PLASTIC R SERIES
CONNECTORS
SERIES
®
®
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®
®
Table of Contents
General Production Program. .............................................................................................................page 2
Main Characteristics and Types...................................................................................................................2
Series and Types ..........................................................................................................................................3
LEMO's Push-Pull Self-Latching Connection System ................................................................................4
R Series Production Program ......................................................................................................................4
Series and Contact configuration ................................................................................................................4
R Series Section......................................... .....................................................................................................................................................................5
Interconnections ...........................................................................................................................................6
Model Description ........................................................................................................................................6
Part Number Example ..................................................................................................................................7
Part Selection Showing Internal Components ............................................................................................7
Housing Models ........................................................................................................................................8-9
Alignment Key and Polarized Keying System ...........................................................................................10
Crimp Contacts ..........................................................................................................................................11
Mixed Hybrid Overview ..............................................................................................................................12
Inserts Multipole .........................................................................................................................................13
Mixed High Voltage + Low Voltage. .....................................................................................................14-15
Mixed Coax & Low Voltage ..................................................................................................................16-17
Mixed Fluidic & Low Voltage......................................................................................................................18
Fluidic/Pnuematic Contacts .................................................................................................................19-20
Housing Colors...........................................................................................................................................21
Accessories................................................Insulators for crimp contacts ...............................................................................................................22-23
Clamping and Bracketing...........................................................................................................................22
Inserts and Crimp contacts........................................................................................................................23
Tooling........................................................Crimping tools.......................................................................................................................................24-25
Positioners for crimp contact.....................................................................................................................24
Extractor for crimp contact ........................................................................................................................25
Panel Cut-Outs..........................................Mounting.....................................................................................................................................................26
PCB Drilling Pattern...................................Fixed receptacle with straight print contacts............................................................................................26
Technical Characteristics...........................Outer Shell..................................................................................................................................................27
Insulator......................................................................................................................................................27
Electrical contact........................................................................................................................................28
Crimp contacts ...........................................................................................................................................29
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1
®
®
General Production Program
Connectors
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Patch Panels
Unipole from 2 to 150 Amps
Coaxial 50 and 75 Ω
Coaxial 50 Ω (NIM-CAMAC)
Coaxial 50 Ω for frequency → 12 GHz
Multicoaxial 50 and 75 Ω
Multipole from 2 to 66 contacts
Multipole up to 106 contacts
High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc
Multi High Voltage 3, 5, and 10 kV cc
Triaxial 50 and 75 Ω
Quadrax
Mixed: High Voltage (HV) + Low Voltage (LV)
Mixed: Coax + LV
Mixed: Triax + LV
Thermocouple
Multithermocouple
Fiber optic singlemode
Fiber optic multimode
Mixed: fiber optic + LV
Mixed: fiber optic + coax + LV
Fluidic
Multifluidic
Mixed: fluidic + LV
Subminiature
Miniature
Plastic
Printed circuit board
Remote handling
Watertight
Sealed (pressure and/or vacuum)
With plastic outer shell
With aluminum outer shell
With stainless steel outer shell
With special radiation resistant insulator material
With screw thread coupling for very high pressure
With microswitch
For audio-mono applications: triax
For audio-mono applications: 3 contacts
For audio-stereo applications: quadrax
For audio-stereo applications: 6 contacts
For video applications: coax 75 Ω
For video HDTV applications: 3 coax 75 Ω + 2LV
Patch Panels
For fiber optic applications
Adapters
For BNC, C, UHF, N, CINCH, GEN-RADIO connectors
For TNC, SMA connectors
Accessories
● Insulator for crimp contacts
● Crimp contacts
● Coaxial contacts
Triaxial contacts
● Fiber optic contacts
● Fiber optic ferrules
Caps
Bend relief
Heatshrink boot
Insulating washers
Double plastic panel washers
Locking washers
Tapered washers
Hexagonal nuts
Conical nuts
Round nuts
Notched nuts
Earthing washers
Lead-through with cable collet
Tooling
Wrenches
Assembly tool
Pliers
Taps
● Crimping tools
● Positioners
Crimping dies
● Extractors
Banding tool
Retention testing tool for crimp contacts
Fiber optic termination workstation
Fiber optic polishing tools
On request
Filtered connectors
Connectors with special housing
Mixed special configuration
Assembly onto cable
● Connectors, accessories and tools found in this catalog.
Main Characteristics and Types
Series
STANDARD
WATERTIGHT
KEYED
01 (Minax)
00 (NIM-CAMAC)
00 (unipole)
05 / R0
0S to 6S
0A / 4A
1D / 2C
1Y-3Y-6Y
0E to 6E
3T
4M
00 (multipole)
0B to 5B
2G / 5G
Latching
Key
Shell
Insert
Contact
2
KEYED
WATERTIGHT
HARSH
ENVIRONMENTS
RECTANGULAR
SCREW
0K to 5K
2N to 5N
FF to 5F
RR / 0R / 1R
03
0V to 5V
0W to 5W
2U to 5U
0M-1M-2M
Push-Pull
Stepped insert (Half-Moon)
Metal or plastic
Metal
Hermaphroditic or cylindrical
Solder or print
Key (G)
or other key-way code
Screw
Key (N) or other
key-way code
Metal
Metal or plastic
Cylindrical
Solder, crimp or print
Crimp or print
Key G or A
Key (G) or stepped
insert (Half-Moon)
Plastic
Metal
Rectangular
Hermaphroditic
or cylindrical
Crimp or print
Solder
(crimp or print)
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®
®
Series and Types
Standard
Watertight
Keyed
Keyed
watertight
Rectangular
Screw
01
00
05
R0
0A
0S
1S
2S
3S
4S
5S
6S
1D
2C
4A
1Y-3Y-6Y
0E
1E
2E
3E
4E
5E
6E
3T
4M
Thermocouple
Mixed fluidic+LV
Multi fluidic
Fluidic
Mixed FO+LV
Multi FO
Fiber Optic
Mixed Triax+LV
Mixed Coax+LV
Mixed HV+LV
Multi Coaxial
Multi HV
Quadrax
Triaxial 75 Ω
Triaxial 50 Ω
High Voltage
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00
0B
1B
2B
3B
4B
5B
2G
5G
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0K
1K
2K
3K
4K
5K
FF to 5F
2N to 5N
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RR
0R
1R
03
0V
1V
2V
3V
4V
5V
0W to 5W
2U to 5U
0M to 2M
Multipole
Coaxial 75 Ω
Unipole
Series
Coaxial 50 Ω
Types
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Note: ● = included in this catalog, ● = available but not included in this catalog.
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3
®
®
LEMO’s Push-Pull Self-Latching Connection System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The plug and the receptacle can be mated
by simply pushing axially the outer shell of the plug.
Pulling on the cable or any other component
of the plug than the outer release sleeve
cannot break the connection.
The connector can be unmated by a single axial
pull on the plug outer release sleeve.
R Series Production Program
Series
Cable ø range (mm)
Number
Number
Number
Number
of
of
of
of
contacts
contacts
contacts
contacts
min.
max.
(multipole)
(mixed HV+LV)
(mixed coax+LV)
(mixed fluidic+LV)
RR
0R
1R
1.0
4.0
1.5
6.2
2.0
9.2
13
–
1 coax + 4 LV
–
10, 17, 37
4 HV + 4 LV, 2 HV + 13 LV
4 coax + 4 LV, 2 coax + 13 LV
4 fluidic + 4 LV, 2 fluidic + 13 LV
28, 36, 67
8 HV + 3 LV
8 coax + 3 LV
8 fluidic + 3 LV
Note: «LV» stands for low voltage.
4
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R SERIES
R Series
®
®
The R series is a rectangular connector with high pin density in a flat profile. It uses LEMO’s well proven Push-Pull
latching system for a smooth, hassle free connection. The ergonomic and flat profile offers high panel density, in a wide
choice of colors for excellent visual aesthetics.
The R series is made of lightweight polyester resin Crastin® PBT from DupontTM. The high flexibility of its design enables
various contact configuration, such as multipole, coaxial, high voltage and fluidic.
R series connectors provide the following main features:
–
–
–
–
plastic shell for lightweight yet rugged structure
push-pull latching enable fast and secure connections
crimp or printed circuit contacts
choice of 4 colors for aesthetics
and quick identification
–
–
–
–
high pin density for improved panel space
3 sizes and various models for design choices
standard or hybrid pin configurations for flexibility
thin footprint for reduced rack space
and high density panel.
The R series, is initially designed to interconnect systems in medical application where aesthetics and safety is required.
This connector series can also be used for test & measurement, aerospace and automotive testing, where an extensive
number of contacts are needed in a limited space.
Plastic material used for manufacturing insulators is selected according to the required electric and thermal properties.
The thermoplastic used is PEEK (Polyether-Etherketone) with the addition of glass fibers to improve mechanical characteristics and to increase dielectric strength.
Plastic housing models
Straight plug
Fixed receptacles
Free receptacles
EGG
PHG
EBG
PBG
FGG
6
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®
Part Numbering System
Plug
FG G . 1R . 336 . G
L
EG G . 1R . 336 . G
L M
PH G . 1R . 336 . G
Free receptacle
Fixed receptacle
®
C 92
L M 92
Variant:Cable Group: (page 17)
Model: (page 8-9)
Cable ø: (page 22)
Alignment key: (page 10)
Contact: (page 11)
Series: (page 12)
Insulator: L = PEEK
Insert configuration: (page 13-18)
Housing color: (page 21)
Part Number Example
Straight plug with cable collet:
FGG.1R.336.GLC92 = straight plug with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell in
gray PBT, PEEK insulator, male crimp contacts, collet for 9.2 mm maximum diameter cable.
Free receptacle:
PHG.1R.336.GLM92 = free receptacle with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell
in gray PBT, PEEK insulator, female crimp contacts, collet for 9.2 mm maximum diameter cable.
Fixed receptacle:
EGG.1R.336.GLM = fixed receptacle, nut fixing, with key (G), 1R series, multipole type with 36 contacts, outer shell in gray
PBT, PEEK insulator, female crimp contacts.
Part Section Showing Internal Components
2
1
2
3
4
5
6
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Fixed receptacle
outer shell
hexagonal nut
locking washer
screw
insulator
female contact
3
4
5
6
1
2
4
3
5
1
6
Straight plug
1
2
3
4
5
6
outer shell
latch sleeve
screw
insulator
male contact
cable clamping
7
®
®
Housing models
B
M
FGG Straight plug, key (G) or key (A),
with cable collet
L
A
Reference
B
Model
Series
FGG
FGG
FGG
RR
0R
1R
Dimensions (mm)
A
B
L
M
18.0 6.0 21.5 17.0
24.5 9.0 30.5 23.5
37.0 12.5 39.0 31.0
EGG Fixed receptacle, key (G) or key (A)
with visible shell
L
M
Dimensions (mm)
A
Reference
Model
Series
EGG
EGG
EGG
RR
0R
1R
A
B
L
M
18.0 6.0 12.0
7.0
24.5 9.0 14.0 12.0
37.0 12.5 18.0 14.5
P1 Panel cut-out page 26)
B
EGG Fixed receptacle, key (G) or key (A) with
visible shell and contacts for printed
circuit
L
M
A
Reference
Model
Series
EGG
EGG
EGG
RR
0R
1R
Dimensions (mm)
A
B
L
M
18.0 6.0 12.0
7.0
24.5 9.0 14.0 12.0
37.0 12.5 18.0 14.5
P1 Panel cut-out page 26)
8
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®
®
L
EBG Fixed receptacle, key (G) or key (A), with flange
M
B
E
Reference
A
C
Model
Series
Dimensions (mm)
A
B
C
E
G
L
M
EBG
1R
37.0 15.0 51.0
4.5
3.2 19.5 14.5
EBG
0R
24.5 10.5
3.2
2.2 18.0 12.0
34
P2 Panel cut-out page 26
øG
PHG Free receptacle, key (G) or key (A), with
cable collet
B
L
A
Reference
L
B
E
Model
Series
PHG
PHG
PHG
RR
0R
1R
Dimensions (mm)
A
A
L
18.0 6.0 22.3
24.5 9.0 31.5
37.0 12.5 39.0
PBG Fixed receptacle, key (G) or key (A),
with flange and cable collet
Reference
C
B
Model
Series
PBG
1R
PBG
0R
Dimensions (mm)
A
B
C
E
G
L
37.0 15.0 51.0
4.5
3.2
39.0
24.5 10.5 34.5
3.2
2.2
31.5
P2 Panel cut-out page 26
øG
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9
®
®
Alignment Key
Alignment Key and Polarized Keying System
R series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position.
Front view of a receptacle
G
●●
A
●●
Nb of
keys
Contact type
Angles
Model
Series
α
β
α
γ
Note
RR
0R
1R
Plug
Receptacle
50°
30°
42°
30°
50°
30°
42°
30°
50°
30°
42°
30°
male
male
male
male
female
female
female
female
●
●
●
●
● First choice alternative
● Special order alternative
10
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®
®
Crimp Contacts
Contacts for plugs, free or fixed receptacles
Contact type
Ref.
P
U
N
Contact
Contact type
Ref.
Male crimp (fig. 1)1)
Male crimp (fig. 2)1)
Male crimp (fig. 2)1)
Female crimp (fig. 1)1)
C
B
G
M
Dimension of crimp barrels
Ref. contact type
ø A ø C Form
(mm) (mm) per fig.
Female crimp (fig. 2)1)
Female crimp (fig. 2)1)
Female straight print
0.5
0.45
0.80
0.45
1.10
0.80
0.45
0.7
Note: 1) there are two forms of crimp barrels. Please consult adjacent
table for contact selection
0.9
Male
Female
C
C
B
C
B
G
M
M
P
M
P
U
1
1
2
1
2
2
Conductor
AWG
Section (mm2)
min. max. min. max.
32
26
32
24
26
32
28
22
28
20
22
28
0.035
0.140
0.035
0.250
0.140
0.035
0.09
0.34
0.09
0.50
0.34
0.09
Contacts reference for plugs, free or fixed receptacles
Reference
Contact type
øA
øC
fig. 1
øA
Crimp
øA
fig. 2
øC
øA
øC
øC
Male
Female
C
C
B
C
B
G
M
M
P
M
P
U
–
N
Conductor
Stranded
Contact
øA
(mm)
0.5
0.7
0.9
øC
Form
(mm) per fig.
0.45
0.80
0.45
1.10
0.80
0.45
1
1
2
1
2
2
Section (mm2)
AWG
min.
max.
min.
max.
32
26
32
24
26
32
28
221)
28
20
221)
28
0.035
0.140
0.035
0.250
0.140
0.035
0.09
0.34
0.09
0.50
0.34
0.09
Print
øA
Note:
1)
øC
C dimensions are detailed
in the section on PCB drilling pattern.
See page 26.
for a given AWG, the diameter of some stranded conductor designs is larger than the crimp barrel diameter.
Make sure that the maximum conductor diameter is smaller than ø C.
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11
®
®
Mixed / Hybrid Overview
12
Size
Ref
Number of
LV
Contacts
Diameter
Number of Hybrid
Contact and Type
RR
804
4
0.5mm
0R
004
4
0.7mm
4 pneumatic/fluidic
5 bars max pressure
3mm tube diameter
0R
704
4
0.7mm
4 high voltage
2.7 kV rms (test volt)
7.5 kV dc (test volt)
0R
804
4
0.7mm
4 coax, 50 ohms
0R
813
13
0.7mm
2 coax, 50 ohm
1R
003
8
0.9mm
8 pneumatic/fluidic
5 bars max pressure
3 mm tube diameter
1R
703
3
0.9mm
8 high voltage
2.7 kV rms (test volt)
7.5 kV dc (test volt)
1R
803
3
0.9mm
8 coax, 50 ohm
1R
855
22
33
0.5mm
0.7mm
1 coax, 50 ohm
Insert
1 coax, 50 ohm
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®
®
Insert configuration
Multipole
Print (elbow)
0.5
●
●
–
0.6
0.5
310
10
0.9
●
●
–
1.5
3.5
317
17
0.7
●
●
●
1.35
2.0
337
37
0.5
●
●
–
0.6
0.5
328
28
0.9
●
●
–
1.5
3.0
336
36
0.7
●
●
–
1.5
2.5
365
65
0.5
●
●
–
0.6
0.5
367
67
0.5
●
●
–
0.6
0.5
Rated current (A)1)
Print (straight)
1
6
Crimp
11
ø A (mm)
0R
17
13
13
13
7
313
1
1
12
Number of contacts
RR
Female crimp contacts
Reference
Male crimp contacts
Test voltage (kV rms)1)
Contact-contact
Crimp
contact
Contact type
6
1
10
5
1
7
11
12
1
6
5
10
1
31
7
7
37
1
1
31
1
37
6
17
1R
22
28
29
36
20 11
28 19
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15
8
8
1
10
10
65
67
21
9
1
56
58
16
11 20
19 28
11
11
11
11
21
22
28
36
1
1
15
16
29
1
1
9
56
65
58
67
13
®
®
Mixed: High Voltage + Low Voltage
4
0.7
●
1.35
2.0
2.0
13
0.7
●
1.35
3.0
2.0
3
0.9
●
1.5
3.5
Rated Current (A)1)
Crimp
Test voltage (kV rms)1)
Contact-contact
ø A (mm)
2.0
3
1
4
11
713
7
4
2
3
4
Number of contacts
704
1
7.5
1
2
11
Rated current (A)
1
Low Voltage (LV)
Test voltage (kV dc)1)
0R
Female HV contacts
Reference
Male HV contacts
Number of Contacts
High Voltage (HV)
2
7.5
7
1R
E
A
A
B
B
C
C
D
D
1
F
2
G
F
2
3
H
E
1
G
703
8
7.5
3
H
Plug/Receptacle includes HV contacts.
14
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®
®
Male
FGG.0R.403.ZLME15
HV contact
Contact HT
Female
EGG.0R.403.ZLCE15
HV contact
Contact HT
Typical Assembly of High Voltage Contact
HV Contacts: Fit the HV sleeve onto the cable dielectric, check that all
the HV conductor strands pass through the small hole.
Crimp the contact using tool DPC.91.701.V fitted with positioner
DCE.91.051.BVCM, set to position 3. Fit by turning the HV sub-assembly
on the HV sleeve and push until it butts. The two insulators should
be at the same level.
HV Contact
Conductor Range
26-28 AWG
HV Contact
Maximum Dielectric
1.5mm
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15
®
®
Mixed Coax + Low Voltage
4
0R
1
0.5
RR
1
4
0.5
●
0.6
0.5
804
4
50
0R
1
4
0.7
●
1.35
2
813
2
50
0R
1
13
0.7
●
1.35
2
803
8
50
1R
1
3
0.9
●
1.5
3
22
0.5
●
0.6
0.5
855
1
50
1R
1
33
0.7
●
1.35
2.0
2
3
3
4
1
804
1
1
2
11
Rated current (A)1)
2
Test voltage (kV rms)1)
2
Crimp contact
4
ø A (mm)
3
Number of contacts
1
Cable group
1
Type
3
Impedance (Ω)
RR
Female coax contacts
Number of contacts
Male coax contacts
Low voltage (LV)
Reference
Coax
1
4
11
7
7
1R
E
A
A
B
B
C
C
D
D
1
55
G
3
3
H
F
2
2
G
E
1
1
F
H
1
55
Plug/Receptacle inludes Coax contacts.
16
www.lemo.com
®
®
Male
FGG.0R.250.ZLME28
Coax contact
Contact coax
Female
EGG.0R.250.ZLCE28
Coax contact
Contact coax
Typical Assembly of Coax Contact (Coax Types - RG-174/U, RG-188 A/U, RG-316/U) = Cable Group 1
Coax contacts: Fit the crimp ferrule onto the cable. Crimp the contact using tool DPC.91.701.V fitted with postioner
DCE.91.050.RVCM, set to position 3. Fit by turning the coax sub-assembly on the central contact until the stop is
reached, check that the central contact is in the correct position in relation to the sub-assembly (0.5 mm), fold back
the cable screen, place the crimp ferrule over the crimping area and complete the crimp using tool DPE.99.003.1K.
Male
Female
Typical Performance
VSWR / T.O.S.
www.lemo.com
17
®
®
Mixed: Fluidic + Low Voltage
Operating pressure (bars)
Number of contacts
ø A (mm)
Crimp contact
Test voltage (kV rms)1)
Rated current (A)1)
7
8
5
4
0.7
●
1.35
2.0
013
2
8
5
13
0.7
●
1.35
2.0
003
8
8
5
3
0.9
●
1.5
3.0
3
3
4
4
2
2
1
004
1
1
11
Flow (l/min)
0R
Female fluidic contacts
Number of contacts
Male fluidic contacts
Low voltage (LV)
Reference
Fluidic
1
4
11
7
1R
E
A
A
B
B
C
C
D
D
G
3
3
H
F
2
2
G
E
1
1
F
H
Plug includes FGG.0R.010.AZA05 (w/ valve) contacts.
Receptacle includes EGG.0R.010.AZL05 (w/o valve) contacts.
18
www.lemo.com
®
®
Fluidic / Pneumatic Contacts
Fluidic / pneumatic male contact
FGG.0R.010.AZA05 Male fluidic / pnuematic contact
Part number
FGG.0R.010.AZA05 (2.7mm hose barb and valve)
Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve
Fluidic / pneumatic male contact
FGG.0R.010.AZL05
Male fluidic /pnuematic contact
Part number
FGG.0R.010.AZL05 (1.7mm hose barb and non-valve)
Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve
www.lemo.com
19
®
®
Fluidic / Pneumatic Contacts
Fluidic / pneumatic female contact
EGG.0R.010.AZA05 Female fluidic / pnuematic
contact
Part number
EGG.0R.010.AZA05 (2.7mm hose barb and valve)
Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb,
Fluidic / pneumatic female contact
EGG.0R.010.AZL05 Female fluidic /pnuematic contact
Part number
EGG.0R.010.AZL05 (1.7mm hose barb and non-valve)
Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb,
20
www.lemo.com
®
®
Housings
Ref.
G
A
S
V
Color
gray
blue
ochre
green
www.lemo.com
RAL code
7035
6034
1028
6019
The exact color depends on manufacturing process and
material pigments. For this reason some colors may differ
from present RAL code.
Note: the connector shell material is Crastin® PBT.
21
®
®
Accessories
Collets
FGG Kit for cable clamping
Part number
FGG.RR.740.IZG
FGG.0R.762.IZG
FGG.1R.792.IZG
Series Collet
size
RR
0R
1R
40
62
92
min.
max.
1.0
1.6
2.0
4.0
6.2
9.2
GEE Bracket
Part number
H
PCB / C.I.
L
22
GEE.RR.145.NZZ
GEE.RR.146.NZZ
GEE.RR.147.NZZ
GEE.0R.145.NZZ
GEE.0R.146.NZZ
GEE.0R.147.NZZ
GEE.1R.145.NZZ
GEE.1R.146.NZZ
GEE.1R.147.NZZ
Series
RR
0R
1R
Dimensions (mm)
L
H
10.00
12.25
14.00
16.50
18.25
22.50
20.75
25.00
32.50
3.00
5.25
7.00
4.50
6.25
10.50
6.25
10.50
18.00
● Body material: Brass (UNS C 34500)
● Screws: Brass (UNS C 34500)
www.lemo.com
®
®
Spare parts
FGG-EGG Insulators for crimp contacts
male
female
Insulator part number
Male contact
Female contact
313
FGG.RR.313.YL
EGG.RR.413.YL
0R
310
317
337
FGG.0R.310.YL
FGG.0R.317.YL
FGG.0R.337.YL
EGG.0R.410.YL
EGG.0R.417.YL
EGG.0R.437.YL
328
336
365
367
FGG.1R.328.YL
FGG.1R.336.YL
FGG.1R.365.YL
FGG.1R.367.YL
EGG.1R.428.YL
EGG.1R.436.YL
EGG.1R.465.YL
EGG.1R.467.YL
1R
FGG-EGG Crimp contacts
øC
øA
øC
Types
ø C (mm)
øA
ø A (mm)
Fig. 1
Fig. 2
øA
øC
øA
øC
Contact part number
Types
Male
Female
ø C (mm)
RR
ø A (mm)
Type
Contact part number
Male
Female
RR
313
0.5 0.45 FGG.00.554.ZZC
EGG.00.654.ZZM
0R
310
310
317
0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM
0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM
0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM
0R
310
317
337
0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM
0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM
0.5 0.45 FGG.00.554.ZZC EGG.00.654.ZZM
1R
328
328
336
0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM
0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM
0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM
1R
328
336
365/367
0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM
0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM
0.5 0.45 FGG.0B.554.ZZC EGG.1B.654.ZZM
www.lemo.com
23
®
®
Tooling
Manual crimping tools
Part number
Supplier
contact ø
0.5-0.7-0.9
DPC.91.701.V1)
MH8601)
6163361)
LEMO
DANIELS
ASTRO
1)
According to specification MIL-C-22520/7-01.
DPE Manual crimping tool w/ die for coax contacts
Cable
group
Part number
DPE.99.003.1K
1
DCE Positioners for crimp contacts ø 0.5-0.7 and 0.9 mm
female
0.5 0.45 1
28-30-32
DCE.91.050.0VC
DCE.91.050.0VM
These positioners are suitable for use with both manual and
pneumatic crimping tools according to the MIL-C-22520/701 standard.
0.9
0.9
0.9
0.7
0.7
0.5
1.10
0.80
0.45
0.80
0.45
0.45
1
2
2
1
2
1
20-22-24
22-24-26
28-30-32
22-24-26
28-30-32
28-30-32
DCE.91.090.BVC
DCE.91.090.BVM
Fig. 1
øA
DCE.91.090.AVC
DCE.91.090.AVM
DCE.91.070.BVC
DCE.91.070.BVM
DCE.91.050.0VC
DCE.91.050.0VM
0.9
328
0.9
0.9
0.7
336
0.7
365/367 0.5
1.10
0.80
0.45
0.80
0.45
0.45
1
2
2
1
2
1
20-22-24
22-24-26
28-30-32
22-24-26
28-30-32
28-30-32
DCE.91.090.BVC
DCE.91.090.BVM
DCE.91.090.AVC
DCE.91.090.AVM
DCE.91.070.BVC
DCE.91.070.BVM
DCE.91.050.BVC
DCE.91.051.BVM
RR
313
0R
310
øC
317
337
øA
Fig. 2
øA
øA
www.lemo.com
øC
øC
øC
1R
øC
For male
contact
øA
Conductor
AWG
Type
male
Positioners part number
Fig.
Connector + Contact
For female
contact
Note: a wide variation of strand number and diameter combinations are quoted as
being AWG, some of which do not have a large enough cross section to guarantee
a crimp as per either MIL-C-22520/1-01 or /7-01. Our technical department is at
your disposal to study and propose a solution to all your applications.
24
Connector
Type
Extractors
Contact
øA
®
®
Part number
Manual extractors
crimp
contacts
DCC Extraction
DCF
tools forfor
crimp
contacts
RR
0R
RR
1R
313
0.5
DCF.91.050.2LT
Connector
Extractor
310
0.9 DCF.91.090.2LT
part number
Type Contact
øA
317
0.7
DCF.91.070.2LT
337
0.5
DCF.91.050.2LT
313
0.5
328
0.9
336
0.7
Connector
365/367
0.5
310
0.9
Contact
317
0.7
Type is used
Note: this model
A for
337 ø0.5
0R
DCC.05.02B.LAG
DCF.91.090.2LT
DCF.91.070.2LT
Extractors
DCF.91.050.2LT
DCC.09.05B.LAG
DCC.07.04B.LAG
malePart
and number
female contacts.
DCC.05.02B.LAG
328 0.9
DCC.09.05B.LAG
313
0.5
DCF.91.050.2LT
336
0.7
DCC.07.04B.LAG
365/367 0.5
DCC.05.02B.LAG
310
0.9
DCF.91.090.2LT
Note: this model is used for male and female contacts.
317
0.7
DCF.91.070.2LT
337
0.5
DCF.91.050.2LT
RR
1R
0R
328
0.9
DCF.91.090.2LT
DCF Extraction
tools
for
coax or HV contacts
1R
336
365/367
0.7
0.5
DCF.91.070.2LT
DCF.91.050.2LT
Series
Note:Part
thisnumber
model is used
for male and female contacts.
DCF.91.215.1LT
DCF.91.270.1LT
DCF.91.270.1LT
RR
0R
1R
DCF Cable
Extraction
tools tool
for coax or HV contacts
DCT
clamping
Part number
number
Part
DCF.91.215.1LT
DCT.91.165.PR
DCF.91.270.1LT
DCT.91.205.PR
DCF.91.270.1LT
DCT.91.205.PR
Series
Series
RR
RR
0R
0R
1R
1R
Note: Recommended tightening torque: 0.2N.m
l Material: translucent plastic and steel
DCT Cable clamping tool
DCT Tightening tool for insulator alignment
Part number
Series
Part number
Series
RR
DCT.91.165.PR
RR
DCT.91.230.AK
0R
DCT.91.205.PR
1R
lDCT.91.205.PR
Material: work tool steel
Note: Recommended tightening torque: 0.2N.m
l Material: translucent plastic and steel
www.lemo.com
DCT Tightening tool for insulator alignment
Part number
DCT.91.230.AK
25
Series
RR
l Material: work tool steel
www.lemo.com
25
®
®
Panel cut-outs
P1 - EGG
P2 - EBG, PBG
ø A ± 0.1
H ± 0.1
ø A ± 0.1
R (4x)
P1
Series
øA
RR
0R
1R
B
C
H
L
R
øA
1.7 7.8 5
2.2 14.2 7
3.2 22.2 10
11
17
25
3.5
5.7
8.5
–
1.0
1.2
B
P2
H
L
R
–
–
–
–
–
2.2 24.6 30 9.2 4.7
3.2 37.4 45.0 12.8 6.4
H ± 0.1
B ± 0.1
C°
B ± 0.1
L ± 0.1
R series
L ± 0.1
R ± 0.1
PCB drilling pattern
Fixed receptacle with straight print contact (EGG models)
0R.310
0R.317
0R.337
4.1
17 ± 0.1
±
1.0
11 ± 0.1
17 ± 0.1
2.2
0.95
2.5
2.3
0.75
0.9
57.0
71
13 x ø 0.7 ± 0.1
1.8
1.6
3.75
1.2
1
10 x ø 0.7 ± 0.1
17 x ø 0.7 ± 0.1
37 x ¿ 0.7
ø 1.7 ± 0.1
ø 2.2 ± 0.1
± 0.1
ø 2.2 ± 0.1
¿ 2.2
1R.328
1R.336
1R.365
± 0.1
1R.367
2.85
3.25
3.25
1.3
1.3
5.7
3.7
3.7
65 x ø 0.7 ± 0.1
67 x ø 0.7 ± 0.1
36 x ø 0.7 ± 0.1
ø 3.2 ± 0.1
ø 3.2 ± 0.1
ø 3.2 ± 0.1
ø 3.2 ± 0.1
1R.855
5.7
1R.365
1.73
1R.336
3.25
33 x ø 0.7 ± 0.1
25 ± 0.1
22 x ø 0.5 ± 0.1
3.2
1.3
28 x ø 0.7 ± 0.1
26
1.5
ø 3.2 ± 0.1
6 x 1.1
36 x ø 0.7 ± 0.1
ø 3.2 ± 0.1
1.5
3.95
25 ± 0.1
2.9
13.7
0.95
2.05
0.8
1.9
1.15
4.45
2.85
13.95
1R.328
4 x 1.5
4.57
Fixed receptacle with straight print contact (EBG models)
1.73
28 x ø 0.7 ± 0.1
25 ± 0.1
25 ± 0.1
25 ± 0.1
0.8
0.8
3.95
2.05
25 ± 0.1
0.95
1.15
4.45
1.9
3.7
RR.313
65 x ø 0.7 ± 0.1
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®
®
Technical characteristics
Outer shell
The R series is made of lightweight polyester resin Crastin® PBT from DupontTM with metal latches.
Insulator
The insulators are made of PEEK plastic. The insulators of the coax contact and the high voltage
contact are TeflonTM.
www.lemo.com
27
®
®
Electrical contact
Technical description
The secure reliable electromechanical connection
achieved with LEMO female cylindrical contacts is
mainly due to two important design features:
1. Prod proof entry on the mating side which ensures
perfect concentric mating even with carelessly
handled connectors.
2. The pressure spring, with good elasticity, maintains a
constant even force on the male contact when mated.
The leading edge of the pressure spring preserves
the surface treatment (gold-plated) and prevents
undue wear.
Contact material and treatment
LEMO female contacts are made of bronze beryllium
(QQ-C-530) or bronze (UNS C 54400). These materials
are chosen because of their high modulus of elasticity,
their excellent electrical conductivity and a high mechanical strength.
LEMO male solder and print contacts are made of brass
(UNS C 38500). Male crimp contacts are made of brass
(UNS C 34500) or annealed brass (UNS C 38500) with
optimum hardness (HV) for crimping onto the wire.
Type
Au
Ni
Cu
Male crimp
Bronze
or brass
Material (standard)
Surf. treatment (µm)
Cu
Ni
Au1)
0.5
3
1.0
Male print
Brass (UNS C 34500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Femalle crimp
Female print
Bronze (UNS C 54400)
Cu-Be (FS QQ-C-530)
0.5
3
1.5
Clips
Cu-Be (FS QQ-C-530)
Stainless steel
–
–
–
Wire2)
Brass
–
33)
–
Notes: the standard surface treatment are as follows:
– nickel: FS QQ-N-290A or MIL-C-26074C
– gold: ISO 4523.
1) minimum value
2) for elbow print contacts
3) treatment completed by 6 µm Sn-Pb tin-plating
28
www.lemo.com
®
®
Crimp contacts
The square form crimp method is used (MIL-C-22520F,
class I, type 2) photo 1 for unipole contacts.
For multipole contacts the standard four identer crimp
method is used, MIL-C-22520F, class I, type 1), photo 2.
The crimp method requires a controlled compression to
obtain a symmetrical deformation of the conductor strand
and of the contact material. The radial hole in the side of
the contact makes it possible to check whether the conductor is correctly positioned within the contact. A good
crimping is characterized by only slightly reduced conductor section and practically no gap.
For optimum crimping of bronze or brass contacts they
are annealed to relieve internal stress and reduce material
hardening during the crimping process.
Only the crimping zone is annealed with the help of an
induction heating machine designed by the LEMO
Research and Development Department (see photo 3).
Crimp contacts
The crimp contacts can be with two forms: a standard
crimp barrel for large conductors (see fig. 1) or with a
reduced crimp barrel for smaller conductors (see fig. 2).
Fig. 1
www.lemo.com
Advantages of crimping
– practical, quick contact fixing outside the insulator
– possible use at high temperature
– no risk of heating the insulator during the conductorcontact fixing
– high tensile strength
Crimp contacts are available in standard version (form 1)
for mounting maximum size conductors.
For some dimensions, these crimp contacts can be produced with reduced crimp barrels (form 2) for mounting
reduced size conductors.
1
2
3
The range of cable dimensions that can be crimped into
our contacts are indicated on the table on page 9.
Fig. 2
29
LEMO HEADQUARTERS
SWITzERLAND
LEMO SA
Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens
Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 02 - e-mail: info@lemo.com
SUbSIDIARIES
AUSTRIA
LEMO Elektronik GesmbH
Lemböckgasse 49/E6-3
1230 Wien
Tel: (+43 1) 914 23 20 0
Fax: (+43 1) 914 23 20 11
sales@lemo.at
bRAzIL
LEMO Latin America Ltda
Av. Jose Rocha Bonfirm,
214 Salas 224 / 225
Condominio Praca Capital
Ed Chicago
Campinas / SP - Brasil -13080-650
Tel: +55 (11) 98689 4736
info-la@lemo.com
CANADA
LEMO Canada Inc
44 East Beaver Creek Road, Unit 20
Richmond Hill, Ontario L4B 1G8
Tel: (+1 905) 889 5678
info-canada@lemo.com
CHINA / HONG KONG
LEMO Electronics (Shanghai) Co., Ltd
First Floor, Block E
18 Jindian Road, Pudong
Shanghai, China 201206
Tel: (+86 21) 5899 7721
Fax: (+86 21) 5899 7727
cn.sales@lemo.com
DENMARK
LEMO Denmark A/S
Gammel Mosevej 46
2820 Gentofte
Tel: (+45) 45 20 44 00
Fax: (+45) 45 20 44 01
info-dk@lemo.com
FRANCE
LEMO France Sàrl
24/28 Avenue Graham Bell
Bâtiment Balthus 4
Bussy Saint Georges
77607 Marne la Vallée Cedex 3
Tel: (+33 1) 60 94 60 94
Fax: (+33 1) 60 94 60 90
info-fr@lemo.com
GERMANY
LEMO Elektronik GmbH
Hanns-Schwindt-Str. 6
81829 München
Tel: (+49 89) 42 77 03
Fax: (+49 89) 420 21 92
info@lemo.de
HUNGARY
REDEL Elektronika Kft
Nagysándor József u. 6-12
H-1201 Budapest
Tel: (+36 1) 421 47 10
Fax: (+36 1) 421 47 57
info-hu@lemo.com
ITALY
LEMO Italia srl
Viale Lunigiana 25
20125 Milano
Tel: (+39 02) 66 71 10 46
Fax: (+39 02) 66 71 10 66
sales.it@lemo.com
LEMO
USA Inc
JAPAN
LEMO Japan Ltd
2-7-22, Mita,
Minato-ku, Tokyo, 108-0073
Tel: (+81 3) 54 46 55 10
Fax: (+81 3) 54 46 55 11
lemoinfo@lemo.co.jp
NETHERLANDS / bELGIUM
LEMO Connectors benelux
De Trompet 1060
1967 DD Heemskerk
Tel. (+31) 251 25 78 20
Fax (+31) 251 25 78 21
info@lemo.nl
NORWAY / ICELAND
LEMO Norway A/S
Stanseveien 6B
0975 Oslo
Tel: (+47) 22 91 70 40
Fax: (+47) 22 91 70 41
info-no@lemo.com
SINGAPORE
LEMO Asia Pte Ltd
4 Leng Kee Road,
#06-09 SiS Building
Singapore 159088
Tel: (+65) 6476 0672
Fax: (+65) 6474 0672
sg.sales@lemo.com
SPAIN / PORTUGAL
IbERLEMO SAU
Brasil, 45, 08402 Granollers
Barcelona
Tel: (+34 93) 860 44 20
Fax: (+34 93) 879 10 77
info-es@lemo.com
SWEDEN / FINLAND
LEMO Nordic Ab
Mariehällsvägen 39A
168 65 Bromma
Tel: (+46 8) 635 60 60
Fax: (+46 8) 635 60 61
info-se@lemo.com
SWITzERLAND
LEMO Verkauf AG
Grundstrasse 22 B
6343 Rotkreuz
Tel: (+41 41) 790 49 40
Fax: (+41 41) 790 49 43
ch.sales@lemo.com
UNITED KINGDOM
LEMO UK Ltd
12-20 North Street
Worthing, West Sussex, BN11 1DU
Tel: (+44 1903) 23 45 43
Fax: (+44 1903) 20 62 31
lemouk@lemo.com
LEMO
DISTRIbUTORS
AUSTRALIA, bRAzIL, CzECH REPUbLIC,
GREECE, INDIA, ISRAEL, NEW zEALAND,
PAKISTAN, POLAND, RUSSIA, SOUTH
AFRICA, SOUTH KOREA, TAIWAN, TURKEY,
UKRAINE
P.O. Box 2408 • Rohnert Park, CA 94927-2408
Tel: (+1 707) 578 8811 • (+1 800) 444 5366 • Fax: (+1 707) 578 0869
info-us@lemo.com
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CAT.RS.LUS.P111418
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