3.96mm Pitch Connector Directly Mounted on Board
Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
DF6 Series
■Features
1. Service Efficiency Up
Conventional thick cables are directly mounted on the
board piece by piece, but connecterization has achieved
soldering services in a batch. This product enhances
soldering service efficiency.
2. Miniaturization
This product achieves miniaturization for thick cables.
Mounting height on board
:
7.5mm
Width
:
5.0mm
3. Board Prefixed Mechanism
Since the connector is softly press-fitted to the board for
insertion, it can be prefixed to the board.
Height: 7.5mm
■Applications
Secondary power supply units for various equipment
width: 4.6mm
Prefixed mechanism
B129
DF6 Series●3.96mm Pitch Connector Directly Mounted on Board
■Product Specifications
Current rating
Rating
(Note 1)
Cable size
Voltage rating
Item
Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
5A
Operating Temperature Range
-35 to +85ç (Note 1)
AWG 20 :
4A
Operating Moisture Range
40 to 80%
AWG 22 :
3A
Storage Temperature Range
-10 to +60ç (Note 2)
Storage Humidity Range
40 to 70% (Note 2)
AWG 18 :
300V AC
Specification
Condition
1.Insulation Resistance
1000M ohms min.
500V DC
2.Withstanding voltage
No flashover or insulation breakdown.
1500V AC/1 minute
3.Contact Resistance
15m ohms max.
100mA
4.Vibration
No damage, cracks, or parts looseness.
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions.
5.Humidity (Steady state) No damage, cracks, or parts looseness.
96 hours at temperature of 40ç and humidity of 90% to 95%
6.Temperature Cycle
(-55ç: 30 minutes ➝15 to 35ç: 10 minutes➝85ç: 30 minutes➝ 5 to 35ç: 10 minutes ) 5 cycles
No damage, cracks, or parts looseness.
Flow: 250ç for 10 seconds
7. Resistance to Soldering heat No deformation of components affecting performance.
Manual soldering: 300ç for 3 seconds
Note 1: The rated current will be changed according to cable sizes for use.
Note 2: Includes temperature rise caused by current flow.
Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and
Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation.
Note 4: Information contained in this catalog represents general requirements for this Series.Contact us for the drawings and specifications for
a specific part number shown.
■Material
Product
Part
Crimping Plug
Insulator
Crimping Contact for Plug
Brass
Material
Finish
Remarks
Polyamide
White
Copper Alley
Tin plated
UL94V-0
________
■Ordering Information
●Crimping Plug
DF6 - * P - 3.96 C
q
q Series Name
w
: DF 6
w Number of contacts: 1~8, 10
e
r
t
r Contact pitch: 3.96mm
t C: Crimping plug
e Connector type
P: Plug
●Crimping Contact
DF6A - 1822 PCF
q
q Applicable cable type
None : Jacket dia. 1.5mm to 2.2mm
UL 1007
A
: Jacket dia. 2.2mm to 2.9mm
UL 1015
w Applicable cable size
1822 : AWG#18~#22
B130
w
e
e Packaging type
PCF: Plug contact, reel packaging
SC: Plug contact, bag packaging
DF6 Series●3.96mm Pitch Connector Directly Mounted on Board
■Precrimping Plug
Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Photo: Contact Inserted
Part Number
DF6- 1P-3.96C
DF6- 2P-3.96C
DF6- 3P-3.96C
DF6- 4P-3.96C
DF6- 5P-3.96C
DF6- 6P-3.96C
DF6- 7P-3.96C
DF6- 8P-3.96C
DF6-10P-3.96C
CL No.
546-0001-1
546-0002-4
546-0003-7
546-0004-0
546-0005-2
546-0006-5
546-0007-8
546-0008-0
546-0011-5
Number of Contacts
1
2
3
4
5
6
7
8
10
A
4.92
8.88
12.84
16.80
20.76
24.72
28.68
32.64
40.56
B
_____
3.96
7.92
11.88
15.84
19.80
23.76
27.72
35.64
RoHS
YES
Contact View for Insertion
Note: A packaging quantity is delivered by the bag unit (100 pcs.).
■Crimping Contact
●Slip length
DF6-1822PC (F): 2.1mm to 2.6mm
DF6A-1822PC (F): 2.3mm to 2.8mm
●Applicable through-hole: 1.8 +0.15
0
Part Number
CL No.
DF6 -1822PCF(05)
DF6 -1822PC(05)
DF6A-1822PCF(05)
DF6A-1822PC(05)
546-0009-3-05
546-0010-2-05
546-0013-0-05
546-0014-3-05
UL style
1007
1015
Applicable Cable
Packaging Type
Jacket dia. AWG size Contact Construct
Reel
1.5 to 2.2mm AWG 18 34 cores/0.18mm
Bag
AWG 20 21 cores/0.18mm
Reel
2.2 to 2.9mm AWG 22 17 cores/0.16mm
Bag
Quantity
5,000
100
3,000
100
A
B
C
10.2 1.5
1.2
10.5 1.7
1.4
RoHS
YES
Note 1. The applicable cable conductor is a tin plated and annealed copper wire.
Note 2. If other cables are used instead of the applicable cable, contact the Hirose Sales Department.
BApplicable Crimping Tools
TypeItem
Applicator
Press unit
Manual crimping
tool
Extraction tool
Part Number
AP105-DF6-1822P
AP105-DF6A-1822P
CM-105
DF6 -TA1822HC
DF6A-TA1822HC
DF-C-PO(A)
CL No.
901-4505-9
901-4520-2
901-0005-4
550-0174-9
550-0222-0
550-0170-8
Applicable Contact
DF6 -1822PCF(05)
DF6A-1822PCF(05)
________
DF6 -1822PC(05)
DF6A-1822PC(05)
DF6/DF6A-1822PC(F)(05)
Note: If any trouble has been caused due to other tools, which are not designated by Hirose, Hirose never guarantee any products.
B131
DF6 Series●3.96mm Pitch Connector Directly Mounted on Board
BPrecautions
1.Recommended soldering
condition
2.Cleaning condition
Dec.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
3.Connecting condition
4.Precations
B132
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Flow: 250ç for 3 seconds
Manual soldering: 290ç for 2 seconds
■After soldering, if a load is given to the cable where connector and cable contain heat, the jacket holding
member will be loosened. After soldering, the operation should be performed, after connector returns to room
temperature.
Refer to the "Nylon Connector Use Hand book".
Don't use solvent to degrade the cable jacket like trichloroethane.
In addition, avoid heat cleaning with solvent.
Refer to the "Nylon Connector Use Hand book".
Slight discoloration on the insulating materials will not affect form, fit or function of the connectors.
Refer to "Nylon Connector Use Handbook"
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