48H
r
UTL Series
CE
VI
AMPLE SER
sS
Dynamic IP68/69K • UV Resistant • UL/IEC Compliant
Connection Technologies
Overview
UTL Series
Mechanics
48H
r
CE
VI
AMPLE SER
sS
Contents
Overview
Technical information
Interact safety standards .............................................. 06
Tooling ............................................................................... 28
UTL range overview ...................................................... 07
Crimptooling table ......................................................... 29
General technical characteristics .............................. 10
Extraction tools ............................................................... 29
Dimensions overmoulded harnesses ...................... 30
Contacts
Handle & Interchangeable Heads ............................. 31
Mechanics
Cable assembly ............................................................... 38
Specifications.................................................................... 14
Rated current & working voltage ............................... 41
Harnesses ......................................................................... 14
UV resistance .................................................................. 41
Dimensions ...................................................................... 15
UL94 & UL1977 ............................................................. 42
Accessories & tooling ................................................... 16
IEC 61984 with IP code explanation ....................... 45
Contacts ............................................................................ 17
What is NEMA rating ? ................................................. 47
Description ....................................................................... 20
Contact plating selector guide ................................... 21
Contact selector guide ................................................. 22
Packaging ......................................................................... 22
Appendices
#16 coaxial contacts - cabling notices ................... 50
Glossary of terms ........................................................... 57
Part number Index.......................................................... 58
Appendices
Contacts
Technical information
Assembly instruction ..................................................... 32
Crimp contacts ................................................................ 23
#16 coaxial contacts .................................................... 24
© 2012 – SOURIAU
3
UTL Series
UTL Series
Overview
Presentation ......................................................................................................................................
06
UTL range overview .......................................................................................................................
07
General technical characteristics ..............................................................................................
10
© 2012 – SOURIAU
5
UTL Series
Overview
In today fast paced environment we are all buying electronic devices with
confidence. To achieve a high such level of trust, the legislator had to put in
place a wide variety of safety standards
Being conscious of the number of standards and the difficulty to find an
appropriate connector, Souriau decided to release an all-in-one solution. The
UTL series is a unique connector which is compliant with ALL industry standards
you can see nowadays.
In addition to this it has been designed to be exclusively overmolded o prevent
unwanted tamper. Souriau having the ability to supply cable assemblies it is
therefore a gain of time with a one stop shopping supplier. There is no need
anymore to look for a cable house able to terminate this fantastic product.
Interact safety standards
Market
Applications
Finger probe test
Flame retardant
Stress relief test
UL 201
Finger probe test
Ageing test
UL 1995
Finger probe test
Flame retardant
Stress relief test
UL 2238
Finger probe test
IEC 60601
Cold test
Bending (flexing) test
Corrosion resistance
Dynamic impact test
IEC 61010
Finger probe test
Hot wire test
IEC 60598 & UL 1598
Corrosion resistance
Stress relief test
Impact test
UL/IEC 60950
Finger probe test
UScar2
UL 498: Attachment plugs and receptacles
UL 201: Garage equipment
UL 1995: Heating and cooling equipment
IEC 60601: Medical equipment
6
Connector
© 2012 – SOURIAU
IEC 61984 - IEC 60309
UL 498 - UL 1977
Connector
Market
UL 1977: Component connectors for use in
data, signal, control and power applications
IEC 61984: Connectors
IEC 60309: Plugs, socket-outlets and
couplers for industrial purposes
UL 2238: Cable assemblies and fittings for
industrial control and signal distribution
IEC 61010: Safety requirements for electrical
equipment for measurement, control, and
laboratory use
UL/IEC 60950: Information technology
equipment
IEC 60598: Street lights
UScar2: Performance specification for
automotive electrical connector systems
UTL Series
Overview
UTL range overview
Overview
The UTL Series is a plastic
connector range designed
to respect modern safety
standards.
The stainless steel latch coupling system makes it simple to use.
With only 1 finger, connectors are mated with an audible and
sensitive “click”.
The key shape of the coupling system makes it blind mateable.
In dark conditions the color and mechanical discriminations
helps you to do it and avoid you to damage connectors.
The philosophy of the UTL Series is built around three key elements:
Dynamic IP68/69K
UV Resistant
The UTL Series is rated at IP68/69K…
even in dynamic conditions. This means
that it remain sealed even when used
continuously underwater or cleaned using
a high pressure hose and cable is moving.
In most applications, our connectors are
exposed to extreme climatic conditions;
it was therefore key for us to select the
materials best able to cope with the
targeted environment.
If this same level of performance is required
even when connectors then we have special
sealed contacts. This unique fetaure helps
you to product your electronics from ingress
of water. This is particulary insteresting when
using with NEMA enclosure or outdoor
luminaires.
In most applications, our connectors are
exposed to extreme climatic conditions;
it was therefore key for us to select the
materials best able to cope with the
targeted environment.
The UTL Series uses an outdoor rated
material. Underwriters Laboratories classifies
it "F1" per UL746C.
UL/IEC Compliant
The outmost priority for any electrical
installation is to protect personnel from any
shock hazard.
In North America, Underwriters Laboratories
insisted that connector manufacturers,
depending of the application, respect
their standards. The UTL Series had
thus been qualified, certified by this
organisation and compliant with the UL
1598, UL1977, UL498, UL60320.
In Europe and in Asia, IEC standards are
better known and trusted by end users.
Like its American equivalent, the IEC
refers to safety rules. The UTL Series was
obviously designed to respect these rules
and especially the IEC 60598, IEC60065,
IEC60320, IEC61076-2-103.
© 2012 – SOURIAU
7
UTL Series
Overview
UTL Series
Plugs
UTL Series
Crimp contact
Ground line
Overmolding cable plug
Sealed: IP68/69K
UV resistant
UL/IEC compliant
Corrosion-proof
Plastic housing
x
3
x
1
x
1
x
3
Phase line
Neutral line
Overmolding cable plug
Ground line
Phase line
Neutral line
8
© 2012 – SOURIAU
UTL Series
Overview
range overview
Receptacles
Phase line
Neutral line
Overmolding inline receptacle
Ground line
3
x
1
Overview
x
Accessories for
jam nut receptacle
x
3
Phase line
Neutral line
Phase line
Neutral line
x
1
Ground line
x
1
x
3
x
1
x
3
Overmolding inline receptacle
Accessories for
jam nut receptacle
Ground line
© 2012 – SOURIAU
9
UTL Series
Overview
General technical
Mechanical
1
• Durability:
500 matings & unmatings (with stamped and
formed contact, S18 plating)
3
Environmental
3
• Operating temperature:
from -40°C to +105°C
• Flammability rating:
UL 94 5VA
2
• Salt spray:
≥1000 hours
• UV resistant:
No mechanical degradation or important variation of colour
of exposure in natural environment
(F1material per the UL 746C)
4
• Sealing:
- IP68/69K mated with standard contacts
- IP68/69K even unmated with sealed contacts (see p23)
• Fluid resistance:
- Gasoil
- Mineral oil
- Acid bath
- Basic bath
10
© 2012 – SOURIAU
4
UTL Series
Overview
Overview
characteristics
Electrical
• UL: 600V 16A
277V 13A for CBC use
• CN: 600V 13A
277V 10A for CBC use
• IEC: 230/400V 16A
2
• Connector for Breaking circuit
• First Mate Last Break contact mating on earth line
Material
• Body connector + Backshell: Thermoplastic
• Insert: Connector: Thermoplastic
1
• Contacts: See page 22
• Nut: Metal
• Halogen free
• RoHS compliant & conform to the Chinese standard
SJ/T1166-2006 (Chinese RoHS equivalent)
Qualification
• In accordance with:
- IEC60065, IEC60598, UL1598, IEC60320, UL498,
UL94 , UL746 , IEC61076-2-103
- UL 1977: UL file number E169916
- IEC 61984: Pending
© 2012 – SOURIAU
11
UTL Series
UTL Series
Mechanics
103G1
Specifications ...................................................................................................................................
14
Dimensions .......................................................................................................................................
15
Accessories & tooling ....................................................................................................................
16
Contacts .............................................................................................................................................
17
© 2012 – SOURIAU
13
UTL Series
103G1
Layout
OR
OR
WITH
Specifications
Part number
Contact type
Connector type
Male insert
Female insert
Black color
Grey color
Black color
grey color
Square flange receptacle
UTL0103G1P
UTL0103G1P03
UTL0103G1S
UTL0103G1S03
Plug
UTL6103G1P
UTL6103G1P03
UTL6103G1S
UTL6103G1S03
Jam nut receptacle
UTL7103G1P
UTL7103G1P03
UTL7103G1S
UTL7103G1S03
In line receptacle
UTL1103G1P
UTL1103G1P03
UTL1103G1S
UTL1103G1S03
Crimp contacts supply
separately see page 17
48h sample service
Harnesses
Connector
type
Overmolded harnesses, straight ending
Male insert
Female insert
3 ft
6 ft
12 ft
3 ft
6 ft
12 ft
Plug
1 side
UTLMKT63G1P3FT
UTLMKT63G1P6FT
UTLMKT63G1P12FT
UTLMKT63G1S3FT
UTLMKT63G1S6FT
UTLMKT63G1S12FT
Plug
2 sides
-
-
-
UTLMKT63G1SP3FT
UTLMKT63G1SP6FT
UTLMKT63G1SP12FT
Plug +
in line
-
-
-
UTLMKT613G1SP3FT UTLMKT613G1SP6FT UTLMKT613G1SP12FT
Electrical characteristics
UL
600V 16A
277V 10A for CBC use
CN
600V 13A
277V 10A for CBC use
UTL103G1 derating curves
Current (A)
30
28
25
Test
conditions
23
20
18
15
Contact used:
13
Machined contacts
10
Wires used:
8
1.31mm²
5
3
IEC
16A 230/400V 16A
14
© 2012 – SOURIAU
0
Current use
0
20
40
60
80
100
Ambient Operating Temperature (°C)
Limited use
120
Not recommended use
UTL Series
103G1
3 + ground
16A/600V
Dimensions
per UL1977
Square flange receptacle - UTL0
1"181
In line receptacle - UTL1
1"181
1"322
0"787
1"125
1"125
Ø0"125
Front view
Front view
Plug - UTL6
Jam nut receptacle - UTL7
0"444
1"181
0"551
0"787
1"125
0"933
0"610
Ø0"610
1"04
Mechanics
Ø0"708
0"472
0"873
Front view
Front view
Panel cut out
Square flange receptacle - UTL0
Jam nut receptacle - UTL7
0"647
Ø0"873
0"370
7
67
0"
1"051
Ø
0
72
0"
Ø
0"858
Ø0"129
0"057
Note:
all dimensions are in inch
© 2012 – SOURIAU
15
UTL Series
103G1
Accessories
Tooling
Handle
Dustcap for plug
Dustcap for receptacle
Part number
Part number
Part number
UTL610DCG
UTL10DCG
Shandles
48h sample service
Dustcap for male
plug UTL0/1/6
Dustcap for female
plug UTL0/1/6
Part number
Part number
UTL103G1PDCG68
UTL103G1SDCG68
Grommet
Part number
SWSFILLERPLUG
Crimp tooling
Contacts
RM/RC 28M1K(1)
RM/RC 24M9K(1)
RM/RC 20M13K(1)
RM/RC 20M12K(1)
RM/RC 16M23K(1)
RM/RC 14M30K(1)
RM/RC 16M25K
RM/RC 14M25K
SM/SC 24ML1TK6(1)
SM/SC 20ML1TK6(1)
SM/SC 16ML1TK6(1)
SM/SC 14ML1TK6(1)
SM/SC 16ML11TK6(1)
RMDXK10D28K
RCDXK1D28K
RM/RC DX60xxD28K
RM/RC DXK10D28 +
york090
RM/RC DX60xxD28
Contact size
Standard contacts
#16
Ø 1.6mm
Coaxial contacts
(1): example of plating, for other plating see page 21
16
© 2012 – SOURIAU
Part number
of head
S16RCM20
S16RCM20
S16RCM20
S16RCM20
S16RCM16
S16RCM14
S16RCM1625
S16RCM1425
S16SCM20
S16SCM20
S16SCML1
S16SCML1
S16SCML11
M10S-1J
M10S-1J
M10S-1J
M10S-1J
M10S-1J
UTL Series
103G1
3 + ground
16A/600V
Contacts
per UL1977
Contact type
Machined
Crimp
Part number
Male
Female
Max
wire Ø
Max
insulator Ø
30-28
RM28M1K(1)
RC28M1K(1)
0.55
1.1
26-24
AWG
Machined with o-ring
Stamped & formed
reeled contacts
RM24M9K
RC24M9K
0.8
1.6
22-20
RM20M13K(1)
RC20M13K(1)
1.18
1.8
22-20
RM20M12K(1)
RC20M12K(1)
1.18
2.2
20-16
RM16M23K(1)
RC16M23K(1)
1.8
3.2
2.28
3.2
1.8
3.2
2.28
3.2
(1)
16-14
RM14M30K
RC14M30K
20-16
RM16M25K(3)
RC16M25K(3)
16-14
RM14M25K
RC14M25K
(1)
(3)
(1)
(3)
26-24
SM24M1TK6(1)(2)
SC24M1TK6(1)(2)
0.89-1.28
-
22-20
SM20M1TK6
SC20M1TK6
1.17-2.08
-
18-16
SM16M1TK6(1)(2)
SC16M1TK6(1)(2)
3.0
-
SM16M11TK6
SC16M11TK6
2.0-3.0
-
SM14M1TK6(1)(2)
SC14M1TK6(1)(2)
3.2
-
(1)(2)
(1)(2)
18-16
14
Coaxial
(1)
(1)(2)
(1)(2)
Cable Multipiece
-
RMDXK10D28
RCDXK1D28
-
-
Cable Monocrimp
-
RMDX60xxD28
RCDX60xxD28
-
-
Twisted pair Multipiece
-
RMDXK10D28 +
york090
RCDXK1D28 +
york090
-
-
Twisted pair Monocrimp
-
RMDX60xxD28
RCDX60xxD28
-
-
(1): Example of plating, for other plating see page 21
(2): Loose piece contact available if putting L. Example: SM20ML1TK6
(3): Sealed contacts
Mechanics
#16
48h sample service
Prototype kit - See instructions page 36
Connector type
Plug
Inline
receptacle
Jam nut
receptacle
Square flange
receptacle
Wire section
Boot
AWG 20
Part number
Male insert
Female insert
1
UTL6103G1P20AWG
UTL6103G1S20AWG
AWG16
1
UTL6103G1P16AWG
UTL6103G1S16AWG
AWG14
1
UTL6103G1P14AWG
UTL6103G1S14AWG
AWG 20
1
UTL1103G1P20AWG
UTL1103G1S20AWG
AWG16
1
UTL1103G1P16AWG
UTL1103G1S16AWG
AWG14
1
UTL1103G1P14AWG
UTL1103G1S14AWG
AWG 20
1
UTL7103G1P20AWG
UTL7103G1S20AWG
AWG16
1
UTL7103G1P16AWG
UTL7103G1S16AWG
AWG14
1
UTL7103G1P14AWG
UTL7103G1S14AWG
AWG 20
UTL0103G1P20AWG
UTL0103G1S20AWG
AWG16
UTL0103G1P16AWG
UTL0103G1S16AWG
AWG14
UTL0103G1P14AWG
UTL0103G1S14AWG
NB: Contacts supplied (S31 plating)
Note: all dimensions are in inch
© 2012 – SOURIAU
17
UTL Series
UTL Series
Contacts
Description ........................................................................................................................................ 20
Contact plating selector guide .................................................................................................... 21
Contact selector guide .................................................................................................................. 22
Packaging .......................................................................................................................................... 22
Crimp contacts ................................................................................................................................. 23
#16 coaxial contacts ..................................................................................................................... 24
© 2012 – SOURIAU
19
UTL Series
Contacts
Contacts
Description
The UTL series is delivered without contact (crimp version). Contacts are not loaded, this series offers the unique possibility to use the same
contact in any layout as long as it receives the same active part size. Thus it is possible to buy only one contact reference and equip all
connectors even if housings are different.
The main benefit is the standardisation which means reduction of inventory cost.
Bearing in mind that any additional tool or complicated assembly process should be avoided, our contacts are based on a snap-in principle
which avoid the use of an insertion tool.
Crimp contacts are available in different versions:
• machined
• stamped & formed
In addition, UTL series can obviously be equipped with solder contacts, PCB contacts.
20
© 2012 – SOURIAU
• coaxial
UTL Series
Contacts
Contact plating selector guide
As soon as you know what contact size you need, you next have to decide on which type to use.
Souriau proposes mainly two different types of electrical contacts:
- Machined
- Stamped & formed
Machined contacts are generally chosen for low quantities purpose as well as a better solution for power applications.
Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production
applications.
Then comes the question: What plating should I choose ?
Hereunder is a graph with criteria to guide you:
NB: do not mix different plating (e.g. tin plated pin contact with gold plated socket contact).
Number of
cycles
Vibration
250
100
0.4μm of gold
min
Contacts
Gold flash
Silver
Tin
Current /
Voltage
5mA
5mV
Contact
size
#20
#12
#16
#8
© 2012 – SOURIAU
21
UTL Series
Contacts
Contact selector guide
Contact supply separately
Electrical characteristics:
contact resistance
#16
Ø1.6mm
Available platings (contact supply separately)
Machined
< 3mΩ
K
Min 0.4μ gold over 2μ Ni
Stamped & formed
< 6mΩ
S31
Active part: Gold flash over Ni
Crimp area: Nickel
S18
Active part: 0.75μ gold min
over 2μ Ni
Crimp area: 1.3µ tin over Ni
Other: Nickel
TK6
2-5μ Sn pre-plated
Packaging
Conscious of the wide variety of applications, contact packaging has been considered for small series (bulk packaging) and high volume
production (reeled contacts):
Size contact #16
• 25 pieces bulk packing
(stamped & formed
contacts)
22
© 2012 – SOURIAU
• 50 pieces bulk packing
(machined contacts)
• 1000 pieces bulk
packing
(machined contacts)
• 3000 pieces reeled
(stamped & formed
contacts)
• 5000 pieces reeled
(machined contacts)
UTL Series
Contacts
Crimp contacts
Standard version
#16
Ø1.6
mm
Wire size
AWG
mm²
Type
Part number
Male
Female
RC28M1RC24M9SC24M1-(1)
SC24ML1-(2)
RC20M13RC20M12SC20M1-(1)
SC20ML1-(2)
RC16M23-
Machined
30-28
0.05-0.08
Machined
26-24
0.13-0.2
Stamped &
Formed
26-24
0.13-0.25
Machined
22-20
0.32-0.52
Stamped &
Formed
22-20
0.35-0.5
Machined
20-16
0.52-1.5
RM28M1RM24M9SM24M1-(1)
SM24ML1-(2)
RM20M13RM20M12SM20M1-(1)
SM20ML1-(2)
RM16M23-
Machined
with o-ring
20-16
0.52-1.5
RM16M25-
RC16M25-
Stamped &
Formed
18-16
0.8-1.5
Stamped &
Formed
18-16
0.8-1.5
Machined
16-14
1.5-2.5
SM16M1-(1)
SM16ML1-(2)
SM16M11-(1)
SM16ML11-(2)
RM14M30-
SC16M1-(1)
SC16ML1-(2)
SC16M11-(1)
SC16ML11-(2)
RC14M30-
Machined
with o-ring
16-14
1.5-2.5
RM14M25-
Stamped &
Formed
14
2.0-2.5
SM14M1-(1)
SM14ML1-(2)
Max
wire Ø
Max
insulator Ø
Plating
available
0.55
1.1
K
0.8
1.6
K
0.89-1.28
Insulation
grip
S31, S18, TK6
1.18
1.8
K
2.2
1.17-2.08
Insulation
grip
S31, S18, TK6
1.8
3.2
K
1.8
3.2
K
3.0
No insulation
grip
S31, S18, TK6
2.0-3.0
Insulation
grip
S31, S18, TK6
2.28
3.2
K
RC14M25-
2.28
3.2
K
SC14M1-(1)
SC14ML1-(2)
3.2
No insulation
grip
S31, S18, TK6
(1) contact reeled (2) loose contact
Exemple: RM16M23K - Size #16, Machined, AWG20 wire, gold plating.
Contacts
Contact
size
48h sample service
Reminder
Plugs and receptacles have to be equiped with both contact genders.
EX: UTL6103G1P = 3 x SM16M1531 + 1 x SC16M1531
© 2012 – SOURIAU
23
UTL Series
Contacts
#16 coaxial contacts
Coaxial contact range
We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable.
Monocrimp coaxial contact
• The monocrimp one-piece coaxial contacts offer high reliability plus
the economic advantage of a 95% reduction in installation time over
conventional assembly methods.
• This economy is achieved by simultaneously crimping both the inner
conductor and outer braid or drain wire.
Multipiece crimp coaxial contact
• The inner conductor and outer braid is crimped individually.
• The thermoplastic insulating bushing in the outer body is designed
to accept and permanently retain the inner contact.
• An outer ferrule is used to connect the braid to the outer contact
and provide cable support to ensure against bending and vibration.
Suitable for Coaxial cable or Twisted cable
• For jacket diameter from 0.64 to 1.45mm
Inner conductor from AWG30 to AWG24
• For jacket diameter from 1.78 to 3.05mm
Inner conductor up to 2.44mm diameter
Contacts for coaxial cable summary
Contact range
Contact type
Male contact
Female contact
Multipiece
RMDXK10D28
RCDXK1D28
Monocrimp
RMDX60xxD28
RCDX60xxD28
Contact part number with
cable combination
See page 50
Cabling notice
See pages 54 & 55
See page 56
48h sample service
Contacts for twisted pairs cable summary
Contact range
Male contact
Female contact
Contact part number with
cable combination
Multipiece
RMDXK10D28
+ YORK090
RCDXK1D28
+ YORK090
See page 51
Monocrimp
RMDX60xxD28
RCDX60xxD28
Contact type
24
© 2012 – SOURIAU
Cabling notice
See page 52
See page 53
UTL Series
Contacts
Contacts
© 2012 – SOURIAU
25
UTL Series
UTL Series
Technical information
Tooling ................................................................................................................................................
28
Crimptooling table ..........................................................................................................................
29
Extraction tools ................................................................................................................................
29
Dimensions overmoulded harnesses .......................................................................................
30
Handle & interchangeable heads ..............................................................................................
31
Assembly intruction .......................................................................................................................
32
Cable assembly ...............................................................................................................................
38
Rated current & working voltage.................................................................................................
41
UV resistance ...................................................................................................................................
41
UL94 + UL1977 .............................................................................................................................
42
IEC 61984 & IP codes explained ..............................................................................................
45
What is NEMA rating ? ..................................................................................................................
47
© 2012 – SOURIAU
27
UTL Series
Technical information
Tooling
Automatic crimping tools
Mecal is leader in manufacturing tooling for
crimping terminals over a stripped wire.
Established in 1976, Mecal has become one of the
world's leading companies dedicated to the design
and manufacture of semi automatic production tools
for strip fed, open barrel crimp terminals, serving
the Automotive, Telecom and Datacomm industry.
The extreme environment interconnect specialist
“from deep sea to deep space”.
Souriau designs manufactures and markets high
performance interconnect solutions for severe
environments dedicated to the aerospace, defence,
light and heavy industry markets.
Souriau has been working in partnership with Mecal for a good number of years. With sales offices located
in all major industrial regions of the world, the combined strengths of both organisations has resulted in a
truly global solution to all your production tooling needs.
Mini Applicator
Stripper
Mecal sales network:
www.mecal.net/eng/retevendita.php
28
© 2012 – SOURIAU
Presses
UTL Series
Technical information
Crimptooling table
Standard contacts
Contact size
Part number
Head
Handles
Extraction tools
SHANDLES
RX2025GE1
Handles
Extraction tools
SHANDLES
RX2025GE1
RM/RC 28M1RM/RC 24M9RM/RC 20M13-
S16RCM20
RM/RC 20M12-
#16
0"062
RM/RC 16M23-
S16RCM16
RM/RC 14M30SM/SC 24M1SM/SC 24ML1SM/SC 20M1SM/SC 20ML1SM/SC 16M1SM/SC 16ML1SM/SC 14M1SM/SC 14ML1SM/SC 16M11SM/SC 16ML11-
S16RCM14
S16SCM20
S16SCML1
S16SCML11
Note: endurance of SHANDLES tool = 5 000 cycles.
Specific contacts sealed
Contact size
Part number
Head
#16
0"062
RM/RC 16M25-
S16RCM1625
RM/RC 14M25-
S16RCM1425
Coaxial contacts
Technical information
See cabling notice chapter Appendices, pages 52 to 56.
Extraction tools
Contact size
#16
Extractor
RX2025GE1
RX2025GE1
Extraction tools instruction
Extraction:
Place the tool into the cavity from front face of the connector, push on the handle, then remove the contact.
© 2012 – SOURIAU
29
UTL Series
Technical information
Dimensions mated connector
Long version: with strain relief
UTL0 + UTL6
UTL7 + UTL6
3"425
3"464
UTL1 + UTL6
4"803
Short version: without strain relief
UTL0 + UTL6
UTL7 + UTL6
2"598
2"716
UTL1 + UTL6
3"976
Note: all dimensions are in inch
30
© 2012 – SOURIAU
UTL Series
Technical information
Handle & Interchangeable Heads
1) Fully close then release the tool, keep it open.
Open the 2 pins.
5) Place conductors, with no deteriorations, in the bucket
contact. All strands to be located in the crimp bucket.
2) Choose the adapted head (sold separately), keep vertically
and slide it into the handle till the mecanical end.
6) Position the contact in the bottom of the tools by checking out
its orientation.
3) Close simultaneously the two pins to maintain the head.
7) To crimp contact assembly-cable, tighten sharply the clip
to the end of the mechanism.
4) Strip the cable properly checking the size recommended
in the catalog.
8) To control crimp quality, slighty pull cable with two fingers
to control retention.
© 2012 – SOURIAU
Technical information
User guide
31
UTL Series
Technical information
Assembly instruction
Wire stripping crimp version
Part number
Male
Machined contact
#16
L
RM28M1- / RM24M9RM20M13- / RM20M12-
RC28M1- / RC24M9RC20M13- / RC20M12-
0"188
RM16M23- / RM14M30-
RC16M23- / RC14M30-
0"279
RM16M25K / RM14M25K
RC16M25K / RC14M25K
0"216 /
0"208
Stamped & formed
#16
Without insulation support
L
With insulation support
L
Note: all dimensions are in inch
32
© 2012 – SOURIAU
Female
Stripping
length L
(inch)
SM24M1- / SM24ML1SM20M1- / SM20ML1
SC24M1- / SC24ML1SC20M1- / SC20ML1-
0"157
SM16M11- / SM16ML11-
SC16M11- / SC16ML11-
0"183
SM16M1- / SM16ML1-
SC16M1- / SC16ML1-
0"249
SM14M1- / SM14ML1-
SC16M11- / SC16ML11-
0"249
UTL Series
Technical information
Crimping
One of the key factors which affects the performance of a connector, is the way contacts are terminated. Crimped connections are
nowadays seen as the best solution to ensure quality throughout the
lifetime of the product. Here are some reasons why we recommend
this method of termination for UTS connectors:
To ensure that the crimp tooling is performing according tooriginal
specifications, it is important to carry out regular checks. A common way to check the performance of tooling is with a simple pull
test, ideally using a dedicated electric pull tester. Minimum recommended full forces are indicated in the tables below:
W
Active
contact
part
Contact type
Die
location
on heads
RM/RC 28M1K*
30/28
RM/RC 24M9K*
26/24
RM/RC 20M13K*
22/20
Machined
contacts
size 16
RM/RC 20M12K*
RM/RC 16M23K*
RM/RC 14M25K
RM/RC 16M25K
RM/RC 14M30K*
S&F
contacts
size 16
20
18
16
16
14
18
16
16
14
SM/SC 24ML1TK6*
26/24
SM/SC 20ML1TK6*
22/20
SM/SC
16ML11TK6*
18
16
18
16
14
SM/SC 16ML1TK6*
SM/SC14ML1TK6*
Stamped & Formed
contact
W
Wire
section
range
AWG 30
AWG 28
AWG 26
AWG 24
AWG 22
AWG 20
AWG 22
AWG 20
AWG 20
AWG 18
AWG 16
AWG 16
AWG 14
AWG 18
AWG 16
AWG 16
AWG 14
AWG 26
AWG 24
AWG 22
AWG 20
AWG 18
AWG 16
AWG 18
AWG 16
AWG 14
Section
(mm²)
0.05 min
0.08 max
0.12 min
0.25 max
0.32 min
0.50 max
0.32 min
0.50 max
0.50 max
0.82 max
1.50 max
1.50 min
2.50 min
0.82 max
1.50 max
1.50 min
2.50 min
0.12 min
0.25 max
0.32 min
0.50 max
0.82 min
1.50 max
0.82 min
1.50 max
2.50 max
Tensile
straight
test (mini)
11 N
11 N
15 N
32 N
40 N
60 N
40 N
60 N
60 N
90 N
150 N
150 N
230 N
90 N
150 N
150 N
230 N
15 N
32 N
40 N
60 N
90 N
150 N
90 N
150 N
230 N
Height
(Mm)
H (±0.075)
Width
(Mm)
W (±0.075)
1.14
1.41
1.15
1.41
Head's P/N
S16RCM20
1.26
1.76
1.66
1.80
1.96
2.10
2.30
1.80
1.96
2.10
2.30
2.18
2.28
2.43
2.68
2.78
2.28
2.43
2.68
2.78
0.84
1.50
1.02
1.54
1.32
1.36
1.49
1.7
1.79
2.09
2.10
2.02
2.05
2.58
S16RCM16
S16RCM1425
S16RCM1625
Technical information
Machined
contact
H
H
Advantages (Extract from the IEC 60352-2):
- Efficient processing of connections at each production level
- Processing by fully-automatic or semi- automatic crimping
machines, or with hand operated tools
- No cold-soldered joints
- No degradation of the spring characteristic of female contacts
by the soldering temperature
- No health risk from heavy metal and flux steam
- Preservation of conductor flexibility behind the crimped
connection
- No burnt, discolored and overheated wire insulation
- Good connections with reproducible electrical and mechanical
performances
- Easy production control.
S16RCM14
S16SCM20
S16SCML11
S16SCML1
(1): example of plating, for other plating see page 21
Note: all dimensions are in mmm
© 2012 – SOURIAU
33
UTL Series
Technical information
Assembly instruction
UTL stripping dimensions
• 1 - Female insulator: Strip external cable sheath, adjust ground cable length
• 2 - Male insulator: Strip external cable sheath, adjust signal cable lengths
• 3 - Crimp contacts
• 4 - Place the lubrificant on the contact orings
• 5 - Place all the contacts inside the corresponding cavities in the same time
• 6 - Manually push each contact, or use specific tools, until audible click.
Check each contact rétention, with a traction with two fingers
Plug: UTL0103G1P - UTL6103G1P UTL7103G1P - UTL1103G1P
Receptacle: UTL0103G1P - UTL6103G1S UTL7103G1S - UTL1103G1S
Phase lines - male contacts
Phase lines - male contacts
1"185
1"263
L*
Ground line female contact
L*
0"984
0"984
Ground line - female contact
* see page 32
Ground contact must be different compared to the others
Note: all dimensions are in inch
UTL 0 assembly (mounting suggestion)
• Strip wires, crimp contacts
• Insert contacts into connector cavities (insert manually or use tool RTM205 crimp contacts)
• Place receptacle in the panel cut-out (see dimension page 15)
• Secure receptacle with M3 screws (not supplied), torque 0.7 N.m maxi
Receptacle flange
Panel
Panel
34
© 2012 – SOURIAU
UTL Series
Technical information
UTL 7 assembly (mounting suggestion)
• Strip wires, crimp contacts
• Insert contacts into connector cavities (insert
manually or use tool RTM205 crimp contacts)
• Seat o-ring, place receptacle in the panel cut-out
(see dimension page 15)
• Tighten jam nut
• Jam nut torque: 2.5 Nm maxi, tool tightening: 7/8"
O-ring
Jam nut
Panel thickness:
0"125 max
Finally
O-ring
Note: all dimensions are in inch
Technical information
UTL 6 assembly
• Slide nut on the cable
• Strip external cable jacket
• Strip wires, crimp contacts
• Insert contacts into connector cavities (insert manually or use tool RTM205 crimp contacts)
• Place nut
© 2012 – SOURIAU
35
UTL Series
Technical information
Assembly instruction
Prototype kit
The boot is semi-flexible and heat-shrinkable with a moldable adhesive inner lining.
• 1 - Place the heat shrink boot over the cable
• 2 - Strip the cable jacket (see page 34)
• 3 - Strip the individual wires (see page 32)
• 4 - Crimp the contacts
• 5 - Place the contacts in their cavities, checking the retention by slightly pulling the cable.
• 6 - Clean the connector surface and the cable jacket with isopropyl alcohol
• 7 - Position the boot over the rear threads
• 8 - Heat the boot with a heat gun: minimum shrink temp: 80°C - minimum full recovery temp: 110°C
make sure to apply the heat evenly around the boot. Starting by applying the heat from the rear
of the connector.
Do not apply excessive heat, as it will damage the connector and/or boot.
• 9 - Let the boot cool down
• 10 - Check for good retention and the boot glue grip.
• 11 - It is advised to rub the jacket with sand paper and clean the jacket before shrinking the boot.
36
4
8
5
9
7
10
© 2012 – SOURIAU
UTL Series
Technical information
SWS mounting
Push the sealing plug into each connector cavity to seal until a mechanical stop.
UTL0
0"275 mini
0"622
mini
0"346 mini
Female
Male
0"472
mini
UTL7
0"700
mini
0"354 mini
Female
Male
0"551
mini
Technical information
0"421 mini
UTL6
0"291 mini
0"629
mini
0"354 mini
Male
Female
0"488
mini
Note: all dimensions are in inch
© 2012 – SOURIAU
37
UTL Series
Technical information
Cable assembly
Souriau provides connectors in various applications for more than 90 years in the most extreme environment. Being conscious
about the difficulty to find a quick and a reliable harness manufacturer, we decided years ago to start in house cable
assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the
Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTL range, especially over many years
of use. Overmoulding provides the opportunity to change the cable exit from straight through 90 degrees and avoid any stress on the cable
terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from
entering the equipment through the connector if the cable jacket is breached.
How to choose the outer jacket material
Not supported by Souriau
SILICON
Chemical agression
Wet
Immerged
Static installation
OUTDOOR
FEP
Static installation
(black outer jacket)
PTFE
PUR
Static installation
Static or dynamic installation
INDOOR
PVC
Static installation
0°C
38
70°C
© 2012 – SOURIAU
Ambient temperature
UV resistance
Cleaner,
chlorine
TPE
Static installation
UTL Series
Technical information
Overmolding description
O ring
PVC or PUR
overmolding
Compound
Discrete connector
Technical information
If cable jacket is breached...
...water ingress unhampered, leading to damage.
Overmoulded connector
If cable jacket is breached...
...prevents water ingress via capillary action.
© 2012 – SOURIAU
39
UTL Series
Technical information
Cable information
Construction
- Polyurethane Jacket (Black)
- 16 AWG conductors
- Multi- conductor 4, 8, or 12
- 300V or 600V
- Shielded or Unshielded
- Flammability rating UL 1581 Sec.1080 (VW-1)
Applications
- Machining Centers (Oil Resistant)
- Assembly Automation Equipment
- Geophysical Equipment
- Solar (UV Stable)
- Outdoor Displays
Standardization of American cable
Nomenclature Key
S:
J:
V:
P:
E:
O:
T:
W:
H:
VW-1:
FT2:
Service Grade (also means extra hard service when not followed by J, V, or P)
Hard Service
Vacuum cleaner cord (also light duty cable)
Parallel cord (also known as zip cord) – Always light duty
Thermoplastic Elastomer (UL/NEC designation ONLY)
Oil Resistant*
Thermoplastic
Outdoor-includes sunlight resistant jacket and wet location rated conductors (formerly "W-A")
Heater cable
Flame retardant
Flame retardant
Definitions of Cable Types
SVT:
SJT:
SJTW:
SJTO:
SJTOW:
ST:
STW:
STO:
STOW:
40
Thermoplastic insulated vacuum cleaner cord, with or without 3rd conductor for grounding purposes; 300V. (PVC)
Junior hard service, thermoplastic insulated conductors and jacket. 300V. (PVC)
Same as SJT except outdoor rated. (PVC)
Same as SJT but oil resistant outer jacket. (PVC)
Same as SJTO except outdoor rated. (PVC)
Hard service cord with all thermoplastic construction, 600V. (PVC)
Same as ST except outdoor rated. (PVC)
Same as ST but with oil resistant outer jacket. (PVC)
Same as STO except outdoor rated. (PVC)
© 2012 – SOURIAU
UTL Series
Technical information
Rated current & working voltage
Current carrying capacity
The current carrying capacity of a connector is limited by the thermal properties of materials used in it's construction. The amount of current
that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3
of the IEC 60512 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another
(Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3).
Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current
across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate
them towards the edge where heat can be dissipated more effectively. Eventually you should find a level which represents the permissible
operating range:
Fig.1: UTL – 1.5mm² wires
28
28
25
25
23
23
20
20
18
15
13
10
18
15
13
10
8
8
5
5
3
3
0
0
20
40
60
80
Fig.2: UTL – 2.5mm² wires
30
Current (A)
Current (A)
30
100
0
120
0
20
Ambient Operating Temperature (°C)
Current use
Limited use
40
60
80
100
120
Ambient Operating Temperature (°C)
Not recommended use
Technical information
The rated current is defined as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously
without exceeding the maximum limit of temperature. The earth contact is never loaded.
UV resistance
Solar radiation affects all materials, but plastics can be
susceptible to extreme degradation over time.
The choice of materials for the UTL series was therefore
a critical consideration.
Yearly mean of daily irradiation in UV (280-400 nm)
on horizontal plane (J/cm²) (1990-2004)
90°
60°
All over the world we are not exposed to the same
amount of energy given by the sun. The chart shown
here clearly illustrates this.
30°
0°
- 30°
- 60°
- 90°
- 180°
- 150°
- 120°
- 90°
- 60°
- 30°
0°
30°
60°
90°
120°
150°
180°
190
170
© 2012 – SOURIAU
180
150
160
140
130
110
120
100
90
80
70
60
50
40
30
20
10
J/cm²
0
So Souriau has chosen a polymeric material able to withstand sunlight over a long period of time. For that we
carefully followed the UL 746C and finally picked up a
"f1" material. As a consequence our connector has been
approved for outdoor use.
41
UTL Series
Technical information
Underwriter Laboratories
There are two main standards for industrial connectors: UL94 & UL1977
UL 94: Tests for Flammability of Plastic Materials for Parts
in Devices and Appliances
This standard is dedicated to plastics flammability. It characterises how the material burns in various orientation and thicknesses. Whereas
most of our competitor are using a 50W test to classified the ability of their solution to withstand fire, Souriau decided to increase this to a
500W test. New regulations tend to emphasize the importance of burning behavior making the 50W test less and less relevant.
The UTL series has been rated at 5VA.
Procedure: Bar specimens are to be 4"921 long by 0"511 wide, and provided in the minimum thickness.
Plaque specimens are to be 5"905 by 5"905 and provided in the minimum thickness.
Thicker specimens may also be provided and shall be tested if the results obtained on the minimum thickness indicate inconsistent test
results. The maximum thickness is not to exceed 0"511.
Conditions
94-5VA
Afterflame time plus afterglow time after fifth flame
application for each individual bar specimen
≤60s
Cotton indicator ignited by flaming particles or drops
from any bar specimen
No
Burn-through (hole) of any plaque specimen
No
0"511
Material
O
ve
5VA Vertical burning:
• The specimen is clamped from the upper 0"236 of the
specimen, with the longitudinal axis vertical, so that the
lower end of the specimen is 11"810 above a horizontal
layer of not more than 0.08 g of absorbent cotton thinned to
approximately 1"968 x 1"968 and a maximum thickness of
0"236.
• The 500W flame is then to be applied to one of the lower
corners of the specimen so that the tip of the blue cone is
within 0 to 0"118 of the specimen edge.
• Apply the flame for 5 ±0.5 seconds and then remove for
5 ±0.5 seconds. Repeat the operation until the specimen
has been subjected to five applications of the test flame.
42
© 2012 – SOURIAU
ll
4"921
he
ig
ht
of
fla
m
e
In
ne
r
co b
ne lue
4"330
11"810
Cotton
5"905
Material
Center
4"330
0"511
5VA Horizontal burning:
• Support the plaque specimen by a clamp in the horizontal
plane.
• The flame is then to be applied to the centre of the bottom
surface of the plaque so that the tip of the blue cone is within
0 to 0"118 of the plaque surface.
• Apply the flame for 5 ±0.5 seconds and then remove for
5 ±0.5 seconds. Repeat the operation until the plaque specimen
has been subjected to five applications of the test flame.
• After the fifth application of the test flame, and after all flaming
or glowing combustion has ceased, it is to be observed
whether or not the flame penetrated (burned through) the
plaque material. In addition, no opening greater than 0"118
shall appear after the test.
ra
UTL Series
Technical information
Underwriter Laboratories
UL1977
There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be
telecommunication, Etc. The UL 1977 covers single and multipole connectors intended for factory assembly.
Requirements apply to devices in taking into account intensity and voltage. There a categories as follows:
30 V
(42 V peak)
0
600 V
0
Type 0
Type 1A
8.3 A
Type 2
Tybe 1B
31 A
Type 3
200 A
Type 4
1000 A
According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page.
Insulating materials:
Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below:
Type
Flame rating
Relative thermal index (RTI)
Electrical/mechanical w/o impact */**
0
-
50/50
1A
HB
50/50
1B
HB
50/50
2
HB
50/50
3
HB
50/50
4
HB
50/50
Technical information
• Minimum ratings for polymeric materials
* The RTI of the material shall not be lower than the temperature measured during
the Temperature Test.
** For a thickness less than that for which a value has been established, the RTI of
the minimum thickness with an established value shall be used.
Assembly:
Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have
to be equipped to protect persons against contact with live parts.
Finally the identified grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other
contact.
© 2012 – SOURIAU
43
UTL Series
Technical information
Underwriter Laboratories
UL1977
Spacing:
For a 250V max connector, distance through air or over material shall be 0"047 whereas from 250V to 600V connector the spacing is 3.2
minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below:
• Applicability of spacing requirements
Type
Uninsulated live part - uninsulated
live part of opposite polarity
Uninsulated live part - uninsulated
grounded metal part
Uninsulated live part - exposed
dead metal part
0
No
No
No
1A
Yes
Yes
Yes
1B
Yes
Yes
No
2
Yes
Yes
Yes
3
Yes
Yes
Yes
4
Yes
Yes
Yes
An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown
the rated voltage is given as given below:
a) 500 volts for a type 1B device
b) 1000 volts plus twice rated voltage for types 1A, 2, 3 and 4 devices.
Marking:
A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organisation
responsible for the product may be identified. (Exception: If the device is too small, or where the legibility would be difficult to attain, the
manufacturer’s name, trademark, or other descriptive marking may appear on the smallest unit container or carton)
The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container or
carton:
a) The catalogue number or an equivalent designation
b) The electrical rating in both volts and amperes, if assigned
c) Whether ac or dc, if restricted
d) Flammability class, if identified
Example - Marking for the arrangement 10-3:
44
© 2012 – SOURIAU
10A 500V UL94 V-0
UTL Series
Technical information
IEC 61984
The norm is dedicated to connectors with rated voltage above 50V and up to 1000V and rated currents up to 125A per contact. But
depending of your application connectors should be compliant with another standard. This has to be double checked with the customer.
There are lot of constructional requirements and performances specified in that standard. Most of them are illustrated in greater details
hereafter.
Provisions for earthing:
The UTO connector is intended to be used on Class II systems. Even if the purpose of our connector is not to interrupt current, we often
see a need to add a protective earth contact. Then this one shall be a “First mate, last break” style. Critically, among all of the normal
assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock
by double or reinforced insulation.
IP Code:
First digit
(foreign bodies
protection)
IP is a coding system defined by the IEC 60529 to indicate the
degrees of protection provided by an enclosure. The aim of this is to
give information regarding the accessibility of live parts against ingress
of water and other foreign bodies.
1
2
3
4
5
6
Degree of protection
No protection against accidental contact.
No protection against solid foreign bodies.
Protection against contacts with any large area by hand and
against large solid foreign bodies with a diameter bigger than
1"968.
Protection against contacts with the fingers.
Protection against solid foreign bodies with a diameter bigger
than 0"472.
Protection against tools, wires or similar objects with a diameter
bigger than 0"098.
Protection against small solid bodies with a diameter bigger than
0"098.
As 3 however diameter is bigger than 0"039.
Full protection against contacts. Protection against interior injurious dust deposits.
Total protection against contacts.
Protection against penetration of dust.
UTO offers high sealing
performance IP68 / 69K…
Even in dynamic situations.
IP 6 8
Second digit
(water
protection)
2nd digit
Degree of protection
0
No protection against water.
1
Drip-proof.
Protection against vertical water drips.
2
Drip-proof.
Protection against water drips up to a 15° angle.
3
Spray-proof.
Protection against diagonal water drips up to a 60° angle.
4
Splash-proof.
Protection against splashed water from all directions.
Hose-proof.
Protection against water (out of a nozzle) from all directions.
Protection against temporary flooding.
5
6
7
8
Technical information
1st digit
0
Code letters
(international
Protection)
Protection against temporary immersions.
Protection against water pressure.
Pressure to be specified by supplier.
In addition to the IEC 60529 we conjointly use the DIN 40050 part 9
which are dedicated to road vehicles. The main differences are:
• First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested
equipment is not depressurized as it is in the IEC.
• Second digit: 5K and 6K has been added and are equivalent
respectively to 5 and 6 but with higher pressure.
9K which represents the High pressure cleaning.
9K
High pressure hose-proof.
Protection against high pressure water (out of a nozzle) from all
directions.
IEC 61984 ed.2.0 “Copyright © 2008 IEC Geneva, Switzerland.www.iec.ch"
IEC 60664-1 ed.2.0 “Copyright © 2007 IEC Geneva, Switzerland.www.iec.ch”
© 2012 – SOURIAU
45
UTL Series
Technical information
IEC 61984
Overvoltage
UTO connectors are qualified to be used on systems rated at Overvoltage category III
Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented:
• Category IV (primary overcurrent protection equipment):
Origin of the installation
• Category III (Any fixed installation with a permanent connection)
Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements
• Category II (Domestic applicances):
Energy consuming equipment to be supplied from the fixed installation
• Category I (Protected electronic circuit):
For connection to circuit in which measures are taken to limit transient overvoltage.
Pollution degree
Per the IEC 60664-1 (formerly VDE 0110) the environment affects the performance of the insulation. Particles can build a bridge between
two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, the
standard defines 4 levels of pollution:
• Degree 1 (Air conditioned dry room):
No pollution or only dry, non conductive pollution occurs. The pollution has no influence.
• Degree 2 (Personal computer in a residential area):
Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be
expected.
• Degree 3 (Machine tools):
Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to
be expected.
• Degree 4 (Equipments on roof, locomotives):
Continuous conductivity occurs due to conductive dust, rain or other wet conditions.
Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the IEC 61984,
enclosure rated at IP54 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test
and maintenance.
Marking
The marking should give enough details to the user to know what the main characteristics are and without going deep in technical
documentation. Below examples identify the suitability of the connector:
• Example 1:
Marking of a connector with rated current 16A, rated voltage 400V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for
use in any system, preferably unearthed or delta-earthed systems:
6A 400V
400V 6kV
6kV 33
116A
• Example 2:
Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 250V, line-to-line 400V, rated impulse
voltage 4kV and pollution degree 3, 2 and 1 for use in earthed systems:
16A
6A 250V
250V 400V
400V 4kV
4kV 3
3
1
46
© 2012 – SOURIAU
UTL Series
Technical information
What is NEMA rating ?
• NEMA ratings vs IP ratings
Whereas IP ratings only consider protection against ingress of foreign bodies - first digit - and ingress of water
(second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil
immersion, etc.
The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is
equivalent to an IP rating but it is not possible to say the contrary.
Below a list of some NEMA standards:
Enclosure
rating
IP20
Type 1
•
IP22
IP55
IP64
IP65
IP66
IP67
•
Type 3
•
Type 3R
•
Type 3S
Type 4
•
Type 4X
•
•
Type 6
•
Type 12
•
Type 13
• indicates compliance
6
IP67
Enclosures constructed for either indoor or outdoor use to provide a degree of protection
to personnel against incidental contact with the enclosed equipment, falling dirt, hosedirected water, the entry of water during occasional temporary submersion at a limited depth
and damage from external ice formation.
6P
IP67
Enclosures constructed for either indoor or outdoor use to provide a degree of protection to
personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed
water, the entry of water during prolonged submersion at a limited depth and damage from
external ice formation.
© 2012 – SOURIAU
Technical information
Type 6 rating can be either Type 6 or Type 6P - please see below:
47
UTL Series
UTL Series
Appendices
#16 coaxial contacts - cabling notices ....................................................................................
50
Glossary of terms ............................................................................................................................
57
Part number Index ..........................................................................................................................
58
© 2012 – SOURIAU
49
UTL Series
Appendices
#16 coaxial contacts
Coaxial cable - Contact monocrimp and multipiece
Cable
type
RG161/U
Ø over
jacket
Impe- Contact
dance
type
75
Ø over
dielectric
inch
mm
inch
mm
0.09
2.29
0.057
1.45
Inner
cond
size
Ext. Ø
mm
Ø outer braid
inch
75
0.105
2.67
0.063
1.6
0.3
0.084
2.13 max
RG179B/U
75
0.105
2.67
0.063
1.6
0.3
0.084
2.13 max
RG187/U
75
0.11
2.79 max
0.06
1.52
0.3
RG188/U
50
RG174/U
50
AMPHENOL 21-598
50
Female contact
kit for coaxial
cable
RMDXK10D28
RCDXK1D28
RMDX6036D28
RCDX6036D28
mm
RG179A/U
Multi
piece
Male contact kit
for coaxial cable
0.11
2.79 max
0.06
1.52
0.51
0.078
1.98 max
0.11
2.92
0.06
1.52
0.48
0.088
2.24 max
0.105
2.67
0.06
1.52
0.48
RG196/U
50
0.08
2.03 max
0.034
0.086
0.3
RG178A/U
50
0.075
1.91
0.034
0.86
0.3
0.054
1.37 max
RG/188A/U
50
0.110
2.79
0.06
1.52
0.51
0.078
1.98 max
KX21TVT (europe)
RG178 B/U
50
0.075
1.91
0.034
0.86
0.3
0.054
1.37 max
0.075
1.91
0.034
0.86
0.3
0.054
1.37 max
RMDX6050D28
RCDX6016D28
0.115
2.92
0.06
1.52
0.48
0.088
2.24 max
RMDX6032D28
RCDX6032D28
RG178 / BU
50
RG174/U
50
Mono
crimp
RMDX6034D28
RCDX6034D28
0.11
2.79
0.06
1.52
0.51
0.078
1.98 max
RMDX6036D28
RCDX6036D28
0.107
2.72
0.6
1.52
0.51
0.078
2.05 max
RMDX6036D28
RCDX6036D28
50
0.12
3.05
0.083
2.11
0.64
0.097
2.46
50
0.083
2.11
0.05
1.27
0.48
0.067
1.7
0.1
2.54
0.058
1.47
0.3
-
0.103
2.62
0.06
1.52
0.51
0.078
PRD PN 247AS-C1251
-
0.092
2.34
0.05
1.27
0.64
0.067
JUDD C15013010902
-
0.087
2.13
0.05
1.27
0.48
0.066
1.67
RMDX6036D28
RCDX6036D28
CDC PIN22939200
-
0.09
2.29
0.048
1.22
0.3
0.064
1.63
RMDX6046D28
RCDX6016D28
RG188A/U
50
RG316/U
50
raychem 5024A3111
raychem 5026e1614
surprenant pn 8134
-
PRD PN 247ASC1123-001
Multi
piece
RMDX6052D28
RCDX6052D28
RMDX6036D28
RCDX6036D28
RMDXK10D28
RCDXK1D28
1.98
RMDX6018D28
RCDX6018D28
1.7
RMDX6018D28
RCDX6018D28
CDC PIN22939200
-
0.09
2.29
0.048
1.22
0.3
0.064
1.63
RMDX6050D28
RCDX6016D28
CDC PIN245670000
-
0.104
2.64
0.067
1.7
0.3
0.083
2.11
RMDX6050D28
RCDX6016D28
ampex
-
TI PN 920580
-
Honeywell PN
58000062
Mono
crimp
0.114
2.9
0.075
1.91
0.38
0.09
1.29
RMDX6032D28
RCDX6032D28
0.7
1.78
0.038
0.96
0.48
0.054
1.37
RMDX6024D28
RCDX6024D28
1.96
0.41
solid
0.096
2.44
RMDX6026D28
RCDX6026D28
-
0.12
3.05
0.077
-
-
0.104
2.64
0.067
1.7
0.3
2.11
RMDX6050D28
-
-
-
0.09
2.29
0.048
1.22
0.3
1.63
RMDX6050D28
-
-
-
0.114
2.9
0.075
1.91
0.38
1.29
RMDX6032D28
RCDX6032D28
-
-
0.07
1.78
0.038
0.96
0.48
1.37
RMDX6024D28
RCDX6024D28
-
-
0.12
3.05
0.077
1.96
0.41
2.44
RMDX6026D28
RCDX6026D28
48h sample service
50
© 2012 – SOURIAU
UTL Series
Appendices
Twisted cable - Contact monocrimp and multipiece
Cable
type
Inner
Contact
AWG
type
cond
Ø over
jacket
(single wire)
Ø outer
braid
Inner cond size
inch
mm
Stranded
definition
Ext. Ø
mm
inch
mm
Male
contact kit for
coaxial cable
Female
contact kit for
coaxial cable
24
0.049
1.24
max
7/.008
-
-
RMDXK10D28
RCDXK1D28
2 #24 solid mil-w-76 type LW
24
0.047
1.12
max
1/.0201
-
-
RMDXK10D28
RCDXK1D28
26
0.043
1.09
max
7/.0063
-
-
RMDXK10D28
RCDXK1D28
28
0.028
0.71
max
-
-
RMDXK10D28
RCDXK1D28
TWISTED PAIR 1/.201 SOLID MIL w
76 TYPE lw or MIL W 16878
26
0.044
1.12
max
1/.0201
0.511
-
-
RMDXK10D28
RCDXK1D28
twisted pair solid mil w 81822/3
28
0.028
0.71
max
1/.0126
0.32
-
-
RMDXK10D28
RCDXK1D28
#28 7/.0036 per Hitachi spec
ec-711 (13-2820)
-
0.046
1.17
7/.0036
-
-
-
RMDX6031D28 + RCDX6031D28
YORX090
+ YORX090
20218201
-
0.028
0.71
-
-
-
-
RMDX6031D28 + RCDX6031D28
YORX090
+ YORX090
#30 solid
-
0.025
0.64
-
-
-
-
RMDX6015D28 + RCDX6015D28
YORX090
+ YORX090
#26 7/.0063
26
0.028
0.71
7/.063
0.16
-
-
RMDX6031D28 + RCDX6031D28
YORX090
+ YORX090
#26 19/.004
26
0.049
1.24
19/.004
-
-
-
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
24
0.049
1.24
7/.008
-
-
-
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
#24 19/.005
24
0.057
1.45
19/.005
-
-
-
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
-
26
-
1.25
-
-
-
19x0.1
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
-
24
-
1.25
-
-
-
7x0.2
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
-
24
-
1.45
-
-
-
19x0.13
RMDX6019D28 + RCDX6019D28
YORX090
+ YORX090
-
26
-
0.7
-
-
-
7x0.16
RMDX6031D28 + RCDX6031D28
YORX090
+ YORX090
2 #26 stranded mil w 76 type LW
or mil w16878 type b&e
2 #28 solid mil-w-81822/3
#24 7/.008
Multi
piece
Mono
crimp
0.16
Appendices
2#24 stranded mil w 16878 type B
© 2012 – SOURIAU
51
UTL Series
Appendices
#16 coaxial contacts
Twisted pair cable multipiece contact cabling
Cable
reference
Contact
type
Male
contact
Female
contact
Crimp
tool
Die
set
Stop
bushing
-
-
Cable strip
length
A
B
C
Inner conductor crimp
g dim t dim
Braid crimp
g dim
t dim
2#24 stranded mil
w 16878 type B
2 #24 solid mil-w-76
type LW
2 #26 stranded
mil w 76 type LW or
mil w16878 type B & E
Multi
piece
2 #28 solid
mil-w-81822/3
RMDXK10D28 RCDXK1D28 M10S1J
See assembly notice
twisted pair 1/.201
solid mil w 76 type LW
or mil w 16878
twisted pair solid mil w
81822/3
Female contact
6.35±0.41
Strip lengths
of cable
Outer hyring
Twisted pair adapter
YOC074
YORK-090
Inner supporting
sleeve
Outer female contact
Inner pin
RCDX60-2
RMD26L-1
RCDXB-055-1
Conductor "W"
7.95±0.41
13.49±0.41
Conductor "X"
Step 1:
Step 2:
Step 3:
Twisted pair adapter
Supporting
sleeve
Outer hyring
Male contact
Outer male contact
Inner socket
RMDX60-2
RFD26L-1
Inner supporting
sleeve
RMDXB-055-3
Twisted pair adapter
YORK-090
Outer hyring
7.95±0.41
YOC074
Conductor "Y"
Strip lengths
of cable
Conductor "Z"
7.95±0.41
15.54±0.41
Step 1:
Step 2:
Twisted pair adapter
Step 3:
Locking louver typical
7.54
5.94
±0.41
Inner supporting
sleeve
Outer hyring
Grounding louver typical
0.25±0.05
7.54±0.41
When using solid wire flatten
conductor "X" and "Z" using
N24FL-1 die as shown
7.95±0.41
15.54±0.41
Note : all dimensions are in mm
52
© 2012 – SOURIAU
UTL Series
Appendices
Twisted pair cable monocrimp contact cabling
Contact
type
g dim
t dim
S80
SL105
4.7
6.1
4.32
1.30 to
1.12
1.4 to 1.22
2.97 to
2.84
3.07 to 2.9
20218204
S80
SL105
3.94
6.1
3.16
1.30 to
1.17
1.4 to 1.22
2.97 to
2.84
3.07 to
2.79
#30 solid
S83
SL105
4.7
6.1
4.06
1.22 to
1.12
1.35 to
1.22
2.97 to
2.84
3.12 to
2.95
#26 7/.0063
S80
SL105
4.7
6.1
4.06
1.30 to
1.17
1.4 to 1.22
2.97 to
2.84
3.07 to 2.9
4.7
6.1
4.06
1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
4.7
6.1
4.06
1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
4.7
6.1
4.06
1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
4.7
6
4
RMDX6031D28
+ YORX090
#24 7/.008
#24 19/.005
AWG26 (19x0.1)
RCDX6031D28
+ YORX090
Crimp
tool
Braid crimp
#28 7/.0036 per Hitachi
spec ec-711 (13-2820)
Mono
crimp
Female
contact
Inner conductor
crimp
g dim
t dim
Stop
bushing
#26 19/.004
Male
contact
Cable strip
length
A
B
C
Die
set
Cable reference
M10S1J
M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S1J TOOL
M10SG8
crimping kit
AWG24 (7x0.2)
AWG24 (19x0.13)
S80
AWG26 (7x0.16)
SL150
• Select appropriate monocrimp coax twisted pair contact and cable combination.
• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).
• Strip the twisted pair cable to the designated wire strip lengths.
• Insert the stripped cable into the contact. One cable is to be inserted into the
inside diameter of hyring, and pushed forwaerd into the inner contact. The
second cable is to be inserted between the outside diameter of hyring and the
inside diameter of the outer contact body.
• Crimp the contact.
See cable strip lengths
RMDX60
Male coax contact
Cable strip length
B
C
RCDX60
Female coax contact
A
16 min.
G
Braid crimp (G) to be measured
with die set fully closed
Inner conductor crimp (G) to be
measured with die set fully closed
Note : all dimensions are in mm
© 2012 – SOURIAU
53
Appendices
G
UTL Series
Appendices
#16 coaxial contacts
Multipiece male contact with coax cable
Cable
reference
RG161U
RG179
RG187U
RG188/U
RG174/U
RG178A/U
RG196U
Hyring
complementary
compoments
Contact
Outer contact crimp tool
Inner contact crimp tool
Crimp tool M10S1J
Crimp tool M10S1J
Die set
Stop bushing
Die set
Cable strip length
Stop bushing
A
B
C
4.37
7.95
15.88
4.37
7.95
15.88
4.37
7.95
15.88
4.37
7.95
15.88
4.37
7.95
15.88
7.54
9.12
17.53
7.54
9.12
17.53
-
4.37
7.95
15.88
-
4.37
7.95
15.88
S23D2
YOC074
S26D2
Male:
RMDXK10D28
YOC074 +
RMDXB0553
S221
SL471
S23D2
AMPHENOL
21-598
SL46D2
YOC074
surprenant
pn 8134
Cable stip length
Multipiece kit details
RMDXK10D28
includes
RMDX602D28
Outer contact
RFD26L1D28
Inner contact
YOC074
Outer hyring
RMDXB0553
Inner supporting
sleeve
A
Dielectric
diameter
B
C
Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve
15.88±0.41
Outer male contact
Inner socket
RMDX60-2
RFD26L-1
Step 1:
- Assemble outer hyring onto cable
- Assemble inner socket to inner conductor and crimp
Outer hyring
YOC074
Step 2:
- Insert the assembly into the outer male contact
until the inner socket snaps into place
- The cable braid (shield) should now cover the
barrel of the outer male contact as shown
7.95±0.41
Strip lengths
of cable
4.37±0.41
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Locking louver typical
Grounding louver typical
Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve
Outer male contact
Inner socket
RMDX60-2
RFD26L-1
Step 1:
- Assemble outer hyring onto cable
- Assemble supporting sleeve over dielectric and under braid
- Assemble inner socket to inner conductor, push back against
sleeve and crimp
Supporting
sleeve
Note : all dimensions are in mm
54
© 2012 – SOURIAU
Outer hyring
Inner supporting
sleeve
RMDXB-055-3
Step 2:
- Insert the assembly into the outer male contact
until the inner socket snaps into place
- The cable braid (shield) should now cover the
barrel of the outer male contact as shown
Outer hyring
YOC074
17.53±0.41
9.12±0.41
Strip lengths
of cable
7.54±0.41
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Locking louver typical
Grounding louver typical
48h sample service
UTL Series
Appendices
Multipiece female contact with coax cable
Cable
reference
RG161U
RG179
RG187U
RG188/U
RG174/U
RG178A/U
RG196U
Hyring
complementary
compoments
Contact
Outer contact crimp tool
Inner contact crimp tool
Crimp tool M10S1J
Crimp tool M10S1J
Die set
Stop bushing
Die set
Stop bushing
S23D2
S26D2
Female:
S221
YOC074 +
RCDXB0553
RCDXK1D28
SL471
21-598
B
-
C
11.13
11.13
11.13
11.13
11.13
11.13
11.13
-
4.37
11.13
-
4.37
11.13
YOC074
surprenant
pn 8134
Cable stip length
Multipiece kit details
RCDXK1D28
SL46D2
S23D2
A
4.37
4.37
4.37
4.37
4.37
6.35
6.35
YOC074
AMPHENOL
includes
Cable strip length
RCDX602D28
Outer contact
RMD26L1D28
Inner contact
YOC074
Outer hyring
RCDXB0553
Inner supporting
sleeve
A
Dielectric
diameter
B
C
Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve
11.13±0.41
Outer hyring
YOC074
Strip lengths
of cable
4.37±0.41
Step 1:
- Assemble outer hyring onto cable
- Assemble inner pin to inner conductor and crimp
Outer female contact
Inner pin
RCDX60-2
RMD26L-1
Step 2:
- Insert the assembly into the outer female contact
until the inner pin snaps into place
- The cable braid (shield) should now cover the
barrel of the outer female contact as shown
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve
Strip lengths
of cable
YOC074
6.35
±0.41
Step 1:
- Assemble outer hyring onto cable
- Assemble supporting sleeve over dielectric and under braid
- Assemble inner pin to inner conductor, push back against
sleeve and crimp
48h sample service
Outer hyring
Supporting
sleeve
Supporting sleeve
RCDXB-055-1
Outer female contact
Inner pin
RMD26L-1
Step 2:
- Insert the assembly into the outer female contact
until the inner pin snaps into place
- The cable braid (shield) should now cover the
barrel of the outer female contact as shown
RCDX60-2028
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Note : all dimensions are in mm
© 2012 – SOURIAU
55
Appendices
Outer hyring
11.13±0.41
UTL Series
Appendices
#16 coaxial contacts
Coax cable with monocrimp contact cabling
Cable
reference
Male
contact
Female
contact
CDC PIN22939200
RMDX6046D28
CDC PIN22939200
CDC PIN245670000
Cable strip length
Inner conductor
crimp
g dim
t dim
Braid crimp
Die
set
Stop
bushing
A
B
C
g dim
t dim
RCDX6016D28
S80
SL105
4.19
5.97
8.51
1.30/1.17
1.40/1.22
2.77/2.64
3.02/2.84
RMDX6046D28
RCDX6016D28
S87
SL105
5.08
6.35
8.89
1.30/1.17
1.40/1.22
2.77/2.64
3.02/2.84
RMDX6050D28
RCDX6016D28
S80
SL105
5.08
6.35
8.89
1.30/1.17
1.40/1.22
2.97/2.84
3.12/2.95
KX21TVT (europe)
RG178 B/U
RMDX6034D28
Crimp
tool
S82
SL105
5.08
6.35
8.89
1.30/1.17
1.32/1.17
2.84/2.74
3.07/2.9
RG178 / BU
RMDX6050D28
RCDX6016D28
RCDX6034D28
S87
SL105
5.08
6.35
8.89
1.30/1.17
1.40/1.22
2.77/2.64
3.02/2.84
3.12/2.95
ampex
RMDX6032D28
RCDX6032D28
S80
SL105
5.08
6.35
11.68
1.30/1.17
1.40/1.22
2.97/2.84
TI PN 920580
RMDX6024D28
RCDX6024D28
S82
SL105
5.08
6.35
8.89
1.35/1.19
1.42/1.27
2.87/2.74
3.07/2.9
RG174/U
RMDX6032D28
RCDX6032D28
S80
SL105
5.08
6.35
11.68
1.30/1.17
1.40/1.22
2.97/2.84
3.12/2.95
Honeywell PN 58000062
RMDX6026D28
RCDX6026D28
S82
SL105
5.08
6.35
8.89
1.35/1.19
1.42/1.27
2.87/2.74
3.07/2.9
RG188A/U
RMDX6036D28
RCDX6036D28
S80
SL105
5.08
6.35
11.68
1.30/1.17
1.40/1.22
2.97/2.84
3.12/2.95
RG316/U
RMDX6036D28
RCDX6036D28
S80
SL105
5.08
6.35
11.68
1.30/1.17
1.40/1.22
2.97/2.84
3.12/2.95
5.08
6.35
8.89
1.22/1.17
1.35/1.22
2.92/2.79
3.12/2.97
5.08
6.35
8.89
1.22/1.17
1.35/1.22
2.92/2.79
3.12/2.97
5.08
6.35
11.68
1.37/1.27
1.45/1.32
2.92/2.79
5.08
6.35
8.89
1.22/1.17
1.35/1.22
2.92/2.79
3.12/2.97
5.08
6.35
8.89
1.22/1.17
1.35/1.22
2.92/2.79
3.12/2.97
PRD PN
247AS-C1123-001
RMDX6018D28
RCDX6018D28
PRD PN 247AS-C1251
RMDX6018D28
RCDX6018D28
raychem 5024A3111
RMDX6052D28
RCDX6052D28
M10S1J
M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S1J TOOL
S88
SL105
raychem 5026e1614
RMDX6036D28
RCDX6036D28
M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S1J TOOL
JUDD C15013010902
RMDX6036D28
RCDX6036D28
inner cond. #30,
braid diam 2.64
RMDX6050D28
-
S80
SL105
5.1
6.35
8.9
-
-
-
-
inner cond. #30,
braid diam 2.29
RMDX6050D28
-
S87
SL105
4.2
6.35
8.5
-
-
-
-
inner cond. #28,
braid diam 2.9
RMDX6032D28
RCDX6032D28
S80
SL105
5.1
6.35
11.7
-
-
-
-
inner cond. #26,
braid diam 1.78
RMDX6024D28
RCDX6024D28
S82
SL105
5.1
6.35
8.9
-
-
-
-
inner cond. #26,
braid diam 3.05
RMDX6026D28
RCDX6026D28
S82
SL105
5.1
6.35
8.9
-
-
-
-
• Select appropriate cable and contact combination.
• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).
• Strip coax cable to the designated wire strip lengths.
• Insert the stripped coax into the rear of the contact.
• Crimp the contact.
See cable strip lengths
Cable strip length
RMDX60
Male coax contact
A
RCDX60
Female coax contact
B
C
Note : all dimensions are in mm
56
© 2012 – SOURIAU
48h sample service
UTL Series
Appendices
Glossary of terms
• Clearance
Per the IEC 60664-1 it is the shortest
distance between two conductive parts
even over the air.
• CTI (Comparative Tracking Index)
The CTI value is commonly used to characterize the electrical
breakdown properties of an insulating material. It allows users
to know the tendency to create creepage paths. This value
represents the maximum voltage after 50 drops of ammonium
chloride solution without any breakdown.
• Creepage distance
Per the IEC 60664-1 it represents the
shortest distance along the surface
of the insulating material between two
conductive parts.
Air gap
Creepage distance
• Working voltage
Per the IEC 60664-1 it is the highest r.m.s. value of A.C. or D.C.
voltage across any particular insulation which can occur when the
equipment is supplied at rated voltage.
• Rated impulse voltage
Impulse withstands voltage value assigned by the manufacturer to
the equipment or to a part of it characterizing the specified withstand capability of its insulation against transient overvoltage.
• Working current
It is the maximum continuous and not interrupted current able
to be carried by all contacts without exceeding the maximum
temperature of the insulating material.
• RTI (Relative temperature Index):
Extract from ULs website:
“Maximum service temperature for a material, where a class of
critical property will not be unacceptably compromised through
chemical thermal degradation, over the reasonable life of an
electrical product, relative to a reference material having a
confirmed, acceptable corresponding performance defined RTI.
- RTI Elec: Electrical RTI, associated with critical electrical
insulating properties.
- RTI Mech Imp: Mechanical Impact RTI, associated with
critical impact resistance, resilience and flexibility
properties.
- RTI Mech Str: Mechanical Strength (Mechanical
without Impact)
RTI,
associated
with
critical
mechanical strength where impact resistance,
resilience and flexibility are not essential”
Appendices
• Transient voltage
Extract from the IEC 60664-1: Short duration overvoltage of
a few millisecond or less, oscillatory or non-oscillatory, usually
highly damped.
© 2012 – SOURIAU
57
UTL Series
Appendices
Part number Index
Mechanics
UTL0103G1P.................
UTL0103G1P03...............
UTL0103G1S.................
UTL0103G1S03...............
UTL1103G1P.................
UTL1103G1P03...............
UTL1103G1S.................
UTL1103G1S03...............
UTL6103G1P.................
UTL6103G1P03...............
UTL6103G1S.................
UTL6103G1S03...............
UTL7103G1P.................
UTL7103G1P03...............
UTL7103G1S.................
UTL7103G1S03...............
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
Harnesses
UTLMKT63G1P3FT.............
UTLMKT63G1P6FT.............
UTLMKT63G1P12FT............
UTLMKT63G1S3FT.............
UTLMKT63G1S6FT.............
UTLMKT63G1S12FT............
UTLMKT63G1SP3FT............
UTLMKT63G1SP6FT............
UTLMKT63G1SP12FT...........
UTLMKT613G1SP3FT...........
UTLMKT613G1SP6FT...........
UTLMKT613G1SP12FT..........
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
P. 14
Accessories
SWSFILLERPLUG..............
UTL103G1PDCG68.............
UTL103G1SDCG68.............
UTL10DCG...................
UTL610DCG..................
P. 16
P. 16
P. 16
P. 16
P. 16
Contacts
RC14M25K...................
RC14M30K...................
RC16M23K...................
RC16M25K...................
RC20M12K...................
RC20M13K...................
RC24M9K....................
RC28M1K....................
RCDX6015D28................
RCDX6016D28................
RCDX6018D28................
58
© 2012 – SOURIAU
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 51
P. 50
P. 50
RCDX6019D28................
RCDX6024D28................
RCDX6026D28................
RCDX602D28.................
RCDX6031D28................
RCDX6032D28................
RCDX6034D28................
RCDX6036D28................
RCDX6052D28................
RCDXB0553..................
RCDXK1D28..................
RFD26L1D28.................
RM14M25K...................
RM14M30K...................
RM16M23K...................
RM16M25K...................
RM20M12K...................
RM20M13K...................
RM24M9K....................
RM28M1K....................
RMD26L1D28.................
RMDX6015D28................
RMDX6018D28................
RMDX6019D28................
RMDX602D28.................
RMDX6024D28................
RMDX6026D28................
RMDX6031D28................
RMDX6032D28................
RMDX6034D28................
RMDX6036D28................
RMDX6046D28................
RMDX6050D28................
RMDX6052D28................
RMDXB0553..................
RMDXK10D28.................
SC14M1S18..................
SC14ML1S18.................
SC14M1TK6..................
SC14ML1TK6.................
SC16M1S18..................
SC16M11S18.................
SC16ML1S18.................
SC16ML11S18................
SC16M1TK6..................
SC16M11TK6.................
SC16ML1TK6.................
SC16ML11TK6................
SC20M1S18..................
SC20ML1S18.................
SC20M1TK6..................
P. 51
P. 50
P. 50
P. 55
P. 51
P. 50
P. 50
P. 50
P. 50
P. 55
P. 50
P. 54
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 55
P. 51
P. 50
P. 51
P. 54
P. 50
P. 50
P. 51
P. 50
P. 50
P. 50
P. 50
P. 50
P. 50
P. 54
P. 50
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
SC20ML1TK6.................
SC24M1S18..................
SC24ML1S18.................
SC24M1TK6..................
SC24ML1TK6.................
SM14M1S18..................
SM14ML1S18.................
SM14M1TK6..................
SM14ML1TK6.................
SM16M1S18..................
SM16M11S18.................
SM16ML1S18.................
SM16ML11S18................
SM16M1TK6..................
SM16M11TK6.................
SM16ML1TK6.................
SM16ML11TK6................
SM20M1S18..................
SM20ML1S18.................
SM20M1TK6..................
SM20ML1TK6.................
SM24M1S18..................
SM24ML1S18.................
SM24M1TK6..................
SM24ML1TK6.................
YOC074.....................
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 23
P. 54
Tooling
M10S1J.....................
M10SG8.....................
RX2025GE1..................
S16RCM14...................
S16RCM1425 ................
S16RCM16...................
S16RCM1625.................
S16RCM20...................
S16SCM20...................
S16SCML1...................
S16SCML11..................
S221.......................
S23D2......................
S26D2......................
S471.......................
S80........................
S83........................
S82........................
S87........................
SL105......................
SL46D2.....................
Shandles...................
P. 52
P. 53
P. 29
P. 29
P. 29
P. 29
P. 29
P. 29
P. 29
P. 29
P. 29
P. 54
P. 54
P. 54
P. 54
P. 53
P. 53
P. 56
P. 56
P. 53
P. 54
P. 29
UTL Series
Appendices
Appendices
© 2012 – SOURIAU
59
contactindustry@souriau.com
Connection Technologies
XXXXCAUS02EN © Copyright SOURIAU Auguste 2012- All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
www.souriau-industrial.com