UTL series
The reliable connector to power up
your device
The UTL series is a sealed plastic connector range
able to carry up to 16A 277V.
Key shape coupling with latching
retention system
Designed to be overmoulded
UV resistant. F1 material + IP68
Fire & smoke: UL 94 5VA
Compliant with luminaires standard
UL 1598, IEC 60598
No waste of time trying to find how to mate it
Secure against unwanted tampering.
Suitable for outdoor use
Can be used in public environment
Easy qualification of your system by regulation
autorities
UTL series
The philosophy of the UTL series is built around three key elements:
Dynamic IP68/69K
UV Resistant
UTL series is rated at IP68/69K… even
in dynamic conditions. This means
that it remain sealed even when used
continuously underwater or cleaned using
a high pressure hose and cable is moving.
In most applications, our connectors are
exposed to extreme climatic conditions;
it was therefore key for us to select the
materials best able to cope with the
targeted environment.
If this same level of performance is required
even when connectors then we have special
sealed contacts. This unique fetaure helps
you to product your electronics from ingress
of water. This is particulary insteresting when
using with NEMA enclosure or outdoor
luminaires.
In most applications, our connectors are
exposed to extreme climatic conditions;
it was therefore key for us to select the
materials best able to cope with the targeted
environment.
The UTL series uses an outdoor rated
material. Underwriters Laboratories classifies
it "F1".
2
UL/IEC Compliant
The outmost priority for any electrical
installation is to protect personnel from any
shock hazard.
In North America, Underwriters Laboratories
insisted
that
connector
manufacturers,
depending of the application, respect their
standards. The UTL series had thus been
qualified, certified by this organisation and
compliant with the UL 1598.
In Europe and in Asia, IEC standards are
better known and trusted by end users. Like
its American equivalent, the IEC refers to
safety rules. The UTL series was obviously
designed to respect these rules and
especially the IEC 60598.
UTL series
Technical features
Mechanical
• Durability: 1000 cycles
(with stamped & formed contacts &
S18 plating)
• Vibration resistance: Sinusoidal
vibrations per IEC 60512-4 from 10 to 2000 Hz
• Body connector + Backshell:
Thermoplastic
• Insert: Thermoplastic
• Nut: Metal
Electrical
• Working voltage:
277VAC per UL 1977
277/480VAC per UL 1977
• Rated current: 16A
• Connector for breaking circuit
Environmental
• Operating temperature:
from -40°C to +105°C
• Flammability rating: UL 94 5VA
• Salt spray: ≥1000 hours
• UV resistant: F1material per the
UL 746C
• Sealing:
- IP68/69K - IP6X mated &
unmated
- IPX8: mated (10m. underwater
during 1 week)
- IPX8: unmated with sealed contact
(1m. underwater during 1 week)
Cable assembly
Souriau provides connectors in various applications for more than 90 years in the most extreme environment. Being conscious
about the difficulty to find a quick and a reliable harness manufacturer, we decided years ago to start in house cable
assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the
Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTL range, especially over many years of
use. Overmoulding provides the opportunity to change the cable exit from straight through 90 degrees and avoid any stress on the cable
terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from
entering the equipment through the connector if the cable jacket is breached.
O ring
PVC or PUR
overmolding
Compound
3
UTL series
Layout
OR
OR
WITH
Specifications
Contact type
Crimp contacts supply
separately
Part number
Connector type
Male insert
Female insert
Plug
UTL6103G1P
UTL6103G1S
Square flange
receptacle
UTL0103G1P
UTL0103G1S
Jam nut
receptacle
UTL7103G1P
UTL7103G1S
Inline receptacle
UTL1103G1P
UTL1103G1S
Sealed unmated: see page ?
Electrical characteristics
UTL 103G1 derating curves
Current (A)
30
28
25
Test
conditions
UL: 16A 277V UL94 5VA
23
20
18
15
Contact used:
13
Machined contacts
10
Wires used:
8
1.31mm²
IEC: 16A 250V 4kV 4 for Classe II equipment
5
3
0
0
20
40
60
80
100
120
Ambient Operating Temperature (°C)
4
Current use
Limited use
Not recommended use
UTL series
3 + ground
16A/277V
Dimensions
per UL 1977
Square flange receptacle - UTL0
12
33.5
28.6
30
Ø18
19.9
Mating face
Wiring face
Receptacle - UTL7
14
30
22.2
28.6
28.6
20
Mating face
Wiring face
Plug - UTL6
15.1
Wiring face
23.2
Ø20
23.2
11.3
Ø15.5
26.1
15.1
Wiring face
Panel thickness
Panel cut out
Square flange receptacle - UTL0
Jam nut receptacle - UTL7
16.45
21.8
Ø3.2
Front mounting
Ø18.3
17.2
6 max
26.7
Note: all dimensions are in mm
5
Contacts # 16
Tooling
Part number
Handle
Tool kit
Part number
Part number
Shandles
Toolkit
Standard contacts
Wire size
Type
AWG
Machined
30-28
Machined
26-24
Stamped &
Formed
26-24
Machined
22-20
Stamped &
Formed
22-20
Machined
20-16
Stamped &
Formed
18-16
Stamped &
Formed
18-16
Machined
16-14
Machined
16-14
Stamped &
Formed
14
Part numbers
mm²
0.050.08
0.13-0.2
Male
Female
RM28M1K
RC28M1K
RM24M9K
RC24M9K
SM24M1S18(A)(1) SC24M1S18(A)(1)
SM24ML1S18(A)(2) SC24ML1S18(A)(2)
RM20M13K
RC20M13K
0.320.52
RM20M12K
RC20M12K
SM20M1S18(A)(1) SC20M1S18(A)(1)
0.35-0.5
SM20ML1S18(A)(2) SC20ML1S18(A)(2)
0.52-1.5
RM16M23K
RC16M23K
SM16M1S18(A)(1) SC16M1S18(A)(1)
0.8-1.5
SM16ML1S18(A)(2) SC16ML1S18(A)(2)
SM16M11S18(A)(1) SC16M11S18(A)(1)
0.8-1.5
SM16ML11S18(A)(2) SC16ML11(A)(2)
1.5-2.5
RM14M50K
RC14M50K
1.5-2.5
RM14M30K
RC14M30K
SM14M1S18(A)(1) SC14M1S18(A)(1)
2.0-2.5
SM14ML1S18(A)(2) SC14ML1S18(A)(2)
0.130.25
Sealed contacts
Wire size
Type
Part numbers
AWG
mm²
Male
Female
Machined
18-16
0.8-1.5
Machined
16-14
1.5-2.5
RM16M25K
RM14M25K
RC16M25K
RC14M25K
(A): Plating available (S31, S18)
Do not mix tin plating & gold plating
Contacts
(1): Contact reeled
(2): Loose contact
Available platings (contact supply separately)
K
S31
S18
Min 0.4μ gold over 2μ Ni
Active part: Gold flash over Ni
Crimp area: Nickel
Active part: 0.75μ gold min over 2μ Ni
Crimp area: 1.3µ tin over Ni / Other: Nickel
Contact size
RM/RC 28M1K(1)
S16RCM20
RM/RC 24M9K
S16RCM20
(1)
RM/RC 20M13K(1)
S16RCM20
RM/RC 20M12K
(1)
S16RCM20
RM/RC 16M23K
(1)
RM/RC 14M50K(1)
RM/RC 14M30K(1)
Accessories
S16RCM16
Standard contacts
#16
Ø 1.6mm
S16SCM20
SM/SC 20ML1S18
S16SCM20
SM/SC 16ML1S18(1)
S16SCML1
SM/SC 14ML1S18
S16SCML1
SM/SC 16ML11S18(1)
S16SCML11
RM/RC 14M30K
(1)
UTL10DCG
(1): example of plating
For further information, click here www.souriau-industrial.com
Or contact us click here contactindustry@souriau.com
6
S16RCM14
(1)
RM/RC 16M23K(1)
Part number
S16RCM1450
SM/SC 24ML1S18(1)
(1)
Dustcap
Part number
of head
Standard contacts
#16
Ø 1.6mm
S16RCM16
S16RCM14
INDUTL01US © Copyright SOURIAU 2011 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
UTL series
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