BXRE-40E1000-B-23

Bridgelux V10 Array ® Product Data Sheet DS42 BXRE-27x1000 | 30x1000 | 40x1000 | 50x1000 V Series Introduction The V Series™ LED Array products deliver high quality light in a compact and cost-effective solid-state lighting package. These Chip-on-Board (CoB) arrays can be efficiently driven at twice the nominal drive current, enabling design flexibility not previously possible. This high flux density light source is designed to support a wide range of high quality, low cost directional luminaires and replacement lamps for commercial and residential applications. The V10 LED Array is available in a variety of electrical, CCT and CRI combinations providing substantial design flexibility and energy efficiencies. Lighting system designs incorporating these LED Arrays deliver comparable performance to 26 Watt compact fluorescent and 150 Watt incandescent and halogen based luminaires, delivering increased system level efficacy and longer service life. Typical applications include, but are not limited to, replacement lamps, task, accent, spot, track, down light, wide area, security, and wall pack. Features Benefits • Market leading efficacy of 130 lm/W typical • Enhanced optical control • Compact high flux density light source • Clean white light without pixilation • Uniform high quality illumination • High quality true color reproduction • Minimum 70, 80 and 90 CRI options • Significantly reduced thermal resistance and increased operating temperatures • Streamlined thermal path • Energy Star / ANSI compliant color binning structure with 3SDCM and 4SDCM options • Uniform consistent white light • Lower operating costs • More energy efficient than incandescent, halogen and fluorescent lamps • Easy to use with daylight and motion detectors to enable increased energy savings • Low voltage DC operation • Reduced maintenance costs • Instant light with unlimited dimming • Environmentally friendly, no disposal issue Contents Product Feature Map 2 Product Nomenclature 2 Product Selection Guide 3 Performance at Commonly Used Drive Currents 4 Flux & Electrical Characteristics 6 Absolute Maximum Ratings 7 Performance Curves 8 Typical Radiation Pattern 12 Typical Color Spectrum 13 Mechanical Dimensions 14 Color Binning Information 15 Packaging 16 Design Resources 18 Precautions 18 Disclaimers 18 About Bridgelux 19 1 Product Feature Map Bridgelux arrays are fully engineered devices that provide consistent thermal and optical performance on an engineered mechanical platform. The V Series arrays are the most compact chip-on-board devices across all of Bridgelux’s LED Array products. The arrays incorporate several features to simplify design integration and assembly. Polarity symbols Fully engineered substrate for consistent thermal, mechanical and optical properties Solder Pads White ring around LES Yellow phosphor Light Emitting Surface (LES) Case Temperature (Tc) Measurement Point Designed to comply with global safety standards for creepage and clearance distances Note: Part number and lot codes are scribed on back of array Product Nomenclature The part number designation for Bridgelux V Series LED arrays is explained as follows: 1 2 3 4 5 6 7 8 9 10 11 – 12 – 13 14 BXRE – 30 E 1000 – B – 23 Product Family CCT Bin Options 23 = 3 SDCM 24 = 4 SDCM Nominal CCT 27 = 2,700K 30 = 3,000K 40 = 4,000K 50 = 5,000K Array Configuration Minimum CRI C = 70 CRI E = 80 CRI G = 90 CRI Nominal Flux 1000 = 1000lm 2 Product Selection Guide The following product configurations are available: Table 1: Selection Guide, Pulsed Measurement Data (Tj = Tc = 25°C) Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical Pulsed Flux4,5,6 Tc = 25ºC (lm) Minimum Pulsed Flux6,7 Tc = 25ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) BXRE-27E1000-B-2x 2700 80 350 1150 1047 26.5 9.3 124 BXRE-27G1000-B-2x 2700 90 350 890 825 26.5 9.3 96 BXRE-30E1000-B-2x 3000 80 350 1200 1080 26.5 9.3 129 Part Number BXRE-30G1000-B-2x 3000 90 350 950 866 26.5 9.3 102 BXRE-40E1000-B-2x 4000 80 350 1280 1158 26.5 9.3 138 BXRE-40G1000-B-2x 4000 90 350 1070 989 26.5 9.3 115 BXRE-50C1000-B-24 5000 70 350 1330 1230 26.5 9.3 143 BXRE-50E1000-B-24 5000 80 350 1257 1173 26.5 9.3 136 BXRE-50G1000-B-24 5000 90 350 1106 1010 26.5 9.3 119 Minimum DC Flux10 Tc = 85ºC (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) Table 2: Selection Guide, Stabilized DC Performance (Tc = 85°C) 8,9 Part Number Nominal CCT1 (K) CRI2 Nominal Drive Current3 (mA) Typical DC Flux Tc = 85ºC (lm) BXRE-27E1000-B-2x 2700 80 350 1022 931 25.7 9.0 114 BXRE-27G1000-B-2x 2700 90 350 791 733 25.7 9.0 88 BXRE-30E1000-B-2x 3000 80 350 1075 967 25.7 9.0 120 BXRE-30G1000-B-2x 3000 90 350 851 776 25.7 9.0 95 BXRE-40E1000-B-2x 4000 80 350 1147 1038 25.7 9.0 128 BXRE-40G1000-B-2x 4000 90 350 959 886 25.7 9.0 107 BXRE-50C1000-B-24 5000 70 350 1154 1067 25.7 9.0 128 BXRE-50E1000-B-24 5000 80 350 1090 1017 25.7 9.0 121 BXRE-50G1000-B-24 5000 90 350 959 876 25.7 9.0 107 Notes for Tables 1 & 2: 1. Nominal CCT as defined by ANSI C78.377-2011. 2. CRI Values are minimums. Minimum R9 value for 80 CRI products is 0, the minimum R9 values for 90 CRI products is 50. 3. Drive current is referred to as nominal drive current. 4. Products tested under pulsed condition (10ms pulse width) at nominal test current where Tj (junction temperature) = Tc (case temperature) = 25°C. 5. Typical performance values are provided as a reference only and are not a guarantee of performance. 6. Bridgelux maintains a ±7% tolerance on flux measurements. 7. Minimum flux values at nominal test current are guaranteed by 100% test. 8. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 9. Typical performance is estimated based on operation under DC (direct current) with LED array mounted onto a heat sink with thermal interface material and the case temperature maintained at 85°C. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 10. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 3 Performance at Commonly Used Drive Currents V Series LED arrays are tested to the specifications shown using the nominal drive currents in Table 1. V Series may also be driven at other drive currents dependent on specific application design requirements. The performance at any drive current can be derived from the current vs. voltage characteristics shown in Figure 2 and the flux vs. current characteristics shown in Figure 3. The performance at commonly used drive currents is summarized in Table 3. Table 3: Product Performance at Commonly Used Drive Currents Part Number BXRE-27E1000-B-2x BXRE-27G1000-B-2x BXRE-30E1000-B-2x BXRE-30G1000-B-2x BXRE-40E1000-B-2x CRI 80 90 80 90 80 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) Typical Power Tc = 25ºC (W) Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tc = 25ºC (lm/W) 175 24.9 4.4 606 538 139 350 26.5 9.3 1150 1022 124 500 27.6 13.8 1577 1402 114 700 29.0 20.3 2075 1844 102 175 24.9 4.4 469 417 108 350 26.5 9.3 890 791 96 500 27.6 13.8 1220 1085 88 700 29.0 20.3 1606 1427 79 175 24.9 4.4 632 566 145 350 26.5 9.3 1200 1075 129 500 27.6 13.8 1646 1474 119 700 29.0 20.3 2165 1939 107 175 24.9 4.4 500 448 115 350 26.5 9.3 950 851 102 500 27.6 13.8 1303 1167 94 700 29.0 20.3 1714 1535 84 175 24.9 4.4 674 604 155 350 26.5 9.3 1280 1147 138 500 27.6 13.8 1755 1573 127 700 29.0 20.3 2310 2070 114 Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 4 Performance at Commonly Used Drive Currents Table 3: Product Performance at Commonly Used Drive Currents (Continued) Part Number BXRE-40G1000-B-2x BXRE-50C1000-B-24 BXRE-50E1000-B-24 BXRE-50G1000-B-24 CRI 90 70 80 90 Drive Current1 (mA) Typical Vf Tc = 25ºC (V) Typical Power Tc = 25ºC (W) Typical Flux2 Tc = 25ºC (lm) Typical DC Flux3 Tc = 85ºC (lm) Typical Efficacy Tc = 25ºC (lm/W) 175 24.9 4.4 564 505 129 350 26.5 9.3 1070 959 115 500 27.6 13.8 1467 1315 106 700 29.0 20.3 1931 1730 95 175 24.9 4.4 701 608 161 350 26.5 9.3 1330 1154 143 500 27.6 13.8 1824 1582 132 700 29.0 20.3 2400 2082 118 175 24.9 4.4 662 574 152 350 26.5 9.3 1257 1090 136 500 27.6 13.8 1724 1495 125 700 29.0 20.3 2268 1967 112 175 24.9 4.4 583 505 134 350 26.5 9.3 1106 959 119 500 27.6 13.8 1517 1315 110 700 29.0 20.3 1996 1731 98 Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a ± 7% tolerance on flux measurements. 3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 5 Electrical Characteristics Table 4: Electrical Characteristics Forward Voltage Pulsed, Tc = 25ºC (V) 1, 2, 3 Part Number Drive Current (mA) Typical Coefficient of Forward Voltage4 ∆Vf/∆Tc (mV/ºC) Typical Thermal Resistance Junction to Case5,6 Rj-c (ºC/W) Minimum Typical Maximum 350 24.5 26.5 28.5 -14 700 26.5 29.0 31.2 -14 Driver Selection Voltages7 (V) Vf Min. Hot Tc = 105ºC (V) Vf Max. Cold Tc = -40ºC (V) 0.47 23.4 29.4 0.59 25.4 32.1 BXRE-xxx1000-B-2x Notes for Table 4: 1. Parts are tested in pulsed conditions, Tc = 25°C. Pulse width is 10ms. 2. Voltage minimum and maximum are provided for reference only and are not a guarantee of performance. 3. Bridgelux maintains a tester tolerance of ± O.10V on forward voltage measurements. 4. Typical coefficient of forward voltage tolerance is ± O.1mV for nominal current. 5. Thermal resistance values are based from test data of a 3000K 80 CRI product. 6. Thermal resistance value was calculated using total electrical input power; optical power was not subtracted from input power. The thermal interface material used during testing is not included in the thermal resistance value. 7. Vf min hot and max cold values are provided as reference only and are not guaranteed by test. These values are provided to aid in driver design and selection over the operating range of the product. 6 Absolute Maximum Ratings Table 5: Maximum Ratings Parameter Maximum Rating LED Junction Temperature (Tj) 150°C Storage Temperature -40°C to +105°C Operating Case Temperature1 (Tc) 105°C Soldering Temperature2 350°C or lower for a maximum of 10 seconds Maximum Drive Current3 700mA Maximum Peak Pulsed Drive Current4 1000mA Maximum Reverse Voltage5 -45V Notes for Table 5: 1. Please refer to Figure 1 for drive current derating. For IEC 62717 requirement, please contact Bridgelux Sales Support. 2. See Bridgelux Application Note AN41, Assembly Considerations for V Series LED arrays, for more information. 3. Please refer to Figure 1 for drive current derating curve. 4. Bridgelux recommends a maximum duty cycle of 10% and pulse width of 20ms when operating LED Arrays at the maximum peak pulsed current specified. Maximum peak pulsed currents indicate values where the LED array can be driven without catastrophic failures. 5. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating provided for reference only. 7 Performance Curves The maximum allowable drive current for the V10 product family is dependent on the operating case temperature. Please refer to the Product Feature Map (page 2) for the location of the Tc Point. Figure 1: V10 Drive Current Derating Curve Notes for Figure 1: 1. In order to meet LM-80 lifetime projections V10 may be driven up to 700mA at case temperatures up to 90°C. Operating conditions above case temperatures of 90°C driving conditions must follow the V10 Drive Current Derating Curve. 2. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these products. Contact your Bridgelux sales representative for LM-80 report. 8 Performance Curves Figure 2: Drive Current vs. Voltage (Tj = Tc = 25°C) Figure 3: Typical Relative Luminous Flux vs. Current (Tj = Tc = 25°C) Note for Figure 3: 1. Bridgelux does not recommend driving high power LEDs at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming effects. 9 Performance Curves Figure 4: Typical DC Flux vs. Case Temperature Figure 5: Typical DC ccy Shift vs. Case Temperature Notes for Figures 4-5: 1. 2. 3. 4. Characteristics shown for warm white based on 3000K and 80 CRI. Characteristics shown for neutral white based on 4000K and 80 CRI. Characteristics shown for cool white based on 5000K and 70 CRI. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 10 Performance Curves Figure 6: Typical DC ccx Shift vs. Case Temperature Notes for Figure 6: 1. Characteristics shown for warm white based on 3000K and 80 CRI. 2. Characteristics shown for neutral white based on 4000K and 80 CRI. 3. Characteristics shown for cool white based on 5000K and 70 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 11 Typical Radiation Pattern Figure 7: Typical Spatial Radiation Pattern Note for Figure 7: 1. Typical viewing angle is 120⁰. 2. The viewing angle is defined as the off axis angle from the centerline where Iv is ½ of the peak value. Figure 8: Typical Polar Radiation Pattern 12 Typical Color Spectrum Figure 9: Typical Color Spectrum Note for Figure 9: 1. Color spectra measured at nominal current for Tj = Tc = 25°C. 2. Color spectra shown for warm white is 3000K and 80 CRI. 3. Color spectra shown for neutral white is 4000K and 80 CRI. 4. Color spectra shown for cool white is 5000K and 70 CRI. 13 Mechanical Dimensions Figure 10: Drawing for V10 LED Array Notes for Figure 10: 1. Solder pads are labeled “+” and “-“ to denote positive and negative polarity, respectively. 2. It is not necessary to provide electrical connections to both sets of solder pads. Either set may be used depending on application specific design requirements. 3. Drawings are not to scale. 4. Drawing dimensions are in millimeters. 5. Unless otherwise specified, tolerances are ± 0.10mm. 6. The optical center of the LED Array is nominally defined by the mechanical center of the array. The light emitting surface (LES) is centered on the mechanical center of the array to a tolerance of ± 0.45 mm 7. Bridgelux maintains a flatness of 0.1 mm across the mounting surface of the array. Refer to Application Notes AN40 and AN41 for product handling, mounting and heat sink recommendations. 14 Color Binning Information Figure 11: Graph of Warm and Neutral White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 6: Warm and Neutral White xy Bin Coordinates and Associated Typical CCT Bin Code 2700K 3000K 3500K 4000K ANSI Bin (for reference only) (2580K - 2870K) (2870K - 3220K) (3220K - 3710K) (3710K - 4260K) 03 (3SDCM) (2651K - 2794K) (2968K - 3136K) (3369K - 3586K) (3851K - 4130K) 02 (2SDCM) (2674K - 2769K) (2995K - 3107K) (3404K - 3548K) (3895K - 4081K) Center Point (x,y) (0.4578, 0.4101) (0.4338, 0.403) (0.4073, 0.3917) (0.3818, 0.3797) Figure 12: Graph of Cool White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25°C Table 7: Cool White xy Bin Coordinates and Associated Typical CCT Bin Code 5000K 5600K ANSI Bin (for reference only) (4745K - 5311K) (5310K - 6020K) 04 (4SDCM) (4801K - 5282K) (5475K - 5830K) Center Point (x,y) (0.3447, 0.3553) (0.3293, 0.3423) 15 Packaging Figure 13: Drawing for V10 Packaging Tray Notes for Figure 13: 1. Dimensions are in millimeters 2. Tolerances: X.X = ± 0.25, X.XX = ± 0.13, X°0’ = ±0°30’ 3. Trays are stackable without interference and will not stick together during unstacking operation 16 Packaging Figure 14: V Series Packaging and Labeling Notes for Figure 14: 1. Each tray holds 84 LEDs, 10 trays are stacked and one empty tray placed on top to cover the top tray. 2. Stacked trays are to contain only 1 part number and be vacuum sealed in an anti-static bag and placed in its own individual box. 3. Each bag and box is to be labeled as shown above. 17 Design Resources Application Notes 3D CAD Models Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with the V Series product family of LED array products. For a list of of resources under development, visit www.bridgelux.com. Three dimensional CAD models depicting the product outline of all Bridgelux V Series LED arrays are available in both SAT and STEP formats. Please contact your Bridgelux sales representative for assistance. Optical Source Models Optical source models and ray set files are available for all Bridgelux products. For a list of available formats, visit www.bridgelux.com. Precautions CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED array. Please consult Bridgelux Application Note AN41 for additional information. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux V Series LED arrays is in accordance with IEC specification EN62471: Photobiological Safety of Lamps and Lamp Systems. V Series LED arrays are classified as Risk Group 1 (Low Risk) when operated at or below the maximum drive current. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION CONTACT WITH LIGHT EMITTING SURFACE (LES) Avoid any contact with the LES. Do not touch the LES of the LED array or apply stress to the LES (yellow phosphor resin area). Contact may cause damage to the LED array. Optics and reflectors must not be mounted in contact with the LES (yellow phosphor resin area). Optical devices may be mounted on the top surface of the plastic housing of the V Series LED array. Use the mechanical features of the LED array housing, edges and/or mounting holes to locate and secure optical devices as needed. CAUTION: RISK OF BURN Do not touch the V Series LED array or yellow resin area during operation. Allow the array to cool for a sufficient period of time before handling. The V Series LED array may reach elevated temperatures such that could burn skin when touched. Disclaimers MINOR PRODUCT CHANGE POLICY STANDARD TEST CONDITIONS The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Unless otherwise stated, array testing is performed at the nominal drive current. 18 About Bridgelux Bridgelux is a leading developer and manufacturer of technologies and solutions transforming the $40 billion global lighting industry into a $100 billion market opportunity. Based in Livermore, California, Bridgelux is a pioneer in solid state lighting (SSL), expanding the market for light emitting diode (LED) technologies by driving down the cost of LED lighting systems. Bridgelux’s patented light source technology replaces traditional technologies (such as incandescent, halogen, fluorescent and high intensity discharge lighting) with integrated, solid state lighting solutions that enable lamp and luminaire manufacturers to provide high performance and energy efficient white light for the rapidly growing interior and exterior lighting markets, including street lights, commercial lighting and consumer applications. For more information about the company, please visit bridgelux.com. 101 Portola Avenue Livermore, CA 94551 Tel (925) 583-8400 Fax (925) 583-8410 www.bridgelux.com © 2015 Bridgelux, Inc. All rights reserved 2015. Product specifications are subject to change without notice. Bridgelux, the Bridgelux stylized logo design and V Series are registered trademarks, and Decor Series is a trademark of Bridgelux, Inc. All other trademarks are the property of their respective owners. Bridgelux V10 Array Series Product Data Sheet DS42 Rev. B (03/2015) 19