ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
POWER SUPPLY
100-240V Wide Range Input
NEC Class 2 Compliant
Adjustable Output Voltage
Efficiency up to 90.4%
Low No-load Losses and Excellent Partial-load Efficiency
Compact Design, Width only 45mm
Electronic Inrush Current Limitation
Operation down to -40°C
Full Output Power up to +60°C
Large International Approval Package
3 Year Warranty
GENERAL DESCRIPTION
SHORT-FORM DATA
A compact size, light weight, simple mounting onto the
DIN-rail and the utilization of only quality components
are what makes the MiniLine power supplies so easy to
use and install within seconds.
Output voltage
Adjustment range
Output current
A rugged electrical and mechanical design as well as a
high immunity against electrical disturbances on the
mains provides reliable output power. This offers
superior protection for equipment which is connected
to the public mains network or is exposed to a critical
industrial environment.
Output power
Output ripple
Input voltage
Mains frequency
AC Input current
Power factor
AC Inrush current
DC 24V
24 - 28V
2.5A at 24V
2.1A at 28V
60W
< 50mVpp
AC 100-240V
50-60Hz
1.05 / 0.66A
0.54 / 0.44
typ. 6A
DC Input
88-375Vdc
The supplementary MiniLine decoupling diode module
MLY10.241 allows building of redundant systems or to
protect against back-feeding voltages.
Efficiency
Losses
Temperature range
Derating
Hold-up time
Dimensions
Weight
88.5 / 90.4%
7.8 / 6.4W
-40°C to +70°C
1.5W/°C
typ. 24 / 107ms
45x75x91mm
250g / 0.55lb
ORDER NUMBERS
MARKINGS
The MiniLine series offers output voltages from 5 to
56Vdc and a power rating from 15W to 120W.
The specialty of the ML60.242 is the electronic inrush
current limitation and the suitability for very low
ambient temperatures. The unit is fully specified down
to -40°C.
Power Supply
ML60.242
24-28V Standard unit
Accessory
MLY10.241
UF20.241
ZM3.WALL
Redundancy Module
Buffer Module
Wall mount bracket
UL 508
UL 60950-1
20Hz to 20MHz
-15% / +10%
±6%
at 120 / 230Vac
at 120 / 230Vac
input voltage
and temperature
independent
below 100Vdc
derating required
at 120 / 230Vac
at 120 / 230Vac
operational
+60 to +70°C
at 120 / 230Vac
WxHxD
Marine
Class I Div 2
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
1/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
INDEX
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Intended Use .......................................................3
Installation Instructions ......................................3
AC-Input...............................................................5
Input Inrush Current ...........................................6
Output .................................................................7
Hold-up Time .......................................................8
DC-Input...............................................................8
Efficiency and Power Losses................................9
Functional Diagram...........................................10
Front Side and User Elements ...........................10
Terminals and Wiring ........................................11
Lifetime Expectancy and MTBF.........................11
EMC ....................................................................12
Environment ......................................................13
Protection Features ...........................................14
Safety Features ..................................................14
Dielectric Strength ............................................15
Approvals and Fulfilled Standard .....................16
Regulatory Compliance .....................................17
Physical Dimensions and Weight ......................18
Page
21. Accessory ........................................................... 19
21.1. ZM3.WALL – Wall Mount Bracket............ 19
21.2. MLY10.241 - Redundancy Module ........... 19
21.3. UF20.241 - Buffer Module ........................ 19
22. Application Notes ............................................. 20
22.1. Peak Current Capability ........................... 20
22.2. Back-feeding Loads .................................. 20
22.3. Charging of Batteries ............................... 21
22.4. External Input Protection ......................... 21
22.5. Parallel Use to Increase Output Power .... 21
22.6. Parallel Use for Redundancy .................... 22
22.7. Daisy Chaining of Outputs ....................... 22
22.8. Inductive and Capacitive Loads................ 22
22.9. Series Operation ....................................... 23
22.10. Operation on Two Phases ........................ 23
22.11. Use Without PE on the Input ................... 23
22.12. Use at Low Temperatures (-25°C / -40°C). 24
22.13. Use in a Tightly Sealed Enclosure ............ 24
22.14. Mounting Orientations ............................ 25
The information presented in this document is believed to be accurate and reliable and may change without notice.
The housing is patent by PULS (US patent No US D442,923S).
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
TERMINOLOGY AND ABREVIATIONS
PE and
symbol
Earth, Ground
PE is the abbreviation for Protective Earth and has the same meaning as the symbol
.
This document uses the term “earth” which is the same as the U.S. term “ground”.
T.B.D.
To be defined, value or description will follow later.
AC 230V
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz and AC
120V parameters are valid at 60Hz mains frequency.
may
A key word indicating flexibility of choice with no implied preference.
shall
A key word indicating a mandatory requirement.
should
A key word indicating flexibility of choice with a strongly preferred implementation.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
2/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
1. INTENDED USE
This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control,
process control, monitoring and measurement equipment or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without
additional appropriate safety devices, that are suited for the end application.
If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.
2. INSTALLATION INSTRUCTIONS
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the device. Other
mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are
designed for a minimum operating temperature of 60°C for ambient temperatures up to +45°C, 75°C for ambient
temperatures up to +60°C and 90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire enter
the terminal connection. Unused screw terminals should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed.
The housing of the device provides a degree of protection of IP20. The housing does not provide protection against spilled
liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III according to IEC 60664-1.
The device is designed as “Class of Protection” I equipment according to IEC 61140. Do not use without a proper PE
(Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage between the input terminal
and the PE potential must not exceed 300Vac.
The input can also be powered from batteries or similar DC sources. The continuous voltage between the supply voltage and
the PE/ground potential must not exceed 375Vdc. Connect the +pole to L and the -pole to the N terminal.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover
ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in output current and over
voltage category is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 0mm left and right side. Increase
the 0mm to 15mm in case the adjacent device is a heat source.
The device is designed, tested and approved for branch circuits up to 20A without additional protection device. If an external
fuse is utilized, do not use circuit breakers smaller than 6A B- or 3A C-Characteristic to avoid a nuisance tripping of the circuit
breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the same as the ambient or
surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
WARNING
Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for earth
connection.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering into the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surface may cause burns.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
3/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
Notes for use in hazardous location areas:
The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment.
Do not disconnect the unit or operate the voltage adjustment unless power has been switched off or the area is
known to be non-hazardous.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
4/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
3. AC-INPUT
AC input
AC input range
nom.
Allowed voltage L or N to earth
Input frequency
Turn-on voltage
Shut-down voltage
max.
nom.
typ.
typ.
Input current (rms)
Power factor *)
Crest factor **)
Start-up delay
Rise time
typ.
typ.
typ.
typ.
typ.
Turn-on overshoot
max.
AC 100-240V
85-264Vac
264–300Vac
264Vac or 375Vdc
50–60Hz
75Vac
65Vac
AC 100V
1.24A
0.56
3.4
170ms
50ms
120ms
200mV
-15% / +10%, TN/TT/IT-mains
continuous operation, reduce output power linearly to
50W between 90Vac and 85Vac at ambient
temperatures above +45°C, see Fig. 3-5
< 0.5s
±6%
steady-state value, see Fig. 3-1
steady-state value, see Fig. 3-1
AC 120V
1.05A
0.54
3.7
110ms
50ms
110ms
200mV
AC 230V
0.66A
0.44
4.0
90ms
60ms
140ms
200mV
at 24V, 2.5A see Fig. 3-5
at 24V, 2.5A see Fig. 3-4
at 24V, 2.5A
see Fig. 3-2
at 24V, 2.5A, 0mF, see Fig. 3-2
at 24V, 2.5A, 2.5mF
see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Fig. 3-1 Input voltage range
Turn-on
Shut-down
Input
Voltage
max.
500ms
VIN
65V 75V 85V
Input Current, typ.
Rise
Time
Fig. 3-4 Power factor vs. output load at 24V
Power Factor, typ.
1.5A
a
a) 100Vac
b) 120Vac
c) 230Vac
1.0
Start-up
delay
264V 300Vac
Fig. 3-3 Input current vs. output load at 24V
1.25
- 5%
Output
Voltage
Overshoot
Rated
input range
VOUT
Fig. 3-2 Turn-on behavior, definitions
b
0.60
a) 100Vac
b) 120Vac
c) 230Vac
0.55
a
b
0.50
0.75
c
0.5
0.45
c
0.40
0.25
Output Current
0
0
0.5
1.0
1.5
2.0
Output Current
0.35
2.5A
0
0.5
1.0
1.5
2.0
2.5A
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
5/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
Fig. 3-5 De-rating requirements for
low input voltages
Allowable
Output Power
A
60W
B
50
40
30
A... < +45°C
B... < +60°C
20
10
0
85Vac
90Vac
Input Voltage
4. INPUT INRUSH CURRENT
An electronic inrush current circuit limits the input inrush current after turn-on of the input voltage. The inrush current
is input voltage and ambient temperature independent.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
Inrush current
Inrush energy
max.
typ.
max.
AC 100V
8Apeak
6Apeak
0.2A2s
AC 120V
8Apeak
6Apeak
0.2A2s
AC 230V
8Apeak
6Apeak
0.3A2s
between -40°C and +70°C
between -40°C and +70°C
between -40°C and +70°C
Fig. 4-1 Input inrush current, typical behavior
Input:
Output:
Ambient:
Upper curve:
Middle curve:
Lower curve:
Time basis:
230Vac
24V, 2.5A
25°C
Input current 2A/DIV
Input voltage 200V/DIV
Output voltage 5V/DIV
20ms / DIV
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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6/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
5. OUTPUT
Output voltage
Adjustment range
nom.
max.
Factory setting
Line regulation
Load regulation
Ripple and noise voltage
Output capacitance
Output current
max.
max.
max.
typ.
nom.
nom.
nom.
min.
max.
Output power
Short-circuit current
*)
24V
24-28V
30V *)
24.5V
10mV
100mV
50mVpp
1 600µF
2.5A
2.1A
60W
3.6A
6.2A
guaranteed
at clockwise end position of potentiometer *)
±0.2%, at full load, cold unit
85-264Vac
static value, 0A 2.5A
20Hz to 20MHz, 50Ohm
at 24V, see Fig. 5-1
at 28V, see Fig. 5-1
load impedance 400mOhm, see Fig. 5-1
load impedance 400mOhm, see Fig. 5-1
This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not
guaranteed value which can be achieved. The typical value is about 28.6V.
Fig. 5-1 Output voltage vs. output current,
typ.
Output Voltage
Adjustment
Range
28V
a) 100Vac
b) 120Vac
c) 230Vac
24
20
16
12
8
c b a
4
0
Output Current
0
1
2
3
4
5
6A
Peak current capability (up to several milliseconds)
The power supply can deliver a peak current which is higher than the specified short term current. This helps to start
current demanding loads or to safely operate subsequent circuit breakers.
The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will be
discharged and causes a voltage dip on the output. Detailed curves can be found in chapter 22.1.
Peak current voltage dips
typ.
typ.
typ.
from 24V to 16V
from 24V to 15V
from 24V to 10.5V
at 5A for 50ms, resistive load
at 12.5A for 2ms, resistive load
at 12.5A for 5ms, resistive load
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
7/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
6. HOLD-UP TIME
Hold-up Time
AC 100V
36ms
15ms
typ.
typ.
AC 120V
54ms
24ms
AC 230V
218ms
107ms
at 24V, 1.25A, see Fig. 6-1
at 24V, 2.5A, see Fig. 6-1
Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time
Fig. 6-1 Hold-up time vs. input voltage
Hold-up Time
b
a
120ms
Fig. 6-2 Shut-down behavior, definitions
c
d
100
Zero Transition
Input
Voltage
80
60
a) 24V 1.25A typ.
b) 24V 1.25Amin.
c) 24V 2.5A typ.
d) 24V 2.5A min.
40
20
- 5%
Output
Voltage
Hold-up Time
Input Voltage
0
85
120
155
190
230Vac
7. DC-INPUT
The power supply can also be supplied from a DC source. Use a battery or similar DC source. For other sources contact
PULS. Connect the + pole to L and the – pole to N. Connect the PE terminal to an earth wire or to the machine ground.
DC input
DC input range
nom.
DC 110-300V
88-375Vdc
Allowed Voltage L/N to Earth
DC input current
Turn-on voltage
Shut-down voltage
max.
typ.
typ.
typ.
375Vdc
0.62A / 0.22A
90Vdc
57Vdc
Fig. 7-2 Allowable output current below
110Vdc input voltage
Fig. 7-1 Wiring for DC Input
Battery
Output Power
Power Supply
+
60W
internal
fused
40
+
N
-
PE
DC
(a)
(b)
50
AC
L
-
-20%/+25%
continuous operation, reduce output power according
Fig. 7-2 at voltages below 110Vdc
IEC 62103
110Vdc / 300Vdc, at 24V, 2.5A
steady state value
similar behavior as shown in Fig. 3-1
Load
30
(a) Continuous
(b) Short-term
20
10
Input Voltage Vdc
0
80
90
100
110
120 130Vdc
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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8/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
8. EFFICIENCY AND POWER LOSSES
Efficiency
Power losses
Fig. 8-1
AC 100V
87.4%
0.45W
3.9W
8.6W
typ.
typ.
typ.
typ.
Efficiency vs. output current at 24V,
typ.
a
b
c
88
86
84
82
Output Current
80
0
Fig. 8-3
Losses vs. output current at 24V,
typ.
0.5
1.0
1.5
2.0
9W
8
7
6
5
4
3
2
1
0
Efficiency vs. input voltage at 24V,
2.5A, typ.
Fig. 8-4
0.5
Power Losses
12W
10
89
8
88
6
87
4
86
2
Input Voltage
120
155
190
1.5
2.0
2.5A
Input Voltage
0
225 260Vac
1.0
Losses vs. input voltage at 24V, 2.5A,
typ.
91%
90
b
a
Output Current
0
2.5A
c
a) 230Vac
b) 120Vac
c) 100Vac
Efficiency
85
85
at 24V, 2.5A (full load)
at 0A
at 24V, 1.25A (half load)
at 24V, 2.5A (full load)
Power Losses
a) 230Vac
b) 120Vac
c) 100Vac
90
AC 230V
90.4%
0.85W
3.9W
6.4W
Fig. 8-2
Efficiency
92%
AC 120V
88.5%
0.5W
3.7W
7.8W
85
120
155
190
225 260Vac
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
9/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
9. FUNCTIONAL DIAGRAM
Fig. 9-1 Functional diagram
DC
on
L
N
Input
Rectifier
&
Active
Inrush
Limiter
Input Fuse
&
Input Filter
PE
Power
Converter
Output OverVoltage
Protection
+
+
-
Output
Filter
Output
Voltage
Regulator
VOUT
10. FRONT SIDE AND USER ELEMENTS
Fig. 10-1 Front side
A
Output Terminals
Screw terminals,
Dual terminals for the negative and positive pole. Both poles are
equal
+ Positive output
- Negative (return) output
B
Input Terminals
Screw terminals
L
Phase (Line) input
N Neutral conductor input
PE (Protective Earth) input
C
DC-on LED (green)
On, when the voltage on the output terminals is > 17V
D
Output voltage potentiometer
(single turn potentiometer)
Turn to set the output voltage. Factory set: 24.5V
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
10/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
11. TERMINALS AND WIRING
All terminals are easy to access when mounted on the panel. Input and output terminals are separated from each
other (input below, output above) to help in error-free wiring.
Type
Solid wire
Stranded wire
American Wire Gauge
Wire stripping length
Screwdriver
Recommended tightening torque
Input
screw terminals
max. 6mm2
max. 4mm2
max. AWG10
7mm / 0.275inch
3.5mm slotted or
Pozidrive No 2
1Nm, 9lb.in
Output
screw terminals
max. 6mm2
max. 4mm2
max. AWG10
7mm / 0.275inch
3.5mm slotted or
Pozidrive No 2
1Nm, 9lb.in
Instructions:
a) Use appropriate copper cables that are designed for an operating temperature of:
60°C for ambient up to 45°C and 75°C for ambient up to 60°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Up to two stranded wires with the same cross section are permitted in one connection point (except PE wire).
e) Do not use the unit without PE connection.
f) Screws of unused terminal compartments should be securely tightened.
g) Ferrules are allowed.
h) Do not connect or disconnect the wires from the terminals below -25°C (-13°F).
12. LIFETIME EXPECTANCY AND MTBF
These units are extremely reliable and use only the highest quality materials. The number of critical components such
as electrolytic capacitors has been reduced.
Lifetime expectancy *)
MTBF **) SN 29500, IEC 61709
MTBF **) MIL HDBK 217F
AC 100V
50 000h
122 000h
142 000h *)
1 292 000h
2 343 000h
772 000h
1 029 000h
176 000h
229 000h
AC 120V
66 000h
132 000h
188 000h *)
1 565 000h
2 753 000h
841 000h
1 127 000h
196 000h
256 000h
AC 230V
90 000h
104 000h
255 000h *)
1 866 000h
3 216 000h
861 000h
1 167 000h
213 000h
281 000h
at 24V, 2.5A and 40°C
at 24V, 1.25A and 40°C
at 24V, 2.5A and 25°C
at 24V, 2.5A and 40°C
at 24V, 2.5A and 25°C
at 24V, 2.5A , 40°C; Ground Benign GB40
at 24V, 2.5A , 25°C; Ground Benign GB25
at 24V, 2.5A , 40°C; Ground Fixed GF40
at 24V, 2.5A , 25°C; Ground Fixed GF25
The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.
*)
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
11/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
13. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environment without any restrictions. A detailed EMC report is available on request.
EMC Immunity
Electrostatic discharge
Electromagnetic RF field
Fast transients (Burst)
Surge voltage on input
Generic standards: EN 61000-6-1 and EN 61000-6-2
Contact discharge
EN 61000-4-2
Air discharge
EN 61000-4-3
80MHz-2.7GHz
Input lines
EN 61000-4-4
Output lines
EN 61000-4-5
LN
N PE, L PE
++ PE, - PE
0.15-80MHz
0% of 100Vac
40% of 100Vac
70% of 100Vac
0% of 200Vac
40% of 200Vac
70% of 200Vac
Surge voltage on output
EN 61000-4-5
Conducted disturbance
Mains voltage dips
EN 61000-4-6
EN 61000-4-11
Voltage interruptions
Input voltage swells
Powerful transients
EN 61000-4-11
PULS internal standard
VDE 0160
over entire load range
8kV
8kV
20V/m
4kV
2kV
2kV
4kV
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
Criterion A
1kV
2kV
20V
0Vac, 20ms
40Vac, 200ms
70Vac, 500ms
0Vac, 20ms
80Vac, 200ms
140Vac, 500ms
0Vac, 5000ms
300Vac, 500ms
750V, 1.3ms
Criterion A
Criterion A
Criterion A
Criterion A *)
Criterion C
Criterion A
Criterion A
Criterion A
Criterion A
Criterion C
Criterion A
Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
B: The power supply operates continuously during and after the test. During the test minor temporary impairments may occur, which will be
corrected by the power supply itself.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply
will occur.
*)
Up to 1.8A output current criterion A, above 1.8A output current criterion B
EMC Emission
Conducted emission
Radiated emission
Harmonic input current
Generic standards: EN 61000-6-3 and EN 61000-6-4
EN 55011, EN 55032, FCC Part 15, CISPR 11, CISPR 32
EN 55011, EN 55032, CISPR 11, CISPR 32
EN 61000-3-2
Class B, input lines
Class B
Not applicable below 75W
input power
Class A limits acc. to EN
61000-3-2 fulfilled.
Fulfilled
Voltage fluctuations,
EN 61000-3-3
flicker *)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) tested with constant current loads, non pulsing
Switching frequency
Converter frequency
variable, typ. 100kHz, min. 45kHz, max. 160kHz
Input voltage and output
load dependent
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
12/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
14. ENVIRONMENT
Operational temperature *)
Storage temperature
Output de-rating
Humidity **)
Vibration sinusoidal
Shock
Altitude
Altitude de-rating
Over-voltage category
-40°C to +70°C (-40°F to 158°F)
-40°C to +85°C (-40°F to 185°F)
1.5W/°C
5 to 95% r.H.
2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g
2 hours / axis
15g 6ms, 10g 11ms
3 bumps / direction, 18 bumps in total
0 to 2000m (0 to 6 560ft)
2000 to 6000m (6 560 to 20 000ft)
reduce output power according Fig. 14-1
for storage and transportation
60-70°C (140°F to 158°F)
IEC 60068-2-30
IEC 60068-2-6
IEC 60068-2-27
without any restrictions
reduce output power or ambient temperature
see Fig. 14-2
IEC 62103, EN 50178, overvoltage category II
> 2000m (6500ft), see Fig. 14-2
IEC 62103, EN 50178, altitudes up to 2000m
altitudes from 2000m to 6000m
IEC 62103, EN 50178, not conductive
4W/1000m or 5°C/1000m
III
II
2
Degree of pollution
*)
Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
Do not connect or disconnect the wires from the terminals below -25°C.
**) Do not energize while condensation is present
Fig. 14-1 Output power vs. ambient temp.
60W
50
40
Fig. 14-2 Output power vs. altitude
Allowable
Output Power
Allowable
Output Power
60W A
B
A... for AC 230V mains
B... for AC 120V mains
C... for AC 100V mains
C
30
50
30
20
10
10
Ambient Temperature
0
40
A... Tamb < 60°C
B... Tamb < 50°C
C... Tamb < 40°C
Altitude
0
60 70°C
C
40
20
0
-40 -33 -25
A
B
0
2000
4000
6000m
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
13/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
15. PROTECTION FEATURES
Output protection
Output over-voltage protection
Output over-current protection
Degree of protection
Penetration protection
Over-temperature protection
Input transient protection
Internal input fuse
*)
Electronically protected against overload, no-load and short-circuits *)
typ. 31Vdc
In case of an internal power supply fault, a redundant
max. 32.5Vdc
circuit limits the maximum output voltage. In such a
case, the output shuts down and stays down until the
input voltage is turned off and on again.
electronically limited
see Fig. 5-1
IP 20
EN/IEC 60529
> 2.5mm in diameter
e.g. screws, small parts
Not included
MOV
Metal Oxide Varistor
T3.15A H.B.C.
not user replaceable
In case of a protection event, audible noise may occur.
16. SAFETY FEATURES
Input / output separation *)
Class of protection
Isolation resistance
Touch current (leakage current)
*)
SELV
PELV
I
II (with restrictions)
> 5MOhm
typ. 0.13mA / 0.29mA
typ. 0.19mA / 0.40mA
typ. 0.30mA / 0.63mA
< 0.17mA / 0.38mA
< 0.25mA / 0.53mA
< 0.41mA / 0.85mA
IEC/EN 60950-1
IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
PE (Protective Earth) connection required
for use without PE connection contact PULS
Input to output, 500Vdc
100Vac, 50Hz, TN-,TT-mains / IT-mains
120Vac, 60Hz, TN-,TT-mains / IT-mains
230Vac, 50Hz, TN-,TT-mains / IT-mains
110Vac, 50Hz, TN-,TT-mains / IT-mains
132Vac, 60Hz, TN-,TT-mains / IT-mains
264Vac, 50Hz, TN-,TT-mains / IT-mains
Double or reinforced insulation
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
17. DIELECTRIC STRENGTH
The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all phase-terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 17-1 Dielectric strength
Type test
Input
L
N
B
Output
A
Earth, PE
60s
A
2500Vac
B
4000Vac
C
2000Vac
Factory test
5s
2500Vac
2500Vac
500Vac
Field test
5s
2000Vac
2000Vac
> 4mA
> 4mA
500Vac
> 1mA at 500V
> 4mA at 2000V
Cut-off current setting
+
C
-
To fulfill the PELV requirements according to EN 60204-1 § 6.4.1,
we recommend that either the + pole, the – pole or any other part
of the output circuit shall be connected to the protective earth
system. This helps to avoid situations in which a load starts
unexpectedly or can not be switched off when unnoticed earth
faults occur.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
18. APPROVALS AND FULFILLED STANDARD
UL 508
UL Certificate
Listed equipment for category NMTR - Industrial Control Equipment
Applicable for US and Canada
E-File: E198865
IEC 60950-1
CB Scheme Certificate
General safety requirements for Information Technology Equipment
(ITE)
UL 60950-1
UL Certificate
Recognized component for category QQGQ - Information Technology
Equipment (ITE)
Applicable for US and Canada
E-File: E137006
Class I Div 2
CSA Certificate
Power Supplies for Hazardous Location
Applicable for Canada and US
CSA Class: 5318-01 (Canada), 5318-81 (USA)
Temperature Code: T4
Groups: A, B, C and D
Marine (DNV GL)
DNV-GL Certificate
DNV-GL Type approved product
Certificate: 12508-10HH
Temperature: Class B
Humidity: Class B
Vibration: Class C
EMC: Class A
Enclosure: Class A
Marine (ABS)
ABS Design Assessment Certificate
ABS (American Bureau of Shipment) assessed product
Certificate: 17-HG1599236-PD
NEC Class 2
Manufacturer's Declaration
NEC CLASS 2 - Limited Power Source
Listed device according to NEC Handbook chapter 725-121
IEC 60068-2-60
Manufacturer's Declaration (Online Document)
Environmental Tests, Flowing Mixed Gas Corrosion Test
Test Ke - Method 4
H2S: 10ppb
NO2: 200ppb
Cl2: 10ppb
SO2: 200ppb
Test Duration: 3 weeks, which simulates a service life of at least 10
years.
ISA-71.04-1985
Manufacturer's Declaration (Online Document)
Airborne Contaminants Corrosion Test
Severity Level: G3 Harsh
H2S: 100ppb
NOx: 1250ppb
Cl2: 20ppb
SO2: 300ppb
Test Duration: 3 weeks, which simulates a service life of at least 10
years
VDMA 24364
Paint Wetting Impairment Substances Test (or LABS-Test)
Tested for Zone 2 and test class C1 according to VDMA 24364-C1-L/W
for solvents and water-based paints
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
19. REGULATORY COMPLIANCE
EU Declaration of Conformity
REACH Directive
EAC TR Registration
The CE mark indicates conformance with the
- EMC directive
- Low-voltage directive
- RoHS directive
Manufacturer's Statement
EU-Directive regarding the Registration, Evaluation,
Authorisation and Restriction of Chemicals
EAC Certificate
EAC EurAsian Conformity - Registration Russia, Kazakhstan
and Belarus
8504408200, 8504409000
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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Germany
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
20. PHYSICAL DIMENSIONS AND WEIGHT
Weight
DIN-Rail
Installation Clearances
250g / 0.55lb
Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN-rail height must be added to the unit depth (91mm) to calculate the total required
installation depth.
See chapter 2
Fig. 20-1 Front view
Fig. 20-2 Side view
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
18/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
21. ACCESSORY
21.1. ZM3.WALL – WALL MOUNT BRACKET
DIN-Rail bracket for wall or panel mount:
The picture of the power supply is for representation only
Hole diameter: 4.2mm
21.2. MLY10.241 - REDUNDANCY MODULE
The MLY10.241 is a dual redundancy module,
which has two diodes with a common cathode
included. It can be used for various purposes.
The most popular application is to configure
highly reliable and true redundant power
supply systems. Another interesting application
is the separation of sensitive loads from nonsensitive loads. This avoids the distortion of the
power quality for the sensitive loads which can
cause controller failures.
Voltage
Monitor
+ + - Output
+ + - Output
ML60.242
ML60.242
Input
Input
L
N
N
I
L
+ - + IN 1 IN 2
MLY10
Load
Output
+ - -
+ -
I
L
N
21.3. UF20.241 - BUFFER MODULE
This buffer unit is a supplementary device for DC 24V power supplies. It delivers power to bridge typical mains failures
or extends the hold-up time after turn-off of the AC power. In times when the
power supply provides sufficient voltages, the buffer module stores energy in
integrated electrolytic capacitors. In case of mains voltage fault, this energy is
released again in a regulated process. One buffer module can deliver 20A which can
also be used to support peak current demands.
The buffer unit does not require any control wiring.
It can be added in parallel to the load circuit at any
given point. Buffer units can be added in parallel to
increase the output ampacity or the hold-up time.
AC
Power
Supply
Buffer
Unit(s)
Load
DC
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
+
-
19/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
22. APPLICATION NOTES
22.1. PEAK CURRENT CAPABILITY
Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current
demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal
output current. The same situation applies when starting a motor or switching-on a capacitive load.
In many cases, the peak current capability also ensures a safe operation of subsequent circuit breakers. Branch circuits
are often protected with circuit breakers or fuses. In case of a short or an overload in a branch circuit, the fuse needs a
certain amount of over-current to trip or to blow.
Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the
power supply can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following
two examples show typical voltage dips:
Fig. 22-1 Peak loading with 2x the nominal
current for 50ms, typ.
Peak load 5A (resistive load) for 50ms
Output voltage dips from 24V to 16V.
Fig. 22-2 Peak loading with 5x the nominal
current for 5ms, typ.
Peak load 12.5A (resistive load) for 5ms
Output voltage dips from 24V to 10.5V.
22.2. BACK-FEEDING LOADS
Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 35Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitor which is specified in chapter 5.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
22.3. CHARGING OF BATTERIES
The power supply can be used to charge lead-acid or maintenance free batteries. (Two 12V batteries in series)
Instructions for charging batteries (float charging):
a)
Ensure that the ambient temperature of the power supply is below 45°C
b)
Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge
voltage.
End-of-charge voltage
27.8V
27.5V
27.15V
26.8V
Battery temperature
10°C
20°C
30°C
40°C
c)
Use a 4A circuit breaker (or blocking diode) between the power supply and the battery.
d)
Ensure that the output current of the power supply is below the allowed charging current of the battery.
e)
Use only matched batteries when putting 12V types in series.
f)
The return current to the power supply (battery discharge current) is typical 7.3mA when the power supply is
switched off (except in case a blocking diode is utilized).
22.4. EXTERNAL INPUT PROTECTION
The unit is tested and approved for branch circuits up to 20A. An external protection is only required, if the supplying
branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local
regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of
the circuit breaker. A minimum value of 6A B- or 3A C-Characteristic breaker should be used.
Unit A
22.5. PARALLEL USE TO INCREASE OUTPUT POWER
AC
+
ML60.242 power supplies can be paralleled to increase the output power. This
power supply has no feature included which balances the load current
DC
+
between the power supplies. Usually the power supply with the higher
Unit B
adjusted output voltage draws current until it goes into current limitation. This
Load
AC
means no harm to this power supply as long as the ambient temperature stays
+
below 45°C. The ML60.242 can also be paralleled with other power supplies
from MiniLine series with 24V output voltage. The output voltages of all
DC
power supplies shall be adjusted to the same value (±100mV). A fuse or diode
on the output of each unit is only required if more than three units are connected in parallel. If a fuse (or circuit
breaker) is used, choose one with approximately 150% of the rated output current of one power supply. Keep an
installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on
top of each other. Do not use power supplies in parallel in mounting orientations other than the standard mounting
orientation (input terminals on the bottom and output terminals on top of the unit). Be aware that leakage current,
EMI, inrush current and harmonics will increase when using multiple power supplies in parallel.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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21/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
22.6. PARALLEL USE FOR REDUNDANCY
Voltage
Monitor
Power supplies can be paralleled for redundancy to gain higher system
availability. Redundant systems require a certain amount of extra power
to support the load in case one power supply unit fails. The simplest way
is to put two power supplies in parallel. This is called a 1+1 redundancy.
In case one power supply unit fails, the other one is automatically able
to support the load current without any interruption. Redundant
systems for a higher power demand are usually built in a N+1 method.
E.g. five power supplies, each rated for 2.5A are paralleled to build a
10A redundant system.
+ + - Output
+ + - Output
ML60.242
ML60.242
Input
Input
L
N
L
+ - + IN 1 IN 2
N
MLY10
Load
Output
+ - -
+ -
I
I
L
Please note: This simple way to build a redundant system does not
N
cover failures such as an internal short circuit in the secondary side of
the power supply. In such a case, the defect unit becomes a load for the other power supplies and the output voltage
can not be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the
redundancy module MLY10.241.
Recommendations for building redundant power systems:
a)
Use separate input fuses for each power supply.
b)
Use separate mains systems for each power supply whenever it is possible.
c)
Monitor the individual power supply units.
d)
1+1 Redundancy is allowed up to an ambient temperature of 60°C.
N+1 Redundancy is allowed up to an ambient temperature of 45°C.
e)
It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.
22.7. DAISY CHAINING OF OUTPUTS
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block.
Fig. 22-3 Daisy chaining of outputs
Fig. 22-4 Using distribution terminals
max 25A!
Output
+ +
- -
Output
+ +
- -
+
-
Load
Output
+ +
- -
Output
+ +
- -
Power
Supply
Power
Supply
Power
Supply
Power
Supply
Input
Input
Input
Input
+
-
Load
Distribution
Terminals
22.8. INDUCTIVE AND CAPACITIVE LOADS
The unit is designed to supply any type of load, including unlimited capacitive and inductive loads.
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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24V, 2.5A, SINGLE PHASE INPUT
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22.9. SERIES OPERATION
Unit A
Power supplies of the exact same type can be connected in series for higher
AC
+
output voltages. It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc. Voltages
DC
with a potential above 60Vdc are not SELV any more and can be dangerous.
+
Such voltages must be installed with a protection against touching. Earthing of
Unit B
Load
the output is required when the sum of the output voltage is above 60Vdc.
AC
Avoid return voltage (e.g. from a decelerating motor or battery) which is
+
applied to the output terminals. Keep an installation clearance of 15mm (left /
Earth
right) between two power supplies and avoid installing the power supplies on
DC
top of each other. Do not use power supplies in series in mounting
orientations other than the standard mounting orientation (input terminals on the bottom and output terminals on
top of the unit). Be aware that leakage current, EMI, inrush current and harmonics will increase when using multiple
power supplies in series.
22.10. OPERATION ON TWO PHASES
Power Supply
L1
AC
240V +10% max.
The power supply can also be used on two-phases of a three-phase-system.
A phase-to-phase connection is allowed as long as the supplying voltage is
below 240V+10%. Use a fuse or a circuit breaker to protect the N input. The
N input is not internally protected and is in this case connected to a hot
wire. Appropriate fuses or circuit breakers are specified in section 22.4
“External Input Protection”.
L3
L
Fuse
internal
fuse
N
PE
DC
L2
22.11. USE WITHOUT PE ON THE INPUT
From a safety standpoint, the unit is internally designed according to the requirements for Protection Class 1 and 2.
Please contact PULS if you do not plan to use the PE terminal. A different marking of the front foil is then required.
Grounding of the input is beneficial for a high EMI immunity: Symmetrical spikes or fast transients on the input side
can be conducted directly to earth by the built-in filter capacitors. The magnitude of such spikes or fast transients on
the output side caused by the input is much smaller compared to not connecting this terminal to ground.
Fig. 22-5 Earthed input
Fig. 22-6 Not earthed input
Surge
Spike
Surge
24V
L
Power Supply
+
L
-
N
X
N
Power Supply
+
X
-
Y
Ground
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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ML60.242
24V, 2.5A, SINGLE PHASE INPUT
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22.12. USE AT LOW TEMPERATURES (-25°C / -40°C)
Please pay attention to the following aspects when operating the unit at low temperatures. Perform tests to verify
suitability in your application.
-
The ripple & noise voltage will increase. For the first minutes after turning on the unit at -40°C, the ripple an
noise voltage can be up to typically 400mVpp depending on load and input voltage. Once the unit heats up,
the ripple & noise voltage will decrease typically to 90mVpp.
-
The start-up delay can be up to 5 seconds. It is a continuous turn-on process without any voltage dips or startup attempts.
22.13. USE IN A TIGHTLY SEALED ENCLOSURE
When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box; no other heat producing items are inside the box.
Enclosure:
Input:
Rittal Type IP66 Box PK 9510 100, plastic, 130x130x75mm
230Vac
Case A:
Load:
Temperature inside the box:
Temperature outside the box:
Temperature rise:
24V, 2.5A; load is placed outside the box
40.3°C (in the middle of the right side of the power supply with a distance of 1cm)
21.8°C
18.5K
Case B:
Load:
Temperature inside the box:
Temperature outside the box:
Temperature rise:
24V, 2.0A; (=80%) load is placed outside the box
38.6°C (in the middle of the right side of the power supply with a distance of 1cm)
22.1°C
16.5K
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
24/25
ML60.242
24V, 2.5A, SINGLE PHASE INPUT
MiniLine-2
22.14. MOUNTING ORIENTATIONS
Mounting orientations other than input terminals on the bottom and output on the top require a reduction in
continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction
influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous
operation can be found below:
Curve A1
Curve A2
Recommended output current.
Max allowed output current (results in approximately half the lifetime expectancy of A1).
Fig. 22-7
Mounting
Orientation A
(Standard
orientation)
Output Power
OUTPUT
60W
48
36
24
12
0
10
Power
Supply
INPUT
Fig. 22-8
Mounting
Orientation B
(Upside down)
20
30
40
60°C
50
INPUT
60W
48
36
24
12
0
10
A2
A1
Ambient Temperature
20
30
40
60°C
50
Power
Supply
OUTPUT
Output Power
60W
48
36
24
12
0
10
A2
A1
Ambient Temperature
20
30
40
50
60°C
Output Power
OUTPUT
Power
Supply
INPUT
60W
48
36
24
12
0
10
A2
A1
Ambient Temperature
20
30
40
50
60°C
INPUT
Power
Supply
Output Power
OUTPUT
Fig. 22-11
Mounting
Orientation E
(Horizontal ccw)
Ambient Temperature
Output Power
Fig. 22-9
Mounting
Orientation C
(Table-top
mounting)
Fig. 22-10
Mounting
Orientation D
(Horizontal cw)
A1
60W
48
36
24
12
0
10
A2
A1
Ambient Temperature
20
30
40
50
60°C
Nov. 2020 / Rev. 1.5 DS-ML60.242-EN
All parameters are specified at 24V, 2.5A, 230Vac 50Hz input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
25/25