HS2C2M20C

8 7 6 2 2 3 1 3 3 F 1 2 4 1 4 COUNTERCLOCKWISE COUNT 2 3 5 1 5 3 4 4 5 3 6 3 6 3 7 2 7 2 6 7 8 1 8 9 3 4 1 CLOCKWISE COUNT 3 2 4 1 2 5 3 4 5 6 1 4 4 2 5 4 5 6 3 6 2 7 2 7 7 6 1 8 1 9 Gender: Contact Size: M - Male (Pin) 20 - 20, 22, 24, 26 AWG wires F - Female (Socket) 26 - 26,28, 30 AWG wires Refer to HS2P SERIES drawing for mating Panel-mount connectors. Refer to HS2L SERIES drawing for mating Cable-to-Cable connectors. 8 MALE (PINS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW E 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements Refer to Current Carry Capacity Table 1000 MΩ minimum 10 mΩ typical 360° C Contacts 0.39 9.8 0.39 10 CONNECTOR MATING VISUAL AID, STANDARD RED SHOWN HS2C7F26B SHOWN HERE ALL DIMENSIONS FOR REFERENCE ONLY 0.31 7.9 BACK NUT DIA. SIZE A: 0.150 [3.81] DIA. SIZE B: 0.190 [4.83] DIA. SIZE C: 0.230 [5.84] DIA. PRELIMINARY TOOL TYPE EN3CR HAND CRIMP TOOL EN3CRAUTO PNEUMATIC CRIMP TOOL HAND CRIMP TOOL LARGE FRAME EN2CRL PNEUMATIC CRIMP TOOL LARGE FRAME EN2CRAUTOL EN3INS20 EN3INS26 REMTOOL20 REMTOOL26 CONTACT INSERTION CONTACT EXTRUCTION 8 POSITIONER CONTACT SIZE WIRE SIZES EN2POS20 EN3POS26 EN2POS20 EN3POS26 20 and 22 26 20 and 22 26 20 and 22 AWG 26, 28, and 30 AWG 20 and 22 AWG 26, 28, and 30 AWG EN2POS20L 20 and 22 20, 22, 24, and 26 AWG ----- 20 and 22 26 20 26 7 Minimum Test Voltage (V rms) Voltage (V rms) tested per UL2238 C B CUSTOMER DRAWING THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. UNLESS OTHERWISE SPECIFIED SIZE WIDTH - TWO PLACE DECIMALS 0.02 - THREE PLACE DECIMALS 0.005 [0.13] REV PRELIMINARY ECO NUMBER 01/06/16 PNK DATE REVISIONS 5 4 BY 01/06/16 SRC APVD DO NOT SCALE DRAWING SolidWorks CAD File C TEMPER BY A SPEC No. SCALE CHKD PNK PNK 01/06/16 3:1 APVD SRC 01/06/16 CABLE-END HS2 SERIES CONNECTOR NAME LBS/M MATERIAL SPEC No. FIRST USED ON [0.5] DATE DRAWN 0A MULT FINISH 1. ALL DIMENSIONS IN INCHES [mm] 20, 22, 24, and 26 AWG 26, 28, and 30 AWG 20, 22, 24, and 26 AWG 26, 28, and 30 AWG 6 Copper Alloy, electroless nickel plated Copper Alloy, nickel plated Stainless Steel Medical Technology LCP, natural Silicone, red Copper Alloy, gold plated Current Rating (A) at Operating Temperature (°C) Wire (awg) D 45°C max. 65°C max. 85°C max. 100°C max. 110°C max. 20 10 9 8 7* 6 22 8.5 7.5 7.5 5.5* 4.5 2 #20 24 7 6 5 4.5* 3.5 26 4 4 3.5 3.5* 2.5 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 #20 24 6 5.5 4.5 4* 3 26 3.5 3.5 3 3* 2.5 1400 125 20 9 8 7 6* 5 22 7.5 6.5 5.5 4.5* 3.5 4 #20 24 5 4.5 4 3.5* 2.5 26 3 3 2.5 2.5* 2 20 8 7.5 6.5 5.5* 4.5 22 6.5 5.5 5 4* 3 5 #20 24 4.5 4 3.5 3* 2.5 26 2.5 2.5 2 2* 1.5 26 2.5 2.5 2 2* 1.5 6-7 #26 28 2 2 1.5 1.5* 1 30 1.5 1.5 1 1* .5 1000 30 26 2 2 1.5 1.5* 1 8-9 #26 28 1.5 1.5 1 1* .5 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current ratings are based on the Relative Thermal Index of the insulating material. B TOOL -40ºC to +135ºC (-40ºF to +275°F) Refer to Current Carry Capacity Table Mil-Std 202G Method 106G Mil-Std 202G Method 302 Mil-Std 202G Method 107G Mil-Std 202G Method 101E IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, NEMA 250 6P MATERIAL Outer Shell Metal components Hex Nut & Inner Metal components Ground Spring Washer Electrical Insulator Seal O-rings Contacts 1.48 MAX 37.6 MAX E Push-Pull automatic locking/unlocking 5,000 cycles minimum 10 lb. [44.5 N] maximum Insertion or Withdrawal Mil-Std 202G Method 201A 40 in-lb [4.5 Nm] maximum Threaded on metal Clamp Current Rating Insulation Resistance Contact Resistance EMI Shielding ENVIRONMENTAL Temperature Limits Operating Temperature Range Moisture Resistance Insulation Resistance Thermal Shock Salt Atmosphere (Corrosion) Ingress Protection Ratings D A SPECIFICATIONS: MECHANICAL Mating / Locking Type: Life Operating Forces Vibration Panel-Mount Hex Nut Tongue Cable Securing System: ELECTRICAL Voltage Rating 0.47 11.9 F Clamp Set per Cable O.D. Range for Cable-End and Cable-to-Cable only: A - 0.110 - 0.140 [2.8 - 3.6] B - 0.140 - 0.180 [3.6 - 4.6] C - 0.180 - 0.216 [4.6 - 5.5] # of contacts: 2-5 for #20 6-9 for #26 5 1 Options: K - Kit Packaging (one unit/bag) [blank] - Bulk Packaging Consult factory for other options Connector Type: C - Cable-End P - Panel, Front-Mount L - Cable-to-Cable 1 3 1 Dura-Pull Series 2 1 2 HS2 C 7 F 20 B - K 4 FEMALE (SOCKETS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW 2 1 2 6 3 2 4 3 5 1 5 2 1 4 5 SHEET PART No. 1 OF HS2C SERIES 2 REV 0A 8 7 6 5 4 3 2 1 HS2 SERIES CABLE-END FIELD ASSEMBLY INSTRUCTIONS: F 1. FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND CLAMP IN THE ORDER SHOWN. 2. STRIP THE CABLE END AND THE CONDUCTORS AS SHOWN HERE. F 0.51±0.01 13.0±0.3 JACKET 0.13±0.01 BRAID SHIELD 3.2±0.3 0.18±0.008 4.5±0.2 CONDUCTOR SHELL TYPICAL CABLE STRIPPING DETAIL INSERT CLAMP NUT O-RING CONTACT E WASHER (ONLY ONE SHOWN FOR CLARITY) CRIMP OR SOLDER E INTERNAL CHAMFER ORIENTATION 3. CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INSERTING THEM INTO INSERT. D D 4. GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT. C C 0.19 WHEN CONTACT LOCKED IN INSERT 4.7 5. ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP. PUSH CLAMP LIGHTLY FORWARD AND ROTATE UNTIL THE ASSEMBLY SNAPS IN THE FINAL POSITION SHOWN. B B 0.08 WHEN INSERT IN FINAL POSITION 2 6. SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON UNTIL TIGHT, UP TO 12 IN-LB [1.4 Nm] TORQUE. A 5/16" [8mm] WRENCH CAN BE USED, IF NECESSARY. A A FINISHED ASSEMBLY SCALE 2:1 DATE DRAWN *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. 01/06/16 DRAWN BY PNK 8 7 6 5 4 3 SolidWorks CAD File SHEET PART No. 2 OF HS2C SERIES_CD C 2 REV 0A