W W W.C ROUZET-MOTOR S.COM
BRUSHLESS MOTORS
WITH INTEGRAL CONTROL
››Industry
››Medical
››Railway
››Renewable energy
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ABOUT
CROUZET MOTORS
All around the world for more than 50
years, Crouzet Motors has been providing
an innovative engineering expertise,
high quality service and a complete
offer of standard and customized direct
drives, geared motors and motion control
solutions for all applications where
performance is a key issue.
Crouzet Motors is a brand of
InnoVista Sensors™.
With a long-term commitment to technological
excellence, the engineering teams have mastered
the following core technologies and know-how:
››Electromagnetism
››Thermal dynamics
››Electromechanical systems
››Electronic drives
Covering the power range from 1 to 1000 W peak
(1/100 to 1HP+) and available with spur, worm or
planetary gearboxes, plus adapted controllers, our
offer is specifically designed for access control
systems, pumps and valves, railway applications,
electrical equipment, medical equipment and the
industry.
Designs & Manufactures
InnoVista Sensors™: your trusted
partner of choice to face industrial
challenges of today and tomorrow.
InnoVista Sensors™ is a worldwide
industrial specialist of sensors,
controllers and actuators for automated
systems.
Through its brands, Crouzet Aerospace,
Crouzet Automation, Crouzet Control,
Crouzet Motors, Crouzet Switches and
Systron Donner Inertial,
InnoVista Sensors™ offers a wide range
of reliable, efficient and customizable
components dedicated to the Aerospace
& Defense, Transportation and Industrial
market and segments.
Thanks to the recognized expertise of
its teams and a strong innovation policy,
InnoVista Sensors™ brings performance
enhancing solutions to its customers
worldwide.
www.innovistasensors.com
For
Aerospace
& Defense
Transportation
With commercial brands
Industry
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ADAPTATION
WHEEL
To meet market expectations and provide customers
with the right solutions within the shortest timeframes,
Crouzet Motors has structured its processes around
the different types of product available: standard
products, adapted products or products specially
developed for a customer.
Introducing the adaptation wheel...
1
2
4
3
1
S TANDARD
PRODUCTS
Sales service
A full range of motors,
geared motors and
associated controllers.
You can create your
automation control
applications as quickly
as possible
2
P
RODUCTS
WITH ADDED
VALUE
Customer
Adaptation Centre
All our standard
products can have
additional factorymounted auxiliaries
or accessories:
connectors, leads,
special terminals,
customized shafts,
adaptor plates, etc.
Seamless integration
in your equipment
means you benefit
from simpler logistics
and optimum
installation reliability.
3
ADAPTED
PRODUCTS
4
SPECIAL
PRODUCTS
Customer
Adaptation Centre
Engineers and teams
Dedicated project
Defined in
coordination between
your project teams and
our specialists, these
adapted products have
exactly the right levels
of performance and
functionality you need
for your applications.
From the very start
of a project, Crouzet
Motors’ experts work
closely with your
teams to develop
the specification.
All our design,
industrialization and
approval expertise
goes into developing
Motion Control
solutions that are
tailored to your
requirements.
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| | DCmind BRUSHLESS MOTORS
DCmind
BRUSHLESS
Crouzet Motors, a specialist in customized
motorization solutions, now presents its latest
generation of High Performance Brushless motors
with integrated electronics TNi21 and SMi21.
A pioneer on the European market in 2002 with the Motomate, a Brushless
motor with integrated electronics incorporating an intuitive visual
programming interface, Crouzet Motors is blazing a new trail for compact
standalone applications.
Crouzet Motors, a company continually evolving to meet customer needs,
has upgraded its ranges with accessories, gearboxes, part numbers and
now, thanks to these electronic devices, has enhanced the performance of
its products with:
››more power
THE MOTOR’S INTEGRATED ELECTRONICS ALLOW YOU TO:
TWO ELECTRONIC
PILOT CONTROL
DEVICES
››The TNi21 for simpler applications, dedicated to
speed and torque control.
››The SMi21, dedicated to motion control for
applications that require accuracy. Thanks to
a 4096-point encoder, it offers all the following
control functions: position, torque, speed,
direction, braking, etc.
PRODUCT ADVANTAGES
USER ADVANTAGES
››Easy and accurate control thanks to an
optimized control loop
››Save time and improve reliability due to less
wiring and fewer connections.
››Improved safety with internal thermal
protection
››Control the logistic problem better with
fewer part numbers to manage
››Safe, reliable operation as a result of its
excellent EMC characteristics, due to the
shortest possible wiring and shielding with a
metal cover
››Save space thanks to a more compact
solution
››more accuracy
››more functions
››simplicity of use and ease of integration.
PILOT CONTROL
COMMUNICATING
A micro-USB socket on the motor (SMi21) can be
used to link this directly to a PC.
BRAKING AND HOLDING
With or without failsafe holding brake
(active braking is performed by the motor
electronics).
Motor pilot control card for
operation in 4 quadrants,
sine operation (SMi21) or
trapezoidal operation (TNi21).
GEARBOXES
Using Crouzet Motors gearboxes, the motor
speed and torque can be adapted to your
applications from 0.01 to 4000 rpm and
0.1 to 120 Nm (0.9 to 1062 in-lbs).
Gearbox
Pilot control card
CONTROL
››TNi21: 4 inputs and 3 outputs, torque and
speed control on analog inputs with 10-bit
resolution.
Brake
››SMi21: 6 inputs and 4 outputs, the motor
has a wide selection of programs which can
be set via a PC (position, speed and torque)
and can reach as many as 65,000 positions.
Mechanical interface
EMC filter
Sensors
POWER SUPPLY
FILTERING AND PROTECTING
Single supply voltage needed
across the whole voltage range:
››Short-circuits, undervoltages
››TNi21 (10 - 36 VDC)
››Temperature
››SMi21 (9 - 56 VDC)
››EMC (received and transmitted)
››Mechanical (vibrations, shocks, etc.)
Brushless
motor
INTEGRATION
SENSING
3 Hall effects for identifying the rotor
position.
SMi21: plus 1 encoder (4096 pulses per
motor revolution) for precision of regulation
and sinusoidal power supply to the coils.
Crouzet Motors adapts the mechanical
interfaces of its solutions for perfect
integration in your equipment: fixing plate,
transmission shafts, special pinions.
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INTEGRATED ELECTRONICS
TNi21 SPEED AND TORQUE CONTROL:
››4 inputs, 3 outputs.
››2 x 10-bit analog inputs for fine-tuned
speed and torque control.
DIRECTION
CONTROL
››4 rejective quadrants.
››Use on its own or in combination with
other motors or controlled by a PLC.
PROTECTION
Temperature,
current, voltage
surge
TORQUE
CONTROL
››Can be used in production immediately
(without setup stage).
SPEED
CONTROLLER
SPEED
CONTROL
››Also suitable for a 12 V or 24 V battery power
supply (voltage range between 10 and 36
volts).
TORQUE
CONTROLLER
PI control
CONTROL
OF COILS
Trapezoidal control
MOTOR
POWER
AMPLIFIER
Mosfet
Hall
effects
SPEED
CALCULATOR
TORQUE CURRENT
CALCULATOR
SMi21 POSITION, SPEED AND TORQUE CONTROL:
››6 inputs and 4 outputs, 2 of which are 10-bit analog inputs.
››Intuitive, easy-to-use setup software - with application mode
for quick start-up.
››Very flexible thanks to the various programs on offer. All
the parameters are adjustable and can be used to optimise
application operation.
››Also suitable for a 12 V, 24 V or 48 V battery power supply
(voltage range between 9 and 56 volts).
››Low power consumption when idling (1 W).
››Rotor position controlled with 4096-point encoder and use of
sinusoidal vector control.
››Reprogramming and re-use of motors as required by
changing the application program or by modifying the
configuration.
››Firmware updating made easier with the ‘‘bootloader’’
function.
››Use on its own, in combination with other motors or
controlled by a PLC.
DIRECTION
CONTROL
TORQUE
CONTROL
PROTECTION
Temperature,
current, voltage surge
SPEED
CONTROL
POSITION
CONTROL
TRAJECTORY
GENERATOR
SPEED
CONTROLLER
POSITION
CONTROLLER
CALCULATOR
CALCULATOR
TORQUE
CONTROLLER
PI control
WINDING
DRIVER
Field
Oriented
Control
POWER
AMPLIFIER
MOTOR
Mosfet
Hall
effects
CALCULATOR
4,096 POINTS
ENCODER
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THE RANGE
TYPE OF GEARBOX
MOTOR TYPE
80140
Nominal usable
power at 24
VDC
TNi21
77 W
Max. usable
power
P52
25 Nm max.
P62
50 Nm max.
801495 TNi21
801496 TNi21
80180
TNi21
SMi21
80280
TNi21
SMi21
92 W
100 W
105 W
133 W
170 W
314 W
251 W
419 W
801410 TNi21
801410 SMi21
801496 SMi21
-
184 W
211 W
RAD10
10 Nm max.
-
150 W
801495 SMi21
SMi21
P81
120 Nm max.
801896 TNi21
801897 TNi21
801810 TNi21
801896 SMi21
801897 SMi21
801810 SMi21
802897 TNi21
802810 TNi21
802897 SMi21
802810 SMi21
-
-
-
-
-
-
Nominal power ratings may vary according to the supply voltage.
Maximum power ratings are given for the maximum permissible motor voltage.
Example: the 80 280 SMi21 motor develops peak mechanical power of 419 W at 48 VDC.
OPTIONS AND ACCESSORIES
TNi21
SMi21
››Motors available with or without mechanical brake for
holding at breaking current.
››Motors available with or without mechanical brake for
holding at breaking current.
››Supplied with 1 control cable and a power supply cable
or with a M16 12-pin connector output including all the
connections (motors 80140 and 80180).
››Requires a standard commercially-available USB/
micro-USB cable and the setup software. This can be
downloaded free of charge from the Crouzet website or
ordered in the form of a "starter kit".
››Accessory, shielded cable and 12-pin M16 connector.
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| | WWW.CROUZET-MOTORS.COM
SMi21: DCmind-SOFT
SIMPLIFIED PROGRAMMING
|| 9
| | DCmind BRUSHLESS MOTORS
CHARACTERISTICS
3 languages:
English, French, German.
Operating system:
XP Family, XP Pro, Vista, Windows 7.
Application programs:
Valve, conveyor belt, clamp, format adjustment, etc.
Expert programs:
Position, speed, torque with digital and analog inputs.
‘‘Application’’ menu
www.crouzet.com
SIMPLE AND INTUITIVE SOFTWARE
››Numerous programs are available, offering:
Available in several languages, with multiple possible uses, at any level of
performance.
–– 6
5,000 proportional positions which can be selected by two 0/10V inputs
–– 3
0 independent positions which can be selected by digital encoding
2 PROGRAMMING MODES
–– A
variety of outputs which can be selected to suit your requirements
››Application approach: Select an application template, then set only those
parameters that relate directly to your application. These programs use
preset expert programs. You can fine-tune these settings by calling up the
corresponding expert program.
–– T
he option of setting inverted inputs, selecting 0/10V or PWM operation on
the analog inputs, and even setting their operating limit stops
–– T
he option of modifying the control loop PID parameters for difficult
applications
››Expert approach: for automation system programs and settings covering a
wide range of parameters.
–– A
utomatic detection of the reference position for position control ("homing"
function)
‘‘Expert’’ menu
››Special programs created on request, firmware updating made easier with the
"Bootloader" function
››Loading programs simplified with a USB connection
››Other programs to come, please visit our website
DCmind-SOFT
Available on our website www.crouzet.com, or can
be supplied on a USB stick in the "starter kit".
SOME EXAMPLES OF APPLICATIONS
Format adjustment, automatic feed, synchronization, flow control, accurate
dosage.
‘‘Parameter definition’’ mode
APPLICATIONS
Varied applications where position control, repeated movement and accuracy are key factors.
Stepper operation, detection of thrust and
proportional adjustment of forces.
Performing cyclical operation, adjustment
of speed and forces. Set to safety mode
in the event of a fault.
Several motors combined,
operation without a PLC, ease of
assembly.
Operation on 12 V battery,
low consumption.
S curve pilot control and
operation on 12 V backup
battery.
Speed pilot control
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DCmind:
MOTORS
DCmind: BRUSHLESS
Brushless motors
Motors 38 to 145 W nominal output power range
with TNi21 Speed and Torque Control
›
›
›
›
›
For control speed and torque applications
Very high power density
4 inputs (where 2 of them analog) / 3 outputs
integrated electronic controls
Holding torque function
Battery supply compatible 12 V and 24 V
Part numbers
38 to 75 W
Type
80140 TNi21
Part numbers
PWM speed mode, cable output
80140059
0-10 V speed mode, cable output
80140051
80140079
PWM speed mode, connector M16 - 12 pins
0-10 V speed mode, connector M16 - 12 pins
80140071
12 - 32
Nominal power supply range (Vc )
10 - 36
Min. max. power supply (Vc )
12 Vc 24 Vc
No-load characteristics
Speed of rotation (rpm)
2900
4000
Absorbed current (A)
0.34
0.29
12 Vc 24 Vc
Nominal characteristics
Speed (rpm)
1900
4000
Absorbed current (A)
5.2
4 .4
Torque (mNm)
193
184
Output power (W)
38
77
12 Vc 24 Vc
Maximal characteristics
Speed (rpm)
1600
3050
Absorbed current (A)
6.5
10
Torque (mNm)
250
358
Output power (W)
42
114
General characteristics
Regulation (quadrants)
4
Conformity to EMC Directive in accordance with (EN 55022)
Class B
Insulation conforming to IEC60085
Class E
Thermal time constant (mn)
20
Noise level (dBA)
40
75
Inertia (g.cm2)
Number of rotor poles
4
Ambient operating temperature (°C)
-30 ➞ +70
Service life (h)
20000
Ball bearing
✓
Weight (kg)
0.95
0-10 V or PWM Speed input characteristics
Input impedance (kΩ )
69
Speed control (rpm)
120 ➞ 4000
Level 0 input voltage (V)
0 ➞2
Level 1 input voltage (V)
7.5 ➞ 39
Frequency range (Hz)
100 ➞ 2000
0-10 V or PWM Torque input characteristics
Input impedance (kΩ )
69
Torque limit (mNm)
360 ➞ 35
Holding limit (mNm)
150 ➞ 35
Level 0 input voltage (V)
0 ➞2
Level 1 input voltage (V)
7.5 ➞ 39
Frequency range (Hz)
100 ➞ 2000
On/Off and Direction digital input characteristics
Input impedance (kΩ )
57
0 ➞2
Level 0 input voltage (Vc )
4 ➞ 39
Level 1 input voltage (Vc )
Torque alarm, Encoder and Direction output characteristics
Type of output-Maximum admissible current (mA)
PNP
Maximum admissible current (mA)
50
IP65 over the whole motor apart from the shaft output. Versions with brake are IP20
Accessory
2 metre shielded cable with 12-pin female M16 connector
Product made to order
32 Vc
4000
0.27
32 Vc
4000
3.2
178
75
32 Vc
4000
10
358
150
45 to 102 W
72 to 145 W
80180 TNi21
80280 TNi21
80180056
80180050
80180072
80180066
12 - 32
10 - 36
12 Vc 24 Vc
2100
4000
0.35
0.39
12 Vc 24 Vc
1250 3350
6.7
5.4
340
285
45
100
12 Vc 24 Vc
1040 2160
7.2
11
400
600
44
136
80280013
80280007
32 Vc
3950
0.34
32 Vc
3900
4
250
102
32 Vc
3100
12
650
211
12 - 32
10 - 36
12 Vc
2000
0.5
12 Vc
1400
8.5
490
72
12 Vc
800
15
1000
84
24 Vc
3950
0.7
24 Vc
3250
6.9
390
133
24 Vc
1900
15
1000
199
4
Class B
Class E
30
40
115
4
-30 ➞ +70
20000
✓
1.34
4
Class B
Class B
30
50
120
8
-30 ➞ +70
20000
✓
1.44
69
120 ➞ 4000
0 ➞2
7.5 ➞ 39
100 ➞ 2000
69
120 ➞ 4000
0 ➞2
7.5 ➞ 39
100 ➞ 2000
69
700 ➞ 30
230 ➞ 30
0 ➞2
7.5 ➞ 39
100 ➞ 2000
69
1000 ➞ 40
310 ➞ 40
0 ➞2
7.5 ➞ 39
100 ➞ 2000
57
0 ➞2
4 ➞ 39
57
0 ➞2
4 ➞ 39
PNP
50
PNP
50
15275008
32 Vc
3950
0.6
32 Vc
3900
6
355
145
32 Vc
2400
12.5
1000
251
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Curves
Speed / Torque 80140 TNi21 - Current / Torque 80140 TNi21
2500
2000
6
1500
0
50
100
150
200
250
300
350
0
400
10
2500
12 V
1000
0
100
200
300
0
400
32 V
2
0
mNm
12 V- 24 V
4
500
mNm
8
6
1500
2
500
24 V
3000
12
32 V
2000
32 V
12 V
24 V
4
1000
0
3500
8
12 V
14
4000
A
24 V
3000
4500
10
A
rpm
12
32 V
3500
rpm
4500
4000
Speed / Torque 80180 TNi21 - Current / Torque 80180 TNi21
100
200
300
400
500
600
700
800
0
0
100
mNm
200
300
400
500
600
700
800
mNm
Speed / Torque 80280 TNi21 - Current / Torque 80280 TNi21
4500
Cycling running area
12
3000
24 V
2500
10
A
rpm
14
32 V
3500
2000
Maximum continuous torque
8
6
1500
12 V
1000
32 V
2
0
200
400
600
800
1000
1200
0
Maximum peack torque
12 V- 24V
4
500
0
Continuous running area
16
4000
0
200
mNm
400
600
mNm
800
1000
1200
Dimensions (mm)
Cable output versions
M16 connector version - 12 pins
L: 80140: 92 max
L: 80180 / 80280: 112 max
22
70 5
25
L2
- 0,010
11
Ø 8 - 0,020
8 x AWG24
L2: 80140: 123 max
L2: 80180 / 80280: 143 max
- 0,01
Ø 22 - 0,05
8,75
57,2
± 0,1
-0.010
-0.01
ø8 -0.020
57 ±0.1
45°
ø22 -0.05
M16
2 x AWG16
57 ±0.1
2.5 0.07
L
25
13,3
11
45°
2,5
More information: see page 16
± 0,07
Connections
Power
Power ground
Power supply +12
24 Vto +32 V DC
Logic ground
Input 1: On/Off
Input 2: Direction
Input 3: Speed
Output 1: Tachometer*
Output 2: Real direction
Input 4: Torque
Output 3: Torque at max.
Connector
M16
Cable
color
G+M
E+F
H
C
B
J
A
L
D
K
AWG16 Blue
AWG16 Brown
AWG24 Black (5)
AWG24 Green (1)
AWG24 Yellow (2)
AWG24 Orange (4)
AWG24 Brown (6)
AWG24 Red (8)
AWG24 Blue (3)
AWG24 Purple (7)
F
M
G
H
7
E
D
8
6
5
C
4
3
2
1
L
B
A
K
J
* 12 p/rev. and 24 for 80280 motor
Options
Product adaptations
Holding brake 0.5 Nm - 24 Vc
›
›
›
›
31
User information
Notice available on website, please read it before use.
Shaft, pinion, pulley dimensions
Cable wire length
Powerful controlled brake (directed)
Programs evolution
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| | DCmind BRUSHLESS MOTORS
DCmind: BRUSHLESS MOTORS
DCmind: Brushless motors
Motors 34 to 192 W nominal output power range
with SMi21 Position, Speed and Torque Control
›
›
›
›
›
›
›
›
Servomotor for position, speed and torque control
applications
Very high power density
Built-in electronics with 6 inputs (2 of which are
analog) and 4 outputs
Built-in 4096-pulse encoder
With application programs already preset and
saved in the motor
Expert programs can be used to adapt to the
requirements of difficult applications
Parameters set on the PC via USB connection
Integrated bootloader for embedding special customer
firmware
Parts number
34 to 94 W
Type
80140 SMi21
Part numbers
IP65 option
80140043
Holding torque brake 0.5 Nm option
80140044
12 - 48
Nominal operating range (Vc )
9 - 56
Min. max. operating range (Vc )
No-load characteristics
12 Vc 24 Vc
2400
4000
Speed of rotation (rpm)
0.3
0.3
Absorbed current (A)
Nominal characteristics
12 Vc 24 Vc
Speed (rpm)
1460 3900
Torque (mNm)
225
225
Absorbed current (A)
5.2
5 .2
Output power (W)
34
92
Maximal characteristics
12 Vc 24 Vc
Speed of rotation (rpm)
1100
3000
Torque (mNm)
300
400
Absorbed current (A)
7
9 .5
Output power (W)
34
125
General characteristics
75
Rotor inertia (gcm2)
Number of rotor poles
4
Ambient operating temperature (°C)
-30 ➞ +70
Service life (h)
20000
✓
Ball bearing
Weight (kg)
1.17
Integrated software
✓
Applications software
✓
Positioning mode
✓
Speed mode
✓
Torque mode
Inputs / Outputs
Analog inputs (PWM and 0-10 V)
2
Digital inputs
4
(PWM) output
2
Digital output
2
IP65 over the whole motor apart from the shaft output. Versions with brake are IP20
Accessory
Starter kit, DCmind soft program and USB cable
Product adaptations
›
›
›
›
›
Product made to order
Other specific applications software
Specific PC interface
Special cable lenght
Special shaft
Other connectors
40 to 145 W
82 to 192 W
80180 SMi21
80280 SMi21
80180044
80180045
12 - 48
9 - 56
80280001
80280002
12 - 48
9 - 56
48 Vc
12 Vc
24 Vc
48 Vc
12 Vc
24 Vc
48 Vc
4000
0.2
1700
0.3
3500
0.33
4000
0.2
1500
0.38
3050
0.44
4000
0.35
48 Vc
12 Vc
24 Vc
48 Vc
12 Vc
24 Vc
48 Vc
4000
225
2.6
94
1100
350
5.65
40
2900
350
5.40
105
4000
350
3.65
145
1100
685
10
82
2863
565
8
170
4000
460
5
192
48 Vc
12 Vc
24 Vc
48 Vc
12 Vc
24 Vc
48 Vc
4000
440
6.1
184
1000
400
6.4
42
2400
600
10
151
4000
750
10.1
314
740
1000
14
77
2250
1000
14
235
4000
1000
11.5
419
115
4
-30 ➞ 70
20000
120
8
-30 ➞ +70
20000
✓
✓
1.52
1.62
✓
✓
✓
✓
✓
✓
✓
✓
2
4
2
2
2
4
2
2
79298008
| | WWW.CROUZET-MOTORS.COM
| | 13
| | DCmind BRUSHLESS MOTORS
Curves
Speed / Torque 80140 SMi21- Current / Torque 80140 SMi21
3500
4000
8
3000
24 V
3000
2500
2000
12 V
1500
4
1000
0
12 V
2
500
0
100
200
300
400
0
500
14
48 V
12
3500
6
A
rpm
4500
10
100
2000
200
300
400
500
mNm
0
100
200
300
400
500
600
700
800
mNm
Speed / Torque 80280 SMi21- Current / Torque 80280 SMi21
4500
3500
12 V
1500
8
12 V- 24 V
6
4
1000
0
200
400
600
800
1000
0
1200
Maximum peack torque
48 V
2
500
0
Maximum continuous torque
10
A
rpm
12
2500
2000
Cycling running area
14
24 V
3000
Continuous running area
16
48 V
4000
0
200
400
600
mNm
800
1000 1200
mNm
Dimensions (mm)
80140 - 80180 - 80280 SMi21
1 USB connection type B
500
± 20
500
± 20
2 4 x M5 over Ø 40 depth 4.5
3 Command cable 12 x AWG26
4 Power cable 2 x AWG16
3
- 0,01
Ø 8 - 0,02
- 0,01
4
8 ± 0,5
±5
Ø 22 - 0,05
70
1
L
2
45°
L: 80140: 123 max
L: 80180 / 80280: 143 max
More information: see page 16
2,4 ± 0,1
24,9
± 0,6
Connection
Connector (Molex 0430251200)
11
12
9
10
7
8
5
3
6
1
4
Pin
2
Power cable
Logic cable
Description
Description
Wires
color
1
Input 1 - logic
Green
+12 Vc
2
Input 2 - logic
Yellow
0 Vc
3
Input 3 - logic
White
4
Input 4 - logic
White-brown
5
Input 5 - analog
Blue
6
Input 6 - analog
Orange
7
0 Vc
Black
8
0 Vc
White-black
9
Output 1 - PWM
Brown
10
Output 2 - PWM
Purple
11
Output 3 - logic
Reed
12
Output 4 - logic
Grey
User information
Notice available on website, please read it before use.
48 V
2
500
mNm
12 V- 24 V
4
12 V
1000
0
8
6
1500
24 V
48 V
0
10
24 V
2500
A
48 V
4000
rpm
4500
Speed / Torque 80180 SMi21 - Current / Torque 80180 SMi21
12
Wires
color
48 Vc
Brown
Blue
0
0
100 200 300 400 500 600 700 800
mNm
| | WWW.CROUZET-MOTORS.COM
| | 14
| | DCmind BRUSHLESS MOTORS
GEARBOXES FOR DCmind BRUSHLESS RANGE
Gearboxes for DCmind Brushless range
4 to 120 Nm
› Planetary and worm gearboxes
› Shafts on ball bearings
› Long service life
› IP65
Part numbers
Gearboxes
Type
Associated motors
80140 TNi21
80180 TNi21
80280 TNi21
80140 SMi21
80180 SMi21
80280 SMi21
Gearbox characteristics
Number of stages
Planetary Ø 52
810495
Part number
801495 TNi21
801495 SMi21
Maximum permitted torque (Nm)
Efficiency
Axial dynamic load (daN)
Radial dynamic load (daN)
Operating temperature
Weight (kg)
Standard reduction ratios
1
4
0.8
6
20
2
3
12
25
0.75
0.7
10
15
32
45
-20 ➞ +70°C
0.7
0.8
1.1
6.75
25
93
46
169
308
Planetary Ø 62
810496
Part number
801496 TNi21
801896 TNi21
801496 SMi21
801896 SMi21
1
8
0.9
7
24
2
3
25
50
0.8
0.7
10
15
36
52
-20 ➞ +70°C
0.8
1.2
1.6
5.16
19
100
6.75
27
139
46
236
308
Other ratios possible
Comments
Ø 52 planetary gearbox: Metal gears on all stages. IP65 apart from the output shaft.
Planetary Ø 81
810497
Part number
801897 TNi21
802897 TNi21
801897 SMi21
802897 SMi21
1
20
0.9
8
40
2
3
60
120
0.8
0.7
12
20
60
100
-20 ➞ +70°C
1.8
2.5
3.2
5
19
100
27
139
236
Worm
810410
Part number
801410 TNi21
801810 TNi21
802810 TNi21
801410 SMi21
801810 SMi21
802810 SMi21
1
10
0.6 ➞ 0.3
10
15
-20 ➞ +70°C
0.7
5 - 10 - 20 - 30 - 50
15 - 100
Ø 62 planetary gearbox: On the first stage, the planet gears are made of composite materials which improve efficiency and service life. On the other stages,
the metal gears turn on needle bearings. IP65 apart from the output shaft.
Ø 81 planetary gearbox: All gears are metal and turn on needle bearings, resulting in excellent robustness and a very long service life. IP65 apart from the
output shaft.
Worm gearbox: This gearbox combines a tempered steel worm and a hard bronze helical gear wheel, thus ensuring a long service life. The wheel is coated
with grease, ensuring an excellent slip coefficient and good heat dissipation. O-rings and lipseals are used in combination with a compression spring to create
a tight seal at the gearbox output shaft and the motor input shaft. IP65 gearbox.
The casing is made of aluminium to maximise heat exchanges with its supporting surface on the machine.
However, due to the high power that can be transmitted by this gearbox and the low efficiency inherent in large worm gearbox reduction ratios, make sure that
the gearbox casing temperature does not exceed 75°C during operation.
The output shaft can be placed on the right or left, or can be a double shaft (shaft output on both sides).
Made to order products, available on request
›
›
›
›
Special shafts
Other reduction ratios
Other fixing holes
Special mounting flange
Product made to order
| | WWW.CROUZET-MOTORS.COM
| | 15
| | DCmind BRUSHLESS MOTORS
Dimensions (mm)
Planetary gearbox Ø 52 (810495)
L1
2
3
25
1 4 x M5 at 90°, depth 10 over Ø 40
2 M4 x 10
3 Parallel key 4 x 4 x 16 DIN 6885 A
2,5
ø32 h8
4,2
3
L1 1 stage: 55.3 ± 0.5
L1 2 stages: 69.5 ± 0.5
L1 3 stages: 83.7 ± 0.5
ø12 h7
1
ø52
Planetary gearbox Ø 62 (810496)
1
2
9 ± 0,8
30
5,5
L1
ø40 - 0,01
L1 1 stage: 52.1 ± 0.7
L1 2 stages: 67.9 ± 0.7
L1 3 stages: 83.8 ± 0.7
ø16
-0
ø14 - 0,018
+0,015
5
1 4 x M5 at 90°, depth 10 over Ø 52
2 M5, depth 12.5
3 Parallel key 5 x 5 x 18 DIN 6885 A
3
ø62
Planetary gearbox Ø 81 (810497)
L1
5
1 4 x M6, depth 12 over Ø 65
2 M6 x 16
3 Parallel key 6 x 6 x 28 DIN 6885 A
ø19
+0
- 0,02
6
+ 0,015
- 0,010
3
ø50
ø81
L1 1 stage: 70.5 ± 0.6
L1 2 stages: 92.2 ± 0.6
L1 3 stages: 113.8 ± 0.6
2
1
9 ± 0.8
40
Worm gearbox RAD10 (810410)
57
71
1
2
3
4
Parallel key 4 x 4 x 20 DIN6885
4 x M4, depth 8 over Ø 36
8 x M5, depth 8
4 x Ø 3.8 depth 10 over Ø 40
The left-hand and right-hand sides of the gearbox
are identical.
1
Ø
+0
- 0,1
Ø
+0
- 0,025
Version with output shaft on left
4
2
3
56 +/- 0,25
| | WWW.CROUZET-MOTORS.COM
| | 16
| | DCmind BRUSHLESS MOTORS
DCmind BRUSHLESS DIRECT MOTOR TNi21 & SMi21
CABLE OUTPUT OR WITH CONNECTOR M16
Dimensions (mm)
80140 - 80180 - 80280 - TNi21 version output cable with or without brake
70 ±5
8 x AWG24
2
1
-0.010
-0.01
ø8 -0.020
3
L 80140: 92 max.
L 80180: 112 max.
L 80280: 112 max.
ø47
57,2 ±0.1
45°
ø22 -0.05
2 x AWG16
31
57,2 ±0.1
1 4 x M5 at 90°, depth 6 over Ø 40
2 Command cable 8 x AWG24 / 500 mm
3 Power cable 2 x AWG16 / 500 mm
2.4 ±0.1
L
24,9 ±0.6
80140 - 80180 - TNi21 version connector M16 - 12 pins with or without brake
57,2 ±0.1
24,9
L
L 80140: 123 max.
L 80180: 143 max.
± 0,6
57,2
- 0,01
- 0,05
Ø22
31
1
45°
1 4 x M5 at 90°, depth 6 over Ø 40
ø47
57,2 ±0.1
8,75
± 0,1
Ø8
- 0,01
- 0,02
M16
13,3
2,4
± 0,1
80140 - 80180 - 80280 - SMi21 with or without brake
L 80140: 123 max.
L 80180: 143 max.
L 80280: 143 max.
65 max
ø47
57,2 ±0.1
2
L
2,4 ± 0,1
± 0,6
- 0,01
- 0,01
24,9
Ø 22 - 0,05
4
11
31
57,2 ±0.1
45°
3
8 ± 0,5
Ø 8 - 0,02
70
±5
1
2
3
4
USB connection type B
4 x M5 at 90°, depth 6 over Ø 40
Command cable 10 x AWG24 / 500 mm
Power cable 2 x AWG16 / 500 mm
| | WWW.CROUZET-MOTORS.COM
| | 17
| | DCmind BRUSHLESS MOTORS
DCmind BRUSHLESS GEARED MOTOR TNi21
CABLE OUTPUT
Dimensions (mm)
801495 - TNi21 + P52 with or without brake
3
65 max
L1 1 stage: 55.3 ±0.5
L1 2 stages: 69.5 ±0.5
L1 3 stages: 83.7 ±0.5
4
5
L2 80140: 92 max.
1
L2
L3
L1
ø 32h8
ø 12h7
L3 80140: 123 max.
1
2
3
4
5
2
Parallel key 4 x 4 x 16 DIN 6885 A
M4 x 10
4 x M5 at 90°, depth 10 over Ø 40
Command cable 8 x AWG24 / 500 mm
Power cable 2 x AWG16 / 500 mm
801496 - 801896 - TNi21 + P62 with or without brake
65 max
L1 1 stage: 52.1 ±0.7
L1 2 stages: 67.9 ±0.7
L1 3 stages: 83.8 ±0.7
4
3
5
1
L2
ø40 -0.010
0
-0.018
+0.015
L2 80140: 92 max.
L2 80180: 112 max.
1
2
3
4
5
±0.8
L3
2
L1
L3 80140: 123 max.
L3 80180: 143 max.
Parallel key 5 x 5 x 18 DIN 6885 A
M5 x 12
4 x M5 at 90°, depth 10 over Ø 52
Command cable 8 x AWG24 / 500 mm
Power cable 2 x AWG16 / 500 mm
801897 - 802897 - TNi21 + P81 with or without brake
65 max
3
4
1
5
L1 1 stage: 70.5 ±0.6
L1 2 stages: 92.2 ±0.6
L1 3 stages: 113.8 ±0.6
L3 80180-80280: 143 max.
0
-0.02
ø50 -0.010
+0.015
L2 80180-80280: 112 max.
L2
L1
±0.8
L3
1
2
3
4
5
2
Parallel key 6 x 6 x 28 DIN 6885 A
M6 x 16
4 x M6 at 90°, depth 12 over Ø 65
Command cable 8 x AWG24 / 500 mm
Power cable 2 x AWG16 / 500 mm
801410 - 801810 - 802810 - TNi21 + RAD10 with or without brake
65 max
5
L2 80140: 92 max.
L2 80180-80280: 112 max.
6
1
L3 80140: 123 max.
L3 80180-80280: 143 max.
Ø 9.99 +- 00,025
Ø 25 -+ 00,1
4
1
2
3
4
5
6
L2
L3
±0.25
3
2
Parallele key 4 x 4 x 20 DIN 6885 A
4 x M4, depth 8 over Ø 36
8 x M5 depth 8
4 x Ø 3,8, depth 10 over Ø 40
Command cable 8 x AWG24 / 500 mm
Power cable 2 x AWG16 / 500 mm
| | WWW.CROUZET-MOTORS.COM
| | 18
| | DCmind BRUSHLESS MOTORS
DCmind BRUSHLESS GEARED MOTOR TNi21
WITH CONNECTOR M16
Dimensions (mm)
801495 - TNi21 + P52 M16 connector with or without brake
L1 1 stage: 55.3 ±0.5
L1 2 stages: 69.5 ±0.5
L1 3 stages: 83.7 ±0.5
1
0
ø12 -0.02
+0.015
ø32 -0.010
1 Parallel key 4 x 4 x 16 DIN 6885 A
2 M4 x 10
3 4 x M5 at 90°, depth 10 over Ø 40
L1
123
154
2
3
801496 - 801896 - TNi21 + P62 M16 connector with or without brake
1
+0.015
-0.010
0
-0.018
L1 1 stage: 52.1 ±0.7
L1 2 stages: 67.9 ±0.7
L1 3 stages: 83.8 ±0.7
L2 80140: 123 max.
L2 80180: 143 max.
L3 80140: 154 max.
L3 80180: 174 max.
L2
3
1 Parallel key 5 x 5 x 18 DIN 6885 A
2 M5 x 12
3 4 x M5 at 90°, depth 10 over Ø 52
±0.8
L3
2
L1
801897 - TNi21 + P81 M16 connector with or without brake
L1 1 stage: 70.5 ±0.6
L1 2 stages: 92.2 ±0.6
L1 3 stages: 113.8 ±0.6
±0.8
0
-0.02
L2
L3
3
2
L1
+0.015
-0.010
1
L2 80180: 143 max.
L3 80180: 174 max.
1 Parallel key 6 x 6 x 28 DIN 6885 A
2 M6 x 16
3 4 x M6, depth 12 over Ø 65
801410 - 801810 - TNi21 + RAD10 M16 connector with or without brake
L2 80140: 123 max.
L2 80180-80280: 143 max.
L3 80140: 154 max.
L3 80180-80280: 174 max.
0
-0.025
0
-0.1
0
-0.1
1
L2
2
L3
4
3
1
2
3
4
Parallel key 4 x 4 x 20 DIN 6885 A
4 x M4, depth 8 over Ø 36
8 x M5, depth 8
4 x 3.8, depth 10 over Ø 40
| | WWW.CROUZET-MOTORS.COM
| | 19
| | DCmind BRUSHLESS MOTORS
DCmind BRUSHLESS GEARED MOTOR SMi21
CABLE OUTPUT
Dimensions (mm)
801495 - SMi21 + P52 with or without brake
L1 1 stage: 55.3 ±0.5
L1 2 stages: 69.5 ±0.5
L1 3 stages: 83.7 ±0.5
4
1
ø12h7
5
1
2
3
4
5
ø32h8
3
Parallel key 4 x 4 x 16 DIN 6885 A
M4 x 10
4 x M5 at 90°, depth 10 over Ø 40
Command cable 12 x AWG26 / 500 mm
Power cable 2 x AWG16 / 500 mm
L1
2
801496 - 801896 - SMi21 + P62 with or without brake
L1 1 stage: 52.1 ±0.7
L1 2 stages: 67.9 ±0.7
L1 3 stages: 83.8 ±0.7
4
5
3
±0.8
1
ø14 -0.018
+0.015
ø40 -0.010
L2 80140: 123 max.
L2 80180: 143 max.
0
L3 80140: 154 max.
L3 80180: 174 max.
L2
1
2
3
4
5
L1
L3
2
Parallel key 5 x 5 x 18 DIN 6885 A
M5 x 12
4 x M5 at 90°, depth 10 over Ø 52
Command cable 12 x AWG26 / 500 mm
Power cable 2 x AWG16 / 500 mm
801897 - 802897 - SMi21 + P81 with or without brake
4
3
5
L1 1 stage: 70.5 ±0.6
L1 2 stages: 92.2 ±0.6
L1 3 stages: 113.8 ±0.6
±0.8
ø19
0
-0.021
ø50 +0.015
-0.010
1
L2
L3
L1
2
L2 80180 - 80280: 143 max.
L3 80180 - 80280: 174 max.
1
2
3
4
5
Parallel key 6 x 6 x 28 DIN 6885 A
M6 x 16
4 x M6 at 90°, depth 12 over Ø 65
Command cable 12 x AWG26 / 500 mm
Power cable 2 x AWG16 / 500 mm
801410 - 801810 - 802810 - SMi21 + RAD10 with or without brake
L2 80140: 123 max.
L2 80180 - 80280: 143 max.
5
6
1
2
0
-0.025
0
-0.1
0
ø25 -0.1
L3 80140: 154 max.
L3 80180 - 80280: 174 max.
L2
L3
4
3
1
2
3
4
5
6
Parallel key 4 x 4 x 20 DIN 6885 A
4 x M4, depth 8 over Ø 36
8 x M5, depth 8
4 x Ø 3.8, depth 10 over Ø 40
Command cable 12 x AWG26 / 500 mm
Power cable 2 x AWG16 / 500 mm
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Warning:
The product information contained in this catalogue is given purely as information and does not constitute a representation, warrantly or any form of contractual commitment. Crouzet
Automatismes SAS and its subsidiaries reserve the right to modify their products without notice. It is imperative that we should be consulted over any particular use or application of our
products and it is the responsability of the buyer to establish, particularly through all the appropriate tests, that the product is suitable for the use or application. Under no circumstances will
our warranty apply, nor shall we be held responsible for any application (such as any modification, addition, deletion, use in conjunction with other electrical or electronic components, circuits
or assemblies, or any other unsuitable material or substance) which has not been expressly agreed by us prior to the sale of our products.
Ref.: 6752207/B EN | 07/2016 - Photos: Ginko
AMERICAS
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Crouzet:
89891023 8981A109 89891020 8980A102 8980A105 8980A107 89850007 89890510 89830512 89890511
89890505 89831020 89810909 89850909 89850008 89891006 89831021 89890903 89850906 89890911
89891008 89850910 89891007 89891004 89830009 89830511 89810010 89830908 89831009 89850003
89831022 89850009 89850907 89890912 89890508 89800506 89890008 89890503 89850903 89831015
89810906 89830910 89891005 89890909 89890908 89830905 89830911 89831010 89850507 89850908
89890009 89890509 89800509 89890905 89830011 89831017 89830008 89830504 89830510 89850006
89850508 89830014 89830503 89850503 89890010 89830010 89830513 89830514 89830913 89831008
89830013 89831019 89831011 89831014 89850010 89800503 89800508 89810003 89800007 89810910
89830004 89810506 89830003 89830904 89890910 89800909 89800510 89800907 89810006 89830914
89810503 89830509 89890904 89890004 89831013 89850506 89831005 89831007 89831012 89800006
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