8
7
6
2
2
3
1
3
3
F
1
2
4
1
4
COUNTERCLOCKWISE COUNT
2
3
5
1
5
3
4
4
5
3
6
3
6
3
7
2
7
2
6
7
8
1
8
9
3
4
1
CLOCKWISE
COUNT
3
2
4
1
2
5
3
4
5
6
1
4
4
2
5
4
5
6
3
6
2
7
2
7
7
6
1
8
1
9
Gender:
Contact Size:
M - Male (Pin)
20 - 20, 22, 24, 26 AWG wires
F - Female (Socket)
26 - 26,28, 30 AWG wires
Refer to HS2P SERIES drawing for mating Panel-mount connectors.
Refer to HS2L SERIES drawing for mating Cable-to-Cable connectors.
8
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
E
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Refer to Current Carry Capacity Table
1000 MΩ minimum
10 mΩ typical
360°
C
Contacts
0.39
9.8
0.39
10
CONNECTOR MATING VISUAL AID,
STANDARD RED SHOWN
HS2C7F26B SHOWN HERE
ALL DIMENSIONS FOR REFERENCE ONLY
0.31
7.9
BACK NUT DIA.
SIZE A: 0.150 [3.81] DIA.
SIZE B: 0.190 [4.83] DIA.
SIZE C: 0.230 [5.84] DIA.
PRELIMINARY
TOOL TYPE
EN3CR
HAND CRIMP TOOL
EN3CRAUTO
PNEUMATIC CRIMP TOOL
HAND CRIMP TOOL
LARGE FRAME
EN2CRL
PNEUMATIC CRIMP TOOL
LARGE FRAME
EN2CRAUTOL
EN3INS20
EN3INS26
REMTOOL20
REMTOOL26
CONTACT INSERTION
CONTACT EXTRUCTION
8
POSITIONER
CONTACT SIZE
WIRE SIZES
EN2POS20
EN3POS26
EN2POS20
EN3POS26
20 and 22
26
20 and 22
26
20 and 22 AWG
26, 28, and 30 AWG
20 and 22 AWG
26, 28, and 30 AWG
EN2POS20L
20 and 22
20, 22, 24, and 26 AWG
-----
20 and 22
26
20
26
7
Minimum
Test
Voltage
(V rms)
Voltage
(V rms)
tested per
UL2238
C
B
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
UNLESS OTHERWISE SPECIFIED
SIZE
WIDTH
- TWO PLACE DECIMALS
0.02
- THREE PLACE DECIMALS
0.005 [0.13]
REV
PRELIMINARY
ECO NUMBER
01/06/16 PNK
DATE
REVISIONS
5
4
BY
01/06/16
SRC
APVD
DO NOT SCALE DRAWING
SolidWorks CAD File
C
TEMPER
BY
A
SPEC No.
SCALE
CHKD
PNK
PNK
01/06/16
3:1
APVD
SRC
01/06/16
CABLE-END
HS2 SERIES CONNECTOR
NAME
LBS/M
MATERIAL
SPEC No.
FIRST USED ON
[0.5]
DATE DRAWN
0A
MULT
FINISH
1. ALL DIMENSIONS IN INCHES [mm]
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
6
Copper Alloy, electroless nickel plated
Copper Alloy, nickel plated
Stainless Steel
Medical Technology LCP, natural
Silicone, red
Copper Alloy, gold plated
Current Rating (A) at Operating Temperature (°C)
Wire
(awg)
D
45°C max. 65°C max. 85°C max. 100°C max. 110°C max.
20
10
9
8
7*
6
22
8.5
7.5
7.5
5.5*
4.5
2 #20
24
7
6
5
4.5*
3.5
26
4
4
3.5
3.5*
2.5
20
9.5
8.5
7.5
6.5*
5
22
8
7
6
5*
4
3 #20
24
6
5.5
4.5
4*
3
26
3.5
3.5
3
3*
2.5
1400
125
20
9
8
7
6*
5
22
7.5
6.5
5.5
4.5*
3.5
4 #20
24
5
4.5
4
3.5*
2.5
26
3
3
2.5
2.5*
2
20
8
7.5
6.5
5.5*
4.5
22
6.5
5.5
5
4*
3
5 #20
24
4.5
4
3.5
3*
2.5
26
2.5
2.5
2
2*
1.5
26
2.5
2.5
2
2*
1.5
6-7 #26
28
2
2
1.5
1.5*
1
30
1.5
1.5
1
1*
.5
1000
30
26
2
2
1.5
1.5*
1
8-9 #26
28
1.5
1.5
1
1*
.5
30
1
1
.5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
B
TOOL
-40ºC to +135ºC (-40ºF to +275°F)
Refer to Current Carry Capacity Table
Mil-Std 202G Method 106G
Mil-Std 202G Method 302
Mil-Std 202G Method 107G
Mil-Std 202G Method 101E
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
MATERIAL
Outer Shell Metal components
Hex Nut & Inner Metal components
Ground Spring Washer
Electrical Insulator
Seal O-rings
Contacts
1.48 MAX
37.6 MAX
E
Push-Pull automatic locking/unlocking
5,000 cycles minimum
10 lb. [44.5 N] maximum Insertion or Withdrawal
Mil-Std 202G Method 201A
40 in-lb [4.5 Nm] maximum
Threaded on metal Clamp
Current Rating
Insulation Resistance
Contact Resistance
EMI Shielding
ENVIRONMENTAL
Temperature Limits
Operating Temperature Range
Moisture Resistance
Insulation Resistance
Thermal Shock
Salt Atmosphere (Corrosion)
Ingress Protection Ratings
D
A
SPECIFICATIONS:
MECHANICAL
Mating / Locking Type:
Life
Operating Forces
Vibration
Panel-Mount Hex Nut Tongue
Cable Securing System:
ELECTRICAL
Voltage Rating
0.47
11.9
F
Clamp Set per Cable O.D. Range
for Cable-End and Cable-to-Cable only:
A - 0.110 - 0.140 [2.8 - 3.6]
B - 0.140 - 0.180 [3.6 - 4.6]
C - 0.180 - 0.216 [4.6 - 5.5]
# of contacts:
2-5 for #20
6-9 for #26
5
1
Options:
K - Kit Packaging (one unit/bag)
[blank] - Bulk Packaging
Consult factory for other options
Connector Type:
C - Cable-End
P - Panel, Front-Mount
L - Cable-to-Cable
1
3
1
Dura-Pull Series
2
1
2
HS2 C 7 F 20 B - K
4
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
2
1
2
6
3
2
4
3
5
1
5
2
1
4
5
SHEET
PART No.
1
OF
HS2C SERIES
2
REV
0A
8
7
6
5
4
3
2
1
HS2 SERIES CABLE-END FIELD ASSEMBLY INSTRUCTIONS:
F
1. FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND CLAMP IN THE ORDER SHOWN.
2. STRIP THE CABLE END AND THE CONDUCTORS
AS SHOWN HERE.
F
0.51±0.01
13.0±0.3
JACKET
0.13±0.01 BRAID SHIELD
3.2±0.3
0.18±0.008
4.5±0.2
CONDUCTOR
SHELL
TYPICAL CABLE STRIPPING DETAIL
INSERT
CLAMP
NUT
O-RING
CONTACT
E
WASHER
(ONLY ONE SHOWN
FOR CLARITY)
CRIMP OR SOLDER
E
INTERNAL CHAMFER ORIENTATION
3. CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER*
SET PER CONTACT SIZE AND WIRE GAGE. IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS
TO CONTACTS BEFORE INSERTING THEM INTO INSERT.
D
D
4. GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE.
USE INSERTION TOOL* IF NECESSARY.
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED.
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY
PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT.
C
C
0.19 WHEN CONTACT LOCKED IN INSERT
4.7
5. ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP. PUSH CLAMP LIGHTLY FORWARD AND
ROTATE UNTIL THE ASSEMBLY SNAPS IN THE FINAL POSITION SHOWN.
B
B
0.08 WHEN INSERT IN FINAL POSITION
2
6. SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON UNTIL TIGHT,
UP TO 12 IN-LB [1.4 Nm] TORQUE. A 5/16" [8mm] WRENCH CAN BE USED, IF NECESSARY.
A
A
FINISHED ASSEMBLY
SCALE
2:1
DATE DRAWN
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE.
01/06/16
DRAWN BY
PNK
8
7
6
5
4
3
SolidWorks CAD File
SHEET
PART No.
2
OF
HS2C SERIES_CD
C
2
REV
0A
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