DF62W Series
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Water Resistant, Slim In-line Connector
for Internal Wiring
Jun. 2022
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Features
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1. The slim, sleek design and
smooth contour combine to
complete connections in tight
spaces.
No Metal Exposure
Multi-Row Pin Layout
No metal component is
exposed so no unexpected
conduction occurs even
when wiring inside a
metal pipe.
Contacts are arranged in a grid,
shortening the diagonal length.
【Other Suppliersʼ (8pos.)】
These connectors were designed to take full
advantage of small/ narrow spaces. The contacts
are arranged in a grid pattern which shortens the
diagonal distances and the body was slimmed
down by creating smooth outer surfaces. This
design helps to save precious space and makes
these connectors virtually tangle free. There is
no visible or exposed metal which eliminates the
possibility of electrical arcing between the
connector and the inside of a metal conduit.
⌀14.7mm
【DF62W (9pos.)】
OMax.
︓ Dia. : ⌀13.3mm
Smooth Contour
Rounded connector outline
for smooth wiring inside
narrow spaces
2. Secure Lock Mechanism
The friction lock emits a clear tactile click upon
lock completion. The design prevents incomplete
mating and connector disconnection. The socket
lock can be visually checked through the plug
window after mating.
Visible Lock Design
Lock on socket is visible through
the slit on the plug when locking is
complete, which prevents
incomplete mating.
3. Reliable Contact Design
Two- point contact design that maintains contact
reliability.
4. Robust Contact Design
（Waterproof type (DF62W)）
The unique design protects the contacts and
lance areas. It prevents any bending or deformity
that might occur during mating, assembly or
transportation.
Robust Box-shaped
Contact design
Designed for easy contact insertion.
2
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
5. Multiple Variations Available
Several product variation are available so
designers can choose the one most suited to
their application. Compatible with a wide range of
cable sizes and available in in- line and pin header
types.
6. Applicator Sharing
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
DF62W is compatible with the DF11, DF59 and
DF62 Series applicators by exchanging the parts.
Note 1 : DF62W requires a dedicated die and hand tool.
Note 2 : Some products are not compatible.
Please contact Hirose for additional details.
7. Condensation Prevention
Housing seal
IP67 level water- resistance in mated condition.
IP67 waterproof equivalent under specific conditions.
Please contact a Hirose representative for detailed
specifications and conditions.
Wire seal
8. Panel Waterproof Type
Wire seal
[Example] E-Bike Drive Unit
A panel waterproof type combining 2, 3, 4, and
6pos. is also available. IP67 level waterproofing
prevents water immersion from outside the
housing.
Note : The inside of the housing is not waterproof.
Inside of the Housing
Outside of the Housing
3
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Product Specifications
Rated
Current
(Note1)
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Rated Voltage
UL
No of Pos.
20 AWG
22 AWG
24 AWG
26 AWG
Operating Temperature (Note 2)
-40 to +105℃
2
5A/pin
4A/pin
3.5A/pin
3A/pin
Storage Temperature Range (Note 4)
-10 to +60℃
3
3.5A/pin
3A/pin
2A/pin
1A/pin
Operating Humidity Range (Note 3)
20 to 80%
4
3.5A/pin
3A/pin
2A/pin
1A/pin
Storage Humidity Range (Note 4)
40 to 70%
6
3.5A/pin
3A/pin
2A/pin
1A/pin
9
3.5A/pin
3A/pin
2A/pin
1A/pin
250V AC/DC
Rated Voltage
C-UL
Rated Voltage
29.9V AC/DC
29.9V AC/DC
Operating Temperature (Note 2)
-40 to +75℃
Operating Temperature (Note 2)
-40 to +75℃
UL, C-UL File Name
UL
: E52653
C-UL : E52653
Items
Specifications
Conditions
Insulation
Resistance
1000M Ω Min.
500V DC
Withstanding
Voltage
No flashover or insulation breakdown
650V AC for 1 min.
Contact
Resistance
30m Ω Max.
20mV Max., 1mA (DC or 1000Hz)
Vibration
Resistance
No electrical discontinuity of 1μ s.
10 cycles in each of three directions at frequency 10 to 55Hz, half
amplitude 0.75mm
Shock
Resistance
No electrical discontinuity of 1μ s.
Accelerated velocity : 490 m/s2 for 11ms, half-sine wave in 3 directions,
3 times for each direction
Humidity
Resistance
Contact Resistance : 30m Ω Max.
Insulation Resistance : 1000M Ω Min.
96 hours at temperature of +40 ± 2℃ and humidity of 90 to 95%
Temperature
Cycles
Contact Resistance : 30m Ω Max.
Insulation Resistance : 1000M Ω Min.
-55℃ : 30 minutes → 5 to 35℃ : 2 to 3 minutes → 85℃ : 30 minutes → 5
to 35℃ : 2 to 3 minutes, 5 cycles
Mating
Durability
Contact Resistance : 30m Ω Max.
Tin plating : 30 times
Gold plating : 50 times
Solder
Heat
Resistance
No deformation in appearance or significant
damage to contacts.
Flow : 260℃ , 10sec.
Hand soldering : temperature of soldering iron at 300℃ for 3sec.
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines.
When isolating power lines into multiple circuits, current ratings may go above the stated
current ratings. Please consult Hirose for details before doing this.
Note 2 : The connector should be completely dry (no condensation present)
Note 3 : Information contained in this catalog represents general requirements for this Series.
Contact us for the drawings and specifications for a specific part number shown.
Note 4 : Applicable to unused items in packed condition.
Note 5 : The panel waterproof type is not UL/C-UL certified.
4
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Materials / Finish
Item
Socket Crimp Contact
Plug Crimp Contact
Crimp Socket
Crimp Plug
Crimp Socket
Crimp Plug
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Header
Component
Material
Finish
Contact
Phosphorous Bronze
Gold Plating or Tin Plating
Insulator
PBT
Seal
White
Black
UL Flame Retardant Grade RoHS2
UL94V-0
Silicone Rubber
Bengala or Gray
-
Insulator
PBT
Black
UL94V-0
Contact
Copper Alloy
Gold Plating or Tin Plating
-
Brass
Tin Plating
-
Silicone Rubber
Bengala
-
Retention Tab
Seal
5
Yes
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Product Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
Note : The waterproof type (DF62W Series) and non-waterproof type (DF62 Series) are not intermateable.
● Connector
（In-line）
DF62W # - # S - 2.2 C
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
❶
❷
❸ ❹
❺
❻
❶
Series Name
DF62W
❹
Connector Type
S : Socket
EP : In-line Plug
❷
Shape Type
None : Regular Type
C : Thin Cable Type
P : Panel Waterproof Type
❺
Contact Pitch
2.2mm
❻
Termination Type
C : Crimp Housing
❸
No. of Pos.
2, 3, 4, 6, 9
● Connector
（DIP）
DF62WZ - # P - 2.2 DSA (##)
❶
❷ ❸
❹
❺
❻
❶
Series Name
DF62W or DF62WZ
❹
Contact Pitch
2.2mm
❷
No. of Pos.
3，6，9
❺
Termination Type
DSA : Straight Pin Header
❸
Connector Type
P : Pin Header
❻
Plating Type
20 : Tin Plating
50 : Gold Plating
❷
Usage
WP : Waterproof Pin
❹
Contact Type /
Packaging Type
SCF
SC
PCF
PC
❺
Plating Type
A : Gold Plating
None : Tin Plating
● Waterproof
Pin
DF62W - WP
❶
❶
❷
Series Name
DF62W
● Contact
DF62W - EP 2226 PCF A
❶
❷
❸
❹
❶
Series Name
DF62W
❷
Terminal Type
EP : In-line Plug
❸
Applicable Wire
Size
2022 : 20 - 22 AWG
2226 : 22 - 26 AWG
❺
6
: Socket Crimp Contact, Reel
: Socket Crimp Contact, Pieces
: Plug Crimp Contact, Reel
: Plug Crimp Contact, Pieces
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Connector Mating Combinations Diagram
Crimp Socket (Note)
DF62W-#S-2.2C
（Standard type）
DF62WC-#S-2.2C
(Thin cable type)
Socket Crimp Contact
DF62W-#EP-2.2C
（Standard type）
DF62W-2022SC(F)(A)
DF62W-2226SC(F)(A)
Note) When using without the crimp contact inserted, fill
the contact hole of socket and plug with the DF62W-WP
waterproof pin.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Crimp Plug (Note)
DF62WC-#EP-2.2C
(Thin cable type)
Plug Crimp Contact
DF62W-EP2022PC(F)(A)
DF62W-EP2226PC(F)(A)
Note) When using without the crimp contact inserted, fill the contact
hole of socket and plug with the DF62W-WP waterproof pin.
Crimp Plug (Panel Waterproof Type)
DF62WP-3/4/6/2EP-2.2C
Plug Crimp Contact
DF62W-EP2022PC(F)(A)
DF62W-EP2226PC(F)(A)
Note : The compatible sockets are 2,3,4, and 6pos.
Straight Pin Header
DF62W(Z)-#P-2.2DSA(##)
7
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Crimp Socket
Contact No.
CAV No.
B
14.05
A
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
P=2.2
P=2.2
9pos. shown as an example.
Unit : mm
Part No.
HRS No.
No. of Pos.
DF62W-2S-2.2C
CL0544-1002-7-00
2
DF62W-3S-2.2C
CL0544-1004-2-00
3
DF62W-4S-2.2C
CL0544-1006-8-00
4
DF62W-6S-2.2C
CL0544-1008-3-00
6
DF62W-9S-2.2C
CL0544-1010-5-00
9
DF62WC-2S-2.2C
CL0544-1046-0-00
2
DF62WC-3S-2.2C
CL0544-1054-0-00
3
DF62WC-4S-2.2C
CL0544-1051-0-00
4
DF62WC-6S-2.2C
CL0544-1057-0-00
6
DF62WC-9S-2.2C
CL0544-1032-0-00
9
A
B
Applicable Jacket
Outer Diameter
Purchase Unit
φ 1.4 to 1.6mm
100pcs per bag
φ 0.98 to 1.2mm
100pcs per bag
7.55
7.5
9.75
9.7
11.95
7.55
7.5
9.75
9.7
11.95
■ Position Number Pin Configuration (Shown from the Mating Side)
2 Pos.
3 Pos.
1
2
4 Pos.
1
2
3
φ9.2mm
φ10.4mm
φ10.8mm
6 Pos.
9 Pos.
1
2
1
2
3
1
2
3
3
4
4
5
6
4
5
6
7
8
9
φ11.6mm
φ13.3mm
8
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Crimp Plug
P=2.2
P=2.2
B
23.05
A
CAV No.
Contact No.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
9pos. shown as an example.
Unit : mm
Part No.
HRS No.
No. of Pos.
A
B
6.7
DF62W-2EP-2.2C
CL0544-1003-0-00
2
7.5
DF62W-3EP-2.2C
CL0544-1005-5-00
3
8.0
DF62W-4EP-2.2C
CL0544-1007-0-00
4
9.1
DF62W-6EP-2.2C
CL0544-1009-6-00
6
DF62W-9EP-2.2C
CL0544-1011-8-00
9
DF62WC-2EP-2.2C
CL0544-1047-0-00
2
7.5
DF62WC-3EP-2.2C
CL0544-1053-0-00
3
8.0
DF62WC-4EP-2.2C
CL0544-1052-0-00
4
9.1
DF62WC-6EP-2.2C
CL0544-1058-0-00
6
DF62WC-9EP-2.2C
CL0544-1037-0-00
9
Applicable Jacket
Outer Diameter
φ 1.4 to 1.6mm
9.15
11.3
11.35
100pcs per bag
6.7
9.15
11.3
φ 0.98 to 1.2mm
11.35
■ Position Number Pin Configuration (Shown from the Mating Side)
2 Pos.
3 Pos.
2
1
4 Pos.
2
1
3
φ8.5mm
φ9.7mm
φ10.2mm
6 Pos.
9 Pos.
2
1
3
2
1
3
2
1
4
3
6
5
4
6
5
4
9
8
7
φ11.5mm
φ12.8mm
9
Purchase Unit
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Crimp Plug (Panel Waterproof Type)
52.2
19
φ3
.5±
0.2
9.3
61.8
41.8
CAV No.
Contact No.
44.8
Based on the above diagram,
the number of positions for each mating port is as follows
from left to right : 3, 4, 6 and 2pos.
■Panel Cut-Out Dimensions
52.2
46.2±0.1
44±0.1
38.5±0.1
X
A-A
2×M3
2
φ0.1 X Y
1
0.
±
.3
R1
13±0.1
3±0.1
A
6.9±0.1
Y
Rz3.2
C
C
5.7±0.1
1
15.7±0.1
10.2±0.1
A
R1
±0
.1
R5.2
±0.1
1
0.
3±
0.
0.
3±
0.
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
3.5
15.7
37.6
0.05
Unit : mm
Part No.
DF62WP-3/4/6/2EP-2.2C
HRS No.
No. of Pos.
CL0544-1056-0-00
2/3/4/6
Note: The panel waterproof type is not UL/C-UL certified.
10
Applicable Jacket
Outer Diameter
φ 0.98 to1.2mm
φ 1.4 to 1.6mm
Purchase Unit
24pcs per tray
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Waterproof Pin
3
φ1.7
2.9
3
(waterproof surface)
φ1.65
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
CAV No.
φ1.65
HRS Logo
Unit : mm
Part No.
DF62W-WP
HRS No.
CL0544-1014-6-00
Purchase Unit
100pcs per bag
Note 1 : When using without the crimp contact inserted, fill the contact hole of socket and plug with a waterproof pin.
Note 2 : Not compatible with the panel waterproof type.
11
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Straight Pin Header
CAV No.
Contact No.1
Marking
B
15.5
A
P=2.2
P=2.2
9pos. shown as an example.
Unit : mm
Part No.
HRS No.
No. of Pos.
A
B
DF62W-3P-2.2DSA(##)
CL0544-1021-0-##
3
12
9.9
Yes
-
256pcs per tray
DF62WZ-6P-2.2DSA(##)
CL0544-1059-0-##
6
8.7
9.5
Yes
-
240pcs per tray
DF62WZ-9P-2.2DSA(##)
CL0544-1050-0-##
9
12
12.1
Yes
Yes
200pcs per tray
Tin Plating Gold Plating
【Specification No. (##),-##】
(20) : Tin plating
(50) : Gold plating
■ Recommended PCB Layout (Recommended Thickness t=1.6mm)
2.3±0.05
Contact
No.2
P=2.2±0.05
.1
+0 0
8
0.
φ
6×
+0
.1
0
+0.1
0
Contact
No.1
0.8
9×φ Contact
No.1
P=2.2±0.05
12
P=2.2±0.05
P=2.2±0.05
0.
0 1
5.05±0.05
φ1
.8
P=2.2±0.05
5.05±0.05
φ1
.8 +
[9 Pos.]
P=2.2±0.05
P=2.2±0.05
1.4±0.05
8
1.
φ
P=2.2±0.05
Contact
No.3
Contact
No.1
+0
.
0 1
.1
+0 0
1.1±0.05
P=2.2±0.05
2.8±0.05
[6 Pos.]
4.5±0.05
[3 Pos.]
3×
φ0
.8
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
2.85
□ 0.5
Purchase Unit
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Socket Crimp Contact
(11.5)
3
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1.37
1.6
7.8
●
Reel Contact, Applicable Tool : Applicator
Applicable Wire (Tin Plated Annealed Copper) (Note)
Part No.
HRS No.
Finish
DF62W-2022SCF
DF62W-2022SCFA
CL0544-1015-9-00
CL0544-1027-0-00
Tin Plated
Gold Plated
DF62W-2226SCF
DF62W-2226SCFA
CL0544-1000-1-00
CL0544-1025-0-00
Tin Plated
Gold Plated
UL
Stranded
Calculated
Jacket Compatible Connector
AWG
Wire Structure Cross-section Diameter
3443
20
7/0.32mm
0.563mm2
1007
22
17/0.16mm
0.342mm2
1007
22
24
17/0.16mm
11/0.16mm
0.342mm2
0.221mm2
1430
24
26
11/0.16mm
7/0.16mm
0.221mm
0.141mm2
1061
24
26
11/0.16mm
7/0.16mm
0.221mm2
0.141mm2
φ 1.4 to
φ 1.6mm
DF62W-#S-2.2C
φ 0.98 to
φ 1.2mm
DF62WC-#S-2.2C
2
Purchase
Unit
15,000pcs
per reel
Note 1 : When using cables not specified by Hirose, please contact a Hirose sales representative.
Note 2 : There are cases in which use of a flexible wire (thin, stranded conductor or soft jacket material) may make insertion to socket difficult. Please contact a
Hirose representative for more information.
●
Loose Piece, Applicable Tool : Hand Crimping Tool
Applicable Wire (Tin Plated Annealed Copper) (Note)
Part No.
HRS No.
Finish
DF62W-2022SC
DF62W-2022SCA
CL0544-1017-4-00
CL0544-1045-0-00
Tin Plated
Gold Plated
DF62W-2226SC
DF62W-2226SCA
CL0544-1012-0-00
CL0544-1044-0-00
Tin Plated
Gold Plated
UL
Stranded
Calculated
Jacket Compatible Connector
AWG
Wire Structure Cross-section Diameter
3443
20
7/0.32mm
0.563mm2
φ1.53mm
1007
22
17/0.16mm
0.342mm
2
φ1.58mm
1007
22
24
17/0.16mm
11/0.16mm
2
0.342mm
0.221mm2
φ 1.58mm
φ 1.42mm
1430
26
7/0.16mm
0.141mm2
φ1.48mm
Note : The applicable cables include only those listed above.
13
DF62W-#S-2.2C
Purchase
Unit
100pcs
per pac
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Plug Crimp Contact
(15.3)
11.6
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1.37
1.6
3
●
Reel Contact, Applicable Tool : Applicator
Applicable Wire (Tin Plated Annealed Copper) (Note 1)
Part No.
HRS No.
Finish
DF62W-EP2022PCF
DF62W-EP2022PCFA
CL0544-1016-1-00
CL0544-1028-0-00
Tin Plated
Gold Plated
DF62W-EP2226PCF
DF62W-EP2226PCFA
CL0544-1001-4-00
CL0544-1026-0-00
Tin Plated
Gold Plated
Stranded
Calculated
Jacket Compatible Connector
Wire Structure Cross-section Diameter
UL
AWG
3443
20
7/0.32mm
0.563mm2
1007
22
17/0.16mm
0.342mm2
1007
22
24
17/0.16mm
11/0.16mm
0.342mm2
0.221mm2
1430
24
26
11/0.16mm
7/0.16mm
0.221mm2
0.141mm2
24
11/0.16mm
0.221mm2
26
7/0.16mm
0.141mm
1061
2
φ 1.4 to
φ 1.6mm
DF62W-#EP-2.2C
DF62WP-3/4/6/2EP-2.2C
φ 0.98 to
φ 1.2mm
DF62WC-#EP-2.2C
DF62WP-3/4/6/2EP-2.2C
Purchase
Unit
15,000pcs
per reel
Note 1 : When using cables not specified by Hirose, please contact a Hirose sales representative.
Note 2 : There are cases in which use of a flexible wire (thin, stranded conductor or soft jacket material) may make insertion to socket difficult. Please contact a
Hirose representative for more information.
●
Loose Piece, Applicable Tool : Hand Crimping Tool
Applicable Wire (Tin Plated Annealed Copper) (Note)
Part No.
HRS No.
Finish
DF62W-EP2022PC
DF62W-EP2022PCA
CL0544-1018-7-00
CL0544-1043-0-00
DF62W-EP2226PC
DF62W-EP2226PCA
CL0544-1013-3-00
CL0544-1042-0-00
Stranded
Calculated
Jacket Compatible Connector
Wire Structure Cross-section Diameter
UL
AWG
Tin Plated
Gold Plated
3443
20
7/0.32mm
0.563mm2
1007
22
Tin Plated
Gold Plated
1007
1430
17/0.16mm
0.342mm
2
φ 1.53mm
φ 1.58mm
22
24
17/0.16mm
11/0.16mm
0.342mm2
0.221mm2
φ 1.58mm
φ 1.42mm
26
7/0.16mm
0.141mm2
φ1.48mm
Note : The applicable cables include only those listed above.
14
DF62W-#EP-2.2C
DF62WP-3/4/6/2EP-2.2C
Purchase
Unit
100pcs
per pack
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Mated Dimensions
●Wire-to-Wire Connection
【Panel Waterproof Type】
DF62W(C)-#S-2.2C
DF62WP-3/4/6/2EP-2.2C
DF62W(C)-#EP-2.2C
●Wire-to-Board Connection
(Straight Pin Header)
DF62W(C)-#S-2.2C
DF62W(Z)-#P-2.2DSA(##)
(19.55)
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
(27.1)
(23.25)
DF62W(C)-#S-2.2C
15
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Applicable Crimping Tools
Tool
Applicator
Press Body
Part No.
HRS No.
AP105-DF62W-2022
CL0901-4500-0-00
EHS899800H-UP（Note 2）
-
AP105-DF62W-2226
CL0901-4637-0-00
EHS888400H-UP（Note 2）
-
DF62W-2226SCF(A)
DF62W-EP2226PCF(A)
CM-105C
CL0901-0001-0-00
-
HT802/DF62W-2022（Note 4）
CL0550-0431-0-00
DF62W-2022SC(A)
DF62W-EP2022PC(A)
HT802/DF62W-2226（Note 5）
CL0550-0416-6-00
DF62W-2226SC(A)
DF62W-EP2226PC(A)
CL0902-4666-4-00
DF62W-2022SC(F)(A)
DF62W-EP2022PC(F)(A)
DF62W-2226SC(F)(A)
DF62W-EP2226PC(F)(A)
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Hand Tool
Extraction Tool
Applicable Contact
DF62W/RE-MD
DF62W-2022SCF(A)
DF62W-EP2022PCF(A)
Note 1 : Issues with non-Hirose specified tools are outside the scope of warranty.
Note 2 : Applicator manufactured by JAPAN AUTOMATIC MACHINE(J.A.M.).
Please contact J.A.M. via the URL below regarding inquiries on the applicator or crimp defects.
(URL : http://www.jam-net.co.jp)
Note 3 : Please conduct crimping work according to the "Crimping Quality Standard" (ETAD-H0762-00, ETAD-H0763-00)" and "Crimping Condition Table".
Note 4 : The compatible wire is limited to UL3443 (20 AWG) or UL1007 (22 AWG).
Note 5 : The compatible wire is limited to UL1007 (22 to 24 AWG) or UL1430 (24 to 26 AWG).
Note 6 : When using non-Hirose specified tools,
please consult with a Hirose sales representative regarding requests for the tool die drawing.
16
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Crimping
■ Items Required Prior to Starting
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
The work- related documents listed below are required before starting harness assembly.
( The ● mark indicates a required document. )
When the documents shown below are not available, ask a Hirose sales personnel to provide them.
Automatic
Hand
Crimping Crimping
Machine
Tool
Document Title
Description
Remarks
(1) Main Unit of Crimping Machine
Instruction Manual
Explanation of main press machine unit
●
-
(2) Applicator Spare Parts
Identification
Explanation for Applicator installation
●
-
(3) Crimp Conditions
Standard values of :
Crimp height, tensile strength
●
-
(4) Crimp Quality Standards
Various standards for crimping
conditions
●
-
(5) Operating lnstructions for
Hand Tool
Inspection items of :
Crimp height, tensile strength, other
-
●
Bundled with the purchase of
hand tool.
(6) DF62W Series Cable Assembly
Procedure : ETAD-H0760-00
Cable assembly procedure
●
●
Ask a HRS sales representative.
Bundled with the purchase of
the main press machine unit.
Bundled with the purchase of
applicator.
■ Tools
Use tools designated by Hirose when crimping.
・Crimping performed using tools other than those specified is outside the scope of warranty.
・The operating instructions manual is available for the crimping machine and the applicator. Be sure to carefully read
the operating instructions manual before implementing the work.
■ Applicable Electric Wires
When using a wire other than the applicable wires please contact a Hirose representative.
[ Precautions]
・Electric wires that are suitable for crimping connectors are tin- plated stranded soft copper wire.
・Avoid crimping solid wires, wires with polyester threads or tin- coated wires.
・Avoid crimping two electric wires together.
・The crimp height setting value ( Note) may vary between tin- plated and gold- plated contacts even if the same electric
wires are used.
・The crimp height setting value ( Note) may vary depending on the difference in the core wire configuration even if the
computed cross- sectional area is the same.
Note : The crimp height is an important item that determines crimping quality. We execute crimping tests for each electric wire to ensure the optimal value for
the crimp height with high precision, thereby ensuring optimal setup values.
17
DF62W Series/Water Resistant, Slim In-line Connector for Internal Wiring
Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Precautions
1.Cleaning
Conditions
Please refer to the "Board-to-Wire Connector Guidelines (ETAD-H1023-00) ".
Cleaning with IPA is allowed.(Other cleaning agents may change the insertion/removal feeling and are not
recommended. Please contact us when considering use of other cleaning agents.)
2.Important
Notes
1. Be careful when mating and un-mating the connector when it is not mounted to the board as it may result in
damage.
2. During hand soldering, do not apply excess amounts of flux which can migrate onto the connector.
3. This product may have a slight differences in color depending on the production lot.
This difference does not have any influence on the performance.
3.Handling
Instructions
Please refer to the materials listed below when handling this product.
■ Crimping Quality Standards ： ETAD-H0762-00, ETAD-H0763-00
■ DF62W Series Cable Assembly Procedure ： ETAD-H0760-00
■ DF62W Series Mating / Unmating Operation Instruction Manual ： ETAD-H0761-00
■ Board-to-Wire Connector Guidelines ： ETAD-H1023-00
While Taking into Consideration
Specifications mentioned in this catalog are reference values.
When considering to order or use this product, please confirm the Drawing and Product Specifications sheets.
Use an appropriate cable when using the connector in combination with cables.
If considering usage of a non- specified cable, please contact your sales representative.
If assembly process is done by jigs & tools which are not identified by Hirose, assurance will not be given.
If considering usage for below mentioned applications, please contact your sales representative.
In cases where the application will demand a high level of reliability, such as automotive, medical instruments, public
infrastructure, aerospace/ defense etc. Hirose must review before assurance of reliability can be given.
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
https://www.hirose.com
※ The contents of this catalog are current as of date of 6/ 2022. Contents are subject to change without notice for the purpose of improvements.
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