ESR10-NC2A4HB-00-D1-10A

Electronic Standard Relay – ESR10 ISO Micro Description The smart power relay ESR10 Micro (Electronic Standard Relay) is a solid state relay which can replace electro-mechanical relays. The ESR10 is a plus switching (high side switch) closing relay (NO) in an ISO Micro automotive relay enclosure. It allows bipolar control by a positive voltage. This space-saving relay is available in three power classes: l 10 A for max. 85° C / (12 and 24) Vdc l 17 A for max. 105° C / (12 and 24) Vdc l 30 A for max. 85° C / 12 Vdc Applications ESR10 Micro The ESR10 helps to switch loads whose current demand is too high to be connected directly to the controlgear. The switching function of the ESR10 is completely noiseless. This allows installation in the vehicle's interior. The ESR10 Micro is suitable for all applications in DC 12 V or 24 V electrical systems where valves, motors, lamps etc. have to switched: l  Road vehicles (passenger cars, bicycles, trucks, buses, working vehicles and emergency cars, special vehicles) l  Construction vehicles and agricultural vehicles l  Watercraft (ships, sailing boats, motor yachts etc.) Benefits l  The low current consumption, particularly in the ON condition, helps to reduce gas consumption as well as CO2 emissions. l  The solid state relay switches silently and features wear-free operation of all loads with an extremely long life span. Order numbering code Type No. ESR10 electronic standard relay Protection (characteristic curve) N not protected, only short circuit protection Type of enclosure C2 Micro enclosure with hexagonal latching lugs C3 Micro design without retaining clip Terminals (pins) A4 standard automotive, 4-pole (ISO) Load and control HB high-side-switch (HSS), bipolar control Sub type 00 standard System voltage D1 DC 12 V D2 DC 24 V Current rating (at 25°C) 10 A 17 A 30 A * (12 V only) ESR10 - N C2 A4 HB - 00 - D1 - 10A ordering example Technical data (25 °C) – ESR10 Micro 10 A Voltage supply LINE+ System voltage Operating voltage DC 12 V / DC 24 V 6...16 V / 10...32 V Closed current1) OFF 8 µA Load circuit LOAD Load output MOSFET, high side switching (HSS) Load types resistive, inductive and capacitive Protective function short circuit proof, temperature disconnection (pulsing) Current rating IN 10 A Typical life > 1,000,000 cycles Voltage drop1) UON 75 mV Max. short circuit current 60 A (L/R = 3 ms) Control input IN+ Control voltage ON 12 V: ±6...16 V; 24 V: ±10...32 V OFF 12 V: ±0...2 V; 24 V: ±0...4 V Control current 1) 2) 10 mA (at 13.5 V respectively 27 V) (derating see chart) Switching frequency max. see chart Rising edge < 5 ms General data Reverse polarity load yes (reverse polarity conductive) 3) protection circuit, load circuit Cycle times 1) tON 0.5 ms tOFF 0.5 ms Temperature range -40 °C…85 °C Dimensions ISO Standard Micro (with retaining lugs) plugged in 26 x 15.5 x 26 mm including contacts 26 x 15.5 x 37 mm Mass1) 15 g 1) 2) Please be informed that we have minimum ordering quantities to be observed. 3) 2047 UB typically The upstream controlgear may misconstrue the situation as “wire break” due to the extremely low control current. In this case the trigger threshold should be adjusted. In the event of reverse polarity connection, the MOSFET will switch through automatically for self-protection. www.e-t-a.de 1 5 Electronic Standard Relay – ESR10 ISO Micro Technical data (25 °C) – ESR10 Micro 17 A Technical data (25 °C) – ESR10 Micro 30 A Voltage supply LINE+ System voltage Voltage supply LINE+ UB Operating voltage DC 12 V / DC 24 V System voltage 6...16 V / 10...32 V Operating voltage Closed current1) OFF 8 µA Load circuit LOAD Load output MOSFET, high side switching (HSS) Load types resistive, inductive and capacitive Protective function short circuit proof, temperature disconnection (pulsing) Current rating IN 17 A Voltage drop1) UON 75 mV Max. short circuit current 100 A (L/R = 3 ms) Control input IN+ Control voltage ON 12 V: ±6...16 V; 24 V: ±10...32 V OFF 12 V: ±0...2 V; 24 V: ±0...4 V Control current 1) 2) 10 mA (at 13.5 V respectively 27 V) (derating see chart) Switching frequency max. see chart Rising edge < 5 ms General data Reverse polarity load yes (reverse polarity conductive) 3) protection circuit, load circuit Cycle times 1) tON 0.5 ms tOFF 0.5 ms Temperature range -40 °C…105 °C Dimensions ISO Standard Micro (with retaining lugs) plugged in 26 x 15.5 x 26 mm including contacts 26 x 15.5 x 37 mm Mass1) 15 g Approvals 5 DC 12 V 6...16 V Closed current1) OFF 5 µA Load circuit LOAD Load output MOSFET, high side switching (HSS) Load types resistive, inductive and capacitive Protective function short circuit proof, temperature disconnection (pulsing) Current rating IN 30 A Voltage drop1) UON 50 mV Max. short circuit current 100 A (L/R = 3 ms) Control input IN+ Control voltage ON 12 V: ±6...16 V OFF 12 V: ±0...2 V Control current 1) 2) 10 mA (at 13.5 V respectively 27 V) (derating see chart) Switching frequency max. see chart Rising edge < 5 ms General data Reverse polarity load yes (reverse polarity conductive) 3) protection circuit, load circuit Cycle times 1) tON 0.5 ms tOFF 3.5 ms Temperature range -40 °C…85 °C Dimensions ISO Standard Micro (with retaining lugs) plugged in 26 x 15.5 x 26 mm including contacts 26 x 15.5 x 37 mm Mass1) 15 g Important: The 30A version of the ESR10 Micro will only be available upon request and for high volume projects (> 5000 pcs). Small quantities cannot be ordered. Tests Authority Approval mark Regulation KBA E1 ECE R 10 Qualifications ESR10 Micro 10 A/12 V variant, VW VW80000:2013-06 (LV124) TL81000:2013-02 ESR10 Micro 10 A/12 V variant, GM GMW 15267 GMW 3097 ESR10 Micro 10 A, 17 A, 30 A / 24 V  Environmental tests to LV124 (Specification and severity to VW80000: 2013-06) UB Chemical resistance Tested with battery acid, interior cleaner, glass cleaner, acetone, spirit, cream, caffeine and sugar containing drink. Vibration ISO 60068-2-64:2008 test FH 30g Shock ISO 60068-2-27:2009 test EA 50g Free fall Drop height 1m onto concrete Salt spray DIN EN 60068-2-11:2000 Test KA Degree of protection ISO 20653 2nd Edition:2013/IEC 60068-2-68:1997 IP5K3 Pin assignment ESR10 Micro Electrical tests to ISO 16750-2 LINE + 3 (30) INa 1 (86/31) control input INb 2 (31/86) ground LOAD 5 (88a) 3 UB load output 5 2 1 ^ Automotive terminal designation ()= 2 www.e-t-a.de 2047 Electronic Standard Relay – ESR10 ISO Micro Dimensions Schematic diagram Alternative control of bipolar control inputs 4.5±0.15 14±0.15 8±0.15 4.5±0.15 Pin assignment is in accordance with ISO 7588 3 and 5 – blade terminals 6.3 x 0.8 [mm] 1 and 2 – blade terminals 4.8 x 0.8 [mm] 15.4±0.3 Control inputs alternative 1 IN a UB alternative 2 GND IN b GND UB alternative 1 UB UB 26±0.5 LINE+ INa ESR10 Control 11.1±0.2 ISO-Micro ESR10-N... 11±0.5 LOAD INb Control on off LOAD ESR on off 22.8±0.2 5.5±0.1 3 3 alternative 2 UB UB LINE+ 26±0.2 INa ESR10 ISO-Micro ESR10-N... Dimensions: Design without retaining clip 14±0.15 8±0.15 4.5±0.15 Pin assignment is in accordance with ISO 7588 3 and 5 – blade terminals 6.3 x 0.8 [mm] 1 and 2 – blade terminals 4.8 x 0.8 [mm] LOAD LOAD INb Control on off Control ESR on off 4.5±0.15 5 11±0.5 26±0.5 15.4±0.3 22.8±0.2 3 3 All dimensions without tolerances are for reference only. E-T-A reserves the right change specifications at any time in the interest of improved design, performance and cost effectiveness, the right to make changes in these specifications without notice is reserved. Product markings may not be exactly as the ordering codes. Errors and omissions excepted. 2047 www.e-t-a.de 3 Electronic Standard Relay – ESR10 ISO Micro Derating Load current for – 10 A variant IN [A] Load current for – 30 A variant 12 IN [A] 35 30 11 25 10 20 9 15 8 -40 25 50 10 85 -40 TU [°C] 25 50 85 TU [°C] 2,5 mm2 cross-section 4 mm2 cross-section 1 mm2 cross-section Load current for 17 A variant IN [A] 20 19 18 17 16 15 14 13 12 11 10 9 8 -40 25 50 85 105 TU [°C] 1,5 mm cross-section 2,5 mm2 cross-section 2 Control current for 12 V – 10 A / 17 A / 30 A variant 5 IN [mA] Control current for 24 V – 10 A / 17 A / 30 A variant IN [mA] 13 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 6 7 8 9 10 11 12 13 14 15 16 UB[V] 4 13 12 www.e-t-a.de 3 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 UB[V] 2047 Electronic Standard Relay – ESR10 ISO Micro Frequency control 10 A 10 A / 12 V variant Frequency measurement with 100 Hz 10 A / 24 V variant Frequency measurement with 50 Hz I [A] 13 I [A] 11 70 °C 85 °C 12 11 70 °C 85 °C 10 9 10 8 9 7 8 6 7 5 6 4 5 3 4 2 10% 20% 30% 40% 60% 90% 95% 99% 10% 20% 30% 40% 60% 90% Duty Cycle (TON/T) 95% 99% Duty Cycle (TON/T) Frequency measurement with 150 Hz Frequency measurement with 100 Hz I [A] 10 I [A] 10 70 °C 85 °C 9 8 70 °C 85 °C 9 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 10% 20% 30% 40% 60% 90% 95% 99% 10% Duty Cycle (TON/T) 40% 60% 90% 95% 99% The max. load current depends on the load type. Please contact the manufacturer of the load if the limit values shown above are reached. E-T-A is able to test whether the relay works in the limit range. 70 °C 85 °C 9 30% Duty Cycle (TON/T) Frequency measurement with 200 Hz I [A] 10 20% 8 7 6 5 4 5 3 2 1 10% 20% 30% 40% 60% 90% 95% 99% Duty Cycle (TON/T) 2047 www.e-t-a.de 5 Electronic Standard Relay – ESR10 ISO Micro Frequency control 17 A / 30 A 17 A / 12 V variant Frequency measurement with 50 Hz 17 A / 24 V variant Frequency measurement with 50 Hz I [A] 16 I [A] 15 70 °C 85 °C 15 14 70 °C 85 °C 14 13 13 12 12 11 11 10 10 9 9 8 8 7 7 6 10% 20% 30% 40% 60% 90% 95% 99% 10% 20% 30% 40% 60% 90% Duty Cycle (TON/T) Frequency measurement with 100 Hz 99% Frequency measurement with 100 Hz I [A] 13 I [A] 12 12 11 70 °C 85 °C 11 10 9 8 8 7 7 6 6 5 5 4 4 3 10% 20% 30% 40% 60% 90% 70 °C 85 °C 10 9 3 95% Duty Cycle (TON/T) 95% 99% Duty Cycle (TON/T) 2 10% 20% 30% 40% 60% 90% 95% 99% Duty Cycle (TON/T) 30 A / 12 V variant Frequency measurement with 50 Hz I [A] 5 28 27 26 25 24 23 22 21 20 19 18 17 16 15 The max. load current depends on the load type. Please contact the manufacturer of the load if the limit values shown above are reached. E-T-A is able to test whether the relay works in the limit range. 70 °C 85 °C 10% 20% 30% 40% 60% 90% 95% 99% Duty Cycle (TON/T) Frequency measurement with 100 Hz I [A] 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 70 °C 85 °C 10% 20% 30% 40% 60% 90% 95% 99% Duty Cycle (TON/T) 6 www.e-t-a.de 2047