DF61-2630SCF

Wire-to-Board Swing-Lock Connector for Low-Profile Power Source DF61 Series （UL/C-UL Standard Certified Product） Swing-Lock Structure Illustration Socket Protrusion Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Recess Header lock ■Features 1.Reinforced Swing Lock Structure Our unique swing-lock structure cradles the wire side plug and resists the plug from becoming disengaged due to handling strain or loads. 2.Header Lock Improves Plug Retention During mating, the header lock engages with the plug assembly. The lock is reinforced with metal which adds strength to the lock and increases the retention between the header and the plug. Header The protrusion on the bottom side of the socket fits into a corresponding recess on the header. This aligns the socket into the correct mating position. Before Mating After Mating 3.Compact Size- High Voltage The compact 2.2mm pitch connector has a voltage rating of 350V due to the long creep distance. Header Lock 4.Solder Wicking Prevention Header is molded in one piece. This ensures a tight fit between the contact and the header and prevents solder wicking. 5.High Current of MAX 5 Amps (22AWG) A highly conductive mater ial is used for the contacts. The material provides for a high current flow by reducing the contact resistance. Metal Reinforced with Metal The Header pushes down the protrusion of the socket and locks it in place. I]ZbZiVa[^ii^c\^heVgianbdaYZY IZch^aZhigZc\i]d[i]ZXVWaZ/ ^ci]Z]ZVYZgÅh]djh^c\adX`# &%Cdg\gZViZg Maximum Creep Distance >hdaViZYBVaZ8dciVXih ■Applications Digital cameras, digital video cameras, LED lights, laptop computers, tablet computers, portable devices, power supply equipment, etc. bb '#' 6c^ciZ\gViZYlVaa WZilZZci]ZXdciVXih bVm^b^oZhi]ZXgZZeV\Z Y^hiVcXZ[dg]^\]ZgkdaiV\Z XVeVW^a^i^Zh# In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2021.3④ 1 DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source ■Product Specifications Current rating 3A/pin (with 28AWG) 3.2A/pin (with 26AWG) 4A/pin (with 24AWG) 5A/pin (with 22AWG) Operating Temperature Range Operating Humidity Range -55−105ç (Note 1) 20−80% Voltage rating AC/DC 350V Storage Temperature Range Storage Humidity Range -10−60ç (Note 2) 40−70% (Note 2) Ratings Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Items Specifications Conditions 1.Insulation resistance 1000Mø or greater Measured at DC 500V 2.Withstanding voltage No flashover or breakdown AC 1700V applied for 1 minute 3.Contact resistance 10mø or less Measured at 20mV or less, 1mA 4.Vibration resistance No electric outage of 1µs or more 5.Shock resistance No electric outage of 1µs or more 6.Humidity resistance Contact resistance 20mø or less, insulation Temperature 40 ± 2ç, humidity 90-95%, left for 96 resistance 500Mø or greater hours 7.Temperature cycle Contact resistance 20mø or less insulation resistance 500Mø or greater 8.Insertion/extraction life Contact resistance 20mø or less Insertion/extraction : 30 times No melting of resin part affecting performance Reflow : Per recommended temperature profile Hand solder : Manual soldering iron 350±10ç for 3 seconds Frequency 10-55Hz, half amplitude 0.75mm, 10 cycles for each of 3 directions 2 9.Solder heat resistance Acceleration 490 m/s , 11ms ; half sin wave : 3 each for 3 directions 5 cycles (-55ç : 30 minutes ➝ 5-35ç : 2-3 minutes ➝ 85ç : 30 minutes ➝ 5-35ç : 2-3 minutes) Note 1 : Includes temperature elevation by conduction. Note 2 : Apply to unused product on packaged condition. Note 3 : The above specifications are representative for this series. Please refer to “delivery specifications” for official individual agreement. ■Materials / Finish Product Part Material Finish Specification RoHS2 Red Header Insulator LCP resin Yellow Contact Brass Tin plated UL94V-0 Beige ––– Red Crimp Socket Insulator PBT Yellow Crimp contact Contact Copper Alloy Tin plated UL94V-0 White 2 ––– YES DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Header DF 61 − * P − 2.2 V ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series Name : DF ❺ Pitch : 2.2mm ❷ Series No. : 61 ❻ Termination form ❸ Number of contacts : 2 V : SMT straight type ❹ Type of connector Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. P : Header ●Crimp Housing DF 61 − * S − 2.2 C ❶ ❷ ❸ ❹ ❺ ❻ ❶ Series Name : DF ❺ Pitch : 2.2mm ❷ Series No. : 61 ❻ Termination form ❸ Number of contacts : 2 C : Crimp case ❹ Type of connector S : Socket ●Contact DF 61 − 2226 SCF ❶ ❶ Applicable Wire Size 2628： 26 to 28AWG ❷ ❷ Form Type/Package Type SCF : Socket crimp contact/reel 2226： 22 to 26AWG 3 DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source ■Straight Header (SMT) *#& '#' 8dciVXiCd#& 8dciVXiCd#' '#&- ,#(* &#)' &#&* %#' %#+* 6Whdgei^dc6gZV (#-* Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. *#& ■Recommended PCB Dimensions(t=1mm) &#(* %#& % *#,* %#& % % )#%* "%#& &#&* %#& % )#*¤%#%* &#') %#& % [Specification No.] (21) : Tin plated, emboss package, mold color : red (22) : Tin plated, emboss package, mold color : yellow (23) : Tin plated, emboss package, mold color : beige )#(¤%#%* Unit : mm Part No. HRS No. No. of contacts Color DF61-2P-2.2V(21) 666-5001-1 21 2 Red DF61-2P-2.2V(22) 666-5001-1 22 2 Yellow DF61-2P-2.2V(23) 666-5001-1 23 2 Beige Note : For embossed package products, please order in full reel quantities. (1reel = 3,000pcs.) ●Reel Dimensions & % %# ¢& #* '¤%#& GZZaH]VeZ;G:: EgdYjXiaVWZa ¢&#*hegdX`Zi]daZ[Vgh^YZ :migVXi^dc9^gZXi^dc ¢&(¤% ¤% & ¢' G& %#* '¤ ¢-%¤& #' #- :migVXi^dc9^gZXi^dc 4 (%#)B6M ')#) ¢(-%¤' &&#*¤%#& ') )¤%#& ''#'* %#' % &#,*¤%#& -¤%#& DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source ■Socket '#&+ (#.* '#'+ +#'. (#+- Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. '#' [Specification No.] (11) : 1,000pcs/pack, mold color : red (12) : 1,000pcs/pack, mold color : yellow (13) : 1,000pcs/pack, mold color : white Unit : mm Part No. HRS No. No. of contacts Color DF61-2S-2.2C(11) 666-5002-4 11 2 Red DF61-2S-2.2C(12) 666-5002-4 12 2 Yellow DF61-2S-2.2C(13) 666-5002-4 13 2 White Note : Please order by full packs. (1,000pcs/pack) 5 DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source ■Crimp contact &#&* &#%, ( ) %#* '#%* (#-* %#. %#.' ' # ¢& &#) %#&* Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. (#' * Applicable Wire (Tin Plated Annealing Copper Wire) (Note 2) UL Wire Sectional Jacket Diameter AWG Style Construction Area (Note 3) （1.26mm） 22 AWG 17cores/0.16mm 0.342mm2 0.98∼1.3mm （1.11mm） DF61-2226SCF(41) 666-5004-0 41 Tin plated 10368 24 AWG 11cores/0.16mm 0.221mm2 0.98∼1.3mm （0.98mm） 26 AWG 7cores/0.16mm 0.141mm2 0.98∼1.3mm 26 AWG 7cores/0.16mm 0.141mm2 0.88∼0.98mm（0.98mm） DF61-2628SCF 666-5005-2 00 Tin plated 10368 28 AWG 7cores/0.127mm 0.089mm2 0.88∼0.98mm（0.88mm） Part No. HRS No. Finish Note 1 : Please order in full reel quantities. (1reel =18,000pcs) Note 2 : Please consult with our Hirose sales representative in using wires other than these applicable wires. Note 3 : The wire with jacket diameter in parenthis is only suitable in crimping with hand tool. BApplicable Crimping Tools Types Applicator Press Unit Hand Tool Extraction Tool Part No. HRS No. Applicable Contact AP105-DF61-2628S 901-4632-6 00 DF61-2628SCF AP105-DF61-2226S 901-4621-0 00 DF61-2226SCF(41) CM-105C 901-0001-0 00 ---------------------- HT305/DF61-2628S 550-0305-5 00 DF61-2628SCF HT305/DF61-2226S 550-0304-2 00 DF61-2226SCF(41) DF-C-PO(B) 550-0179-2 00 DF61-2628SCF, DF61-2226SCF(41) Note 1 : Problems resulting from the use of non-authorized tools will not be warranted. Note 2 : When non-authorized tools are used, please consult with Hirose sales representative about provision of the drawing of the crimping tool. 6 DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source BCrimping Precautions ■Items required prior to start crimping The work-related documents shown below are required before starting the harness connections. (The ● mark shows the document required.) When the documents shown below are not available, ask our sales personnel to provide them. Document Title (1) Main unit of crimping machine instruction manual (2) Operating lnstructions for Applicator (3) Applicator Spare Parts Identification (4) Crimp Conditions Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. (5) Crimp Quality Standards (6) Operating lnstructions for Hand Tool (7) Cable Assembly Procedure Description Automatic Crimping Hand Crimping Machine Tool Explanation of main press machine unit ● − Crimp operation ● − Explanation for Applicator installation Standard values of : Crimp height ; Tensile strength Various standards for crimping conditions Inspection items of : Crimp height ; Crimp operation Tensile strength ● − Cable Assembly Procedure Remarks When purchasing main press machine unit, it is bundled. When purchasing Applicator, it is bundled. ● − ● − − ● When purchasing Hand Tool, it is bundled. ● ● Ask our sales personal to provide them. ■Tools When crimping work is applied to our contacts, the tool designated by Hirose should be used. *Crimping work by using tools other than as designated must not be done because it may result in contact failure, disconnection of cable, etc. *The operating instructions manual is available for the crimping machine and the applicator. Be sure to carefully read the operating instructions manual before implementing the work. ■Applicable electric wires Check that the electric wire to be used is in the range of application. If you intend to use an electric wire other than the recommended one, ask our sales personnel. [Precautions] ・Electric wires that are applicable for crimping connectors shall, principally, be the tin-plated stranded softcopper wire. ・Crimping of electric wires wherein single wires, polyester yarns, etc., exist and crimping of tin-coated wires should be avoided. ・Avoid crimping two electric wires together. ・The setting values of crimp height (Note 1) may vary between tin-plated and gold-plated terminals even if the same electric wires are used. ・The setting values of crimp height (Note 1) may vary depending on the difference in the core wire configuration even if the computed cross-sectional area is the same. Note 1 : The crimp height is an important item that determines crimping quality. We execute crimping tests for each electric wire to ensure the optimal value for the crimp height with high precision, thereby ensuring optimal setup values. 7 DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source BOperating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) 10sec MAX MAX 250 250 220ç TEMPERATURE （ç） 200 180ç 150 100 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 50 0 TIME （sec） 90‒120sec PRE-HEATING TIME 60sec MAX SOLDERING TIME [Applicable Conditions] 1. Peak Temperature: MAX 250℃ 2. Heated Area: 220℃ or above, within 60 sec. 3. Pre-heating Area: 150-180℃, 90-120 sec. 4. Number of Operation: Twice or less * The contact lead area was measured. The conditions may change depending on the types and manufacturers of cream solder, PCB size, and conditions of other materials used for soldering. Please fully check the soldering condition before use. [Remarks 1] This temperature profile is our recommended value. 8 2. Recommended Hand Solder Conditions Soldering iron temperature : 350 ± 10℃, soldering time : within 3 seconds 3. Recommended Screen Thickness, Aperture Opening Rate (Pattern Area Ratio) Thickness 0.1mm, aperture opening rate : 100% 4. PCB Warpage Max 0.02mm at the center of connector with the both edges of the connector as the baseline 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended as it may change the feel of insertion/extraction, etc. Please consult with us when using other types of cleaning agents.) 6. Precautions ■ In order to maintain the performance reliability, do not insert the crimp contact into the crimp socket at a slant angle. ■ Insertion/extraction of the connector while not mounted to the PCB may cause breakage or deformation to the contact. ■ Extracting the connector by holding the cable could result in a breakage. ■ Do not apply flux at the time of hand soldering, as it may result in flux rise. ■ This product may have slightly different hue on molded items, however, they do not affect the product performance. 7. Handling Notes Please refer to the following documents. ■Crimp Quality Standard (ETAD-H0520-00) ■Cable Assembly Procedure (ETAD-H0721-00) ■User Guide for Wire-to-Board Connector DF61 Series●Wire-to-Board Swing-Lock Connector for Low-Profile Power Source 8. Mating/Un-mating Mating Operation (1) Start by placing the connector against the header lock at an angle. If the plug is not started at an angle, it will cause damage to the connector. (2) Then, in a slight, rotating movement, push the front section of the plug down. AZkZg Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. =ZVYZgAdX` (3) Keep pressing down until a “click” feeling is sensed. The connector is now fully and properly mated. ;g^Xi^dcAdX` GZ^c[dgXZYAdX` $MJDL
'FFM Un-mating Operation (1) Begin by lifting up on the front section of the plug. (2) Continue to rotate it upwards and release the friction lock portion. (3) Once the rear, or reinforced lock, is released the plug will come free from the header and complete the un-mating sequence. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN https://www.hirose.com/ The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 03/2021. Contents are subject to change without notice for the purpose of improvements. 9