MBG30S2

MBG Series The plastic connector with metal quick mating feature MBG provides the complete answer to high number of mating cycles Endurance Rapid and secure locking In accordance with Complete range of contacts 5 000 mating/unmating cycles Locks with audible positive «click» UL file: E238675 CSA certfied: LR54977 Trim Trio contacts #16 MBG Series | Overview Layout Contacts number Insert arrangement MBG4 4 MBG12 12 MBG19 19 MBG30 30 MBG46 46 3 MBG Series | Connectors OR OR WITH Specifications Part number Contacts number* Panel mounting receptacle Strain relief For female contacts For male contacts For male contacts For female contacts 4 MBG4P1 MBG4P11 MBG4R1 MBG4R11 MBG4S1 12 MBG12P1 MBG12P11 MBG12R1 MBG12R11 MBG12S1 19 MBG19P1 MBG19P11 MBG19R1 MBG19R11 MBG19S1 30 MBG30P1 MBG30P11 MBG30R1 MBG30R11 46 MBG46P1 MBG46P11 MBG46R1 MBG46R11 *Contacts supply separately 4 Plug MBG30S1 MBG30S2 MBG46S1 MBG Series | Connectors Dimensions Plug - MBG.P. L B B MBG4P11 only ØA ØA Contacts number ØA±0.25 B±0.25 4 15.08 21.90 12 19.43 27.25 19 22.83 30.53 30 27.94 35.51 46 34.42 41.91 L 30.5 Receptacle - MBG.R. MBG4R11 only 3.15±0.25 A Contacts number ØA±0.25 B max F C D F C D L A ØE B B ØE C±0.18 D±0.30 ØE±0.18 F max 4 15.08 21.90 31.45 37.36 20.07 29.46 12 19.43 27.25 30.76 36.86 24.64 34.93 19 22.83 30.53 34.04 40.13 27.86 38.10 30 27.94 35.51 38.00 44.91 33.10 43.31 46 34.42 41.91 46.94 54.05 39.70 49.61 L±0.25 40.2 Note: all dimensions are in mm and for information only 5 MBG Series | Connectors Dimensions Strain relief - MBG.S. Clamp MBG30S2 only Side A Side B Side A E ØC ØD Side B L ØG F F F Clamp MBG4S1 only Contacts number ØC ØD E F ØG side A ØG side B 4 12.2 15.0 20.1 5.3 8.51/6.35 - 12 18.8 21.1 26.4 7.9 11.30/7.65 14.99/11.38 19 21.3 24.4 29.0 9.4 13.08/8.66 17.53/13.12 30S1 26.7 29.0 34.5 16.3 19.02/15.88 22.86/19.05 30S2 26.7 29.0 34.5 14.0 12.67/10.01 15.85/12.70 L max 54.5 Panel cut 21.3 J R 0.4 max N 2.5 View B Ø3.4 (4x) Fig.2 For back panel mounting Contacts number Fig. J K L M N 4 1 20.86 27.41 18.08 31.45 10.16 12 2 25.30 32.74 26.54 30.76 11.65 19 2 28.50 35.89 26.54 34.04 13.32 30S1 2 33.73 40.97 28.65 38.00 15.49 30S2 2 40.36 47.22 35.13 46.94 18.85 Note: all dimensions are in mm and for information only R 1.0 K N P R L Ø3.4 (3x) Fig.1 For back panel mounting 6 ll Fu View A L For front panel mounting 21.3 M J M K See view B 10.6 For front panel mounting J 2.5 R 0.4 max See view A 10.3 P Standard version Reversed version 0.25 0.9 MBG Series | Connectors Tooling Handle (without head) Tool kit Part number Part number SHANDLES TOOLKIT Head Crimp Tooling (without handle) Contacts Extraction Tool #16 Part number RX2025GE1 RM/RC 28M1K(1) RM/RC 24M9K(1) RM/RC 20M13K(1) RM/RC 20M12K(1) RM/RC 16M23K(1) RM/RC 14M30K(1) SM/SC 24ML1TK6(1) SM/SC 20ML1TK6(1) SM/SC 16ML1TK6(1) SM/SC 14ML1TK6(1) SM/SC 16ML11TK6(1) RMDXK10D28K RCDXK1D28K RM/RC DX60xxD28K RM/RC DXK10D28 + york090 RM/RC DX60xxD28 Part number of head Contact size S16RCM20* S16RCM20* S16RCM20* S16RCM20* S16RCM16* S16RCM14* S16SCM20* S16SCM20* S16SCML1* S16SCML1* S16SCML11* Standard contacts #16 Ø 1.6mm Coaxial contacts #16 Ø 1.6mm M10S1J with die set & stop bushing (1): Example of plating, for other plating options see page 9 * Heads to be used with handle PN: SHANDLES + Handle (2): loose contact = Head Complete set 7 MBG Series | Contacts Contacts Female Max wire Ø Max insulator Ø Machined 30-28 26-24 22-20 22-20 20-16 16-14 RM28M1K(1) RM24M9K(1) RM20M13K(1) RM20M12K(1) RM16M23K(1) RM14M30K(1) RC28M1K(1) RC24M9K(1) RC20M13K(1) RC20M12K(1) RC16M23K(1) RC14M30K(1) 0.55 0.80 1.15 1.15 1.80 2.30 1.00 1.60 1.80 2.20 3.20 3.20 Stamped & Formed Reeled Contacts 26-24 22-20 18-16 18-16 14 SM24M1TK6(1)(2) SM20M1TK6(1)(2) SM16M1TK6(1)(2) SM16M11TK6(1)(2) SM14M1TK6(1)(2) SC24M1TK6(1)(2) SC20M1TK6(1)(2) SC16M1TK6(1)(2) SC16M11TK6(1)(2) SC14M1TK6(1)(2) - 0.90-1.60 1.20-2.10 3.20 3.00 3.20 For jacket diameter from 1.78 to 3.05mm Inner conductor up to 2.44mm diameter RMDXK10D28 RMDX60xxD28 RMDXK10D28 + york090 RMDX60xxD28 RCDXK1D28 RCDX60xxD28 RCDXK1D28 + york090 RCDX60xxD28 - - - - - - - - AWG Crimp Contact type See note (2) for loose piece Cable Multipiece Coaxial Part number Male #16 Cable Monocrimp Twisted pair Multipiece Twisted pair Monocrimp For jacket diameter from 0.64 to 1.45mm Inner conductor from AWG30 to AWG24 (1): Example of plating, for other plating options see page 9 (2): For loose piece contact packaging, place "L" in part number. Example: SM20ML1TK6 Note: all dimensions are in mm Specific contacts Contact size #16 Ø 1.6mm Longer RM contact #16 Ø 1.6mm Shorter RC contact Part number RM28M1GE1RM24M9GE1RM20M13GE1RM16M23 GE1RM14M50 GE1RM14M30 GE1RC28M1GE7RC24M9GE7RC20M13GE7RC20M12GE7RC16M23GE7RC14M50GE7RC14M30GE7- Coaxial contacts See pages 12 8 Hand tools (SHANDLES) head Tool with separate locator Hand tool Positioner + locator setting Extraction tools S16RCM20 S16RCM16 S16RCM1450 S16RCM14 S16RCM20 S16RCM16 S16RCM1450 S16RCM14 MH860 MH86186 6/8 M317 UH25 3 4/6 5/6 MH860 MH86164G 5/7 6/8 M317 UH25 3 RX2025GE1 MBG Series | Contacts Plating Selector Guide Contact preloaded Electrical characteristics: contact resistance #16 Ø1.6mm Machined Available platings (contact preloaded) < 3mΩ Min 0.4μ gold over 2μ Ni Contact supply separately Electrical characteristics: contact resistance Contact size Available platings options (contacts supplied separately) Active part: Gold flash over Ni Crimp area: Nickel Active part: 0.75μ gold min over 2μ Ni Crimp area: 1.3μ tin over Ni Other: Nickel S31 #16 Ø1.6mm Machined < 3mΩ Stamped & formed < 6mΩ S18 #16 J Gold flash over 2μ Ni D70 Superseded by S31 S6 Superseded by S18 Other platings on request (contacts supplied separately) #16 T 2μm Ni min all over + 3 to 5μm Sn all over D28 0.75μ gold over Ni Packaging - Size contacts #16 Due to the wide variety of applications, contact packaging is offered for small series (bulk package) and high volume production (reeled contacts): Stamped & Formed • 25 pieces loose package • 3 000 pieces reeled Machined contacts • 50 pieces bulk package • 1 000 pieces bulk package • 2 000 pieces reeled Note : 1 000 pieces bulk package available by adding 1000 at the end of the part number: e.g. RC16M23K1000 2 000 pieces reeled package available by adding K at the begining of the part number: e.g. KRC16M23K 9 MBG Series | Contacts Contacts (Continued) Contact Selector Guide Contact size #16 Ø1.6 mm Wire size Type Part number AWG mm² Male Female Machined 30-28 0.05-0.08 Machined 26-24 0.13-0.2 Stamped & Formed 26-24 0.13-0.25 Machined 22-20 0.32-0.52 Stamped & Formed 22-20 0.35-0.5 Machined 20-16 0.52-1.5 Stamped & Formed 18-16 0.8-1.5 Stamped & Formed 18-16 0.8-1.5 Machined 16-14 1.5-2.5 RM28M1RM24M9SM24M1-(1) SM24ML1-(2) RM20M13RM20M12SM20M1-(1) SM20ML1-(2) RM16M23SM16M1-(1) SM16ML1-(2) SM16M11-(1) SM16ML11-(2) RM14M30SM14M1-(1) SM14ML1-(2) RC28M1RC24M9SC24M1-(1) SC24ML1-(2) RC20M13RC20M12SC20M1-(1) SC20ML1-(2) RC16M23SC16M1-(1) SC16ML1-(2) SC16M11-(1) SC16ML11-(2) RC14M30SC14M1-(1) SC14ML1-(2) Stamped & Formed 14 2.0-2.5 Max wire Ø Max insulator Ø Available plating see page 9 0.55 1.00 K, J 0.80 1.60 K, J 0.89-1.28 Insulation grip TK6, S31, S18 1.80 1.15 2.20 K, J 1.17-2.08 Insulation grip TK6, S31, S18 1.80 3.20 K, J 3.00 No insulation grip TK6, S31, S18 2.00-3.00 Insulation grip TK6, S31, S18 2.30 3.20 K, J 3.20 No insulation grip TK6, S31, S18 (1) contact reeled (2) loose contact Exemple: RM16M3K - Size #16, Machined, AWG20 wire, gold plating. Wire Stripping Length Part number Male Machined contact Female Stripping length L (mm) #16 - Ø 1.6mm RM28M1- / RM24M9RM20M13- / RM20M12- RC28M1- / RC24M9RC20M13- / RC20M12- 4.8 RM16M23- /RM14M30- RC16M23- /RC14M30- 7.1 L Stamped & formed #16 - Ø 1.6mm With insulation support L SM24M1- / SM24ML1SM20M1- / SM20ML1- SC24M1- / SC24ML1SC20M1- / SC20ML1- 4 SM16M11- / SM16ML11- SC16M11- / SC16ML11- 4.65 #16 - Ø 1.6mm Without insulation support SM16M1- / SM16ML1- SC16M1- / SC16ML1- 6.35 SM14M1- / SM14ML1- SC14M1- / SC14ML1- 6.35 L Note: Assembly operations mentioned above shall not interfere or to be in contradiction with the IPC-WHMA-A-620B Note: all dimensions are in mm 10 MBG Series | Contacts First Mate Last Break Contacts Contact size Type #16 Ø1.6 mm Machined Longer male contact (+1mm) #16 Ø1.6 mm Shorter female contact (-0.7mm) Machined Wire size Part number AWG mm² Male 30-28 0.05-0.08 26-24 0.13-0.2 22-20 0.32-0.52 - 20-16 0.52-1.5 RM28M1GE1RM24M9GE1RM20M13GE1RM20M12GE1RM16M23GE1RM14M30GE1- - RC28M1GE7RC24M9GE7RC20M13GE7RC20M12GE7RC16M23GE7RC14M30GE7- 16-14 1.5-2.5 30-28 0.05-0.08 26-24 0.13-0.2 22-20 0.32-0.52 20-16 0.52-1.5 16-14 1.5-2.5 Female Color band Max wire Ø (mm) Max insulator Ø (mm) Front nt 0.55 1.1 - Red 0.8 1.6 Red Red 1.8 Black Red 2.2 Blue Red 3.2 - Red 2.28 - - Red 0.55 1.1 - Blue 0.8 1.6 Red Blue 1.8 Black Blue 2.2 Blue Blue 1.18 1.8 1.18 Rear Re 1.8 3.2 - Blue 2.28 - - Blue Available plating see p. 9 K or J K or J How to Make FMLB / LMFB Connection Contact 1 Contact 2 Standard male contact Standard female contact Longer male contact Standard male contact Standard female contact Shorter female contact First Mate Last Break contacts should be chosen only if the cavity is not marked with the ground symbol. For cavities marked with the ground symbol, standard contacts will fulfill the same role as a first mate, last break contact used in a standard cavity. FMLB LMFB Ground symbol 11 MBG Series | Contacts #16 Coaxial Contacts Coaxial Contact Range We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable. Monocrimp Coaxial Contact • The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods. • This economy is achieved by simultaneously crimping both the inner conductor and outer braid or drain wire. Multipiece Crimp Coaxial Contact • The inner conductor and outer braid is crimped individually. • The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. • An outer ferrule is used to connect the braid to the outer contact and provide cable support to ensure against bending and vibration. Suitable for Coaxial Cable or Twisted Cable • For jacket diameter from 0.64 to 1.45mm Inner conductor from AWG30 to AWG24 • For jacket diameter from 1.78 to 3.05mm Inner conductor up to 2.44mm diameter Contacts for Coaxial Cable Summary Contact range Contact type Male contact Female contact Multipiece RMDXK10D28 RCDXK1D28 Monocrimp RMDX60xxD28 RCDX60xxD28 Contact part number with cable combination See page 13 Cabling notice See pages 17 & 18 See page 19 Contacts for Twisted Pairs Cable Summary 12 Contact range Male contact Female contact Contact part number with cable combination Multipiece RMDXK10D28 + YORK090 RCDXK1D28 + YORK090 See page 14 Monocrimp RMDX60xxD28 RCDX60xxD28 Contact type Cabling notice See page 15 See page 16 MBG Series | Contacts Coaxial Cable - Contact Monocrimp and Multipiece Cable type ImpeContact dance type Ω Ø over jacket inch mm Ø over dielectric inch mm Inner cond size Ø outer braid Ext. Ø mm inch mm - - RG161/U 75 0.09" 2.29 0.057" 1.45 - RG179A/U 75 0.105" 2.67 0.063" 1.6 0.3 0.084" 2.13 max RG179B/U 75 0.105" 2.67 0.063" 1.6 0.3 0.084" 2.13 max RG187/U 75 0.11" 2.79 max 0.06" 1.52 0.3 RG188/U 50 0.11" 2.79 max 0.06" 1.52 0.51 0.078" 1.98 max RG174/U 50 0.11" 2.92 0.06" 1.52 0.48 0.088" 2.24 max AMPHENOL 21-598 50 0.105" 2.67 0.06" RG196/U 50 0.08" 2.03 max RG178A/U 50 0.075" Multi piece 1.52 0.48 - - 0.034" 0.086 0.3 - -- 1.91 0.034" 0.86 0.3 0.054" 1.37 max Male contact kit for coaxial cable Female contact kit for coaxial cable RMDXK10D28 RCDXK1D28 RG/188A/U 50 0.110" 2.79 0.06" 1.52 0.51 0.078" 1.98 max RMDX6036D28 RCDX6036D28 KX21TVT (europe) RG178 B/U 50 0.075" 1.91 0.034" 0.86 0.3 0.054" 1.37 max RMDX6034D28 RCDX6034D28 RG178 / BU 50 0.075" 1.91 0.034" 0.86 0.3 0.054" 1.37 max RMDX6050D28 RCDX6016D28 RG174/U 50 RG188A/U 50 Mono crimp 0.115" 2.92 0.06" 1.52 0.48 0.088" 2.24 max RMDX6032D28 RCDX6032D28 0.11" 2.79 0.06" 1.52 0.51 0.078" 1.98 max RMDX6036D28 RCDX6036D28 RG316/U 50 0.107" 2.72 0.06" 1.52 0.51 0.078" 2.05 max RMDX6036D28 RCDX6036D28 raychem 5024A3111 50 0.12" 3.05 0.083" 2.11 0.64 0.097" 2.46 RMDX6052D28 RCDX6052D28 raychem 5026e1614 50 0.083" 2.11 0.05" 1.27 0.48 0.067" 1.7 RMDX6036D28 RCDX6036D28 0.1" 2.54 0.058" 1.47 0.3 - - RMDXK10D28 RCDXK1D28 0.103" 2.62 0.06" 1.52 0.51 0.078" 1.98 RMDX6018D28 RCDX6018D28 surprenant pn 8134 - PRD PN 247ASC1123-001 - Multi piece PRD PN 247AS-C1251 - 0.092" 2.34 0.05" 1.27 0.64 0.067" 1.7 RMDX6018D28 RCDX6018D28 JUDD C15013010902 - 0.087" 2.13 0.05" 1.27 0.48 0.066" 1.67 RMDX6036D28 RCDX6036D28 CDC PIN22939200 - 0.09" 2.29 0.048" 1.22 0.3 0.064" 1.63 RMDX6046D28 RCDX6016D28 CDC PIN22939200 - 0.09" 2.29 0.048" 1.22 0.3 0.064" 1.63 RMDX6050D28 RCDX6016D28 CDC PIN245670000 - 0.104" 2.64 0.067" 1.7 0.3 0.083" 2.11 RMDX6050D28 RCDX6016D28 ampex - 0.114" 2.9 0.075" 1.91 0.38 0.09" 1.29 RMDX6032D28 RCDX6032D28 TI PN 920580 - 0.7" 1.78 0.038" 0.96 0.48 0.054v 1.37 RMDX6024D28 RCDX6024D28 0.096" 2.44 RMDX6026D28 RCDX6026D28 - 2.11 RMDX6050D28 - Mono crimp Honeywell PN 58000062 - 0.12" 3.05 0.077" 1.96 0.41 solid - - 0.104" 2.64 0.067" 1.7 0.3 - - 0.09" 2.29 0.048" 1.22 0.3 - 1.63 RMDX6050D28 - - - 0.114" 2.9 0.075" 1.91 0.38 - 1.29 RMDX6032D28 RCDX6032D28 - - 0.07" 1.78 0.038" 0.96 0.48 - 1.37 RMDX6024D28 RCDX6024D28 - - 0.12" 3.05 0.077" 1.96 0.41 - 2.44 RMDX6026D28 RCDX6026D28 13 MBG Series | Contacts #16 Coaxial Contacts (Continued) Twisted Cable - Contact Monocrimp and Multipiece Cable type Ø over jacket (single wire) Ø outer braid Inner cond size inch mm Stranded definition Ext. Ø mm inch mm Male contact kit for coaxial cable Female contact kit for coaxial cable 2#24 stranded MIL-W-16878 type B 24 0.049" 1.24 max 7/.008 - - RMDXK10D28 RCDXK1D28 2 #24 solid MIL-W-76 type LW 24 0.047" 1.12 max 1/.0201 - - RMDXK10D28 RCDXK1D28 26 0.043" 1.09 max 7/.0063 - - RMDXK10D28 RCDXK1D28 28 0.028" 0.71 max - - RMDXK10D28 RCDXK1D28 Twisted pair 1/.201 solid MIL-W-76 type LW or MIL-W-16878 26 0.044" 1.12 max 1/.0201 0.511 - - RMDXK10D28 RCDXK1D28 Twisted pair solid MIL-W-81822/3 28 0.028" 0.71 max 1/.0126 0.32 - - RMDXK10D28 RCDXK1D28 #28 7/.0036 per Hitachi spec ec-711 (13-2820) - 0.046" 1.17 7/.0036 - - - RMDX6031D28 + RCDX6031D28 + YORX090 YORX090 20218201 - 0.028" 0.71 - - - - RMDX6031D28 + RCDX6031D28 + YORX090 YORX090 #30 solid - 0.025" 0.64 - - - - RMDX6015D28 + RCDX6015D28 + YORX090 YORX090 #26 7/.0063 26 0.028" 0.71 7/.063 0.16 - - RMDX6031D28 + RCDX6031D28 + YORX090 YORX090 #26 19/.004 26 0.049" 1.24 19/.004 - - - RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 24 0.049" 1.24 7/.008 - - - RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 #24 19/.005 24 0.057" 1.45 19/.005 - - - RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 - 26 - 1.25 - - - 19x0.1 RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 - 24 - 1.25 - - - 7x0.2 RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 - 24 - 1.45 - - - 19x0.13 RMDX6019D28 + RCDX6019D28 + YORX090 YORX090 - 26 - 0.7 - - - 7x0.16 RMDX6031D28 + RCDX6031D28 + YORX090 YORX090 2 #26 stranded MIL-W-76 type LW or MIL-W-16878 type B&E 2 #28 solid MIL-W-81822/3 #24 7/.008 14 Contact type Inner AWG cond Multi piece Mono crimp 0.16 MBG Series | Contacts Twisted Pair Cable Multipiece Contact Cabling Cable reference Contact type Male contact Female contact Crimp tool Die set Stop bushing - - Cable strip length A B C Inner conductor crimp g dim t dim Braid crimp g dim t dim 2#24 stranded mil w 16878 type B 2 #24 solid mil-w-76 type LW 2 #26 stranded mil w 76 type LW or mil w16878 type B & E Multi piece 2 #28 solid mil-w-81822/3 RMDXK10D28 RCDXK1D28 M10S1J See assembly notice twisted pair 1/.201 solid mil w 76 type LW or mil w 16878 twisted pair solid mil w 81822/3 Female contact 6.35±0.41 Strip lengths of cable Outer hyring YOC074 Twisted pair adapter Inner supporting sleeve YORK-090 RCDXB-055-1 Outer female contact Inner pin RCDX60-2 RMD26L-1 Conductor "W" 7.95±0.41 13.49±0.41 Conductor "X" Step 1: Step 2: Step 3: Twisted pair adapter Supporting sleeve Outer hyring Male contact Outer male contact Inner socket RMDX60-2 RFD26L-1 Inner supporting sleeve RMDXB-055-3 Outer hyring Twisted pair adapter YORK-090 7.95±0.41 YOC074 Conductor "Y" Strip lengths of cable Conductor "Z" 7.95±0.41 15.54±0.41 Step 1: Step 2: Twisted pair adapter Step 3: Locking louver typical 7.54 ±0.41 5.94 Inner supporting sleeve Outer hyring Grounding louver typical 0.25±0.05 7.54±0.41 When using solid wire flatten conductor "X" and "Z" using N24FL-1 die as shown 7.95±0.41 15.54±0.41 Note : all dimensions are in mm 15 MBG Series | Contacts #16 Coaxial Contacts (Continued) Twisted Pair Cable Monocrimp Contact Cabling Contact type Cable reference Male contact Female contact Crimp tool #28 7/.0036 per Hitachi spec ec-711 (13-2820) Die set S80 Stop bushing Cable strip length A B C 4.7 SL105 6.1 Inner conductor crimp g dim t dim g dim t dim 3.07 to 2.9 4.32 1.30 to 1.12 1.4 to 1.22 2.97 to 2.84 1.4 to 1.22 2.97 to 2.84 3.07 to 2.79 20218204 S80 SL105 3.94 6.1 3.16 1.30 to 1.17 #30 solid S83 SL105 4.7 6.1 4.06 1.22 to 1.12 1.35 to 1.22 2.97 to 2.84 3.12 to 2.95 #26 7/.0063 S80 SL105 4.7 6.1 4.06 1.30 to 1.17 1.4 to 1.22 2.97 to 2.84 3.07 to 2.9 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 Mono crimp #26 19/.004 RMDX6031D28 + YORX090 #24 7/.008 RCDX6031D28 + YORX090 M10S1J M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S1J TOOL #24 19/.005 4.7 6.1 4.06 1.22 to 1.17 4.7 6.1 4.06 1.22 to 1.17 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 4.7 6.1 4.06 1.22 to 1.17 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 4.7 6 4 AWG26 (19x0.1) M10SG8 crimping kit AWG24 (7x0.2) AWG24 (19x0.13) AWG26 (7x0.16) S80 SL105 • Select appropriate monocrimp coax twisted pair contact and cable combination. • Select appropriate crimp tooling (hand tool, S-die set, stop bushing). • Strip the twisted pair cable to the designated wire strip lengths. • Insert the stripped cable into the contact. One cable is to be inserted into the inside diameter of hyring, and pushed forward into the inner contact. The second cable is to be inserted between the outside diameter of hyring and the inside diameter of the outer contact body. • Crimp the contact. See cable strip lengths RMDX60 Male coax contact Cable strip length B C RCDX60 Female coax contact A 16 min. G G Braid crimp (G) to be measured with die set fully closed Note : all dimensions are in mm 16 Braid crimp Inner conductor crimp (G) to be measured with die set fully closed MBG Series | Contacts Multipiece Male Contact with Coax Cable Cable reference RG161U RG179 RG187U RG188/U RG174/U RG178A/U RG196U Hyring complementary compoments Contact Outer contact crimp tool Inner contact crimp tool Crimp tool M10S1J Crimp tool M10S1J Die set Stop bushing Die set A B C 4.37 7.95 15.88 4.37 7.95 15.88 4.37 7.95 15.88 4.37 7.95 15.88 4.37 7.95 15.88 7.54 9.12 17.53 7.54 9.12 17.53 - 4.37 7.95 15.88 - 4.37 7.95 15.88 S23D2 S26D2 Male: RMDXK10D28 S221 YOC074 + RMDXB0553 21-598 SL471 SL46D2 S23D2 YOC074 surprenant pn 8134 Multipiece kit details includes Stop bushing YOC074 AMPHENOL RMDXK10D28 Cable strip length Cable strip length RMDX602D28 Outer contact RFD26L1D28 Inner contact YOC074 Outer hyring RMDXB0553 Inner supporting sleeve A Dielectric diameter B C Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve 15.88±0.41 Outer male contact Inner socket RMDX60-2 RFD26L-1 Step 1: - Assemble outer hyring onto cable - Assemble inner socket to inner conductor and crimp Outer hyring YOC074 Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown ±0.41 7.95 Strip lengths of cable 4.37±0.41 Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Grounding louver typical Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve Outer male contact Inner socket RMDX60-2 RFD26L-1 Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner socket to inner conductor, push back against sleeve and crimp Supporting sleeve Outer hyring Inner supporting sleeve RMDXB-055-3 Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown Outer hyring 17.53±0.41 ±0.41 9.12 Strip lengths of cable YOC074 7.54±0.41 Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Grounding louver typical Note : all dimensions are in mm 17 MBG Series | Contacts #16 Coaxial Contacts (Continued) Multipiece Female Contact with Coax Cable Cable reference RG161U RG179 RG187U RG188/U RG174/U RG178A/U RG196U Hyring complementary compoments Contact Outer contact crimp tool Inner contact crimp tool Crimp tool M10S1J Crimp tool M10S1J Die set Stop bushing Die set Stop bushing S23D2 S26D2 Female: RCDXK1D28 21-598 S221 YOC074 + RMDXB0553 SL471 B 11.13 4.37 11.13 4.37 11.13 4.37 11.13 4.37 SL46D2 S23D2 8134 6.35 11.13 - 11.13 - 4.37 11.13 - 4.37 11.13 Cable strip length RCDX602D28 Outer contact RMD26L1D28 Inner contact YOC074 Outer hyring RCDXB0553 Inner supporting sleeve A Dielectric diameter B C Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve Outer hyring 11.13±0.41 YOC074 Strip lengths of cable 4.37 Step 1: - Assemble outer hyring onto cable - Assemble inner pin to inner conductor and crimp ±0.41 Inner pin Outer female contact RMD26L-1 RCDX60-2 Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve Outer hyring 11.13±0.41 Strip lengths of cable YOC074 ±0.41 6.35 Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner pin to inner conductor, push back against sleeve and crimp Outer hyring 18 11.13 6.35 Multipiece kit details Note : all dimensions are in mm C 4.37 YOC074 surprenant pn includes A YOC074 AMPHENOL RCDXK1D28 Cable strip length Supporting sleeve Supporting sleeve Inner pin Outer female contact RCDXB-055-1 RMD26L-1 RCDX60-2028 Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown MBG Series | Contacts Coax Cable with Monocrimp Contact Cabling Cable reference Male contact Female contact CDC PIN22939200 RMDX6046D28 Crimp tool Cable strip length Inner conductor crimp g dim t dim Braid crimp Die set Stop bushing A B C g dim t dim RCDX6016D28 S80 SL105 4.19 5.97 8.51 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 CDC PIN22939200 RMDX6046D28 RCDX6016D28 S87 SL105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 CDC PIN245670000 RMDX6050D28 RCDX6016D28 S80 SL105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 KX21TVT (europe) RG178 B/U RMDX6034D28 RCDX6034D28 S82 SL105 5.08 6.35 8.89 1.30/1.17 1.32/1.17 2.84/2.74 3.07/2.9 RG178 / BU RMDX6050D28 RCDX6016D28 S87 SL105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 ampex RMDX6032D28 RCDX6032D28 S80 SL105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 TI PN 920580 RMDX6024D28 RCDX6024D28 S82 SL105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9 RG174/U RMDX6032D28 RCDX6032D28 S80 SL105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 Honeywell PN 58000062 RMDX6026D28 RCDX6026D28 S82 SL105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9 RG188A/U RMDX6036D28 RCDX6036D28 S80 SL105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 RG316/U RMDX6036D28 RCDX6036D28 S80 SL105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 11.68 1.37/1.27 1.45/1.32 2.92/2.79 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 PRD PN 247AS-C1123-001 RMDX6018D28 RCDX6018D28 M10S1J M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S1J TOOL PRD PN 247AS-C1251 RMDX6018D28 RCDX6018D28 raychem 5024A3111 RMDX6052D28 RCDX6052D28 raychem 5026e1614 RMDX6036D28 RCDX6036D28 JUDD C15013010902 RMDX6036D28 inner cond. #30, braid diam 2.64 RMDX6050D28 - S80 SL105 5.1 6.35 8.9 - - - - inner cond. #30, braid diam 2.29 RMDX6050D28 - S87 SL105 4.2 6.35 8.5 - - - - inner cond. #28, braid diam 2.9 RMDX6032D28 RCDX6032D28 S80 SL105 5.1 6.35 11.7 - - - - inner cond. #26, braid diam 1.78 RMDX6024D28 RCDX6024D28 S82 SL105 5.1 6.35 8.9 - - - - inner cond. #26, braid diam 3.05 RMDX6026D28 RCDX6026D28 S82 SL105 5.1 6.35 8.9 - - - - RCDX6036D28 S88 SL105 M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S1J TOOL • Select appropriate cable and contact combination. • Select appropriate crimp tooling (hand tool, S-die set, stop bushing). • Strip coax cable to the designated wire strip lengths. • Insert the stripped coax into the rear of the contact. • Crimp the contact. See cable strip lengths Cable strip length RMDX60 Male coax contact A RCDX60 Female coax contact B C Note : all dimensions are in mm 19 MBG Series | Contacts Handle & Interchangeable Heads Crimping with SOURIAU Tooling 1) Fully close then release the tool, keep it open. Open the 2 pins. 2) Choose the adapter head (sold separately), keep vertical and slide it into the handle until the mechanical end. 3) Close the two pins simultaneously to maintain the head. 4) Strip the cable properly check the recommended size in the catalog on page 10. GOOD WRONG 5) Place conductors, with no deterioration, in the contact bucket. All strands to be located in the crimp bucket. 6) Position the contact in the bottom of the tool by checking its orientation. Maintain the wire in position. 7) Tighten sharply the handles to the end of the mechanism (max 175 N). After handles are opened, extract the contact. 8) Control the quality of crimping. Note: Assembly operations mentioned above shall not interfere or to be in contradiction with the IPC-WHMA-A-620B 20 WRONG For further information contact us at contactindustry@souriau.com or visit our web site www.souriau-industrial.com 21 Any duplication is prohibited, unless approved in writing. PNMBGEUSEN02 © Copyright SOURIAU 2012 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. MBG Series |