)
Branching
~30 dB IEC 61300-03-06 Device Met.
Damp heat steady state
High temperature
Low temperature
Temperature cycling
Cable retention
Up to 95% at 140°F IEC 61300-02-19
+ 176°F
IEC 61300-02-18
-40°F
IEC 61300-02-17
-67°F + 194°F
1000 N
IEC 61300-02-04
Impact (Method A)
2m
onto concrete floor
IEC 61300-02-12
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 16 IEC 61300-02-01
Water resistance
(Depth of 1.8 for 48 h)
IP 68
IEC 60529
> 144h
IEC 60512-6 test 11f
Salt spray corrosion test 1)
Note: 1) the outer shells are in chrome-plated brass (Cr1).
Electrical
Characteristic
Insulation resistance
Shell electrical continuity
Contact resistance (signal)
Contact resistance (power)
Radiated freq. 30-220 MHz
emission 1) freq. 220-1000 MHz
Value
>
<
<
<
<
<
1012 Ω
1.6 mΩ
4.8 mΩ
3.6 mΩ
30 dBµV/m
37 dBµV/m
Standard
Section
IEC 60512-2 test 3a
IEC 60512-2 test 2f
IEC 60512-2 test 2a
IEC 60512-2 test 2a
EN 55022
class B
EN 55022
class B
Note: 1) for FUW and PUW model only.
Detailed characteristics are presented on inside back cover and pages
15-16.
Data Subject to Change
65
LEMO USA • 800-444-5366 • www.lemousa.com
No of
keys
Recommended cables
Cable
group
Angles
β
γ
W
δ
●●
5
α
β
γ
δ
Type
95°
115°
20°
30°
Note:
1)
Utilisation
2SM-8.6-37.5
outdoor
2SM-9.2-37.5
outdoor
2SM-12-15
long distances
2SM-16-37.5
indoor
1
2
3
41)
α
Front view of a receptacle
Model
Alignment Key and Polarized Keying Systems
Sheath
outer ø
8.6
9.2
12.0
16.0
±
±
±
±
0.3
0.3
0.4
0.5
The outer sheath shall be removed for assembly.
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs and receptacles for assembly onto cables
– Fixed plugs and receptacles.
Straight plug with cable adapter
FGW
3K
93C
C
L M T 96 Z
Variant: see note
1)
Cable ø: (page 71)
Model: (page 67)
Series: 3K
Cable fixing type:
C = collet adapter
T = cable adapter
Type: 93C
LV Contact: M = female crimp
= Chrome-plated
Housing: C
T = Stainless steel
Insulator: L = PEEK
FGW.3K.93C.CLMT96Z = Straight plug with keys (W), 3K series, mixed type to accept 2 F2 type fiber optic contacts, 2
power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, female crimp signal contacts, cable
fixing type T for 9.2 mm diameter cable, and nut for fitting a bend relief.
Fixed receptacle
EDW
3K
93C
C
L
C
Model: (page 68)
LV Contact: C = male crimp
Series: 3K
Insulator: L = PEEK
Type: 93C
= Chrome-plated
Housing: C
T = Stainless steel
EDW.3K.93C.CLC = Fixed receptacle with rear square flange, keys (W), 3K series, mixed type to accept 2 F2 type fiber
optic contacts, 2 power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, male crimp signal
contacts.
The fiber optic contacts must be ordered separately (see page 78).
Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief.
For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the
«Accessories» section. An order for a connector with bend relief should thus include two part numbers.
66
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Models
FGW.3K Straight plug, keys (W), cable adapter,
with bend relief
Part Number
Cable
group
L
FGW.3K.93C.CLMT90Z
FGW.3K.93C.CLMT96Z
FGW.3K.93C.CLMT12Z
M
1
2, 4
3
Dimension (mm)
A
L
M
S1
19
19
19
101
101
135
81
81
115
15
15
20
Availability
●
●
●
øA
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
FUW.3K Straight plug, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
~94
Part Number
Cable
group
Availability
Note
~74
ø 9.2 ± 0.3
ø 19.5
FUW.3K.93C.CLMC96
FUW.3K.93C.TLMC96
SW 15
2, 4
2, 4
●
●
–
HEAVY DUTY LINE
Note: The bend relief with cap must be ordered separately (see page 91).
SW 15
FXW.3K
Fixed plug with round flange
(4 holes fixing), keys (W)
~61
20.6
~31
Part Number
10
ø 38
ø 22.5
FXW.3K.93C.CLM
FXW.3K.93C.TLM
Availability
Note
–
HEAVY DUTY LINE
●
●
Panel cut-out (page 75)
ø 3.4
S 15
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
67
LEMO USA • 800-444-5366 • www.lemousa.com
FMW.3K Fixed plug with round flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
Part Number
Cable
group
FMW.3K.93C.CLMT90Z
FMW.3K.93C.CLMT96Z
FMW.3K.93C.TLMT96Z
1
2, 4
2, 4
101
Availability
Note
˜
10
71
˜
●
●
●
–
–
HEAVY DUTY LINE
ø 38
ø 22.5
Panel cut-out (page 75)
S 15
Note: See FXW drawing for front view.
The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
EDW.3K Fixed receptacle with rear square flange
(4 holes fixing), keys (W), and earthing tag
29
42.5
22.5
ø 18
ø 3.4
Note
Part Number
ø 23
23
–
HEAVY DUTY LINE
EDW.3K.93C.CLC
EDW.3K.93C.TLC
Availability
●
●
Panel cut-out (page 75)
3
EBW.3K Fixed receptacle with front square flange
(4 holes fixing), keys (W)
29
42.5
23
Part Number
6
ø 23
ø 23
EBW.3K.93C.CLC
ø 3.4
68
Data Subject to Change
Availability
●
Panel cut-out (page 75)
3
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
ENW.3K Fixed receptacle, nut fixing,
keys (W), and earthing tag
42.5
S 30
6
Part Number
11.3 max
●
Panel cut-out (page 75)
ø 31
M 24 x 1
ø 34
ENW.3K.93C.CLC
Availability
S 22.5
PHW.3K Free receptacle, keys (W),
cable adapter, with bend relief
Part Number
Cable
group
ø 23
L
PHW.3K.93C.CLCT90Z
PHW.3K.93C.CLCT96Z
PHW.3K.93C.CLCT12Z
1
2, 4
3
Dimension (mm)
L
S1
Availability
105
105
139
15
15
20
●
●
●
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
PUW.3K Free receptacle, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
Part Number
ø 9.2 ± 0.3
ø 23
~98
PUW.3K.93C.CLCC96
PUW.3K.93C.TLCC96
Cable
group
Note
Availability
2, 4
2, 4
–
HEAVY DUTY LINE
●
●
Note: The bend relief with cap must be ordered separately (see page 91).
SW 15
SW 15
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
69
LEMO USA • 800-444-5366 • www.lemousa.com
PEW.3K Fixed receptacle, nut fixing, keys (W),
cable adapter, with bend relief
(back panel mounting)
~105
Part Number
Cable
group
PEW.3K.93C.CLCT90Z
PEW.3K.93C.CLCT96Z
PEW.3K.93C.TLCT96Z
1
2, 4
2, 4
Availability
Note
12
4.5
S 15
7.5 max
–
●
–
HEAVY DUTY LINE
●
●
Panel cut-out (page 75)
ø 30
ø 31
M 24 x 1
S 22.5
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S 27
PBW.3K Fixed receptacle with rear square flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
˜105
Part Number
Cable group
Availability
PBW.3K.93C.CLCT90Z
PBW.3K.93C.CLCT96Z
1
2, 4
●
●
ø 23
ø 19
22.5
Panel cut-out (page 75)
Note: See EDW drawing for front view.
The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
3
S 15
Types
N
70
Data Subject to Change
N
93C
2
2
signal L.V.
fem.
2
power H.V.
male
0.9 20-24
–
≤42 1000
Availability
Rated current (A)
Test voltage (V rms)
Working voltage (V rms)
Creepage distance
and air clearance (mm)
AWG range
Contact ø A (mm)
Contact type for plug
Contact function
Electrical crimp contacts
No of contacts
Ferrule bore inside ø (µm)
Fiber core/cladding (µm)
Contact type for plug
Plug insulator
Fiber optic F2 No
Receptacle insulator
Reference
øA
Fiber optic contact
3
●
fem. 9/125 125
1.3 14-18 >6.5 ≤600 2250
10
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Fiber Optic Contacts
FFS.F2 Male F2 Fiber Optic Contact
PSS.F2 Female F2 Fiber Optic Contact
~ 31.2
11.9
ø 4.4
ø 4.4
ø2
ø2
~ 31.2
FFS.F2.BA2.LCT10
FFS.F2.BA2.LCE30
Availability
Models
Part number
●
●
PHW, PEW, PBW, PUW
EDW, ENW, EBW
PSS.F2.BA2.LCT10
PSS.F2.BA2.LCE30
Availability
Models
Part number
●
●
FGW, FMW, FUW
FXW
Note: The above contacts are fitted with a 125 micron bore ferrules. If as an alternative 126 micron bore ferrule is required the «BA2» in the part number should be replaced with the reference «BB2».
Accessories
øA
Cable adapter type «T» for FGW, FMW, PHW, PEW and PBW
Reference
Type
ø
Part number
of the anchor
with screws
T
T
T
90
96
12
FGW.3K.145.ZZA
FGW.3K.146.ZZA
FGW.3K.147.ZZA
Adapter
øA
9.1
9.6
12.6
Cable ø
max.
min.
Part number
of the adapter
with gasket
9.0
9.5
12.5
8.1
8.6
11.6
FGW.3K.890.TNN
FGW.3K.896.TNN
FGW.3K.812.TNV
Part number
of the collet nut
FFM.3E.130.●●
FFM.3K.131.●●
FFM.3K.132.●●
Bend relief to be used
1)
Cable
group
GMA.3B.080.DN
GMA.3B.090.DN
GMA.4B.011.DN
1
2, 4
3
Note: 1) The last letter «N» on the part number indicates black color of the bend relief. For ordering a bend relief with another color see table on page
92 and replace the letter «N» by the letter of the color required.
øA
Collet adapter type «C» for FUW and PUW
Reference
Type
ø
C
96
Part number
of the anchor
with screws
Part number of
earthing body
with o-ring
Part number
of crimp ring
Collet
øA
FGW.3K.146.ZZA FFS.3K.130.LNV FFS.3K.160.DN
9.6
Cable ø
max.
min.
9.5
8.6
Part number
of collet
with gaskets
Part number
of extended
shell
Part number Cable
of the collet nut group
FUW.3K.796.ZZS FUW.3K.137.●● FUW.3K.130.●●
2, 4
Note:
●● = LC for chrome-plated brass version
●● = AZ for stainless steel version
All dimensions are in millimeters.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
71
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Insulator for plug
Part number
Signal
Contact type
Power
Female
EGW.3K.444.EL
Availability
●
Male
Note: Insulator should be ordered as replacement item.
Insulator for receptacle
Part number
Signal
Contact type
Power
Male
FGW.3K.344.EL
Availability
●
Female
Note: Insulator should be ordered as replacement item.
Crimp contacts
Contact part number
ø
Contact
LV
Contact
function
Male
Female
Availability
0.9
1.3
Signal
Power 1)
FGG.3B.560.ZZC
FGW.3K.565.ZZC
EGG.3B.660.ZZM
EGW.3K.666.ZZM
●
●
Note: 1) Power contacts are special with an oversized crimp barrel.
Crimp contacts should be ordered as replacement items.
PSS Alignment device for F2 fiber optic contacts
Part number
11.9
ø 4.4
PSS.F2.290.NZZ
Availability
●
Note: Alignment device should be ordered as replacement item.
GMF.3K Bend relief with cap for FUW plug
Part number
GMF.3K.085.EANZ
Availability
●
● Material: black EPDM
GMP.3K Bend relief with cap for PUW free receptacle
Part number
GMP.3K.085.EANZ
Availability
●
● Material: black EPDM
GMF.3K Colored ring for bend relief with cap
Part number
GMF.3K.265.RG
GMF.3K.265.RN
GMF.3K.265.RR
GMF.3K.265.RV
● Material: Silicone
72
Data Subject to Change
Color
Availability
grey
black
red
green
●
●
●
●
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Tooling
DCP Wrench for tightening collet nut
N
S1
S2
M
Series
Part number
2K
3K
L
DCP.91.023.TN
Dimensions (mm)
M
N
S1
L
115
115
3.0
3.0
30
35
S2
13.1 12.1
15.1 14.1
● Material: Blackened steel
DPF Pliers for assembling plugs or free receptacles
Dimensions (mm)
A
B
Part number
øA
18
plugs
DPF.91.033.TA
Model
23
free receptacles
Example for use
øB
The plug or receptacle end must be held in the pliers while
the nut is tightened with the wrench.
220
Wrench DCP
Wrench DCP
Pliers DPF
Pliers DPF
DPD Crimping tool for screen crimping
on FUW and PUW
9.1
10.5
Part number
DPD.99.010.5K
Data Subject to Change
73
LEMO USA • 800-444-5366 • www.lemousa.com
Fiber OpticTooling
The full range of tools for terminating fiber optic contacts is shown on pages 103 to 106.
Crimping Tools for Electrical Contacts
Manual crimping tools
Fig. 1
Part number
Supplier
LEMO
DANIELS
BALMAR
BUCHANAN
Fig. 2
1)
2)
signal contacts
ø 0.9
DPC.91.701.V1)
MH8601)
23-000
6163361)
power contacts
ø 1.3
DPC.91.101.A2)
AF82)
55-000
6157082)
According to specification MIL-C-22520/7-01.
According to specification MIL-C-22520/1-01.
DCE Positioners for signal contacts ø 0.9 mm
male
øA
øA
female
øC
øC
Contacts
dimensions
øA
øC
0.9
1.1
Positioners part number
Conductor
AWG
Selector
Pos.
20-22-24
6-5-5
For male
contact
DCE.91.093.BVC
For female
contact
DCE.91.093.BVM
Note: These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/7-01 standard.
DCE Turret for power contacts ø 1.3 mm
Power contacts are special with an oversized crimp barrel.
Contacts
dimensions
øA
øA
74
Data Subject to Change
øC
øC
øA
øC
1.3
1.9
Conductor
AWG
Selector
Pos.
14-16-18
7-6-5
Positioners part number
For male and female contact
DCE.91.133.BVCW
Note: These turrets can be used with manual crimping tool according to MIL-C22520/1-01 standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Termination Instructions
Part Number
Models
All
DOC.FO.W3K.93CO
Panel Cut-Outs
Models
FMW, FXW
EBW
EDW
ENW, PEW
PBW
ø A +0.1
0
L 1)
A
Dimension (mm)
B
D
L
23.2 – 3.2
23.2 – 3.2
23.2 – 3.2
24.2 22.6
23.2 – 3.2
or
or
or
–
or
M3
M3
M3
M3
39
30
30
32
30
L1
20.6
23.0
23.0
–
23.0
ø D (4x)
Note: 1) Minimum distance between two neighboring components.
Mounting torque
Series
B +0.1
0
L 1 +0.1
0
3K
Torque (Nm)
Nut
Screws
12
1 to 21)
Note: 1) Depends on screw material selected.
The values shown in the table above are the maximum torque for
each connector type. 1N = 0.102 Kg
Data Subject to Change
75
LEMO USA • 800-444-5366 • www.lemousa.com
F1 Fiber Optic Contact
Introduction
The F1 type contact is designed for fitting into multi fiber or mixed fiber optical/electrical connectors from the 2B to 5B,
2K to 5K series.
Its main features are as follows:
– Simple and proven construction with a metallic or ceramic ferrule
– Polishing with specific tooling ensuring a minimum gap between fibers which are not in physical contact
– After mounting on the cable, the contact is installed in the main connector insulator, and retained with a metallic clip.
This contact is suitable for use with multi-mode fibers in Si/Si or plastic, ranging in sizes from 100/140 to 1500 µm.
Part Section Showing Internal Components
Female contact
3
1
2
2
4
4
1
3
Male contact
5
1 body with holder
1 ferrule with holder
2 ferrule with holder
2 clips
3 spring
3 crimp ferrule
4 clips
4 alignment tube
5 crimp ferrule
Technical Characteristics
Material and treatment of the Fiber Optic Contact
Component
Material
Mechanical and Environmental
Surface treatment (µm)
Cu
Ni
Body and holder
Alloy CuNiZn
without treatment
Ferrule
Alloy CuNiZn
or ceramic
without treatment
Spring
Clip
Crimp ferrule
Alignment tube
Stainless steel
Cu-Be
Cu 99
Alloy CuNiZn
without treatment
without treatment
0.5
3
without treatment
Characteristic
Mating durability
Damp heat steady state
High temperature
Low temperature
Cable retention
Value
Standard
1000 cycles
up to 95 % at 140°F
+176°F
-40°F
100 N
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 61300-02-04
Optical
Characteristic
Average insertion loss
fiber 200/230 µm
Value
Standard
1.13 dB IEC 61300-03-04
Method
Insertion
Method B
Note: Detailed characteristics are presented on inside back cover and
pages 15-16.
Part Number Example
FFS
= Male contact
Model: FFS
PSS = Female contact
F1
GB1
A C
E 30
Cable ø: 30 = ø 0.9 to 3.0
FO Contact type: F1
Fiber type: (see table page 77)
Body: A = CuNiZn alloy
Cable fixing type: (page 78)
T = epoxy
E = crimp
Ferrule material:
A = CuNiZn alloy
C=zirconia ceramic
FFS.F1.GB1.ACE30 = Male F1 type fiber optic contact, ferrule bore diameter of 235 µm, ferrule made of zirconia ceramic,
crimp type cable fixing for a cable diameter of 0.9 mm to 3.0 mm.
76
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Model-FO Contact Type
FFS.F1 Male F1 Fiber Optic Contact
PSS.F1 Female F1 Fiber Optic Contact
26.2
ø 4.4
ø 4.4
ø 2.4
~ 25.5
S4
S 3.5
Fiber Type
The choice of the ferrule hole diameter is dependent upon the fiber cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
Reference
Core/cladding ø
(µm)
Ferrule hole ø
(µm)
Ferrule
material
Material
ref.
Fiber
type
Cable
fixing type
Note
FB1
GA1
GB1
HA1
HB1
JA1
JB1
KA1
KB1
LA1
LB1
MA1
MB1
NA1
NB1
PA1
PB1
RA1
RB1
RK1
SA1
SB1
TA1
TB1
VA1
VB1
WA1
WB1
100/140
200/230
200/230
300/330
300/330
400/430
400/430
600/630
600/630
800/830
800/830
1000/1035
1000/1035
500
500
750
750
1000
1000
1400
1500
1500
200/380
200/380
300/440
300/440
600/750
600/750
144
230
235
330
335
430
435
630
640
830
845
1035
1050
500
550
750
825
1000
1100
1430
1500
1650
380
410
440
475
750
810
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
C
C
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Silica
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
PCS
PCS
PCS
PCS
PCS
PCS
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
T
T
E
E
E
E
E
E
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■ First choice alternative
■ Special order alternative
Data Subject to Change
77
LEMO USA • 800-444-5366 • www.lemousa.com
F2 Fiber Optic Contact
Introduction
The F2 type contact is designed for fitting into single fiber 0K series, multi fiber connectors or mixed fiber optical/electrical
connectors from 2B to 5B, 2K to 5K series.
Its main features are as follows:
– Assembly uses pre-domed ceramic ferrules
– Simple and fast polishing ensuring the physical contact of the fiber end face
– After mounting on the cable, the contact is very easily installed in the main connector insulator, the particular shape of
the contact body retains it in the insulator
– Unique cable assembly independent of the connector shell
– The alignment tube can be easily removed in order to clean the fiber end face.
This contact makes it possible to use single fiber cables with single-mode or multi-mode fibers of the following sizes;
9/125, 50/125, 62.5/125, 100/125 and 100/140 µm.
Part Section Showing Internal Components
Female contact
4
1
3
5
2
2
3
1
4
Male contact
1 body with holder
1 body with holder
2 ferrule with holder
3 spring
2 ferrule with holder
4 crimp ferrule
3 spring
5 alignment tube
4 crimp ferrule
with support
Technical Characteristics
Material and Treatment
Component
Body
Ferrule
Holder
Crimp holder
Spring
Crimp ferrule
Support
Alignment tube
Optical
Material
Surface treatment (µm)
Cu
Ni
PEEK
Ceramic
Alloy CuNiZn
Brass
Stainless steel
Cu 99
Alloy CuNiZn
Ceramic
without
without
without
0.5
without
0.5
without
without
treatment
treatment
treatment
3
treatment
3
treatment
treatment
78
Value
Standard
Mating durability
Damp heat steady state
High temperature
Low temperature
Cable retention
10,000 cycles
IEC 61300-02-02
up to 95 % at 140°F IEC 61300-02-19
+176°F
IEC 61300-02-18
-40°F
IEC 61300-02-17
100 N
IEC 61300-02-04
Impact (Method A)
1m
onto concrete floor
IEC 61300-02-12
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 16
IEC 61300-02-01
Data Subject to Change
Value
Standard
Method
Average insertion loss
fiber 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fiber 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fiber 9/125 µm
(UPC)
≥45 dB
Branching
IEC 61300-03-06 Device Met.
Return loss fiber 9/125 µm
(Hand polish)
~30 dB
Branching
IEC 61300-03-06 Device Met.
Note: Detailed characteristics are presented on pages 109 to 111.
Mechanical and Environmental
Characteristic
Characteristic
LEMO USA • 800-444-5366 • www.lemousa.com
Part Number Example
FFS
F2
BA2
L C
E 30
= Male contact
Model: FFS
PSS = Female contact
FO Contact type: F2
= 0.25 to 1.1 mm
Cable ø: T10
E30 = 1.7 to 3.0 mm
Fiber type: (see table below)
= epoxy
Cable fixing type: T
E = crimp
Body: L = PEEK
Ferrule material:
C = Zirconia ceramic
FFS.F2.BA2.LCE30 = Male F2 type fiber optic contact, ferrule bore diameter of 125 µm, PEEK body, Zirconia ceramic
ferrule, crimp cable fixing, for tight jacket cable with a diameter between 1.7 to 3.0 mm.
Model-FO Contact Type
FFS.F2 Male F2 Fiber Optic Contact
PSS.F2 Female F2 Fiber Optic Contact
~ 31.2
11.9
ø 4.4
ø 4.4
ø2
ø2
~ 31.2
Fiber Type
The choice of the ferrule hole diameter is dependent upon the fiber cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
Reference
BA2
BB2
BC2
BD2
FA2
FB2
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
125
126
127
128
140
144
■
■
■
■
■
■
■ First choice alternative
■ Special order alternative
Note: 1) The BA2 type (ferrule hole 125 µm) is recommended for singlemode fibers. The BB2 type (ferrule hole 126 µm) is commonly used with
multi-mode fibers.
Data Subject to Change
79
LEMO USA • 800-444-5366 • www.lemousa.com
Cable Fixing Type
Reference
Cable fixing
Reference ø
T
E
10
30
Cable Structure
Cable ø
Buffer coated fiber
Tight jacket cable
0.25 to 1.1
1.7 to 3.0
Accessories
PSS Alignment device for F2 fiber optic contact
Part number
PSS.F2.290.NZZ
ø 4.4
11.9
80
Data Subject to Change
Availability
Note: Alignment device should be ordered as replacement item.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Insertion and Extraction of the Fiber Optic Contacts
Cable Termination
Detailed instructions for terminating single fiber cables with LEMO F2 fiber optic contacts are given in the reference
manual DOC.FO.CF2.0000 supplied with the complete termination workstation (see page 103). After termination contacts
shall be introduced in the main insulator as shown below. For purpose of cleaning they can also be removed.
Insertion and Extraction of the F1 Type Contact
Insertion
Extraction
The fiber optic contact, male or female, terminated on the
cable, must be inserted into the connector insulator from
the back end until it comes to a stop (step 1 and 2). Check
that the contact is correctly retained by gently pulling on it
(step 3).
Introduce the extractor, reference DCC.91.312.5LA (see
page 105), in the insulator around the contact and push
until it comes to a stop (step 1 and 2). Gently remove the
fiber optic contact by pulling on the cable (step 3).
1)
1)
2)
2)
3)
3)
Insertion and Extraction of the F2 Type Contact
Insertion
Extraction
The male fiber optic contact terminated on the cable must
be inserted into the connector insulator from the back end
until it comes to a stop. Make sure that the contact is
correctly positioned into the inner antirotation key. Key is
in line with the red dot on the rear of the contact (step 1).
Check that the contact is correctly retained by gently
pulling on it (step 2).
For female contacts, the alignment device shall be clipped
onto the fiber optic contacts which is already fitted into
female insulator. This procedure is performed using the
extractor, reference DCC.91.312.5LA. The alignment
device shall be first installed onto threaded end of the
extractor (step 3). Then clip the adapter (step 4), unscrew
and remove the extractor (step 5).
Reverse the order of the operation previously described.
For female contact remove first the alignment device.
Screw the threaded end of the extractor reference,
DCC.91.312.5LA (step 1), onto the alignment device and
pull out strongly (step 2).
Then use the other side of the extractor, introduce it into
the insulator and push until it comes to a stop to compress
the contact body (step 3 and 4). Gently remove the fiber
optic contact by pulling on the cable (step 5).
1)
1)
2)
2)
3)
3)
4)
4)
5)
5)
Note: The life time installation of the alignment device is minimum 300 cycles.
Data Subject to Change
81
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82
Tooling
Accessories
LEMO USA • 800-444-5366 • www.lemousa.com
83
LEMO USA • 800-444-5366 • www.lemousa.com
Accessories
FGG-EGG Insulators
male
female
FO Contact
Type F1
84
Insulators for 2B-5B and 2K-5K series vary according to
the fiber optic contact type chosen.
They are only necessary as replacement item when
electrical crimp contacts are available.
Insulator part number
AvailMale contact
Female contact
ability
Availability
FO Contact
Type F2
Insulator part number
AvailMale contact
Female contact
ability
Availability
2B
2K
96A
96C
96E
96J
FGG.2B.302.XLY
FGG.2B.304.XLY
FGG.2B.306.XLY
FGG.2B.310.XL
●
●
●
●
EGG.2B.402.XLY
EGG.2B.404.XLY
EGG.2B.406.XLY
EGG.2B.410.XL
●
●
●
●
2B
2K
92A
92C
92E
92J
FGG.2B.302.EL
FGG.2B.304.EL
FGG.2B.306.EL
FGG.2B.310.EL
●
●
●
●
EGG.2B.402.EL
EGG.2B.404.EL
EGG.2B.406.EL
EGG.2B.410.EL
●
●
●
●
3B
3K
07A
96X
97C
97E
97J
97R
FGG.3B.302.CL
FGG.3B.322.XL
FGG.3B.344.XL
FGG.3B.346.XL
FGG.3B.350.XL
FGG.3B.356.XL
●
●
●
●
●
●
EGG.3B.402.CL
EGG.3B.422.XL
EGG.3B.444.XL
EGG.3B.446.XL
EGG.3B.450.XL
EGG.3B.456.XL
●
●
●
●
●
●
3B
3K
4B
4K
07C
99H
97F
97L
97R
97T
98E
98L
FGG.4B.304.CL
FGG.4B.379.XL
FGG.4B.347.XL
FGG.4B.352.XL
FGG.4B.356.XL
FGG.4B.358.XL
FGG.4B.366.XL
FGG.4B.385.XL
●
●
●
●
●
●
●
●
EGG.4B.404.CL
EGG.4B.479.XL
EGG.4B.447.XL
EGG.4B.452.XL
EGG.4B.456.XL
EGG.4B.458.XL
EGG.4B.466.XL
EGG.4B.485.XL
●
●
●
●
●
●
●
●
03A
92X
93B
93E
93J
93R
87E
87R
FGG.3B.302.EL
FGG.3B.322.EL
FGG.3B.344.EL
FGG.3B.346.EL
FGG.3B.350.EL
FGG.3B.356.EL
FGG.3B.376.WL
FGG.3B.386.WL
●
●
●
●
●
●
●
●
EGG.3B.402.EL
EGG.3B.422.EL
EGG.3B.444.EL
EGG.3B.446.EL
EGG.3B.450.EL
EGG.3B.456.EL
EGG.3B.476.WL
EGG.3B.486.WL
●
●
●
●
●
●
●
●
4B
4K
5B
5K
07J
FGG.5B.340.CL
●
EGG.5B.440.CL
●
03C
95D
93E
93L
93R
93T
94E
94L
05C
88E
FGG.4B.304.EL
FGG.4B.375.EL
FGG.4B.346.EL
FGG.4B.352.EL
FGG.4B.356.EL
FGG.4B.358.EL
FGG.4B.366.EL
FGG.4B.385.EL
FGG.4B.304.WL
FGG.4B.366.WL
●
●
●
●
●
●
●
●
●
●
EGG.4B.404.EL
EGG.4B.475.EL
EGG.4B.446.EL
EGG.4B.452.EL
EGG.4B.456.EL
EGG.4B.458.EL
EGG.4B.466.EL
EGG.4B.485.EL
EGG.4B.404.WL
EGG.4B.466.WL
●
●
●
●
●
●
●
●
●
●
5B
5K
03J
03N
956
94B
FGG.5B.340.EL
FGG.5B.354.EL
FGG.5B.356.WLL
FGG.5B.383.EL
●
●
●
●
EGG.5B.440.EL
EGG.5B.454.EL
EGG.5B.456.WLL
EGG.5B.483.EL
●
●
●
●
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
FGG-EGG Crimp electrical contacts
FO Contact ø A
Contact
Types
LV
F1
F2
Contact part number
Male
Availability
Female
Availability
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
0.9
0.7
0.7
0.7
FGG.2B.560.ZZC
FGG.2B.555.ZZC
FGG.2B.555.ZZC
FGG.2B.555.ZZC
●
●
●
●
EGG.2B.660.ZZM
EGG.2B.655.ZZM
EGG.2B.655.ZZM
EGG.2B.655.ZZM
●
●
●
●
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
0.9
0.9
0.9
0.7
0.7
0.7
0.7
FGG.3B.560.ZZC
FGG.3B.560.ZZC
FGG.3B.560.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
●
●
●
●
●
●
●
EGG.3B.660.ZZM
EGG.3B.660.ZZM
EGG.3B.660.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
●
●
●
●
●
●
●
FO Contact ø A
Contact
Types
F1
F2 LV +HV
4B
4K
5B
5K
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
–
94B
–
956
–
90C
Contact part number
Male
Availability
Female
Availability
1.3
1.31)
0.9
1.3
0.9
0.9
0.9
0.7
0.7
0.7
0.7
0.7
FGG.4B.565.ZZC
FGG.4K.565.ZZCY
FGG.4B.560.ZZC
FGG.4B.565.ZZC
FGG.4B.560.ZZC
FGG.4B.560.ZZC
FGG.4B.560.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
●
●
●
●
●
●
●
●
●
●
●
●
EGG.4B.665.ZZM
EGG.3B.665.ZZM
EGG.4B.660.ZZM
EGG.4B.665.ZZM
EGG.4B.660.ZZM
EGG.4B.660.ZZM
EGG.4B.660.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
●
●
●
●
●
●
●
●
●
●
●
●
2.0
2.01)
1.61)
1.61)
FGG.5B.575.ZZC
FGG.3B.575.ZZC
FGG.4B.570.ZZC
FGG.4B.570.ZZC
●
●
●
●
EGG.5B.675.ZZM
EGG.4B.675.ZZM
EGG.2B.670.ZZM
EGG.2B.670.ZZM
●
●
●
●
Note: 1) Arrangements with special contact length.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
85
LEMO USA • 800-444-5366 • www.lemousa.com
BFG Plug caps
B
øA
L
N
●
●
●
●
●
●
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, white (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 212°F
Watertightness: IP61 according to IEC 60529
Part number
Series
BFG.00.100 PCSG
BFG.0B.100.PCSG
BFG.2B.100.PCSG
BFG.3B.100.PCSG
00
0B
2B
3B
Dimensions (mm)
A
B
L
N
7.5
9.5
15.0
18.5
10
12
18
22
10.0
12.2
15.0
18.5
60
85
85
95
Availability
●
●
●
●
Note: This cap is available only with an alignment key (G). Upon
request this cap can be supplied in black and the last letter «G» of the
part number should be replaced with «N».
Fitting the cord
Slide the plug into the loop of the cord. Place the loop
into the groove in front of the collet nut and tighten the
loop.
BFG Plug caps with key (G)
B
L
Series
øA
Part number
N
BFG.0K.100.NAS
BFG.2K.100.NAS
BFG.3K.100.NAS
BFG.4B.100.NAS
BFG.4K.100.NAS
BFG.5B.100.NAS
BFG.5K.100.NAS
sliding loop
●
●
●
●
●
●
Body material: Nickel-plated brass (Ni 3µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 275°F
Watertightness: IP68 according to IEC 60529 for K series
0K
2K
3K
4B
4K
5B
5K
Dimensions (mm)
A
B
L
N
14.0
19.5
23.0
25.0
29.0
36.0
44.0
6
6
6
10
10
10
10
15.0
20.0
24.0
20.0
24.5
27.0
29.0
85
85
120
120
120
150
150
Availability
●
●
●
●
●
●
●
Note: This cap is available only with an alignment key (G).
The last letter «S» of the part number stands for the material of the O-ring
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
BHG Plug caps, nut fixing or flange
B
L
ø 3.5
N
øA
Part number
●
●
●
●
●
●
86
Body material: Nickel-plated brass (Ni 3µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 275°F
Watertightness: IP68 according to IEC 60529 for K series
Data Subject to Change
BHG.0K.100.NAS
BHG.2K.100.NAS
BHG.3K.100.NAS
BHG.4B.100.NAS
BHG.4K.100.NAS
BHG.5B.100.NAS
BHG.5K.100.NAS
Series
0K
2K
3K
4B
4K
5B
5K
Dimensions (mm)
A
B
L
N
14.0
19.5
23.0
25.0
29.0
36.0
44.0
6
6
6
10
10
10
10
15.0
20.0
24.0
20.0
24.5
27.0
29.0
85
85
120
120
120
150
150
Availability
●
●
●
●
●
●
●
Note: This cap is available only with an alignment key (G).
The last letter «S» of the part number stands for the material of the O-ring
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
BFA Plug cap
øA
L
Series
BFA.3K.170.800EN
3K
A
Dimensions (mm)
B
C
H
L
Availability
27
●
C
H
Part number
24
28
10
80
● Material: black EPDM
Note: These caps are suitable for use with any alignment key
øB
BFG Plug cap
øA
L
Part number
Series
3K
BFG.3K.100.EAN
Dimensions (mm) AvailA
L
N ability
24
30
155
●
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
N
Note: These caps are suitable for use with any alignment key
BHA Plug cap
Part number
Series
BHA.3K.100.715EN
3K
Dimensions (mm)
A
H
L
24
80
27
Availability
●
H
øA
L
● Material: black EPDM
Note: These caps are suitable for use with any alignment key
BHA Plug cap
L
øA
Part number
BHA.3K.100.EAN
3K
Dimensions (mm)
A
L
N
24
30
120
Availability
●
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
ø 3.5
N
Series
Note: These caps are suitable for use with any alignment key
BRA Blanking caps for fixed receptacles
L
B
ø 3.5
øA
M
N
●
●
●
●
●
●
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, white (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 212°F
Watertightness: IP61 according to IEC 60529
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Part number
Series
BRA.00.200.PCSG
BRA.0B.200.PCSG
BRA.2B.200.PCSG
BRA.3B.200.PCSG
00
0B
2B
3B
A
7.5
10.0
18.0
22.0
Dimensions (mm)
B
L
M
N
Availability
10.0 8.2
12.5 11.0
21.0 14.5
25.5 17.0
60
60
60
60
●
●
●
●
2.7
4.8
6.0
7.0
Note: These caps are suitable for use with any alignment key
configuration. On request this cap can be supplied in black. If so, replace
the last letter «G» of the part number by «N».
Data Subject to Change
87
LEMO USA • 800-444-5366 • www.lemousa.com
BRE Blanking caps for fixed receptacles
L
B
M
øA
Part number
00
0B
2B
3B
4B
5B
N
BRE.00.200.NAS
BRE.0S.200.NAS
BRE.2S.200.NAS
BRE.3S.200.NAS
BRE.4S.200.NAS
BRE.5S.200.NAS
ø 3.5
●
●
●
●
●
Series
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 275°F
A
Dimensions (mm)
B
L
M
8
10
18
22
28
40
9.5
10.5
12.0
14.0
20.0
22.0
8.8 3.5
10.5 4.5
14.0 6.0
18.0 8.0
23.0 10.0
30.0 12.0
N
Availability
60
85
85
120
120
150
●
●
●
●
●
●
Note: These caps are suitable for use with any alignment key
configuration. The last letter «S» of the part number stands for the O-ring
material (silicone rubber). O-rings made from FPM are also available; if
required, replace the letter «S» by «V».
BRE Blanking caps for fixed receptacles
L
B
Part number
N
øA
M
0K
2K
3K
4K
5K
BRE.0K.200.NAS
BRE.2K.200.NAS
BRE.3K.200.NAS
BRE.4K.200.NAS
BRE.5K.200.NAS
A
15.0
20.5
24.0
30.0
44.0
Dimensions (mm)
B
L
M
10
14
14
20
22
15.0
24.0
28.0
30.5
37.0
4
8
8
10
12
N
Availability
85
85
120
120
150
●
●
●
●
●
Note: These caps are suitable for use with any alignment key
configuration. The last letter «S» of the part number stands for the O-ring
material (silicone rubber). O-rings made from FPM are also available; if
required, replace the letter «S» by «V».
ø 3.5
●
●
●
●
●
●
Series
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefines
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 275°F
Watertightness: IP68 according to IEC 60529
BRA Blanking cap for fixed receptacles
H
øA
L
Part number
Series
BRA.3K.100.715EN
3K
Dimensions (mm) Availability
A
H
L
24
80
25
●
● Material: black EPDM
Note: These caps are suitable for use with any alignment key configuration.
BRA Blanking cap for fixed receptacles
øA
L
Part number
ø 3.5
BRA.3K.200.EAN
88
Data Subject to Change
N
Series
3K
Dimensions (mm) Availability
A
L
N
24
26
120
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
BRD Blanking caps for free receptacles
L
N
●
●
●
●
●
●
Part number
Series
BRD.00.200.PCSG
BRD.0B.200.PCSG
BRD.2B.200.PCSG
BRD.3B.200.PCSG
00
0B
2B
3B
B
øA
M
A
7.5
10.0
18.0
22.0
Dimensions (mm)
B
L
M
N
Availability
10.0 8.2
12.5 11.0
21.0 14.5
25.5 17.0
60
85
85
95
●
●
●
●
2.7
4.8
6.0
7.0
Note: On request this cap is available in black. If required, replace the
last letter «G» of the part number by «N».
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, white (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 212°F
Watertightness: IP61 according to IEC 60529
Fitting the cord
Slide the receptacle into the loop of the cord.
Place the loop into the groove in front of the collet nut.
Tighten the loop.
BRF Blanking caps for free receptacles
L
B
M
N
øA
Part number
sliding loop
●
●
●
●
●
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 275°F
BRF.00.200.NAS
BRF.0S.200.NAS
BRF.2S.200.NAS
BRF.3S.200.NAS
BRF.4S.200.NAS
BRF.5S.200.NAS
Series
00
0B
2B
3B
4B
5B
Dimensions (mm)
B
L
M
8
10
18
22
28
40
9.5
10.5
12.0
14.0
20.0
22.0
8.8 3.5
10.5 4.5
14.0 6.0
18.0 8.0
23.0 10.0
30.0 12.0
N
Availability
85
85
85
120
120
150
●
●
●
●
●
●
Note: These caps are suitable for use with any alignment key
configuration. The last letter «S» of the part number stands for the O-ring
material (silicone rubber). O-rings made from FPM are also available; if
required, replace the letter «S» by «V».
BRF Blanking caps for free receptacles
L
B
Part number
Series
N
øA
M
sliding loop
●
●
●
●
A
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
BRF.0K.200.NAS
BRF.2K.200.NAS
BRF.3K.200.NAS
BRF.4K.200.NAS
BRF.5K.200.NAS
0K
2K
3K
4K
5K
A
15.0
20.5
24.0
30.0
44.0
Dimensions (mm)
B
L
M
10
14
14
20
22
15.0
24.0
28.0
30.5
37.0
4
8
8
10
12
N
Availability
85
85
120
120
150
●
●
●
●
●
Note: These caps are suitable for use with any alignment key
configuration. The last letter «S» of the part number stands for the O-ring
material (silicone rubber). O-rings made from FPM are also available; if
required, replace the letter «S» by «V».
● Maximum operating temperature: 275°F
● Watertightness: IP68 according to IEC 60529
Data Subject to Change
89
LEMO USA • 800-444-5366 • www.lemousa.com
BRD Blanking caps for free receptacles
H
øA
L
Part number
Series
BRD.3K.170.800EN
3K
A
24
Dimensions (mm)
B
C
H
28
10
80
L
Availability
25
●
C
● Material: black EPDM
Note: These caps are suitable for use with any alignment key
configuration.
øB
BRF Blanking caps for free receptacles
øA
L
Part number
BRF.3K.200.EAN
Series
3K
Dimensions (mm) Availability
A
L
N
24
26
155
●
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
N
Note: These caps are suitable for use with any alignment key
BRR Spring loaded dust caps for PK● fixed
receptacles
N
L
M
E maxi
Series
BRR.0S.200.PZSG
BRR.2S.200.PZSG
BRR.3S.200.PZSG
0B
2B
3B
A
B
Dimensions (mm)
C
E L M
AvailN ability
●
●
●
11.0 13.3 9.0 5.8 5.0 1.2 15.3
18.6 22.4 15.2 6.5 8.2 2.0 26.2
22.5 26.5 18.2 9.0 8.8 2.5 30.8
Note: On request, this cap is available in black. If so replace the last
letter «G» of the part number by «N».
øC
B
øA
Part number
●
●
●
●
●
●
Body material: Polyoxymethylene (POM) grey (or black)
Gasket material: Silicone rubber
Spring material: Stainless steel
Axes material: Nickel-plated brass
Maximum operating temperature: 212°F
Watertightness: IP61 according to IEC 60529
BRR Spring loaded dust cap for ED●, EB● and PB●
receptacles
L
øA
N
Part number
Series
BRR.3K.200.PZSG
3K
A
Dimensions (mm)
B
C
L
M
29
29
23
8.1
3
N
Availability
33.2
●
øC
B
Note: On request, this cap is available in black. If so replace the last
letter «G» of the part number by «N».
M
90
Data Subject to Change
●
●
●
●
●
●
●
Cap material: Polyoxymethylene (POM) grey (or black)
Body material: Nickel-plated brass
Gasket material: Silicone rubber
Spring material: Stainless steel
Axes material: Nickel-plated brass
Maximum operating temperature: 212°F
Watertightness: IP61 according to IEC 60529
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
GM● Bend reliefs (Polyurethane)
A bend relief made from thermoplastic polyurethane
elastomer (Desmopan 786) can be fitted over LEMO plugs
and receptacles that are supplied with a specially fitted
nut. These are available in nine different colors that match
with the GRA insulating washers (see page 93).
Use the part numbers shown below to order this
accessory separately.
øA
L
Main characteristics
● Material: Polyurethane elastomer
● Temperature range in dry atmosphere:
Part number
Dimensions (mm)
Bend relief
Cable ø
A
L max. min.
-40°F to +176°F
Series
Part number
of nut for fitting
the bend relief
Availability
GMA.00.012.DG
GMA.00.018.DG
GMD.00.025.DG
GMD.00.028.DG
GMD.00.032.DG
1.2
1.8
2.5
2.8
3.2
22
22
22
22
22
1.4
2.1
2.8
3.1
3.5
1.1
1.8
2.5
2.8
3.2
00
FFM.00.131.LC
●
●
●
●
●
GMA.0B.025.DG
GMA.0B.030.DG
GMA.0B.035.DG
GMA.0B.040.DG
GMA.0B.045.DG
2.5
3.0
24
24
2.9
3.4
2.5
3.0
0B
FFM.0B.130.LC
●
●
3.5
4.0
4.5
24
24
24
3.9
4.4
5.2
3.5
4.0
4.5
2B
FFM.2B.132.LC 1)
0K
FFM.0E.130.LC
GMA.1B.040.DG
GMA.1B.045.DG
GMA.1B.054.DG
4.0
4.5
5.4
30
30
30
4.4
4.9
6.0
4.0
4.5
5.4
3B
FFM.3B.131.LC 2)
●
●
●
GMA.2B.040.DG
GMA.2B.045.DG
GMA.2B.050.DG
GMA.2B.060.DG
GMA.2B.070.DG
GMA.2B.080.DG
4.0
4.5
5.0
6.0
7.0
7.8
36
36
36
36
36
36
4.5
5.0
5.5
6.5
7.7
8.8
4.0
4.5
5.0
6.0
7.0
7.8
2B
4B
2K
3K
4K
5K
FFM.2B.130.LC
FFM.4B.132.LC 3)
FFM.2E.130.LC
FFM.3K.133.LC
FFM.4K.132.LC
FFM.5K.132.LC
●
●
●
●
●
●
GMA.3B.050.DG
GMA.3B.060.DG
GMA.3B.070.DG
GMA.3B.080.DG
GMA.3B.090.DG
4.5
6.0
7.0
8.0
9.0
42
42
42
42
42
5.2
6.9
7.9
8.9
10.0
4.5
6.0
7.0
8.0
9.0
3B
FFM.3B.130.LC
3K
FFM.3E.130.LC
4K
FFM.4K.133.LC
5K
FFM.5K.131.LC
●
●
●
●
●
GMA.4B.080.DG
GMA.4B.010.DG
GMA.4B.011.DG
GMA.4B.012.DG
GMA.4B.013.DG
8.0
10.0
11.0
12.0
13.5
60
60
60
60
60
9.0
10.9
11.9
13.0
14.5
8.0
10.0
11.0
12.0
13.5
4B
FFM.4B.130.LC
4K
FFM.3K.132.LC
5K
FFM.5K.133.LC
●
●
●
●
●
●
●
●
Note: The last letter «G» of the part number indicates the grey color of the bend relief. For ordering a bend relief with another color, see table on page
92 and replace the letter «G» by the letter of the required color.
See also detailed information for each series: B series on page 62: K series on page 62.
1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used.
2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used.
3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
91
LEMO USA • 800-444-5366 • www.lemousa.com
GM● Bend reliefs (Silicone)
A bend relief has been designed for connectors used in
applications at high temperature or requiring vapor
sterilization.
These bend reliefs are different from previous ones; their
material, a silicone elastomer, is noted for its retention of
flexibility over a wide temperature range. They are
available in nine colors.
L
øA
Use the part numbers shown below to order this
accessory separately.
Main characteristics
● Material: Silicone elastomer VMQ
● Temperature range in dry atmosphere: -76°F to +392°F
● Temperature range in water steam: +284°F
● Inflammability: not flammable (no UL classification)
Part number
Dimensions (mm)
Bend relief
Cable ø
A
L max. min.
GMA.0B.025.RG
GMA.0B.030.RG
GMA.0B.035.RG
GMA.0B.040.RG
GMA.0B.045.RG
2.5
3.0
27
27
2.9
3.4
2.5
3.0
3.5
4.0
4.5
27
27
27
3.9
4.4
5.2
3.5
4.0
4.5
GMA.1B.040.RG
GMA.1B.045.RG
4.0
4.5
34
34
4.4
5.0
4.0
4.5
GMA.2B.040.RG
GMA.2B.045.RG
GMA.2B.051.RG
GMA.2B.057.RG
GMA.2B.063.RG
GMA.2B.071.RG
GMA.2B.080.RG
4.0
4.5
5.1
5.7
6.3
7.1
8.0
41
41
41
41
41
41
41
4.4
5.0
5.6
6.2
7.0
7.9
9.0
4.0
4.5
5.1
5.7
6.3
7.1
8.0
Series
Part number
of nut for fitting
the bend relief
Availability
●
●
0B
FFM.0B.130.LC
2B
FFM.2B.132.LC 1)
0K
FFM.0E.130.LC
3B
FFM.3B.131.LC 2)
2B
FFM.2B.130.LC
4B
FFM.4B.132.LC
2K
FFM.2E.130.LC
3K
FFM.3K.133.LC
4K
FFM.4K.132.LC
5K
FFM.5K.132.LC
3)
●
●
●
●
●
●
●
●
●
●
●
●
Note: The last letter «G» of the part number indicates the grey color of the bend relief. For ordering a bend relief with another color, see table below
and replace the letter «G» by the letter of the required color.
See also detailed information for each series: B series on page 62: K series on page 62.
1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used.
2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used.
3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used.
Note: The selection of pigments, which should remain
stable at high temperature, is limited by new regulations.
For this reason, some colors will be a shade different from
those used for Desmopan bend reliefs. The selected
solutions represent the best possible compromise.
92
Data Subject to Change
Ref.
A
B
G
J
M
Color
blue
white
grey
yellow
brown
Ref.
N
R
S
V
Color
black
red
orange
green
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
GRA Insulating washers
Receptacles or plugs mounted on panels can be fitted with
insulating washers. The nine colors available combined
with those for the overall protective coverings with bend
relief makes color coding possible.
Part number
Series
00
0B
2B
3B
4B
GRA.00.269.GG
GRA.0S.269.GG
GRA.2S.269.GG
GRA.3S.269.GG
GRA.4S.269.GG
Dimensions (mm)
E L M S
A
B
10
12
21
25
32
8.8
10.8
17.8
21.8
28.8
4.5
6.0
7.3
10.3
10.5
1.8
1.8
2.2
2.2
2.5
T
1.0 6.4 8.0
1.0 8.3 9.9
1.2 13.6 16.2
1.2 16.6 20.2
1.5 23.7 27.2
Availability
●
●
●
●
●
Note: Insulating washers for series 5B are available on request.
L
Caution: These insulating washers can be used with fixed and straight
receptacles with across flat dimension S1 equivalent to the S
dimension of the washer.
øA
M
S
øB
Ref.
E maxi
A
B
G
J
M
T
Ref.
Color
blue
white
grey
yellow
brown
N
R
S
V
Color
black
red
orange
green
Note: The last letter «G» of the part number indicates the color grey for
the insulating washer. To obtain an insulating washer of another color,
refer to the table above and change the letter «G» of the part number
to the corresponding letter of the color required.
● Material: Polyamide
● Maximum operating temperature: 194°F
For the panel cut-out, please consult pages 23, 31 and 48.
GRC Double panel washers
Double panel washers have been designed to make the
drilling of panel holes easier for mounting fixed and
straight receptacles. The combination of the nine different
colors of the double panel washers and of the overall
protective coverings with bend relief makes color coding
possible.
Part number
Series
GRC.0S.260.HG
0B
B
Dimensions (mm)
E H L M N
R
S
10.9 5 14 2.5 1.5 26.5 12.5 8.3
Availability
●
Caution: These double panel washers can be used with fixed or free
receptacles with across flat dimension S1 equivalent to the S
dimension of the washer.
L
R
M
S
H
øB
N
Ref.
E maxi
● Material: Polyamide
● Maximum operating temperature: 194°F
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
A
B
G
J
M
Color
blue
white
grey
yellow
brown
Ref.
N
R
S
V
Color
black
red
orange
green
Note: The last letter «G» of the washer’s part number indicates the
color grey. For other colors, refer to the above table and replace letter
«G» by the one corresponding to the color required.
For the panel cut-out, please consult chapter «Panel cut-out» on
page 31.
Data Subject to Change
93
LEMO USA • 800-444-5366 • www.lemousa.com
GBA Locking washers
øA
Part number
Series
L
øC
GBA.00.250.FN
GBA.0S.250.FN
GBA.2S.250.FN
GBA.3S.250.FN
GBA.4S.250.FN
00
0B
2B
3B
4B
Dimensions (mm) Availability
A
C
L
9.5
7.1
12.5
9.1
19.5 15.1
25.0 18.1
32.0 25.1
●
●
●
●
●
1.0
1.0
1.2
1.4
1.4
Note: To order this accessory separately, use the above part numbers.
● Material: Nickel-plated bronze (3 µm)
GBB Tapered washers
øA
L
øC
Part number
GBB.00.250.LN
GBB.0S.250.LN
GBB.2S.250.LN
GBB.3S.250.LN
GBB.4S.250.LN
GBB.5S.250.LN
Series
00
0B
2B
3B
4B
5B
Dimensions (mm) Availability
A
C
L
9
11
18
22
28
40
7.1
9.1
15.1
18.1
25.2
35.2
●
●
●
●
●
●
2.0
2.5
4.0
4.5
5.0
7.5
Note: Receptacles of series 5B are always supplied with a tapered washer.
To order this accessory separately, use the above part numbers.
● Material: Nickel-plated brass (3 µm)
GEA Hexagonal nuts
Part number
A
L
B
e
● Material:
– Nickel-plated brass (3 µm)
– Natural anodized aluminium alloy
– Stainless steel
94
Data Subject to Change
GEA.00.240.LN
GEA.0S.240.LN
GEA.0E.240.LN
GEA.2S.240.LN
GEA.2E.240.LN
GEA.3S.240.LN
GEA.3E.240.LN
GEA.4S.240.LN
GEA.4E.240.LN
Series
00
0B
0K
2B
2K
3B
3K
4B
4K
A
9
11
17
17
24
22
30
30
36
Dimensions (mm)
B
e
L
10.2
12.4
19.2
19.2
27.0
25.0
34.0
34.0
40.5
M7
M9
M14
M15
M20
M18
M24
M25
M30
x
x
x
x
x
x
x
x
x
0.50
0.60
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.0
2.0
2.5
2.7
4.0
3.0
5.0
5.0
7.0
Availability
●
●
●
●
●
●
●
●
●
Note: To order this part separately, use the above part numbers. The
last letters «LN» of the part number refer to the nut material and
treatment. If a nut in aluminium alloy or stainless steel is desired,
replace the last letters of the part number by «PT» or «AZ»
respectively.
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
GEG Notched nuts
øA
L
øB
e
Part number
GEG.00 240.LC
GEG.0S.240.LC
GEG.0E.240.LC
GEG.2S.240.LC
GEG.2E.240.LC
Model 1
øA
L
e
Series Model
00
0B
0K
2B
2K
1
1
1
2
2
A
8.7
10.5
15.8
17.5
22.5
Dimensions (mm)
B
e
10
12
18
20
25
M7
M9
M14
M15
M20
x
x
x
x
x
0.5
0.6
1.0
1.0
1.0
L
Availability
2.5
2.5
3.5
3.5
3.5
●
●
●
●
●
● Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm)
øB
Note: 00, 0B and 2B series fixed and free receptacles for back panel
mounting are always delivered with this notched nut.
To order this accessory separately, use the above part numbers.
Model 2
GEC Conical nuts
Part number
Series
A
GEC.00 240.LC
GEC.0S.240.LC
GEC.0E.240.LC
GEC.2S.240.LC
GEC.2E.240.LC
GEC.3S.240.LC
GEC.3E.240.LC
GEC.4S.240.LC
GEC.4K.241.LC
GEC.5S.240.LC
L
øB
e
S1
● Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm)
00
0B
0K
2B
2K
3B
3K
4B
4K
5B
A
8
10
16
17
22
20
27
27
32
37
Dimensions (mm)
B
e
L
10.0
12.0
18.0
20.0
25.0
24.0
30.0
30.0
35.5
41.0
M7
M9
M14
M15
M20
M18
M24
M25
M30
M35
x
x
x
x
x
x
x
x
x
x
0.5
0.6
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2.5
2.5
3.0
3.8
5.0
4.5
4.5
4.5
5.0
5.0
S1
Availability
8
10
16
17
20
20
24
27
36
37
●
●
●
●
●
●
●
●
●
●
Note: 3B, 3K, 4B, 4K, 5B and 5K series fixed and free receptacles for
back panel mounting are always delivered with a conical nut. To order
this accessory separately, use the part numbers in the table above.
GEB Round nuts
øA
e
L
Part number
GEB.00.240.LN
GEB.0S.240.LN
GEB.2S.240.LN
GEB.3S.240.LN
GEB.4S.240.LN
GEB.5S.240.LN
GEB.5E.240.LN
Model 1
øA
e
L
Series Model
00
0B
2B
3B
4B
5B
5K
1
1
1
1
1
2
2
Dimensions (mm)
A
e
L
9.0
11.0
18.0
22.0
28.0
40.0
54.0
M7
M9
M15
M18
M25
M35
M45
x
x
x
x
x
x
x
0.50
0.60
1.00
1.00
1.00
1.00
1.50
4.0
4.0
5.5
5.5
6.0
8.0
8.0
Availability
●
●
●
●
●
●
●
Note: 5B and 5K series receptacles are always supplied with model 2
round nuts. To order this accessory separately, use the part numbers in
the table above.
Model 2
● Material: Nickel-plated brass (3 µm)
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
Data Subject to Change
95
LEMO USA • 800-444-5366 • www.lemousa.com
GCA Grounding lugs
øA
L
N
øB
Part number
GCA.00.255.LT
GCA.0S.255.LT
GCA.0E.255.LT
GCA.2S.255.LT
GCA.2E.255.LT
GCA.3S.255.LT
GCA.4S.255.LT
GCA.4E.255.LT
GCA.5S.255.LT
Series
00
0B
0K
2B
2K
3B
4B
4K
5B
Dimensions (mm)
A
B
L
N
9.5
13.0
17.0
20.0
25.0
25.0
35.0
35.0
42.0
7.1
9.1
14.1
15.2
20.2
18.2
25.6
30.6
35.1
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.7
18.2
22.0
27.5
32.0
39.0
39.0
50.0
50.0
57.5
Availability
●
●
●
●
●
●
●
●
●
● Material: CuSnZn plated brass (2 µm)
96
Data Subject to Change
● Standard, typically 0-6 weeks delivery for quantities of 250 or less.
● Non-standard product, contact LEMO USA, typically 6-12 weeks delivery for quantities of 250 or less.
Non-standard product is defined as any product which contains one or more components which are not standard.
LEMO USA • 800-444-5366 • www.lemousa.com
Tooling
DCG Wrench for hexagonal nuts
N
L
Part number
DCG.91.149.0TN
DCG.91.161.1TN
DCG.91.231.7TN
DCG.91.282.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
14
16
23
28
40
45
62
76
50
52
68
73
Part number
of the nut
GEA.00.240.LN
GEA.0S.240.LN
GEA.2S.240.LN
GEA.3S.240.LN
● Material: Blackened steel
øB
DCA Wrench for hexagonal nuts, with alignment
of the receptacles by the flats
N
L max
Part number
DCA.91.149.0TN
DCA.91.161.1TN
DCA.91.231.7TN
DCA.91.282.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
14
16
23
28
65
73
100
120
50
52
68
73
Part number
of the nut
GEA.00.240.LN
GEA.0S.240.LN
GEA.2S.240.LN
GEA.3S.240.LN
● Material: Blackened steel
øB
DCB Spanner type wrench for Model 1 round nuts
N
L
Part number
DCB.91.119.0TN
DCB.91.131.1TN
DCB.91.201.8TN
DCB.91.242.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
11
13
20
24
40
45
62
76
50
50
65
70
Part number
of the nut
GEB.00.240.LN
GEB.0S.240.LN
GEB.2S.240.LN
GEB.3S.240.LN
● Material: Blackened steel
øB
øA
DCH Wrench for conical nut
øB
Part number
L
DCH.91.101.PN
DCH.91.121.PN
DCH.91.201.PN
Series
00
0B
2B
Dimensions (mm)
A
B
L
N
Part number
of the nut
10.1 12.8 124 48.3 GEC.00.240.LC
12.1 14.8 124 49.3 GEC.0S.240.LC
20.1 22.8 129 53.5 GEC.2S.240.LC
● Material: Dark grey polyurethane
N
Data Subject to Change
97
LEMO USA • 800-444-5366 • www.lemousa.com
DCP Flat wrench for collet nut
M
N
S1
Part number
L
DCP.99.045.TC
DCP.99.050.TC
DCP.99.055.TC
DCP.99.060.TC
Dimensions (mm)
L
M
N
S1
Series
00
00
00
00
70
78
78
78
2
2
2
2
10.5
12.6
12.6
12.6
4.5
5.0
5.5
6.0
● Material: Chrome-plated steel
S1
DCH Wrench for notched nuts
øA
øB
Part number
L
DCH.91.101.PA
DCH.91.121.PA
DCH.91.181.PA
DCH.91.201.PA
DCH.91.251.PA
Dimensions (mm)
A
B
L
N
Series
00
0B
0K
2B
2K
10.1
12.1
18.1
20.1
25.1
12.8
14.8
22.8
22.8
32.8
124
124
129
129
134
48.3
49.3
53.1
53.5
55.5
Part number
of the nut
GEG.00.240.LC
GEG.0S.240.LC
GEG.0E.240.LC
GEG.2S.240.LC
GEG.2E.240.LC
● Material: Blue polyurethane
N
DCP Wrench for tightening collet nut
N
S1
S2
M
Part number
Series
DCP.91.001.TN
0B
2B-2K
3B-3K
4B
5B
L
DCP.91.023.TN
DCP.91.045.TN
L
95
115
115
130
130
Dimensions (mm)
M
N
S1
2.5
3.0
3.0
3.5
3.5
21
30
35
40
45
8.1
13.1
15.1
21.2
31.2
S2
7.1
12.1
14.1
20.2
30.2
● Material: Blackened steel
L
øB
N
DCL Wrench for securing straight plug
with two latching tabs while tightening collet
nut
Part number
DCL.91.105.0TK
Series
00
● Material: Blackened steel
98
Data Subject to Change
Dimensions (mm)
B
L
N
10
45
13.5
LEMO USA • 800-444-5366 • www.lemousa.com
DPF Pliers for assembling plugs (series K)
Part number
øA
DPF.91.001.TA
DPF.91.023.TA
Series
0K
2K
3K
Dimensions (mm)
A
B
10
15
–
–
–
18
øB
220
Example for use
The plug end must be held in the pliers while the nut is
tightened with the wrench.
Wrench DCP
Pliers DPF
DTA Taps
Part number
DTA.99.700.5Z
DTA.99.900.6Z
Series
Thread
00
0B
M7 x 0.5
M9 x 0.6
Data Subject to Change
99
LEMO USA • 800-444-5366 • www.lemousa.com
Crimping Tools for Electrical Contacts
Manual crimping tools
Fig. 1
Part number
Supplier
contact ø 0.7-0.91.3 (Fig. 1)
DPC.91.701.V1)
MH8601)
23-000
6163361)
LEMO
DANIELS
BALMAR
BUCHANAN
Fig. 2
1)
2)
contact ø 1.6-2.0
(Fig. 2)
DPC.91.101.A2)
AF82)
55-000
6157082)
According to specification MIL-C-22520/7-01.
According to specification MIL-C-22520/1-01.
DCE Positioners for crimp contacts ø 0.7, 0.9 and 1.3 mm
Connector
Type
F1 F2
male
female
These positioners are suitable for use with manual crimping
tool according to the MIL-C-22520/7-01 standard.
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
4B
4K
Note: 1) Arrangement with special contact length, special
positioners are required.
Positioners part number
ø
Contact
Conductor
AWG
For male
contact
0.9
20-22-24
DCE.91.092.BVC
DCE.91.092.BVM
0.7
22-24-26
DCE.91.072.BVC
DCE.91.072.BVM
0.9
20-22-24
DCE.91.093.BVC
DCE.91.093.BVM
0.7
22-24-26
DCE.91.073.BVC
DCE.91.073.BVM
1.3
1.31)
0.9
1.3
0.9
18-20
18-20
20-22-24
18-20
20-22-24
DCE.91.134.BVC
DCE.91.133.BVCY
DCE.91.094.BVC
DCE.91.134.BVC
DCE.91.094.BVC
DCE.91.134.BVM
DCE.91.133.BVM
DCE.91.094.BVM
DCE.91.134.BVM
DCE.91.094.BVM
0.9
20-22-24
DCE.91.094.BVC
DCE.91.094.BVM
0.7
22-24-26
DCE.91.074.BVC
DCE.91.074.BVM
For female
contact
DCE Turrets for crimp contacts ø 1.6 and 2.0 mm
Connector
Type
F1 F2
5B
5K
These turrets are suitable for use with manual crimping tool
according to the MIL-C-22520/1-01 standard.
Note: A wide variation of strand number and diameter
combinations are quoted as being AWG, some of which do
not have a large enough cross section to guarantee a crimp
as per either MIL-C-22520/1 or /7-01. Our technical
department is at your disposal to study and propose a
solution to all your specific problems.
100
Data Subject to Change
–
94B
–
956
–
90C
ø
Contact
2.0
2.01)
1.61)
1.61)
Turret part number
Conductor
AWG
12-14-16
12-14-16
14-16-18
14-16-18
For male
contact
For female
contact
DCE.91.205.BVCM DCE.91.205.BVCM
DCE.91.203.BVCM DCE.91.204.BVCM
DCE.91.164.BVCM DCE.91.162.BVCM
Note: 1) Arrangement with special contact length, turret from another series are
required.
LEMO USA • 800-444-5366 • www.lemousa.com
DCC Extraction tools for crimp contacts
FO Contact
øA
Types
Contact
F1
F2
Thumb operated model
Automatic model
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
–
94B
–
956
–
90C
4B
4K
5B
5K
Extractor
Thumb
operated model
Automatic
model
0.9
DCC.91.090.5LA
DCF.91.090.2LT
0.7
DCC.91.070.5LA
DCF.91.070.2LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
1.3
1.3
0.9
1.3
0.9
DCC.91.131.5LA
DCC.91.131.5LA
DCC.91.090.5LA
DCC.91.131.5LA
DCC.91.090.5LA
DCF.91.133.5LT
DCF.91.133.5LT
DCF.91.093.5LT
DCF.91.133.5LT
DCF.91.093.5LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
2.0
2.0
1.6
1.6
DCC.91.202.5LA
DCC.91.202.5LA
DCC.91.162.5LA
DCC.91.162.5LA
DCF.91.203.5LT
DCF.91.203.5LT
DCF.91.163.5LT
DCF.91.163.5LT
DCK Retention testing tools for crimp contacts
ø 0.7, 0.9 and 1.3 mm
Contact
øA
Test
force (N)
0.7
0.9
1.3
14
14
25
Testing tool part number
For male
contact
DCK.91.071.4LRC
DCK.91.091.4LRC
DCK.91.132.5LRC
For female
contact
DCK.91.071.4LRM
DCK.91.091.4LRM
DCK.91.132.5LRM
F
Data Subject to Change
101
LEMO USA • 800-444-5366 • www.lemousa.com
Tools for type C Coaxial Contacts
DPE Crimping tool with die
Part number
DPE.99.103.1K
DPE.99.103.8K
Cable
group
2
1, 3
DPN Dies
Part number
L
DPN.99.103.1K
DPN.99.103.8K
A
Cable
group
2
1, 3
Die dimensions
For contacts
For shield
A
B
L
A
B
1.09 0.77 2.0
1.09 0.77 2.0
A
B
B
● Die material: Blackened steel
for contacts
for shield
DCC Extractors
Part number
DCC.91.384.5LA
102
Data Subject to Change
Cable
group
1, 2, 3
3.10
3.80
2.70
3.30
LEMO USA • 800-444-5366 • www.lemousa.com
Fiber Optic Tooling
LEMO offers a complete range of tools for fiber optic connector cable assembly.
Some tools are specific to each fiber optic contact type. When selecting necessary tooling, it is important to correctly
identify the contact type used in the selected product.
DRV Complete workstation for fiber optic contact
Description
Comprehensive range of tools for terminating both singlemode and multi-mode fibers. Detachable termination
case lid for use as polishing platform during field
termination.
Rugged but aesthetically pleasing termination case which
is ideal for field use or in-house terminations. Curing oven
and inspection microscope may be ordered separately.
Part number
DRV.91.CF2.PN
Contact type
F2, F4
Part Number
Description
Quantity
Number
Workstation Contents
WST.BT.175.55PT
WST.BR.150.8AC
WST.CH.252.5SR
WST.CS.125.CE
WST.CO.020.52
WST.DS.290.PT
DCC.91.312.5LA
DCS.91.G20.0C
WST.ME.354.8R
DOC.FO.CF2.0000
WST.OU.135.10SZ
DCS.91.F24.LC
WST.OU.452.5MN
WST.PA.105.5525
WST.PA.012.AOJ
WST.PA.005.AOM
WST.PA.001.AOV
WST.PN.210.AS
WST.PN.145.AR
WST.PN.103.0PG
WST.PN.203.CR
WST.PN.102.3CR
DPE.99.524.337K
WST.PL.322.5PT
WST.RE.353.EPO
WST.SE.305.8PH
WST.TU.191.LN
WST.RG.150.AZ
WST.SY.135.PA
WST.CS.155.AZ
Plastic box
Tweezers
Lint-free Cloth
Kevlar cutters
Cotton bud (sachet of 20 pcs)
Alcohol dispenser (supplied empty)
Extraction tool for F1 and F2 contacts
Microscope adapter for F2 and F4 cont.
Epoxy mixer and pad
Terminating instructions for F2 contacts
Fiber scribe
Polishing tool for F2 and F4 contacts
Large cable stripper
Cleaning tissues
Lapping film 12µm (yellow)
Lapping film 5µm (brown)
Lapping film 1µm (green)
Armoured cable cutter
Cable cutter
Outer jacket stripper
Buffer coating stripping tool
Primary coat stripper
Crimp tool
Polishing platform
Epoxy resin + safety instructions
Syringe with needle
Fiber shield for F2 and F4 contacts
Steel rule 6’’
Fiber length marking pen
Scissors
1
1
1
1
1
1
1
1
1
1
1
1
1
1
20
20
20
1
1
1
1
1
1
1
10
10
4
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Note: The interior of the case is fitted with pre-formed plastic foam to
provide secure storage of the tools.
17
24
16
15
25
10
3
29
28
30
7
Space for epoxy curing jig
25
26
5
1
18
22
23
21
9
19
14
27
12
6
8
20
13
2
11
4
Space for epoxy curing jig tool
Data Subject to Change
103
LEMO USA • 800-444-5366 • www.lemousa.com
DPE Crimping tool for fiber optic contact
Description
Crimping tool for capturing KEVLAR® strand on contact
body
Contact type
Part number
DPE.99.524.337K 1) F1, F2, F3, F4
Note:
4.38
F3
Included in the LEMO F2 workstation.
3.74
3.3
4.5
3.8
5.2
1)
F3
F1, F2 and F4
DCS Epoxy curing jig
Description
Curing positioning jig specifically designed to ease
assembly of the 3K.93C series with associated camera
cable
Contact type
Part number
DCS.91.F12.3LA
F2
WST Epoxy curing oven
Description
Oven for assisting in curing epoxy
Voltage
Part number
220 volts
110 volts
WST.FR.220.VA
WST.FR.110.VA
Contact type
F1, F2, F3, F4
DCS Polishing tool for fiber optic contacts
Description
Precision spring loaded tool for polishing terminated fiber
optic contacts.
Contact type
Part number
DCS.91.F13.LC
DCS.91.F24.LC
Note:
104
Data Subject to Change
1)
1)
F1, F3
F2, F4
Included in the LEMO F2 workstation.
LEMO USA • 800-444-5366 • www.lemousa.com
WST Fiber Inspection Microscope
Description
Microscope to assist in viewing termination operations
and verifying fiber end finish.
See adaptor below.
Contact type
Part number
F1, F2, F3, F4
WST.FB.G10.4N
DCS Microscope adaptor for fiber optic contacts
Description
Adaptor for final inspection of fiber optic contacts.
To be used with microscope WST.FB.G10.4N
Contact type
Part number
DCS.91.G24.0C
DCS.91.G20.0C
Note:
1)
1)
F1, F3
F2, F4
Included in the LEMO F2 workstation.
DCC Extractor for fiber optic contact
Description
One side of the tool is the extractor for the F1 or F2
contact. The other threaded end is for
installation/extraction of the F2 contact alignment device
Contact type
Part number
DCC.91.312.5LA
Note:
1)
1)
F1, F2
Included in the LEMO F2 workstation.
DCS F2 contact alignment device
installation/extraction tool
Description
Simple tool with two threaded end for
installation/extraction of the F2 contact alignment device
Contact type
Part number
DCS.F2.035.PN
F2
DCC F4 contact alignment device extraction tool
Description
This tool is for extraction/reinstallation of the F4 contact
alignment device. It is necessary for contact cleaning only
Contact type
Part number
DCC.F4.125.7LA
F4
Data Subject to Change
105
LEMO USA • 800-444-5366 • www.lemousa.com
DCS Cleaning tool
Description
Used for maintenance cleaning. The tool is made with an
alcohol spongy reservoir (supplied empty).
16 dry cotton buds are included.
The threaded end allows extraction/reinstallation of the
F2 contact alignment device.
Part number
DCS.91.F23.LA
Contact type
F2
WST Cleaning kit
Description
Kit that includes 2 cotton buds one of them moistened
with alcohol
Part number
WST.KI.125.34
106
Data Subject to Change
Contact type
F1, F2, F3, F4
LEMO USA • 800-444-5366 • www.lemousa.com
Cable fixing
Cable fixing onto LEMO connectors is determined by the cable characteristics and the connector model. This is achieved
either with a cable collet system, by epoxy into a cable adapter or by hexagonal crimping (MIL-C-22520F).
Material and Treatment
Material (Standard)
Component
Center piece
Collet
Crimp ferrule or ring
Reducer
Reducing cone
Earthing cone
Metal washer
Cable adapter
Support tube
Anchor
Earthing body
Brass (UNS C 38500)
Brass (UNS C 38500)
Copper (UNS C 18700)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Stainless steel (AISI 304)
Stainless steel (AISI 303)
Brass (UNS C 38500)
Gasket or o-ring
Silicone MQ/MVQ
FPM (Viton®)
Surface Treatment
(µm)
Cu
Ni
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
3
3
3
3
3
3
3
3
–
–
0.5
3
Notes:
Standards for surface treatment are as follows: Nickel-plated: FS QQ-N-290A.
–
Cable fixing for 00 and 0B series
In this series of single fiber connectors the fiber optic cables are held onto the contacts using the hexagonal crimping
technique. The cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the
crimp ferrule ➁. The support tube ➄ is used to protect the delicate optical fiber from the crimping load. Buffer coated fibers
are retained into the fiber optic contact using an epoxy technique (Type T).
The fiber optic contact is retained into the connector with the collet nut ➀.
00 Series
Type E fixing (crimp)
4
5
2
1
00 Series
Type T fixing (epoxy)
4
1
0B Series
Type E fixing (crimp)
4
2
1
Data Subject to Change
107
LEMO USA • 800-444-5366 • www.lemousa.com
Cable fixing for 0K series
In this series of single fiber the fiber optic cable is held onto the contact using the hexagonal crimping technique. The
cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the crimp ferrule ➁.
Then the contact is inserted into the adapter ➄ and is retained because of its special shape. The adapter with its fiber
optic contact is retained into the connector with the collet nut ➀.
5
4
2
1
Cable clamping for 2B-3B-4B and 5B series
Type D cable clamping
This is the standard cable clamping for 2B, 3B, 4B, and 5B series. Two split insert carriers ➃ position the insulator into
the connector and a collet ➁ which is compressed by the collet nut ➀ ensures a good grip onto the cable. When
assembling the connector, the cable shield is clamped between the split insert carrier and the collet.
1
4
2
1
4
Type M cable clamping
This clamping system is adapted to cables with a diameter smaller than the smallest diameter specified for each series.
12 , a collet of a smaller series ➁ and a reducing cone ➁
11 .
It includes a reducer ➃
These parts have the same function as the D type collet.
4
1
12
4
108
Data Subject to Change
2
11
1
LEMO USA • 800-444-5366 • www.lemousa.com
Cable fixing for 2K-3K-4K and 5K series
Type T clamping
In the watertight series the clamping system is made of a cable adapter ➁ which is fixed on the cable by epoxy. This
solution offers superior captivation of the cable strength member (aramid yarn) and is fully watertight. The adapter is
completed by a sealing o-ring ➂. The insulator is positioned into the cable adapter and is correctly oriented by the split
insert carrier ➃. The system is retained into the connector by the collet nut with its bend relief.
For some specific cables (3K.93C series) an anchor ➅ is installed to allow retention of the cable center steel strength
member. For screened cable, the shield can be soldered to the cable adapter front section.
4
6
3
2
1
Cable clamping for the model FUW and PUW of the 3K.93C series
Type C clamping
For these 2 models the clamping is made of a collet ➁ located into the extender ➉ and compressed by the collet nut ➀
to ensure a good grip onto the cable. A gasket, inside of the collet, provides sealing onto cable jacket. Additioned sealing
is made with epoxy. To guarantee enhanced screen efficiency the shield of the cable is retained between the knurled
section of the earthing body ➆ and the crimp ring ➄. The insulator is positioned into the two insert carrier ➃. The anchor
➅ is installed to allow retention of the cable center steel strength member.
4
6
7
5
2
10
1
4
Maximum metal collet nut tightening torque
00
Torque (Nm)
0B
0K
2B
3B
0.25 0.5
0.7
2.5
4
Series
4B 5B
7
10
2K
3K
4K
5K
2
3
5
8
Maximum plastic collet nut tightening torque
2B
Torque (Nm)
1)
Series
3B 4B
0.50 1.00 1.50
Note:
1)
For applications subject to strong vibration, we recommend fixing the collet nut with epoxy resin.
Data Subject to Change
109
LEMO USA • 800-444-5366 • www.lemousa.com
Preferred fiber optic cable types
The preferred and very common cable construction for use with LEMO connectors are shown below.
– Simplex semi-tight jacket cables between 2 and 3 mm in diameter and have straight lay Kevlar® reinforcement (see fig. 1).
– 900 micron plastic buffered fibers (see fig. 2).
– Multiway «break-out» cables which have additionnal overall straight lay Kevlar® to provide cable pull resistance (see fig. 3).
– Multiway «premise» cables with 900 micron plastic buffered fibers and additionnal overall straight lay Kevlar® to provide
cable pull resistance (see fig. 4).
Fig. 1
Fig. 2
Fig. 3
Fig. 4
For other cable construction it is recommended that you contact us directly for advice on their suitability for termination
onto LEMO connectors.
110
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Technical Tables
Table of Wire Gauges
Construction
AWG
4
6
8
8
10
10
10
12
12
12
12 1)
12
14
14
14 1)
14
16 1)
16
16
16 1)
16
18 1)
18 1)
18
18
18
18
20 1)
20
20
20
20
22
22
22
24 1)
24
24
24
26
26
26
28 1)
28
28
30
30
32
32
34
36
38
40
Strand
nb
AWG/
strand
133
133
168
133
105
37
1
65
37
19
7
1
41
19
7
1
65
26
19
7
1
65
42
19
16
7
1
42
19
10
7
1
19
7
1
42
19
7
1
19
7
1
19
7
1
7
1
7
1
1
1
1
1
25
27
30
29
30
26
10
30
28
25
20
12
30
27
22
14
34
30
29
24
16
36
34
30
30
26
18
36
32
30
28
20
34
30
22
40
36
32
24
38
34
26
40
36
28
38
30
40
32
34
36
38
40
Table of wire gauges according to IEC-228 standard
ø wire max
(mm)
6.9596
5.5118
4.4450
4.3942
3.3020
2.9210
2.6162
2.5146
2.3114
2.3622
2.5400
2.0828
2.0574
1.8542
2.0828
1.6510
1.5748
1.5748
1.4986
1.5494
1.3208
1.2700
1.2700
1.3208
1.2954
1.2700
1.0414
1.0160
1.0414
1.0160
0.9906
0.8382
0.8382
0.7874
0.6604
0.6604
0.6858
0.6350
0.5588
0.5588
0.5080
0.4318
0.4318
0.4064
0.3302
0.3302
0.2794
0.2794
0.2286
0.1693
0.127
0.1016
0.078
Wire section
(in)
(mm2)
(sq in)
0.274
0.217
0.175
0.173
0.13
0.115
0.103
0.099
0.091
0.093
0.1
0.082
0.081
0.073
0.082
0.065
0.062
0.062
0.059
0.061
0.052
0.05
0.05
0.052
0.051
0.05
0.041
0.04
0.041
0.04
0.039
0.033
0.033
0.031
0.026
0.026
0.027
0.025
0.022
0.022
0.02
0.017
0.017
0.016
0.013
0.013
0.011
0.011
0.009
0.007
0.005
0.004
0.003
21.5925
13.5885
8.5127
8.6053
5.3204
4.7397
5.2614
3.2936
2.9765
3.0847
3.6321
3.3081
2.0775
1.9413
2.2704
2.0820
1.3072
1.3174
1.2293
1.4330
1.3076
0.8234
0.8447
0.9627
0.8107
0.8967
0.8229
0.5320
0.6162
0.5067
0.5631
0.5189
0.3821
0.3547
0.3243
0.2045
0.2407
0.2270
0.2047
0.1540
0.1408
0.1281
0.0925
0.0887
0.0804
0.0568
0.0507
0.0341
0.0324
0.0201
0.0127
0.0081
0.0049
0.0335
0.0211
0.0132
0.0133
0.0082
0.0073
0.0082
0.0051
0.0046
0.0048
0.0056
0.0051
0.0032
0.0030
0.0035
0.0032
0.0020
0.0020
0.0019
0.0022
0.0020
0.0013
0.0013
0.0015
0.0013
0.0014
0.0013
8.2 x 10-4
0.0010
7.9 x 10-4
8.7 x 10-4
8.0 x 10-4
5.9 x 10-4
5.5 x 10-4
5.0 x 10-4
3.2 x 10-4
3.7 x 10-4
3.5 x 10-4
3.2 x 10-4
2.4 x 10-4
2.2 x 10-4
2.0 x 10-4
1.4 x 10-4
1.4 x 10-4
1.2 x 10-4
8.8 x 10-5
7.9 x 10-5
5.3 x 10-5
5.0 x 10-5
3.1 x 10-5
2.0 x 10-5
1.3 x 10-5
7.5 x 10-6
Conductor no
x Ø (mm)
196 x 0.40
7 x 2.14
125 x 0.40
7 x 1.72
1 x 4.50
80 x 0.40
7 x 1.38
1 x 3.60
84 x 0.30
7 x 1.50
1 x 2.76
56 x 0.30
7 x 0.86
1 x 2.25
50 x 0.25
7 x 0.68
1 x 1.78
30 x 0.25
7 x 0.52
1 x 1.14
32 x 0.20
7 x 0.43
1 x 1.15
42 x 0.15
28 x 0.20
1 x 1.0
28 x 0.15
16 x 0.20
1 x 0.80
7 x 0.25
1 x 0.60
14 x 0.15
7 x 0.20
18 x 0.10
14 x 0.10
21 x 0.07
14 x 0.10
Note:
1)
Max Ø
(mm)
7.50
6.10
6.00
4.90
4.50
4.70
3.95
3.60
3.70
3.15
2.76
2.80
2.58
2.25
2.15
2.04
1.78
1.60
1.56
1.40
1.35
1.29
1.15
1.20
1.15
1.00
0.95
0.90
0.80
0.75
0.60
0.75
0.65
0.50
0.40
0.40
0.40
Max Ø
(in)
Section
(mm2)
Section
(sq in)
0.295
0.240
0.236
0.192
0.177
0.155
0.155
0.141
0.145
0.124
0.108
0.110
0.098
0.082
0.084
0.080
0.070
0.062
0.061
0.055
0.053
0.050
0.045
0.047
0.045
0.039
0.037
0.035
0.031
0.029
0.023
0.029
0.023
0.019
0.015
0.015
0.015
25.00
25.00
16.00
16.00
16.00
10.00
10.00
10.00
6.00
6.00
6.00
4.00
4.00
4.00
2.50
2.50
2.50
1.50
1.50
1.50
1.00
1.00
1.00
0.75
0.75
0.75
0.50
0.50
0.50
0.34
0.28
0.25
0.22
0.14
0.11
0.09
0.09
0.0387
0.0387
0.0248
0.0248
0.0248
0.0155
0.0155
0.0155
0.0093
0.0093
0.0093
0.0062
0.0062
0.0062
0.0038
0.0038
0.0038
0.0023
0.0023
0.0023
0.0015
0.0015
0.0015
0.0011
0.0011
0.0011
7.7 x 10-4
7.7 x 10-4
7.7 x 10-4
5.2 x 10-4
4.3 x 10-4
3.8 x 10-4
3.4 x 10-4
2.1 x 10-4
1.7 x 10-4
1.3 x 10-4
1.3 x 10-4
Not included in the standard
Data Subject to Change
111
LEMO USA • 800-444-5366 • www.lemousa.com
Conversion Tables — millimeters/inches
(mm)
0.02
0.03
0.10
0.16
0.18
0.20
0.30
0.40
0.48
0.50
0.51
0.54
0.60
0.70
0.80
0.86
0.87
0.90
0.91
0.95
1.00
1.21
1.29
1.30
1.32
112
(in)
0.0007
0.0011
0.0039
0.0062
0.0071
0.0078
0.0118
0.0157
0.0188
0.0196
0.0201
0.0212
0.0236
0.0275
0.0315
0.0338
0.0342
0.0354
0.0358
0.0374
0.0393
0.0476
0.0507
0.0512
0.0519
Data Subject to Change
(mm)
(in)
(mm)
(in)
1.37
1.40
1.50
1.52
1.60
1.70
1.71
1.80
2.00
2.10
2.20
2.42
2.50
2.60
2.70
2.80
2.95
3.00
3.05
3.10
3.20
3.30
3.50
3.78
3.80
0.0539
0.0551
0.0590
0.0598
0.0629
0.0669
0.0673
0.0708
0.0787
0.0826
0.0866
0.0953
0.0984
0.1023
0.1063
0.1102
0.1161
0.1181
0.1201
0.1220
0.1259
0.1299
0.1378
0.1488
0.1496
3.90
4.00
4.36
4.50
5.00
5.08
5.20
5.37
5.50
5.80
6.00
6.20
6.30
6.40
6.50
6.80
7.00
7.10
7.40
7.50
8.00
8.30
8.60
8.70
8.80
0.1535
0.1575
0.1716
0.1771
0.1968
0.1999
0.2047
0.2114
0.2165
0.2283
0.2362
0.2441
0.2480
0.2519
0.2559
0.2677
0.2755
0.2795
0.2913
0.2952
0.3149
0.3267
0.3385
0.3425
0.3464
(mm)
8.90
9.00
9.40
9.50
9.60
9.70
10.00
10.30
10.40
10.50
10.70
10.80
11.00
11.50
11.70
12.00
12.60
12.90
13.00
13.70
14.00
14.30
14.50
15.00
15.50
(in)
(mm)
0.3504
0.3543
0.3701
0.3740
0.3779
0.3818
0.3937
0.4055
0.4094
0.4134
0.4212
0.4252
0.4331
0.4527
0.4606
0.4724
0.4961
0.5078
0.5118
0.5393
0.5512
0.5629
0.5708
0.5905
0.6102
16.00
16.10
17.00
17.50
17.80
18.00
18.20
18.50
19.00
19.50
20.00
20.50
20.60
21.00
21.50
21.80
22.00
23.00
23.80
24.00
25.00
25.50
26.00
28.00
28.50
(in)
0.6299
0.6338
0.6693
0.6889
0.7007
0.7086
0.7165
0.7283
0.7480
0.7677
0.7874
0.8071
0.8110
0.8267
0.8464
0.8582
0.8661
0.9055
0.9370
0.9448
0.9842
1.0039
1.0236
1.1023
1.1220
(mm)
(in)
29.50
30.00
30.80
31.00
31.80
32.00
33.00
33.50
34.00
34.50
35.70
36.00
40.00
41.00
42.00
43.00
45.00
45.50
46.50
50.00
60.00
65.00
70.00
78.00
150.00
1.1614
1.1811
1.2125
1.2204
1.2519
1.2598
1.2992
1.3188
1.3385
1.3582
1.4055
1.4173
1.5748
1.6141
1.6535
1.6929
1.7716
1.7913
1.8307
1.9685
2.3622
2.5590
2.7559
3.0708
5.9055
LEMO USA • 800-444-5366 • www.lemousa.com
Terms and Conditions
1. Acceptance: If Buyer’s order contains written, printed or stamped provisions or conditions inconsistent with the written, printed or stamped provisions of this Agreement attached hereto, the provisions and conditions of this Agreement shall prevail. Buyer shall contact LEMO USA within 10 days of receipt of LEMO USA Terms and Conditions if any objection is
raised. Failure of Buyer to timely object shall be deemed an acceptance by Buyer of LEMO USA’s Terms and
Conditions. If a timely objection is raised by the Buyer to the LEMO USA Terms and Conditions, the order(s) will not be
entered until agreement in writing is reached. All orders are subject to acceptance by Seller. Seller’s acceptance is
expressly conditional upon Buyer’s acceptance of LEMO USA Terms and Conditions.
2. Pricing: Prices are based on continuous manufacture rates of delivery specified. Buyer will be charged any direct additional
cost to which Seller is put by reason of any interruption of production due to Buyer’s request, act or default.
3. Applicable Law: Purchase Order is subject to the applicable provisions of the Uniform Commercial Code, under the laws of
the State of California.
4. Buyer’s Liability: Buyer is liable for all costs associated with completed units, shipped or unshipped, labor and materials on
work in process, and raw materials on hand and/or specific to Buyer’s Order and all reasonable direct damages, for
lead time specified in advance of requested date of cancellation.
5. License: The submission of a quotation or order acknowledgment does not grant or imply a license under any patents now
owned or controlled by Seller, or which may become owned or controlled by Seller.
6. Buyer’s Default: In the event Buyer cancels the contract embodied by Buyer’s Order and this acceptance thereof, in whole or
in part, or such contract is canceled by Seller because of default by the Buyer, the Buyer shall pay Seller by reason of
such cancellation or default for reasonable direct damages sustained, including costs associated with completed units,
shipped or unshipped, labor and materials on work in process, and raw materials on hand and/or specific to Buyer’s
Order and all reasonable direct damages, for lead time specified in advance of requested date of cancellation, at the
current price applicable to the total quantity ordered at the time of default. Notwithstanding the foregoing, if item or
items ordered are NON-CANCELABLE/NON-RETURNABLE , the Buyer shall purchase 100% of quantity ordered.
In the event Seller does not meet the confirmed delivery date agreed to with the Buyer as evidenced in writing, Seller
shall be allowed one opportunity to reschedule the delivery and Buyer shall not be entitled to cancel the Order for such
reason. In the event Seller does not meet said rescheduled delivery, Buyer may cancel the Order and not be in default
under the Agreement, including the terms of this Section 6.
7. Indemnity: Buyer hereby specifically agrees to save Seller harmless and indemnify Seller against all claims for damage or profits
and for all costs and attorney fees incurred by Seller resulting from any suit or suits arising from alleged infringements of
patents, design copyrights, or trademarks with respect to all goods manufactured, either in whole or in part, to Buyer’s specifications.
Seller, at its expense, will defend Buyer and its customer against any reasonable and good faith claim based on an allegation that an unaltered LEMO USA product infringes a patent or copyright of another; provided however, that no such
obligation shall apply to (i) any LEMO USA product manufactured to Buyer’s specifications and/or designs or (ii) any
product that has been modified, altered, misused or damaged by Buyer or a third party. Seller shall pay any reasonable
resulting costs, damages and attorney’s fees finally awarded against Buyer or its customer that are attributable to such
claim or will pay the part of any settlement that is attributable to such claim, provided that: (a) Buyer notifies Seller
promptly in writing of the claim; (b) Seller is permitted to control the defense or settlement of the claim; and (c) Buyer
and its customer cooperate reasonably in such defense or settlement.
8. Returns: All NON-CANCELABLE/NON-RETURNABLE products shall not be returned. Subject to Section D, Subsection 3 of
the Distribution Agreement , If Buyer intends to return standard product, a return authorization number is required prior
to return shipment and the product may be subjected to a restocking fee. Seller reserves the right not to issue a return
authorization. Product must be returned (with shipping costs prepaid) in original packaging and in original condition as
when purchased, undamaged, not reconfigured, not obsolete, fit for use, and shall not have been previously shipped
from Seller to Buyer or its customer more than one year prior to the date of return. Seller reserves the right to not
accept damaged product for credit, replacement, or substitution. If damaged product is accepted by Seller for credit,
and damage is caused by the negligence of the Buyer, the Buyer will pay all costs for refurbishment of damaged product. Discovery of product defect and return of product shall be made in the period of time following delivery as provided
in the applicable sections of the Uniform Commercial Code. In the event of a return, Seller shall have the right, in its
sole discretion, to replace, substitute, or issue a credit to Buyer.
9. Payment: All invoices are delinquent at 30 days past invoice date and will be subject to 1% per month finance charge.
Overdue accounts may be placed on credit hold and shipments held. Buyer agrees to pay all reasonable collection
charges, including attorney fees, in the event his account is delinquent more than 30 days.
10. Payment Taxes: In the event any sales tax, manufacturer’s tax, or other tax is applicable to any shipment made by the
Buyer on Buyer’s order, such tax shall be added to the selling price and shall be paid by the Buyer.
Data Subject to Change
113
LEMO USA • 800-444-5366 • www.lemousa.com
11. Title/Risk of Loss: All prices are F.O.B. Rohnert Park, California, 1% 10 days/Net 30 days and all Seller obligations hereunder
are completed when Seller delivers the items, properly consigned, to a common carrier, Seller’s delivery to such carrier
shall constitute delivery thereof to the Buyer.
12. Warranties: Seller warrants to Buyer that the Goods will conform to the applicable drawings or design standards. The express
warranty set forth in this agreement is exclusive and is in lieu of all other express or implied warranties, but not limited to,
warranties of merchantability and fitness for a particular purpose.
EXCEPT AS EXPRESSLY SET FORTH IN THIS AGREEMENT, THE SELLER DISCLAIMS ALL EXPRESS AND IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTIES, WARRANTIES OF MERCHANTABILITY
AND WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR USE.
13. Disputes and Resolution; Attorney’s Fees: The parties agree that any disputes or questions arising hereunder including the
construction or application of the Agreement, including these Terms and Conditions shall be settled in the State of
California, according to the laws of the State of California. The parties hereto hereby consent to jurisdiction and venue in
the Superior Court of Sonoma County, California, and in the Federal District Court for the Northern District of California, with
respect to all disputes or disagreements under the Agreement, including these Terms and Conditions and agree that any action
with respect to any of the foregoing shall be brought and maintained only in such courts sitting in the Northern District of
California or Sonoma County, as appropriate. In any court action at law or in equity, which is brought by one of the parties to
enforce or interpret the provisions of the Agreement, including these Terms and Conditions, the prevailing party will be entitled
to costs and reasonable attorney’s fees, in addition to any other relief to which that party may be entitled.
14. Confidentiality: Both parties acknowledge that during the course of business, each may obtain confidential information regarding
the other party’s business. Both parties agree to treat all such information as confidential and to take all reasonable precautions against disclosure of such information to unauthorized third parties during and for five (5) years after the term of all
orders. Upon request by an owner, all documents relating to the confidential information will be returned to such owner.
15. Assignment: It is agreed by the parties that there will be no assignment or transfer of any order or any interest in any orders.
Action by a party in violation of this provision will dismiss the other party from any further obligations arising from any
orders.
16. Entire Terms & Conditions: These Terms & Conditions, together with the Agreement contain the entire agreement of the parties and there are no other promises or conditions in any other agreements whether oral or written. This document,
together with the Agreement, supersedes any prior written or oral agreements between the parties.
17. Amendment: These Terms & Conditions may be modified or amended if the amendment is made in writing and is signed by
both parties; provided however, that the terms of the Agreement shall control in any case where there is a conflict between
these Terms & Conditions and the Agreement.
18. Severability: If any provision of these Terms & Conditions shall be held to be invalid or unenforceable for any reason, the
remaining provisions shall continue to be valid and enforceable. If a court finds that any provision is invalid or unenforceable, but that by limiting such provision it would become valid and enforceable, then such provision shall be deemed to be
written, construed and enforced as so limited.
19. Waiver of Contractual Right: The failure of either party to enforce any provision of these Terms & Conditions shall not be construed as a waiver or limitation of that party’s right to subsequently enforce and compel strict compliance with every provision of this Contract.
20. Limitation on Damages: Buyer’s consequential or incidental damages for any Seller breach of the contract, except for Seller’s
gross negligence or willful misconduct, will be limited to the purchase price. Subject to Section 7 hereof, Seller will have
no liability to Buyer for any damages, losses, liabilities, injuries, claims, demands or expenses arising out of or directly or
indirectly connected with the use of the product. Seller shall not be liable for any exemplary, indirect, incidental, or consequential damages sustained or incurred in connection with the use of the product regardless of the form of action, whether
in contract, tort (including negligence) or strict liability.
SELLER SHALL NOT BE LIABLE FOR ANY DAMAGES DUE TO CAUSES BEYOND THE REASONABLE CONTROL OF
SELLER OR ATTRIBUTABLE TO ANY SERVICE, PRODUCTS, OR ACTIONS OF ANY PERSON OTHER THAN SELLER
REGARDLESS OF THE FORM OF ACTION AND WHETHER OR NOT SUCH DAMAGES ARE FORESEEABLE.
NEITHER PARTY SHALL BE LIABLE IN ANY WAY TO THE OTHER PARTY FOR DELAYS, FAILURE IN PERFORMANCE, OR LOSS OR DAMAGE DUE TO FORCE MAJEURE CONDITIONS SUCH AS: FIRE; LIGHTENING; STRIKE;
EMBARGO; EXPLOSION; POWER SURGE OR FAILURE; ACTS OF GOD; WAR; TERRORIST ATTACKS, LABOR DISPUTES; CIVIL DISTURBANCES; ACTS OF CIVIL OR MILITARY AUTHORITY; INABILITY TO SECURE MATERIALS,
FUEL, PRODUCTS OR TRANSPORTATION FACILITIES; ACTS OR OMISSIONS OF SUPPLIERS, OR ANY OTHER
CAUSES BEYOND ITS REASONABLE CONTROL, WHETHER OR NOT SIMILAR TO THE FOREGOING.
114
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Product Safety Notice
PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY AND CONSULT ALL RELEVANT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS.
1. SHOCK AND FIRE HAZARD
Incorrect wiring, the use of damaged components, foreign objects (such as metal debris), and / or the presence of residue (such
as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be
disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components.
2. HANDLING
Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out
by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable
performance.
3. USE
Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general
conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to eliminate all
risk of transmission of such voltages to any exposed metal part of the connector.
4. TEST AND OPERATING VOLTAGES
The maximum admissible operating voltage depends upon the national or international standards in force for the
application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog
however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75%
of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is 1 minute.
5. CE MARKING
CE Marking is applied to a complete product or device, and implies that the device complies with one or several European safety directives. CE Marking can NOT be applied to electromechanical components such as connectors.
6. PRODUCT IMPROVEMENTS
The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior
notification.
Data Subject to Change
115
LEMO USA • 800-444-5366 • www.lemousa.com
Design Engineering Services
DATE:
LEMO creates custom designs to fit your unique application, ranging from connector to multi-component assemblies.
•
•
•
•
•
Custom Connectors - Precision designs tested to your specifications
Cable Assembly - Electronic and hybrid fiber optic cable assemblies to meet a wide variety of demanding applications
Cable Assembly Integration - Consultation on routing of cable and connections within your product
Rapid Prototyping - Onsite engineering and rapid prototyping capabilities to assist in the high demands of product development
Pro/ENGINEER® 3D solid CAD models available
Manufacturing Services
Outsource your manufacturing challenges. LEMO’s capable engineering staff can create solutions for your cable assembly or
component sub-assembly designs.
• Cable Assembly - Expertise in both electronic and fiber optic connector termination
• Overmolding Design and Manufacture - Custom overmold designs to enhance aesthetics while providing durability and strength
• Sub-Assembly Build - Combine our connectors and cable assemblies with your sub-assemblies to provide a tested and proven module
I am interested in:
■
■
Design Engineering Services
Manufacturing Services
Please send me information on:
Name
Rep. Name
Title
Telephone
Company Name
Email
Street
City
State
Zip
Please detach and fax directly to LEMO at (707) 578-0869,
or mail to LEMO USA, Attn.: Engineering, P.O. Box 2408, Rohnert Park, CA 94927-2408
116
Data Subject to Change
Fax
LEMO USA • 800-444-5366 • www.lemousa.com
Custom Interconnect Solutions
■
DATE:
■
BID
■
BUY
Name
Rep. Name
Title
Telephone
Company Name
Email
BUDGETARY
Fax
Street
City
State
Zip
ASSEMBLY QUANTITIES
LENGTH (TIP TO TIP)
CONNECTORS:
STRAIN RELIEF:
■ NO
■ YES
END #1
IF YES, SPECIFY COLOR
END #2
OVERMOLDING:
■ NO
■ YES
END #1
IF YES, PROVIDE DETAILED DRAWING AND MATERIAL SPECIFICATION
WHAT IS YOUR APPLICATION?
END #2
LENGTH (TIP TO TIP)
CUSTOMER SUPPLIED CABLE: ■ NO ■ YES
IF YES, PLEASE SUPPLY CABLE SPECIFICATIONS
IF NO, DO YOU REQUIRE CABLE SELECTION ASSISTANCE?
■ NO
■ YES
IF NO, PLEASE PROVIDE PART NUMBER AND MANUFACTURER OF CABLE YOU WISH LEMO TO USE:
IF YES, PLEASE FILL IN THE INFORMATION BELOW:
NUMBER OF CONDUCTORS
■ NO
SHIELDING:
■ YES
TWISTED PAIRS:
■ NO
■ YES
WIRE GAUGE:
IF YES, PLEASE SPECIFY TYPE:
JACKET MATERIALS / JACKET COLOR (GREY IS STANDARD)
OPERATING ENVIRONMENT: VOLTAGE:
■ UNDERWATER:
■ CLEAN
CURRENT:
TEMPERATURE RANGE:
LOW:
DEPTH:
■ WASH DOWN OR SPLASH ■ SALT WATER SPRAY ■ DIRT
STERILIZATION:
HIGH:
■ NO
■ YES
■ OTHER:
IF YES, NUMBER OF CYCLES:
■ AUTOCLAVING:
■ RADIATION:
■ FLUIDS:
TYPE:
■ CHEMICALS:
■ GASES:
TYPE:
TYPE:
TYPE:
PROTOTYPE ORDER QUANTITY:
EXPECTED DELIVERY DATE:
PRODUCTION ORDER QUANTITY:
EXPECTED DELIVERY DATE:
EAU:
TARGET PRICING $
PLEASE ATTACHED DRAWING IF POSSIBLE
Please detach and fax directly to LEMO at (707) 578-0869,
or mail to LEMO USA, Attn.: Cable Assembly, P.O. Box 2408, Rohnert Park, CA 94927-2408
Data Subject to Change
117
LEMO USA • 800-444-5366 • www.lemousa.com
Connector Specification Request Form
DATE:
Name
Rep. Name
Title
Telephone
Company Name
Email
Fax
Street
City
State
Zip
Detailed description of end product, unit or applicaton (please be specific on program information, project name, description,
etc.) including applicable standards (if any): Please attach drawing.
Connector Description
SHELL CONFIGURATION:
SERIES/SIZE:
HOUSING MATERIAL:
FINISH:
FERRULE SIZE (I/D):
FIBER SIZE (EG, 50/125, 62.5/125)
NUMBER OF FIBERS:
FIBER TYPE:
SINGLEMODE OR MULTIMODE APPLICATION?:
WAVELENGTH:
BACK REFLECTION REQUIREMENTS (dB):
INSERTION LOSS (dB):
NUMBER OF ELECTRICAL CONTACTS:
VOLTAGE:
TYPE OF TERMINATION PREFERRED: ■ SOLDER
■ CRIMP
■ PRINTED CIRCUIT
CURRENT:
■ OTHER
■ IF COAX, CABLE TYPE
CONDUCTOR DIAMETER OF THE CABLE (AWG)
JACKET O.D. OF THE CABLE AND TYPE OF MATERIAL:
Environment
OPERATING TEMPERATURES:
ENVIRONMENT:
■ CLEAN
■ WASH DOWN OR SPLASH
■ SALT WATER SPRAY
■ UNDERWATER
■ DIRT
■ FLUIDS
■ DUST
■ GASES
■ IP RATING
■ EXPLOSIVES
■ CHEMICALS
STERILIZATION:
■ YES
■ NO
METHOD
■ RADIATION
CYCLES
TEMP
Purchase Projections
PROTOTYPE ORDER QUANTITY (3 OR LESS):
EXPECTED DELIVERY DATE:
PRODUCTION ORDER QUANTITY:
EXPECTED DELIVERY DATE:
PREPRODUCTION ORDER QUANTITY:
EXPECTED DELIVERY DATE:
EXPECTED QUANTITY INVOLVED EACH YEAR:
APPLICABLE STANDARDS: ■ UL
TARGET PRICING PER PAIR: $
■ IEC
■ OTHER
PLEASE ATTACH DRAWING IF POSSIBLE OR NECESSARY
Please detach and fax directly to LEMO at (707) 578-0869,
or mail to LEMO USA, Attn.: Engineering, P.O. Box 2408, Rohnert Park, CA 94927-2408
118
Data Subject to Change
LEMO USA • 800-444-5366 • www.lemousa.com
Notes
Data Subject to Change
119
LEMO USA • 800-444-5366 • www.lemousa.com
Notes
120
Data Subject to Change
Fiber Optic Contacts
In order to ensure the highest technical performance and to provide the optimal solution for a diversity of applications,
LEMO has developed the 4 types of fiber optic contacts designated F1, F2, F3, and F4. F2 and F4 contacts are designed
with fully floating pre-domed ceramic ferrule. Such contacts are mainly designed to operate with single-mode and multimode fibers with small core dimensions. F1 and F3 contacts are using floating metallic or ceramic ferrules. They are ideal
for use with multi-mode, silica or plastic fibers with large core diameters.
Contact F1
Contact body: part ensuring the alignment of the two ferrules
and retention of the contact into the insulator, made of
rustproof alloy. Clips is made of Cu-Be
Crimp holder: provided for cable fixing, made of rustproof alloy
Ferrule made of rustproof alloy or ceramic depending on the
fiber diameter
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee mating precision of the two
ferrules lengthwise
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Fiber
Buffer
Cable
Contact F2
Contact body: part ensuring the retention of the contact into the
insulator, made of PEEK
Crimp holder: provided for cable fixing, made of Nickel-plated
brass
Ferrule made of ceramic
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee physical contact of the two
ferrules with correct pressure
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated, made of ceramic and rustproof alloy
Fiber
Buffer
Cable
Contact F3
Contact body: part ensuring the alignment of the contact into
connector shell, made of Nickel-plated brass
Crimp holder: provided for cable fixing, made of Nickel-plated
brass
Ferrule made of rustproof alloy or ceramic depending on the
fiber diameter
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee mating precision of the two
ferrules lengthwise
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated, made of rustproof alloy
Fiber
Buffer
Cable
Contact F4
Contact body: part ensuring the alignment of the contact into
connector shell, made of rustproof alloy
Crimp holder: provided for cable fixing made of Nickel-plated
brass
Ferrule made of ceramic
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee physical contact of the two
ferrules with correct pressure
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated (always fitted into the fixed or free receptacle)
made of ceramic and rustproof alloy
Fiber
Buffer
Cable
Located 50 miles north of San Francisco, LEMO USA
offers a nationwide network of product specialists, sales
consultants and distributors, who work closely with
customers in offering sales and technical support.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
(800) 444-5366 • (707) 578-8811 • fax: (707) 578-0869
www.lemousa.com • e-mail: info@lemousa.com
© 2003 LEMO USA, Inc. All rights reserved. LEMO is a registered trademark of INTERLEMO HOLDING SA
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