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QS40.244

QS40.244

  • 厂商:

    PULS

  • 封装:

    -

  • 描述:

    AC/DCCONVERTER24V960W

  • 数据手册
  • 价格&库存
QS40.244 数据手册
QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series POWER SUPPLY               AC 200-240V Input Width only 125mm, Weight only 1.8kg 94.6% Full Load and Excellent Partial Load Efficiencies 50% BonusPower®, 1440W for up to 4s 110A High Peak Current for 25ms for Easy Fuse Tripping Safe HiccupPLUS Overload Mode Active PFC (Power Factor Correction) Negligible Low Input Inrush Current Surge Full Power Between -25°C and +60°C Current Sharing Feature for Parallel Use Internal Data Logging for Troubleshooting Included. DC-OK Relay Contact Shut-down Input 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The most outstanding features of the DIMENSION QSeries DIN-rail power supplies are the extremely high efficiencies and the small sizes, which are achieved by a synchronous rectification and other technological designs. Output voltage Adjustment range Output current The QS40.244 is a device for 200-240V mains voltages. Large power reserves of 150% support the starting of heavy loads such as DC-motors or capacitive loads. In many cases this allows the use of a unit from a lower wattage class which saves space and money. High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible. The integrated output power manager and input fuses as well as the near zero input inrush current make installation and usage simple. Diagnostics are easy due to the DC-OK relay, a green DC-OK LED and the red overload LED. A large international approval package for a variety of applications makes this unit suitable for nearly every application. DC 24V 24 - 28Vdc 40 – 34.3A 60 – 51.5A Output power 960W 1440W Output ripple < 100mVpp Input voltage AC 200-240V Mains frequency 50-60Hz AC Input current 4.6A Power factor 0.96 AC Inrush current 14A peak Efficiency 94.6% Losses 54.8W Temperature range -25°C to +70°C Derating 24W/°C Hold-up time 30ms Dimensions 125x124x127mm Weight 1800g / 3.97lb nominal continuous short term (4s) continuous short term (4s) 20Hz to 20MHz -15%/+10% ±6% at 230Vac at 230Vac at 230Vac at 230Vac at 230Vac operational +60 to +70°C at 230Vac WxHxD MARKINGS ORDER NUMBERS Power Supply QS40.244 24-28V Standard unit Accessory ZM2.WALL UF20.241 YR80.242 YR40.245 Wall mount bracket Buffer unit Redundancy module Redundancy module UL508 UL60950-1 IEC 60950-1 Marine Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 1/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Intended Use .......................................................3 Installation Requirements ...................................3 AC-Input...............................................................4 Input Inrush Current ...........................................5 DC-Input...............................................................5 Output .................................................................6 Hold-up Time .......................................................8 DC-OK Relay Contact ..........................................9 Shut-down Input .................................................9 Remote Control of Output Voltage .................10 Internal Data Logging .......................................10 Efficiency and Power Losses..............................11 Lifetime Expectancy and MTBF.........................12 Functional Diagram...........................................12 Terminals and Wiring ........................................13 Front Side and User Elements ...........................14 EMC ....................................................................15 Environment ......................................................16 Protection Features ...........................................17 Safety Features ..................................................17 Dielectric Strength ............................................18 Approvals and Fulfilled Standard .....................19 Page 23. Regulatory Compliance .................................... 20 24. Physical Dimensions and Weight ..................... 21 25. Accessories ........................................................ 22 25.1. ZM2.WALL - Wall mounting bracket ....... 22 25.2. UF20.241 - Buffer module ........................ 22 25.3. YR80.242 - Redundancy Module .............. 23 25.4. YR40.245 - Redundancy Module .............. 23 26. Application Notes ............................................. 24 26.1. Repetitive Pulse Loading .......................... 24 26.2. Peak Current Capability ........................... 25 26.3. External Input Protection ......................... 25 26.4. Charging of Batteries ............................... 26 26.5. Output Circuit Breakers............................ 26 26.6. Parallel Use to Increase Output Power .... 27 26.7. Parallel Use for Redundancy .................... 27 26.8. Series Operation ....................................... 28 26.9. Inductive and Capacitive Loads................ 28 26.10. Back-feeding Loads .................................. 28 26.11. Operation on Two Phases ........................ 29 26.12. Use in a Tightly Sealed Enclosure ............ 29 26.13. Mounting Orientations ............................ 30 The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. TERMINOLOGY AND ABREVIATIONS PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol . Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. T.b.d. To be defined, value or description will follow later. AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V) 230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included. 50Hz vs. 60Hz As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency. may A key word indicating flexibility of choice with no implied preference. shall A key word indicating a mandatory requirement. should A key word indicating flexibility of choice with a strongly preferred implementation. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 2/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 1. INTENDED USE This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices, that are suited for the end application. If this device is used in a manner outside of its specification, the protection provided by the device may be impaired. 2. INSTALLATION REQUIREMENTS WARNING - Risk of electrical shock, fire, personal injury or death. Turn power off before working on the device and protect against inadvertent re-powering. Do not open, modify or repair the device. Use caution to prevent any foreign objects from entering into the housing. Do not use in wet locations or in areas where moisture or condensation can be expected. Do not touch during power-on, and immediately after power-off. Hot surface may cause burns. Obey the following installation instructions: This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection. Install device in an enclosure providing protection against electrical, mechanical and fire hazards. Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the device. Other mounting orientations require a reduction in output current. Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up to +45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire enter the terminal connection. Unused screw terminals should be securely tightened. Use ferrules for wires on the input terminals. The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed. The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide protection against spilled liquids. The device is designed for overvoltage category II zones. The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use without a proper PE (Protective Earth) connection. The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage between the input terminal and the PE potential must not exceed 276Vac. A disconnecting means shall be provided for the input of the device. The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid! The device is designed for altitudes up to 4000m (13125ft). Above 2000m (6560ft) a reduction in output current is required. Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%, the 5mm can be reduced to zero. The device is designed, tested and approved for branch circuits up to 30A (UL) and 32A (IEC) without additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or 8A C-Characteristic to avoid a nuisance tripping of the circuit breaker. The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the same as the ambient or surrounding air temperature and is defined 2cm below the device. The device is designed to operate in areas between 5% and 95% relative humidity. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 3/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 3. AC-INPUT AC input AC input range nom. Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage Input current Power factor*) Crest factor**) Start-up delay Rise time Turn-on overshoot External input protection AC 200-240V suitable for TN, TT and IT mains networks 170-264Vac continuous operation 110-170Vac full power for up to 200ms 0-170Vac no damage to the unit 264-300Vac < 500ms max. 300Vac continuous, IEC 62103 nom. 50–60Hz ±6% typ. 164Vac steady-state value, load independent, see Fig. 3-1 typ. 151Vac steady-state value, load independent, see Fig. 3-1 typ. 4.6A at 24V, 40A, see Fig. 3-3 typ. 0.96 at 24V, 40A, see Fig. 3-4 typ. 1.65 at 24V, 40A typ. 750ms see Fig. 3-2 typ. 23ms at 24V, 40A, resistive load, 0mF see Fig. 3-2 typ. 25ms at 24V, 40A, resistive load, 40mF see Fig. 3-2 max. 200mV see Fig. 3-2 See recommendations in chapter 26.3. *) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. Fig. 3-1 Input voltage range VIN 151V 164V 170V Output Voltage Start-up delay 264Vac Fig. 3-3 Input current vs. output load at 24V Input Current, typ. Rise Time Fig. 3-4 Power factor vs. output load at 24V 6A 1.00 5 0.95 4 0.90 3 - 5% Overshoot Input Voltage Rated input range Turn-on Shut-down POUT Fig. 3-2 Turn-on behavior, definitions Power Factor, typ. 0.85 2 0.80 1 Output Current 0 4 8 12 16 20 24 28 32 36 40A Output Current 0.75 4 8 12 16 20 24 28 32 36 40A Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 4/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 4. INPUT INRUSH CURRENT The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to a negligible low value. The input current is usually smaller than the steady state input current. Inrush current*) Inrush energy Inrush delay *) max. typ. max. typ. 18Apeak 14Apeak 4A2s 750ms over entire temperature range over entire temperature range over entire temperature range The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Fig. 4-1 Typical turn-on behaviour at nominal load and 25°C ambient temperature 5. DC-INPUT Do not operate this power supply with DC-input voltage. Check the CPS20.241-D1 unit instead. Two CPS20.241-D1 units in parallel might be necessary. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 5/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 6. OUTPUT Output voltage Adjustment range Factory setting Line regulation Load regulation Ripple and noise voltage Output current Output power BonusPower® time BonusPower® recovery time Overload behavior Short-circuit current Output capacitance *) **) ***) ****) nom. max. typ. typ. typ. max. max. typ. DC 24V 24-28Vdc 30Vdc****) 24.1Vdc 24.1Vdc 25.1Vdc 10mV 50mV 1000mV max. nom. nom. nom. 100mVpp 40A 34.3A 60A nom. 51.5A typ. 110A nom. nom. typ. typ. min. max. max. 960W 1440W*) 4s 7s cont. current HiccupPLUS mode**) 60A***) 70A***) 23A min. typ. typ. 110A 125A 10 200µF guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit, in “single use” mode ±0.5%, at full load, cold unit, in “parallel use” mode at no load, cold unit, in “parallel use” mode 170-264Vac in “single use” mode: static value, 0A40A, see Fig. 6-1 in “parallel use” mode: static value, 0A40A, see Fig. 6-2 20Hz to 20MHz, 50Ohm continuously available at 24V, see Fig. 6-1 and Fig. 6-2 continuously available at 28V, see Fig. 6-1 and Fig. 6-2 short term available BonusPower®*), at 24V for typical 4s, see Fig. 6-1 and Fig. 6-2 short term available BonusPower®*), at 28V for typical 4s, see Fig. 6-1 and Fig. 6-2 up to 25ms, output voltage stays above 20V, see Fig. 6-4, This peak current is available once every second. See chapter 26.2 for more peak current measurements. continuously available at 24-28V short term available BonusPower®*) at 24-28V duration until the output voltage dips, see Fig. 6-5 overload free time to reset power manager, see Fig. 6-6 output voltage > 20Vdc, see Fig. 6-1 output voltage < 20Vdc, see Fig. 6-1 load impedance 25mOhm, see Fig. 6-3 load impedance 25mOhm, see Fig. 6-3 average (R.M.S.) current, load impedance 25mOhm, see Fig. 6-3 up to 25ms, load impedance 5mm e.g. screws, small parts yes Output shut-down with automatic restart MOV (Metal Oxide Varistor) included not user replaceable In case of a protection event, audible noise may occur. 20. SAFETY FEATURES Input / output separation*) Class of protection Isolation resistance PE resistance Touch current (leakage current) *) SELV IEC/EN 60950-1 PELV IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41 double or reinforced insulation I PE (Protective Earth) connection required > 100MOhm input to output, 500Vdc < 0.1Ohm typ. 0.59mA / 1.38mA 230Vac, 50Hz, TN-,TT-mains / IT-mains max. 0.75mA / 1.74mA 264Vac, 50Hz, TN-,TT-mains / IT-mains double or reinforced insulation Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 17/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 21. DIELECTRIC STRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before conducting the test. When testing, set the cut-off current settings to the value in the table below. Fig. 21-1 Dielectric strength Type test L N B A B*) Earth, PE C B 3000Vac C 500Vac D 500Vac Factory test 5s 2500Vac 2500Vac 500Vac 500Vac Field test 5s 2000Vac 2000Vac 500Vac 500Vac 14 Cut-off current setting > 20mA > 20mA > 40mA > 1mA D Output A 2500Vac 13 DC-ok Input 60s +/- Shut-down 15/16 To fulfil the PELV requirements according to EN60204-1 § 6.4.1, we recommend that either the + pole, the – pole or any other part of the output circuit shall be connected to the protective earth system. This helps to avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur. B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend connecting DC-OK pins and the output pins together when performing the test Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 18/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 22. APPROVALS AND FULFILLED STANDARD UL 508 IEC 60950-1 UL 60950-1 Marine (DNV GL) Marine (ABS) SEMI F47 IEC 60068-2-60 ISA-71.04-1985 VDMA 24364 UL Certificate Listed equipment for category NMTR - Industrial Control Equipment Applicable for US and Canada E-File: E198865 CB Scheme Certificate General safety requirements for Information Technology Equipment (ITE) UL Certificate Recognized component for category QQGQ - Information Technology Equipment (ITE) Applicable for US and Canada E-File: E137006 DNV-GL Certificate DNV-GL Type approved product Certificate: TAA00002JT Temperature: Class D Humidity: Class B Vibration: Class C EMC: Class A Enclosure: Class A ABS Design Assessment Certificate ABS (American Bureau of Shipment) assessed product Certificate: 17-HG1599236-PDA Test Report Voltage Sag Immunity for Semiconductor Processing Equipment Tested for AC 208V L-L or L-N mains voltages, nominal output voltage and nominal output load Manufacturer's Declaration (Online Document) Environmental Tests, Flowing Mixed Gas Corrosion Test Test Ke - Method 4 H2S: 10ppb NO2: 200ppb Cl2: 10ppb SO2: 200ppb Test Duration: 3 weeks, which simulates a service life of at least 10 years Manufacturer's Declaration (Online Document) Airborne Contaminants Corrosion Test Severity Level: G3 Harsh H2S: 100ppb NOx: 1250ppb Cl2: 20ppb SO2: 300ppb Test Duration: 3 weeks, which simulates a service life of at least 10 years. Paint Wetting Impairment Substances Test (or LABS-Test) Tested for Zone 2 and test class C1 according to VDMA 24364C1-L/W for solvents and water-based paints Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 19/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 23. REGULATORY COMPLIANCE EU Declaration of Conformity REACH Directive EAC TR Registration The CE mark indicates conformance with the - EMC directive - Low-voltage directive - RoHS directive Manufacturer's Statement EU-Directive regarding the Registration, Evaluation, Authorisation and Restriction of Chemicals Registration for the Eurasian Customs Union market (Russia, Kazakhstan, Belarus) Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 20/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 24. PHYSICAL DIMENSIONS AND WEIGHT Width Height Depth Weight DIN-Rail Housing material Installation clearances 125mm 4.92’’ 124mm 4.88’’ 127mm 5.0’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. 1800g / 3.97lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. Aluminium body, steel cover See chapter 2 Fig. 24-1 Front view Fig. 24-2 Side view Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 21/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 25. ACCESSORIES 25.1. ZM2.WALL - WALL MOUNTING BRACKET This bracket is used to mount specific DIMENSION units onto a flat surface without utilizing a DIN-Rail. 25.2. UF20.241 - BUFFER MODULE This buffer unit is a supplementary device for DC 24V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after turn-off Power Buffer of the AC power. In times when the power Load AC Supply Unit(s) supply provides sufficient voltages, the buffer unit stores energy in integrated + DC electrolytic capacitors. In case of mains voltage fault, this energy is released again in a regulated process. One buffer module can deliver 20A. To buffer the full output current of 40A, two buffer modules are needed in parallel. The buffer unit does not require any control wiring. It can be added in parallel to the load circuit at any given point. Buffer units can be added in parallel to increase the output ampacity or the hold-up time. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 22/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 25.3. YR80.242 - REDUNDANCY MODULE The YR80.242 is equipped with two input channels (40A each), which are individually decoupled by utilizing mosfet technology. The output current can go as high as 80A. Using mosfets instead of diodes reduces the heat generation and the voltage drop between input and output. The YR80.242 does not require an additional auxiliary voltage and is selfpowered even in case of a short circuit across the output. Due to the low power losses, the unit is very slender and only requires 46mm width on the DIN-rail. 25.4. YR40.245 - REDUNDANCY MODULE The YR40.245 is a 40A single channel redundancy module, which is equipped with a plug connector on the output. The plug connector allows replacing the power supply or the redundancy module while the system is running. The plug connector avoids that the output wires can touch and short the load circuit. The YR40.245 is very slender and only requires 46mm width on the DIN-rail. It also utilizes mosfet technology instead of diodes for low heat generation and a minimal voltage drop between input and output. It does not require an additional auxiliary voltage and is selfpowered even in case of a short circuit across the output. Fig. 25-1 Typical 1+1 Redundant configuration for 40A with a dual redundancy module 24V 40A Load QS40.244 24-28V 960W Power Supply DCOK Single Use AC Input L N PE I L N PE 24V, 40A + + - - Input 1 + Parallel Use DCOK Input 2 AC Input - + - L N PE DCOK Single Use 24V, 40A + + AC Input - - L N PE I *) YR80.241 also possible YR40.245 Redundancy Module 24V, 40A + + - - I Output DCOK Parallel Use Single Use Input + AC Input - L N PE - + QS40.244 24-28V 960W Power Supply Output Parallel Use Single Use - + QS40.244 24-28V 960W Power Supply QS40.244 24-28V 960W Power Supply YR80.242*) Redundancy Module 24V 40A Load Failure Monitor Failure Monitor Output Parallel Use Fig. 25-2 Typical N+1 or 1+1 Redundant configuration for 40A with multiple YR40.245 redundancy modules YR40.245 Redundancy Module 24V, 40A + + - - Input + - I L N PE Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 23/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26. APPLICATION NOTES 26.1. REPETITIVE PULSE LOADING Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term power demand (=BonusPower®). The short-term duration is hardware controlled by an output power manager and is available on a repeated basis. If the BonusPower® load lasts longer than the hardware controller allows it, the output voltage will dip and the next BonusPower® is available after the BonusPower® recovery time (see chapter 6) has elapsed. To avoid this, the following rules must be met: a) The power demand of the pulse must be below 150% of the nominal output power. b) The duration of the pulse power must be shorter than the allowed BonusPower® time. (see output section) c) The average (R.M.S.) output current must be below the specified continuous output current. If the R.M.S. current is higher, the unit will respond with a thermal shut-down after a period of time. Use the maximum duty cycle curve (Fig. 26-2) to check if the average output current is below the nominal current. d) The duty cycle must be below 0.75. Fig. 26-1 Repetitive pulse loads, definitions Fig. 26-2 Max. duty cycle curve P0 = 10% P0 = 50% P0 = 75% Duty Cycle PPEAK TPEAK T0 0.75 max. 150% 0.6 100% 0.4 P0 = 100% 0.2 P0 0 100 P0 PPEAK T0 TPEAK Example: Base load (W) Pulse load (above 100%) Duration between pulses (s) Pulse duration (s) 110 DutyCycle = T0 = 120 130 PPEAK 140 150% Tpeak Tpeak + T0 Tpeak - (DutyCycle x Tpeak) DutyCycle A load is powered continuously with 480W (= 50% of the rated output load). From time to time a peak power of 1440W (= 150% of the rated output load) is needed for 1 second. The question is: How often can this pulse be supplied without overloading the power supply? - Make a vertical line at PPEAK = 150% and a horizontal line where the vertical line crosses the P0 = 50% curve. Read the max. duty cycle from the duty cycle-axis (= 0.37) - Calculate the required pause (base load) length T0: - Result: The required pause length = 1.7s T0= - Max. repetition rate = pulse +pause length = 2.7s Tpeak - (DutyCycle x Tpeak) DutyCycle = 1s - (0.37 x 1s) 0.37 = 1.7s More examples for pulse load compatibility: PPEAK 1440W 1440W 1200W P0 960W 0W 480W TPEAK 1s 1s 1s T0 >25s >1.3s > 0.75s PPEAK 1440W 1440W 1440W P0 480W 480W 480W TPEAK 0.1s 1s 3s T0 >0.16s >1.6s >4.9s Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 24/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26.2. PEAK CURRENT CAPABILITY The power supply can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the BonusPower®). The same situation applies when starting a capacitive load. The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load branches are often individually protected with circuit breakers or fuses. In case of a short or an overload in one branch circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. This avoids voltage loss in adjacent circuits. The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The following two examples show typical voltage dips: Fig. 26-3 Peak load with 2x the nominal current for 50ms, typ. Fig. 26-4 Peak load with 5x the nominal current for 5ms, typ. 80A Peak load (resistive) for 50ms Output voltage dips from 24V to 18.9V. 200A Peak load (resistive) for 5ms Output voltage dips from 24V to 13.8V. Please note: The DC-OK relay triggers when the voltage dips more than 10% for longer than 1ms. Peak current voltage dips typ. typ. typ. from 24V to 18.9V from 24V to 15.9V from 24V to 13.8V at 80A for 50ms, resistive load at 200A for 2ms, resistive load at 200A for 5ms, resistive load 26.3. EXTERNAL INPUT PROTECTION The unit is tested and approved for branch circuits up to 30A (U.S.A.) and 32A (IEC). An external protection is only required if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply. If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker. A minimum value of 10A B- or 8A C-Characteristic breaker should be used. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 25/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26.4. CHARGING OF BATTERIES The power supply can be used to charge lead-acid or maintenance free batteries. (Two 12V batteries in series) Instructions for charging batteries: a) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage. End-of-charge voltage 27.8V 27.5V 27.15V 26.8V Battery temperature 10°C 20°C 30°C 40°C b) Use a 50A or 63A circuit breaker (or blocking diode) between the power supply and the battery. c) Ensure that the output current of the power supply is below the allowed charging current of the battery. d) Use only matched batteries when putting 12V types in series. e) The return current to the power supply (battery discharge current) is typ. 35mA when the power supply is switched off (except in case a blocking diode is utilized). 26.5. OUTPUT CIRCUIT BREAKERS Standard miniature circuit breakers (MCB’s or UL1077 circuit breakers) are commonly used for AC-supply systems and may also be used on DC branches. MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not. To avoid voltage dips and under-voltage situations in adjacent 24V branches which are supplied by the same source, a fast (magnetic) tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to the ride-through time of PLC's. This requires power supplies with high current reserves and large output capacitors. Furthermore, the impedance of the faulty branch must be sufficiently small in order for the current to actually flow. The best current reserve in the power supply does not help if Ohm’s law does not permit current flow. The following table has typical test results showing which B- and C-Characteristic MCBs magnetically trip depending on the wire cross section and wire length. Fig. 26-5 Test circuit Power Supply AC MCB + + Wire length DC S1... Fault simulation switch *) Load S1 - Maximal wire length*) for a fast (magnetic) tripping: 0.75mm² 1.0mm² 1.5mm² 2.5mm² 29m 38m 54m 86m C-2A 27m 34m 48m 78m C-3A 19m 26m 38m 58m C-4A 10m 15m 21m 34m C-6A 8m 12m 18m 28m C-8A 7m 11m 16m 26m C-10A 4m 6m 8m 13m C-13A 19m 25m 35m 55m B-6A 11m 17m 24m 40m B-10A 10m 13m 21m 29m B-13A 7m 11m 15m 24m B-16A 5m 7m 9m 16m B-20A Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire). Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 26/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26.6. PARALLEL USE TO INCREASE OUTPUT POWER Unit A Power supplies from the same series (Q-Series) can be paralleled to increase the output power. The output voltage shall be adjusted to the same value (±100mV) in “Single use” mode with the same load conditions on all units, or the units can be left with the factory settings. After the adjustments, the jumper on the front of the unit shall be moved from “Single use” to “Parallel use”, in order to achieve load sharing. The “Parallel use” mode regulates the output voltage in such a manner that the voltage at no load is approx. 4% higher than at nominal load. See also chapter 6. If no jumper is plugged in, the unit is in “Single use” mode. Factory setting is also “Single use” mode. AC DC + + Unit B AC DC Load + - - If more than three units are connected in parallel, a fuse or circuit breaker with a rating of 50A or 63A is required on each output. Alternatively, a diode or redundancy module can also be utilized. Energize all units at the same time to avoid the overload HiccupPLUS mode. It also might be necessary to cycle the input power (turn-off for at least five seconds), if the output was in HiccupPLUS mode due to overload or short circuits and the required output current is higher than the current of one unit. Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation (terminals on the bottom of the unit) or in any other condition where a derating of the output current is required (e.g. altitude, above 60°C, …). Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies. 26.7. PARALLEL USE FOR REDUNDANCY Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is automatically able to support the load current without any interruption. Redundant systems for a higher power demand are usually built in a N+1 method. E.g. five power supplies, each rated for 40A are paralleled to build a 160A redundant system. For N+1 redundancy the same restrictions apply as for increasing the output power, see also chapter 26.6. Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in the secondary side of the power supply. In such a case, the defective unit becomes a load for the other power supplies and the output voltage can not be maintained any more. This can be avoided by utilizing redundancy modules, which have decoupling devices (diodes or mosfets) included. Further information and wiring configurations can be found in chapter 25.3 and 25.4. Recommendations for building redundant power systems: a) b) c) d) Use separate input fuses for each power supply. A separate source for each supply when possible increases the reliability of the redundant system. Set the power supply into “Parallel Use” mode. Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the QS40 power supply. It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 27/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26.8. SERIES OPERATION Unit A AC Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV anymore and can be dangerous. Such voltages must be installed with a protection against touching. DC + + Unit B AC Earthing of the output is required when the sum of the output voltage is above 60Vdc. DC Avoid return voltage (e.g. from a decelerating motor or battery) which is applied to the output terminals. Load + - Earth (see notes) Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard mounting orientation (terminals on the bottom of the unit). Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies. 26.9. INDUCTIVE AND CAPACITIVE LOADS The unit is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance > 2.5F are connected to the output, the unit might charge the capacitor in the HiccupPLUS mode (see chapter 6). 26.10. BACK-FEEDING LOADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off. The maximum allowed feed-back-voltage is 35Vdc. The absorbing energy can be calculated according to the built-in large sized output capacitor which is specified in chapter 6. Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 28/30 QS40.244 24V, 40A, SINGLE PHASE INPUT 26.11. OPERATION ON TWO PHASES The power supply can also be used on two-phases of a three-phase-system. Such a phase to phase connection is allowed as long as the supplying voltage is below 240V+10%. Power Supply L1 240V +10% max. Q-Series L3 L2 AC L internal fuse N PE DC 26.12. USE IN A TIGHTLY SEALED ENCLOSURE When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In such situations, the inside temperature defines the ambient temperature for the power supply. The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure. The power supply is placed in the middle of the box, no other heat producing items are inside the box Enclosure: Load: Input: Temperature inside enclosure: Temperature outside enclosure: Temperature rise: Rittal Typ IP66 Box PK 9522 100, plastic, 254x180x165mm 24V, 32A; (=80%) load is placed outside the box 230Vac 61.6°C (in the middle of the right side of the power supply with a distance of 2cm) 23.3°C 38.3K Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 29/30 QS40.244 24V, 40A, SINGLE PHASE INPUT Q-Series 26.13. MOUNTING ORIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current. Max allowed output current (results in approximately half the lifetime expectancy of A1). Fig. 26-6 Mounting Orientation A (Standard orientation) Output Current 40A A1 30 Power Supply 20 10 Ambient Temperature 0 INPUT OUTPUT 10 Fig. 26-7 Mounting Orientation B (Upside down) 20 30 40 60°C 50 Output Current 40A 30 A2 20 A1 INPUT OUTPUT Power Supply 10 Ambient Temperature 0 10 Fig. 26-8 Mounting Orientation C (Table-top mounting) 20 30 40 60°C 50 Output Current 40A 30 A2 A1 20 10 Ambient Temperature 0 10 40 60°C 50 40A Power Supply 30 A2 A1 20 10 Ambient Temperature 0 10 20 30 40 50 60°C Output Current INPUT OUTPUT 40A Power Supply Fig. 26-10 Mounting Orientation E (Horizontal ccw) 30 Output Current INPUT OUTPUT Fig. 26-9 Mounting Orientation D (Horizontal cw) 20 30 A2 A1 20 10 Ambient Temperature 0 10 20 30 40 50 60°C Dez. 2020 / Rev. 3.2 DS-QS40.244-EN All parameters are specified at 24V, 40A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0 Germany 30/30
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