PS2-42PC

High Current Connector PS2 Series and signal contacts together in one unit with dedicated power contacts to handle 100, 200 or 300 Amps. 2. Floating Structure The structure allows up to ±2.5 mm of float in the X and Y directions, which makes mating easier even when the mating position is not clearly visible. 3. Sequential Contact System 4. Finger Protection Structure For added safety, the plug side (battery side) is designed to prevent shock hazard and provides for more user safety and security. ■Features 5. Plug-in Design 1. Power/Signal Hybrid Connector Its unique plug-in design provides enhanced safety features, reduced production costs related to its installation and the maintenance of high current units. The Hybrid design saves space by combining power (Installation) New Connection Conventional Connection Risk of electric shock during cable wiring work Battery installation is completed Connector assembly and wiring Cable wiring on site is eliminated and risk of accidental touch to electrical lines is reduced. Battery installation is completed (Maintenance) Conventional Connection Risk of electric shock during cable removal work Risk of electrical shock during battery module installation Old Battery New Battery New Connection Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. This series utilizes sequential contacts, the power contacts mate before the signal contacts. This prevents incomplete mating and also prevents hot swapping. Cable wiring on site is eliminated and risk of accidental touch to electrical lines is reduced. Battery module removal Old Battery Battery installation is completed New Battery 2017.2② 1 PS2 Series●High Current Connector ■Applications Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●Storage Battery, UPS  Usage example System Side Battery Side Attached Table : Contact Resistance 100A 200A 300A Power Signal Power Signal Power Signal Initial After Test 0.6mø 5mø 0.8mø 10mø 0.5mø 5mø 0.3mø 35mø 0.7mø 10mø 0.5mø 40mø ■Product Specifications Ratings ---------------------- Power Part Current 300A 200A 100A Voltage Item Derating curve, Applicable cables ambient temp 25ç ---------------------150sq, 300MCM 330A 180sq, AWG#3/0 175A 38sq, AWG#2 1,000V Specifications 1. Contact resistance Attached table 2. Insulation resistance 5,000 Mø or more 3. Withstand voltage No flashover or breakdown 4. Durability Attached table 5. Shock resistance No electrical discontinuity of 10 µs or more 7. Temperature cycles No electrical discontinuity of 10 µs or more Attached table Minimum of 1,000 Mø 8. Salt water spray No significant corrosion 6. Vibration resistance Signal Part 5A Operating Temp. Range −40~105ç Storage Temp. Range −55~60ç 100V Conditions Measured at DC 1 A Measured at DC 100 mA Measured at DC 250 V Power: Apply AC 2,000 V for one minute Signal: Apply AC 1,000 V for one minute 50 mating cycles Acceleration 490 m/s2, duration 11 ms, halfsine wave, 3 times each for each of the 3 axes. 10 cycles in each of 3 axial directions at frequency 10-55 Hz, half amplitude 0.75 mm Temperature: -40 → 105ç Time: 30 → 30 min 5% salt water spray concentration while keeping samples at 35ç for 48 hours. ■Materials / Finish ●Receptacle Parts Insulation case Power contact Contact spring Rotation stopper Crimp case Signal contact Floating screw Materials Synthetic resin Brass/Copper alloy Copper alloy Synthetic resin Synthetic resin Copper alloy Stainless steel/Steel Color/Finish Black Silver plated Silver plated Black Black Gold plated ----------------------/Trivalent chrome Remarks UL94V-0 ------------------------------------------UL94V-0 UL94V-0 ------------------------------------------- Materials Synthetic resin Brass/Copper alloy Synthetic resin Synthetic resin Synthetic resin Copper alloy Color/Finish Black Silver plated Black Black Black Gold plated Remarks UL94V-0 ---------------------UL94V-0 UL94V-0 UL94V-0 ---------------------- ●Plug Parts Insulation case Power contact Rotation stopper Cap Crimp case Signal contact 2 PS2 Series●High Current Connector ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ❶ Series name ●Connector ❷ No. of power contacts ❸ R : 100A V : 200A W : 300A ❹ P : Male S : Female PS2 − 2 W P / 6C / 6C ❶ ❷ ❸ ❹ ❺ ❻ ●Crimp Case ❺ Signal contact block 1 PS2 − 6 PC Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ❶ ❼ ❻ Signal contact block 2 ❼ No. of signal contacts ❽ PC : Male crimp case SC : Female crimp case ❾ Applicable wires of signal contact 16-18 AWG ❽ ●Crimp Contact Crimp contact PS2 − 1618 P C F A ❶ ❾ F : Reel contacts   None: Loose piece contacts Gold plating ❹ ■Functional Diagram ●100A type PS2-9PC PQ50SA-1822PCFA or PQ50SA-1822PCA or PQ50SA-2428PCFA or PQ50SA-2428PCA PS2-2RP/9C/9C PS2-9SC PQ50S-1822SCFA or PQ50S-1822SCA or PQ50S-2428SCFA or PQ50S-2428SCA PS2-2RS/9C/9C 3 PS2 Series●High Current Connector ●200A type PQ50SA-1822PCFA or PQ50SA-1822PCA or PQ50SA-2428PCFA or PQ50SA-2428PCA PS2-18PC PS2-42PC Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. PS2-2VP/42C PQ50S-1822SCFA or PQ50S-1822SCA or PQ50S-2428SCFA or PQ50S-2428SCA PS2-42SC PS2-18SC PS2-2VS/42C ●300A type PS2-6PC PS2-1618PCFA or PS2-1618PCA PS2-6SC PS2-1618SCFA or PS2-1618SCA PS2-2WP/6C/6C PS2-2WS/6C/6C 4 PS2 Series●High Current Connector ■Plug Current Part No. HRS No. 100A PS2-2RP/9C/9C 236-1036-0 00 200A PS2-2VP/42C 236-1060-4 00 300A PS2-2WP/6C/6C 236-1032-9 00 Sales Unit RoHS ○ ○ Each ○ ◇100A 32.8 16.5 .2 φ6 4− 111.5 92.7 R1 4− 120 108.5 R1 3− 4 36.5 33 39.5 89.7 6.6 4−φ 2−M6×1×13 ◇200A 33.1 13.5 .2 φ6 4− 34 49 PS22VP 135 120 4 38.5 34 41.5 105.5 2−M6×1×13 6.6 4−φ R8 ◇300A φ8 4− .2 37.8 16.5 42.5 68.5 210 189.3 8.6 4−φ 2−M8×1.25×18 5 R1 4− 42.5 49.3 189.3 166 163 46.3 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 33 47 PS2 -2RP 126.2 111.5 5 PS2 Series●High Current Connector ■Receptacle Current Part No. HRS No. 100A PS2-2RS/9C/9C 236-1037-2 00 200A PS2-2VS/42C 236-1046-3 00 300A PS2-2WS/6C/6C 236-1033-1 00 Sales Unit RoHS ○ ○ Each ○ ◇100A 7.5 42.3 58 141.8 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. PS22RS 2−M6×1 128.2 107 0 R2 4− 53 47.1 100.6 6×1 2−M 2−M6×1×13 ◇200A 22.8 21.3 60 152.4 PS22VS 2−M6×1 136.9 118 2 R2 3− 55 49.1 111.6 2−M 6×1 R8 2−M6×1×13 ◇300A 230 55.3 71.5 15.2 2-M6×1 205 182.5 64.1 24 4−R 58.1 176.5 2−M8×1.25×18 6 2−M 6×1 PS2 Series●High Current Connector ■Crimp Contact Housing Part No. HRS No. RoHS Part No. HRS No. PS2-6PC 236-1034-4 00 ○ PS2-18PC 236-1049-1 00 PS2-6SC 236-1035-7 00 ○ PS2-18SC 236-1050-0 00 PS2-9PC 236-1038-5 00 ○ PS2-42PC 236-1047-6 00 PS2-9SC 236-1039-8 00 ○ PS2-42SC 236-1048-9 00 100 pieces RoHS ○ ○ 50 pieces ○ ○ ●PS2-6SC 12.1 25.55 15.9 23.3 25.55 1 14.9 1 14.9 15.9 ●PS2-9PC ●PS2-9SC 12.05 24.15 13.8 12.9 24.15 1 14 1 13.4 14.5 ●PS2-18SC 15.75 15.45 25.55 25.55 ●PS2-18PC 15.55 ●PS2-42PC 14.3 1 20.65 1 20.05 ●PS2-42SC 30.9 25.55 25.55 31.5 1 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●PS2-6PC Sales Unit 20.65 15.55 1 Sales Unit 14.3 20.05 7 PS2 Series●High Current Connector BCrimp Contact Parts No. PS2-1618PCFA PS2-1618PCA PS2-1618SCFA PS2-1618SCA PQ50SA-1822PCFA PQ50SA-1822PCA PQ50SA-2428PCFA PQ50SA-2428PCA PQ50S-1822SCFA PQ50S-1822SCA PQ50S-2428SCFA PQ50S-2428SCA HRS No. 236-1028-1 00 236-1051-3 00 236-1029-4 00 236-1052-6 00 236-2029-0 00 236-2048-4 00 236-2030-9 00 236-2049-7 00 236-2026-1 00 236-2050-6 00 236-2028-7 00 236-2051-9 00 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●PS2-1618PCFA 2.2 3 0.7 1.35 27.4 33.35 16-18S 16-18P ●PQ50SA-1822PCFA PQ50SA-2428PCFA 2.15 ○ 3.9 2.9 2.25 RoHS ●PS2-1618SCFA 2.8 0.9 Packagiging 3,500pcs/reel 100pcs/pack 3,500pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack ●PQ50S-1822SCFA PQ50S-2428SCFA 2.25 2.15 17.8 1822S 24.4 2.15 BManual Crimp Tools Target product 100A type 200A type 300A type 8 ①Tool Frame Upper row : Part No. / Lower row : HRS No. HT702 250-1001-1 ※Die set Part No. HRS No. Applicable contacts PQ50S-1820(1007) 250-1010-2 PQ50S-2022(1007) 250-1011-5 PQ50SA-1820(1007) 250-1012-8 PQ50SA-2022(1007) 250-1013-0 PQ50S-2428(1007) 250-1029-0 PQ50S-2428SCA PQ50SA-2428(1007) 250-1030-0 PQ50SA-2428PCA PS2-1618(3385) 250-1014-3 PS2-1618PCA PS2-1618SCA PQ50S-1822SCA PQ50SA-1822PCA Applicable cables 18 AWG 20 AWG 22 AWG 18 AWG 20 AWG 22 AWG 24 AWG 26 AWG 28 AWG 24 AWG 26 AWG 28 AWG 18 AWG PS2 Series●High Current Connector BManual Crimp Tools The Hirose hand tool for the PS2 series features replaceable die sets and parts. This allows you the ability to use one Hirose tool body and switch between the two Hirose die sets to crimp either of the PS2 terminals. Due to wear, neglect or loss, replacement parts are also available for the Hirose die sets. Please see the chart at the bottom of page seven for these part numbers. Please be careful to select the correct replacement part based on the terminal and wire size you are trying to crimp. If you have any concern on the correct part to purchase, a Hirose sales representative will be glad to assist in selecting the correct part. *Please refer to the bottom of page 8 and 9 for product numbers and descriptions. ①Tool Frame Part No. HRS No. HT702 250-1001-1 00 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ①Tool Frame ⑧Crimp Spacer The wire crimper and insulation crimper are wire gauge specific. Each crimping location is marked on the part. Please make sure that you have each crimper orientated to the specific wire gauge you are using. ③Wire Crimper M3 Screw (included with tool frame ①) ② Insulation Crimper ① Tool Frame M2 Screw (included with tool frame ①) ⑦ Contact Holder B ⑥⑦Contact Holders A, B assembled ⑥Contact Holder A ⑤Wire Anvil ④ Insulation Anvil M3 Screw (included with tool frame ①) BAutomatic Crimper Please call us. Upper row : Part No. / Lower row : HRS No. Target product ② IC Insulation Crimper 286219 ③ WC ④ IA ⑤WA (Wire Crimper) (Insulation Anvil) (Wire Anvil) 286223 286225 286226 ⑥ Contact Holder A ⑥ Contact Holder B 286233 286234 ⑦ Contact Holder C 285996 【250-1010-2(61)】【250-1010-2(62)】【250-1010-2(63)】【250-1010-2(64)】【250-1010-2(65)】【250-1010-2(66)】 286220 286224 286225 286226 286233 【250-1010-2(67)】 286234 285996 【250-1011-5(61)】【250-1011-5(62)】【250-1011-5(63)】【250-1011-5(64)】【250-1011-5(65)】【250-1011-5(66)】 286219 286223 286225 286226 286233 286876 286877 286231 286232 286233 【250-1011-5(67)】 286235 100A type 【250-1012-8(61)】【250-1012-8(62)】【250-1012-8(63)】【250-1012-8(64)】【250-1012-8(65)】 200A type 286220 286224 286225 286226 286233 【250-1013-0(61)】【250-1013-0(62)】【250-1013-0(63)】【250-1013-0(64)】【250-1013-0(65)】 286877 286231 286232 286235 286256 285991 285992 285993 286234 285996 286233 286257 285996 【250-1013-0(66)】【250-1013-0(67)】 【250-1029-0(67)】 286235 【250-1030-0(61)】【250-1030-0(62)】【250-1030-0(63)】【250-1030-0(64)】【250-1030-0(65)】 300A type 285996 【250-1012-8(66)】【250-1012-8(67)】 【250-1029-0(61)】【250-1029-0(62)】【250-1029-0(63)】【250-1029-0(64)】【250-1029-0(65)】【250-1029-0(66)】 286876 ⑧ Crimper Spacer 285996 【250-1030-0(66)】【250-1030-0(67)】 286258 【250-1014-3(61)】【250-1014-3(62)】【250-1014-3(63)】【250-1014-3(64)】【250-1014-3(65)】【250-1014-3(66)】 285996 【250-1014-3(67)】 9 PS2 Series●High Current Connector BSafety Standards Certifications (UL, C-UL, TÜV) The PS3C, PS3CS series has received safety certifications from the UL, C-UL, and TÜV under the conditions provided in Table 1 and Table 2. Table 1. Conditions for UL and C-UL 100A Type Condition Rated Voltage (AC/DC) Rated Current Cable Creepage Distance (Note 2) Clearance (Note 2) 200A Type Condition 600V 100A 38sq, 2 AWG (Note 1) 200A 80sq, 2/0 AWG (Note 1) MIN : 3.2mm MIN : 3.2mm Table 2. Conditions for TÜV 100A Type Condition Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Rated Voltage (AC/DC) Rated Current Cable Overvoltage Category Contamination Level Creepage Distance (Note 2) Clearance (Note 2) Insulation System 200A Type Condition 1000V 100A 38sq, 2 AWG 200A 80sq, 2/0 AWG III 3 MIN : 16mm MIN : 8mm Basic insulation (Panel should be grounded) Note 1 : Use the crimp contact combination recommended below. The use of other crimp contacts can affect clearance and creepage distance. If you choose to use a different contact combination, be sure to check the measurements for clearance and creepage. Make sure that these conditions will meet the UL, C-UL and TÜV. • Recommended crimp contacts Cable 38sq : NICHIFU R38-6 Cable 80sq : NICHIFU R80-8 Note 2 : Subjects of clearance and creepage distance are as follows. • Between the power contacts. • Between the signal contacts. • Between power contact and signal contact. • Between power contact and panel. • Between signal contact and panel. 10 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. PS2 Series●High Current Connector MEMO： 11 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. PS2 Series●High Current Connector USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE 2300 Warrenville Road, Suite 150, Downers Grove, IL 60515 Phone : +1-630-282-6700 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 2841 Junction Ave, Suite 200 San Jose, CA. 95134 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 17197 N. Laurel Park Drive, Suite 253, Livonia, MI 48152 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hirose.com/us/ THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Schoenbergstr. 20, 73760 ostfildern Phone : +49-711-456002-1 Fax : +49-711-456002-299 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE Neumeyerstrasse 22-26, 90411 Nurnberg Phone : +49-911 32 68 89 63 Fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE Bayernstr. 3, Haus C 30855 Langenhagen, Germany Phone : +49-511 97 82 61 30 Fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ FRANCE: HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE Regus La Garenne Colombes,Place de La Belgique, 71 Boulevard National La Garenne Colombes, 92250, France Phone : +33 (0) 1 7082 3170 Fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ UNITED KINGDOM: HIROSE ELECTRIC EUROPE BV (UK BRANCH) 4 Newton Court, Kelvin Drive, Knowlhill, Milton Keynes, MK5 8NH Phone : +44-1908 202050 Fax : +44-1908 202058 http://www.hirose.com/eu/ CHINA: HIROSE ELECTRIC (SHANGHAI) CO., LTD. 1601, Henderson Metropolitan, NO.300, East Nanjing Road, Huangpu District, Shanghai, China 200001 Phone : +86-21-6391-3355 Fax : +86-21-6391-3335 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC (SHANGHAI) CO.,LTD. BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +86-10-5165-9332 Fax : +86-10-5908-1381 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC TECHNOLOGIES (SHENZHEN) CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Phone : +86-755-8207-0851 Fax : +86-755-8207-0873 http://www.hirose.com/cn/ HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +852-2803-5338 Fax : +852-2591-6560 http://www.hirose.com/hk/ TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD. 103 8F, No.87, Zhengzhou Rd., Taipei Phone : +886-2-2555-7377 Fax : +886-2-2555-7350 http://www.hirose.com/tw/ KOREA: HIROSE KOREA CO.,LTD. 250, Huimanggongwon-ro, Siheung-si, Gyeonggi-do, Korea, 15083 Phone : +82-31-496-7000 or 7124 Fax : +82-31-496-7100 http://www.hirose.co.kr/ SINGAPORE: INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE HIROSE ELECTRIC SINGAPORE PTE. LTD. 10 Anson Road #26-16, International Plaza Office NO.552, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India 079903, Singapore Phone : +91-12-660-8018 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +65-6324-6123 http://www.hirose.com/sg/ http://www.hirose.com/sg/ MALAYSIA: PENANG REPRESENTATIVE OFFICE 1-21-01, Suntech @ Penang Cybercity (1164), Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : +604-619-2564 Fax : +604-619-2574 http://www.hirose.com/sg/ ® 12 INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ THAILAND: BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120 Thailand Phone : +66-2-686-1255 Fax : +66-2-686-3433 http://www.hirose.com/sg/ 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 02/2017. Contents are subject to change without notice for the purpose of improvements.