DF1-2428SC

2.5mm Pitch Connector for Discrete Wire Connection Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF1 Series ■Features 1. Board Mounting Height (Crimping Type) 10mm 2.5mm pitch connector achieves the low profile. 2. Insulation Displacement Area Protected by Protector (ID Type) The connector is structured to protect the insulation displacement connection area by the protector. Therefore, the connector has a strong tensile strength against the cable and prevents dusts. 3. Easy Connection by Easy Tool (ID Type) No expensive insulation displacement machine is needed. The connection can be established only by mating the cable into the protector and fastening it with the ID tool. 4. Intermediate Connection Possible (ID Type) For intermediate connection, the connector allows signal extraction during cabling. [Intermediate Connection] ■Applications FA equipment, measurement equipment B176 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Product Specifications Current rating Rating Cable Size (Note1) Voltage rating Operating Temperature Range -30 to +85ç (Note2) AWG 26 : 2A Operating Moisture Range -40 to 80% AWG 28 : 1A Storage Temperature Range -10 to +60ç (Note3) Storage Moisture Range -40 to 70% (Note3) 250V AC Item Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. AWG 24 : 3A Specification Condition 1. Insulation Resistance 1000M ohms Min 500V DC 2. Withstanding voltage No flashover or insulation breakdown. 650V AC/1 minute 3. Contact Resistance 30m ohms Max 100mA 4. Insertor/Extraction Force MIN0.56N (57gf), MAX4.4N(450gf) Measure by the square steel pin with 0.635±0.002mm 5. Vibration No electrical discontinuity of 1μs or more Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. 6. Moisture Resistance Contact resistance: 30m ohms Max Insulation resistance: 1000M ohms Min 96 hours at temperature of 40ç and humidity of 90% to 95% 7. Temperature Cycle Contact resistance: 30m ohms max.Insulation resistance: 1000M ohms min. 8. Durability (Mating/un-mating) Contact resistance: 30m ohms max. (-85ç: 30 minutes ➝ 5~35ç: 10 minutes) 5 cycles Tin plating: 30 cycles No deformation of components affecting performance. 9. Resistance to Soldering heat (-55ç: 30 minutes ➝ 5~35ç: 10 minutes➝ Flow: 250ç for 10 seconds Manual soldering: 300ç for 3 seconds Note 1. The rated current will be changed according to cable sizes for use. For the header only, the rating is 3A. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a specific part number shown. ■Material Product Part Crimping Socket Crimping Contact ID Socket Pin Header Material Finish Remarks Insulator Polyamide Light Brown UL94V-0 Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 Contact Phosphor copper Tin plated ––––– Note:Hirose's tin-plated products takes measures against whisker. ■Ordering Information ●Connector DF1 q Series Name - * S - 2.5 C q w e r t t Contact Type : DF1 w Number of Contact : 2 to 16, 20 C e Connector Type R24 : AWG24 ID socket S: Socket R26 : AWG26 ID socket R28 : AWG28 ID socket DSA : Straight through hole P: Pin Header r Contact Pitch : 2.5mm DS ●Protector DF1 q Number of Contact : 2 to 16, 20 - * A 1.05 q w e ●Contact DF1 w Connector Type A: Discrete wire q Applicable Cable Size - 2428SCF q w 2428 : AWG 24 to 28 : Crimping socket : Right angle through hole e Cable Clamp Size 1.05: UL1007 AWG26, 28 1.33: UL1007 AWG24 w Packaging Type SCF : Socket contact, reel packaging / Tin plated SC : Socket contact, bag packaging / Tin plated B177 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ■ID Socket (Open End Type) ●Applicable Cable Part Number Applicable Cable Jacket Diameter DF1-*S-2.5R24(05) UL1007 AWG24(11 pieces/0.16mm) 1.35 to 1.45mm DF1-*S-2.5R26(05) UL1007 AWG26( 7 pieces/0.16mm) 1.25 to 1.35mm Note:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). DF1-*S-2.5R28(05) UL1007 AWG28( 7 pieces/0.127mm) 1.15 to 1.25mm (Tin plated annealing copper wire) ●AWG24 Cable Socket Size (Triangle Mark: Green) Part Number DF1-2S-2.5R24(05) DF1-3S-2.5R24(05) DF1-4S-2.5R24(05) DF1-5S-2.5R24(05) DF1-6S-2.5R24(05) DF1-7S-2.5R24(05) DF1-8S-2.5R24(05) DF1-9S-2.5R24(05) Number of Contacts CL No. 541-0039-2-05 2 541-0040-1-05 3 541-0041-4-05 4 541-0042-7-05 5 541-0043-0-05 6 541-0044-2-05 7 541-0045-5-05 8 541-0046-8-05 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 RoHS Yes Part Number DF1-10S-2.5R24(05) DF1-11S-2.5R24(05) DF1-12S-2.5R24(05) DF1-13S-2.5R24(05) DF1-14S-2.5R24(05) DF1-15S-2.5R24(05) DF1-16S-2.5R24(05) DF1-20S-2.5R24(05) Number of Contacts CL No. A 28 541-0047-0-05 10 30.5 541-0048-3-05 11 33 541-0049-6-05 12 541-0050-5-05 35.5 13 38 541-0051-8-05 14 40.5 541-0052-0-05 15 43 541-0053-3-05 16 53 541-0057-4-05 20 B 22.5 25 27.5 30 32.5 35 37.5 47.5 Part Number DF1-10S-2.5R26(05) DF1-11S-2.5R26(05) DF1-12S-2.5R26(05) DF1-13S-2.5R26(05) DF1-14S-2.5R26(05) DF1-15S-2.5R26(05) DF1-16S-2.5R26(05) DF1-20S-2.5R26(05) Number of Contacts CL No. A 28 541-0066-5-05 10 30.5 541-0067-8-05 11 33 541-0068-0-05 12 541-0069-3-05 35.5 13 38 541-0070-2-05 14 40.5 541-0071-5-05 15 43 541-0072-8-05 16 53 541-0076-9-05 20 B 22.5 25 27.5 30 32.5 35 37.5 47.5 Part Number DF1-10S-2.5R28(05) DF1-11S-2.5R28(05) DF1-12S-2.5R28(05) DF1-13S-2.5R28(05) DF1-14S-2.5R28(05) DF1-15S-2.5R28(05) DF1-16S-2.5R28(05) DF1-20S-2.5R28(05) Number of Contacts CL No. A 28 541-0123-7-05 10 30.5 541-0124-0-05 11 33 541-0125-2-05 12 35.5 541-0126-5-05 13 38 541-0127-8-05 14 40.5 541-0128-0-05 15 43 541-0129-3-05 16 53 531-0133-0-05 20 B 22.5 25 27.5 30 32.5 35 37.5 47.5 ●AWG26 Cable Socket Size (Triangle Mark: Light Blue) Part Number DF1-2S-2.5R26(05) DF1-3S-2.5R26(05) DF1-4S-2.5R26(05) DF1-5S-2.5R26(05) DF1-6S-2.5R26(05) DF1-7S-2.5R26(05) DF1-8S-2.5R26(05) DF1-9S-2.5R26(05) Number of Contacts CL No. 541-0058-7-05 2 541-0059-0-05 3 541-0060-9-05 4 541-0061-1-05 5 541-0062-4-05 6 541-0063-7-05 7 541-0064-0-05 8 541-0065-2-05 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 RoHS Yes ●AWG28 Cable Socket Size (Triangle Mark: Red) Part Number DF1-2S-2.5R28(05) DF1-3S-2.5R28(05) DF1-4S-2.5R28(05) DF1-5S-2.5R28(05) DF1-6S-2.5R28(05) DF1-7S-2.5R28(05) DF1-8S-2.5R28(05) DF1-9S-2.5R28(05) Number of Contacts CL No. 541-0115-9-05 2 541-0116-1-05 3 541-0117-4-05 4 541-0118-7-05 5 541-0119-0-05 6 541-0120-9-05 7 541-0121-1-05 8 541-0122-4-05 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 RoHS Yes Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. B178 Unit: mm RoHS Yes Unit: mm RoHS Yes Unit: mm RoHS Yes DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ■Protector Note 1.Product contact No. mark, however 2 and 3 contacts are not indicated. Note 2.Round hole to distinguish the protector A1.05 and 1.33 (DF1-*A1.05 only) Select the protector after inspecting the cable jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26 28 *indicates contact No. ●AWG24 Cable Protector Size Number of Contacts Part Number CL No. DF1- 2A1.33 541-0077-1 2 DF1- 3A1.33 541-0078-4 3 DF1- 4A1.33 541-0079-7 4 DF1- 5A1.33 541-0080-6 5 DF1- 6A1.33 541-0081-9 6 DF1- 7A1.33 541-0082-1 7 DF1- 8A1.33 541-0083-4 8 DF1- 9A1.33 541-0084-7 9 DF1-10A1.33 541-0085-0 10 DF1-11A1.33 541-0086-2 11 DF1-12A1.33 541-0087-5 12 DF1-13A1.33 541-0088-8 13 DF1-14A1.33 541-0089-0 14 DF1-15A1.33 541-0090-0 15 DF1-16A1.33 541-0091-2 16 DF1-20A1.33 541-0095-3 20 Note:A packaging quantity is delivered A 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 55 by the Unit: mm ●AWG26, 28 Cable Protector Size Number of Contacts B C RoHS Part Number CL No. 1.1 2.5 DF1- 2A1.05 541-0096-6 2 1.1 5 DF1- 3A1.05 541-0097-9 3 1.1 7.5 DF1- 4A1.05 541-0098-1 4 1.1 10 DF1- 5A1.05 541-0099-4 5 12.5 1.1 DF1- 6A1.05 541-0100-1 6 1.1 15 DF1- 7A1.05 541-0101-4 7 17.5 1.1 DF1- 8A1.05 541-0102-7 8 1.1 20 DF1- 9A1.05 541-0103-0 9 Yes 22.5 1.1 DF1-10A1.05 541-0104-2 10 1.1 25 DF1-11A1.05 541-0105-5 11 27.5 1.1 DF1-12A1.05 541-0106-8 12 1.1 30 DF1-13A1.05 541-0107-0 13 32.5 1.1 DF1-14A1.05 541-0108-3 14 1.1 35 DF1-15A1.05 541-0109-6 15 37.5 1.1 DF1-16A1.05 541-0110-5 16 47.5 1.1 DF1-20A1.05 541-0114-6 20 bag unit (100 pcs.). If needed, please order the product per A 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 55 bag. B 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 47.5 Unit: mm C RoHS 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 Yes 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 B179 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Crimping Socket Note1:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). Note 2.The terminal number indicates all contact numbers. Part Number DF1- 2S-2.5C DF1- 3S-2.5C DF1- 4S-2.5C DF1- 5S-2.5C DF1- 6S-2.5C DF1- 7S-2.5C DF1- 8S-2.5C DF1- 9S-2.5C DF1-10S-2.5C Note:A packaging Number of Contacts CL No. 541-0136-9 2 541-0137-1 3 541-0138-4 4 541-0139-7 5 541-0140-6 6 541-0141-9 7 541-0142-1 8 541-0143-4 9 541-0144-7 10 quantity is delivered by the Number of Contacts A B RoHS Part Number CL No. A 2.5 8 541-0145-0 30.5 DF1-11S-2.5C 11 5 10.5 541-0146-2 33 DF1-12S-2.5C 12 541-0147-5 7.5 13 33.5 DF1-13S-2.5C 13 10 15.5 541-0148-8 38 DF1-14S-2.5C 14 Yes 12.5 18 541-0149-0 40.5 DF1-15S-2.5C 15 15 20.5 541-0150-0 43 DF1-16S-2.5C 16 17.5 23 541-0152-5 48 DF1-18S-2.5C 18 20 25.5 541-0154-0 53 DF1-20S-2.5C 20 22.5 28 bag unit (100 pcs.). If needed, please order the product per bag. B 25 27.5 30 32.5 35 37.5 42.5 47.5 Unit: mm RoHS Yes ■Crimping Contact for Socket Part Number DF1-2428SCF DF1-2428SC 1.85 CL No. 541-0134-3 541-0135-6 Packaging Type Number of Contacts Finish RoHS Reel 10000 Tin plating Yes Bag 100 ●Applicable Cable (Tin Plated Annealing Copper Wire) 2.5 5.9 2.2 2.2 1.9 0.9 0.6 1.5 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Photo: Contact Inserted. ;;; ;;; ;;; Conductor Size (wire construction) Jacket Diameter AWG24 (11 cores/0.16mm) AWG26 ( 7 cores/0.16mm) Ø0.9 to Ø1.5mm AWG28 (07 cores/1.24mm) Note:If other cables are used instead of the applicable cable, contact Hirose sales department. ●Recommended Cable 1.5 3 1.5 UL1061, UL1007 Ø 1.5 6.5 ●Strip Length 1.9 to 2.4mm BApplicable Crimping Tool Type Part Number CL No. Applicable Contact Applicator AP105-DF1-2428S 901-4538-8 DF1-2428SCF Press Main Unit CM-105 901-0005-4 --------------Manual Crimping Tool DF1-T2428S 550-0102-8 DF1-2428SC Extraction Tool Flat-bladed screwdriver, 0.75 mm max, blade width. Note 1: If a trouble has occurred due to tools which are not designated by Hirose, Hirose won't guarantee any product. Note 2: Refer to tecknical specification for work method of extraction tool. B180 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection ■Pin Header Right Angle Type Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●Board Through-hole Diameter : ø1.1++00.1 Number of Contacts A Part Number CL No. B C RoHS Part Number 7.5 3.8 2.5 DF1- 2P-2.5DS(05) 541-0020-4-05 2 DF1-11P-2.5DS(05) 5 10 6.3 DF1- 3P-2.5DS(05) 541-0021-7-05 3 DF1-12P-2.5DS(05) 12.5 8.8 7.5 DF1- 4P-2.5DS(05) 541-0022-0-05 4 DF1-13P-2.5DS(05) 15 11.3 10 DF1- 5P-2.5DS(05) 541-0023-2-05 5 DF1-14P-2.5DS(05) 17.5 13.8 12.5 Yes DF1-15P-2.5DS(05) DF1- 6P-2.5DS(05) 541-0024-5-05 6 20 16.3 15 DF1- 7P-2.5DS(05) 541-0025-8-05 7 DF1-16P-2.5DS(05) 22.5 18.8 17.5 DF1- 8P-2.5DS(05) 541-0026-0-05 8 DF1-18P-2.5DS(05) 25 21.3 20 DF1- 9P-2.5DS(05) 541-0027-3-05 9 DF1-20P-2.5DS(05) 27.5 23.8 22.5 DF1-10P-2.5DS(05) 541-0028-6-05 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please Note 2.The socket applicable to the 18 contact connector is only crimping type. Number of Contacts CL No. 541-0029-9-05 11 541-0030-8-05 12 541-0031-0-05 13 541-0032-3-05 14 541-0033-6-05 15 541-0034-9-05 16 541-0036-4-05 18 541-0038-0-05 20 A 30 32.5 35 37.5 40 42.5 47.5 52.5 B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8 Unit: mm C RoHS 25 27.5 30 32.5 Yes 35 37.5 42.5 47.5 B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8 Unit: mm C RoHS 25 27.5 30 32.5 Yes 35 37.5 42.5 47.5 order the product per bag. ■Pin Header Straight Type ●Board Through-hole Diameter : ø1.1++00.1 Number of Contacts A Number of Contacts A Part Number CL No. B C RoHS Part Number CL No. 7.5 3.8 2.5 30 DF1- 2P-2.5DSA(05) 541-0001-0-05 2 DF1-11P-2.5DSA(05) 541-0010-0-05 11 5 10 6.3 32.5 DF1- 3P-2.5DSA(05) 541-0002-2-05 3 DF1-12P-2.5DSA(05) 541-0011-3-05 12 12.5 8.8 7.5 35 DF1- 4P-2.5DSA(05) 541-0003-5-05 4 DF1-13P-2.5DSA(05) 541-0012-6-05 13 15 11.3 10 37.5 DF1- 5P-2.5DSA(05) 541-0004-8-05 5 DF1-14P-2.5DSA(05) 541-0013-9-05 14 17.5 13.8 12.5 Yes DF1-15P-2.5DSA(05) 541-0014-1-05 40 DF1- 6P-2.5DSA(05) 541-0005-0-05 6 15 20 16.3 15 42.5 DF1- 7P-2.5DSA(05) 541-0006-3-05 7 DF1-16P-2.5DSA(05) 541-0015-4-05 16 22.5 18.8 17.5 47.5 DF1- 8P-2.5DSA(05) 541-0007-6-05 8 DF1-18P-2.5DSA(05) 541-0017-0-05 18 25 21.3 20 52.5 DF1- 9P-2.5DSA(05) 541-0008-9-05 9 DF1-20P-2.5DSA(05) 541-0019-5-05 20 27.5 23.8 22.5 DF1-10P-2.5DSA(05) 541-0009-1-05 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contacts connector is only crimping type. B181 DF1 Series●2.5mm Pitch Connector for Discrete Wire Connection BDF1 Connection Press Part Number CL No. DF1 Connection Press HP513 550-0134-4 Height Width Depth Weight 200mm 260mm 250mm 3.7kg Note:The intermediate connection can be established by removing the cable cuttingblade of this press machine. Note:Select a protector after inspecting a cable Jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26, 28 DF1 Connection Press HP513 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. * indicates contact No. B182 BDF1 Cable Crimper Part Number CL No. DF1 Cable Crimper 550-0130-3 DF1 Cable Crimper Used to install the cable in the protector. BPrecautions 1. Recommended Soldering Condition Flow: 250ç for 10 seconds Manual soldering: 300ç for 3 seconds 2. Cleaning Condition Refer to Nylon Connector Use Hand book. 3. Connection Condition [Crimping] Refer to Nylon Connector Use Hand book. [ID] ●For the insulation displacement tool, set a set of connector per insulation displacement. If more than 2 connectors have been set, they interrupt each other, which will cause an insulation displacement failure. ●After the insulation displacement, make sure that the locks on both protector sides are completely activated. 4. Precation Slight variations in color of the plastic compounds do not affect form, fit or function of the connector. 5. Precation Refer to Nylon Connector Use Hand book.