EV1-PC1-112(01)

125A High-Current Waterproof Connectors EV Series Current [A] Fig.1 ■Features [Temperature Rise Curve] 1. Screw Cramp Reliable lock by screw and nut. Superior antivibration performance by mounting to chassis. 2. Waterproof Structure The EV series is IP67 water resistant in unmated state (when EV1-62RA-3SB, EV1-62RA-2SB is used). It is IP68/X9K water resistant in mated. The use of special rubber component for the internal seals enhance oil and water resistance. 3. Standard Tool for Contact Assembly Temperature Rise[ç] Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Ambient Temperature[ç] [Derating Curve] Contacts can be crimped using readily available JIS standard tools (JIS C 9711). 4. Downsizing Current [A] Staggered panel flange design saves space. Fig.2 5. Lightweight The shell is constructed of an aluminum alloy material enabling it to be lightweight. 6. Multi-Point Contact Spring Highly reliable contact structure allows for a high current capability, guards against vibration to the contact and decreases contact resistance. 7. Shielded Design Measurement Condition The plug has three contacts where 20 mm2 electric wires are connected and then covered with a corrugated housing. Measurement was taken by connecting copper bus bars of 3 mm x 12 mm to the three contacts of the receptacle and wiring in series. The metal shell enhances EMI shielding. 8. Finger Protection Contact and connector design protects against accidental electrical shock using IEC 60601 test procedure. Remarks Derating curve and temperature rise curve changes slightly by a given cable that is being used and slight variations occur under the same conditions. Therefore, the values indicated above are reference values and not guaranteed values. In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2019.3④ 1 EV Series●125A High-Current Waterproof Connectors ■Product Specifications Current rating 125A (180A max. *1) (Per cable specification and derating curve) Operating Temperature -40 to +150ç (Including temperature rise by current flow) Voltage rating AC 460V, DC 650V Storage Temperature Range -10 to +60ç Ratings Note1 : Under the assumption that it is used at normal temperature (20ç±15ç). Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Items Specifications Conditions 1. Contact resistance 0.5mø or less Measured at DC 1A 2. Insulation resistance 1000Mø or greater Measured at DC 500V 3. Withstanding voltage No flashover or breakdown AC 2000V for 1 min. 4. Vibration resistance No electric outage of 10µs or greater JIS D 1601, Type 3D -Grade 110 5. Shock No electric outage of 10µs or greater Acceleration 490 m/s2, sustained period 11 ms, Sine wave tests were conducted a total of 18 times, three times each in 6 directions. 6. Temperature cycle 1mø or less Insulation resistance: 100Mø or greater Left for a total of 5 cycles of the following: -40ç: 30 mins. ➝ Normal temperature: 2-3 min. ➝ 150ç: 30 mins. ➝ Normal temperature: 2-3 mins. 7. Humidity resistance Insulation resistance: 10Mø or greater (when highly humid) 100Mø or greater (when dry) Left for 96 hours at temperature 40ç and humidity 95%. 8. Water proof IP68 IPX9K ___ ■Materials / Finish Part Plug Materials Finish Remarks Outer shell Aluminum alloy Nickel plated _ Insulator Rubber sealant Gasket Hexagonal bolt Hexagonal bolt w/ hole Insulator Polyamide(black) Hydrogenated nitrile rubber Fluorosilicone rubber _ UL94V-0 _ _ Copper Tervalent chromate filming _ Polyamide (black) _ UL94V-0 Copper Alloy Silver plated *2 Female contact Receptacle Male Contact Contact spring Rubber ring (O ring) Hexagonal bolt Hexagonal nut Hydrogenated nitrile rubber (Fluorosilicone rubber) Copper/Brass Brass Contact Copper alloy Tervalent chromate filming / Nickel plated Nickel plated Silver plated *2 Cap Polyamide (black) _ _ _ _ _ _ _ UL94V-0 Note2 : Silver-plated contacts can discolor by reacting to sulfur in the air (formation of silver sulfide coat), however, they can be used without any problem. Contact resistance may increase in an extremely rare case. If it has increased significantly, please check contact resistance before use. 2 EV Series●125A High-Current Waterproof Connectors ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Plug EV 1 − 62 P * − 3 P C (**) q w e r t y u i o ●Receptacle EV 1 − 62 R * − 3 S B (**) q w e r t y u i o Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●Male Contact EV 1 − P q w C * − 1 1 2 (**) i !2 u t !0 !1 o q Model Name : EV Series w Series Number : 1 e Shell Size : The shell size shows the case width of the plug’s mating area or outer diameter. r Type of Shell : P : Straight plug R : Straight receptacle t Symbol for Body Form Type and Applicable Cable Range Type : A : Single unit waterproof receptacle 1 : Notched y Number of Contacts : Number of contacts is indicated. u Contact Polarity : P : Male Contact S : Female Contact i Cable Termination Method : None : Solder termination B : Termination by screw tightening C : Crimp termination o Other Specifications : Two-digit figures will be added if changes other than the above are made in the specifications. !0 Contact Type : 1 : Loose piece contacts !1 Contact Form, Size : Serial numbers (1,2,3, ・ ・ ・) will be changed. !2 Plating Specification : 2 : Silver plated 3 EV Series●125A High-Current Waterproof Connectors 68 62 92 ■Plug 85.1 104.1 40 (Representative example.) Part No. No. of contacts 139-0001-0 3 EV1-62P-2PC 139-0007-7 2 Packaging 1 66.5 ■Receptacle 92 50.7 40 69 (Representative example.) Part No. HRS No. EV1-62R-3SB 139-0002-3 EV1-62RA-3SB 139-0003-6 EV1-62RA-2SB 139-0008-0 No. of contacts 3 2 Waterproofing Packaging Waterproof in mated state 1 Waterproof as single unit Ø14.2 BMale Contacts 50 Part No. HRS No. Packaging EV1-PC-112 *3 139-0004-9 3 pcs/pack EV1-PC-112 (01)*3 139-0004-9 01 2 pcs/pack Note3 : EV1-PC-112, EV1-PC-112(01) is the recommended contact when using the electric oil pressure crimping tool. Ø14.2 Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. HRS No. EV1-62P-3PC 50 Part No. HRS No. Packaging EV1-PC1-112 4 139-0005-1 3 pcs/pack EV1-PC1-112(01) *4 139-0005-1 01 2 pcs/pack * Note4 : EV1-PC1-112, EV1-PC1-112(01) is the recommended contact when using the manual oil pressure crimping tool. 4 EV Series●125A High-Current Waterproof Connectors BPlug : Recommended Cable Specifications and Manufacturer Recommended Electric Cable Manufacturer Product Name (Part No.) Shielded Cable for Electrical Vehicle 100℃ heat resistance : A-LFF-SB 200℃ heat resistance : A-LFF-F-SB Hitachi Cable, Ltd. Items Unit Number of wires - 1 Nominal cross-section area mm2 20 Composition # of wires/mm 19/13/0.32TA (*5) Outer diameter mm 6.5 mm 0.05 Conductor Separator thickness Standard thickness Insulator Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Specifications Outer diameter Braided shield (*6) Sheath 1.1 mm 8.55-9.05 Composition Strands/Wires mm 8/24/0.18TA (*5) Braid thickness mm 0.45 Standard thickness mm 1.0 mm 11.25-11.75 Outer diameter in finished state Note5 : TA indicates a tin plated soft copper wire. Note6 : Braided shield is not waterproof structure. Sheath Braided shield Insulator Separator Conductor BReceptacle : Recommended Sizes of Copper Bus Bar and Round Bare Crimp Connector Width [mm] Copper Bus Bar Round Bare Crimp Connector (*7) (Size 22 is recommended) Thickness [mm] 3 to 4 16mm max. 1.8 Note7 : When connecting with a round, bare crimp contact, please use a plain washer (for M6 [outer diameter Ø16≤, thickness 1.6mm]). Assemble the plain washer between the round bare crimp contact and the hexagonal bolt, not between the round bare crimp contact and the contact. When using a copper-tube crimp contact instead of a round bare crimp contact, use the one with the maximum width of 16mm and the thickness of 3.6mm. In this case, no plain washer is required. BApplicable Tool/Jig Tool/Jig Part No. HRS No. Contact extraction tool EV1-PC-TP 150-0251-5 −ーーー 902-1515-2 Equivalent model : 9H-60 manufactured by Izumi Product Co. 902-1516-5 Equivalent model : REC-150F manufactured by Izumi Product Co. Manual oil pressure crimping tool *8 HT111 / 9H-60 Electric oil pressure crimping tool *8 HT112/REC-150F Remarks Note8 : Applicable tools are JIS C 9711 Compression Tools for Wire Connectors of Interior Wiring (JIS general tools). As crimping performance varies by tool, please use the recommended tool. 5 EV Series●125A High-Current Waterproof Connectors BContact Extraction Tool Nov.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. BManual Oil Pressure Crimping Tool BElectric Oil Pressure Crimping Tool BPanel cut out Dimensions for Plug and Receptacle 4×M6×1 Blind Hole 20 mm ＋0.15 78±0.03 Finish the edge (3.5 mm or more) of the connector mounting hole where waterproof sealant will make contact ( area) with the surface roughness of Rz3.2 ＋0.15 66.65  0 24±0.03 − 0 0. 2 24.65  0 4× R7   Remarks : The dimensions of the panel mounting hole are the dimensions when seen from the plug mating side. BPRECAUTIONS 1. Always make sure to turn the power off before inserting or extracting the connectors. 2. Always check the condition of the connectors and terminals for damage or debris before mating. 3. Use of non-recommended wire can affect the performance. Only use the recommended cables to maintain waterproof performance, shielding performance and cable crimping strength. 4. Please contact a Hirose sales representative for the harnessing procedure. 5. Braided shield is not waterproof structure. ® 6 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 03/2019. Contents are subject to change without notice for the purpose of improvements.