LZ1-30A100-0000

High Luminous Efficacy Amber LED Emitter LZ1-00A100 Key Features  High Luminous Efficacy Amber LED  Ultra-small foot print – 4.4mm x 4.4mm  Surface mount ceramic package with integrated glass lens  Very high Luminous Flux density  New industry standard for Lumen Maintenance  Autoclave compliant (JEDEC JESD22-A102-C)  JEDEC Level 1 for Moisture Sensitivity Level  Lead (Pb) free and RoHS compliant  Reflow solderable (up to 6 cycles)  Emitter available on Standard or Miniature MCPCB (optional) Typical Applications  Emergency vehicle lighting  Strobe and warning lights  Marine and buoy lighting  Aviation and obstruction lighting  Roadway beacons and traffic signaling  Architectural lighting  Stage and studio lighting  Landscape lighting  Automotive signal and marker lights Description The LZ1-00A100 Amber LED emitter provides 5W power in an extremely small package. With a 4.4mm x 4.4mm ultra-small footprint, this package provides exceptional luminous flux density. The patent-pending design has unparalleled thermal and optical performance. The high quality materials used in the package are chosen to optimize light output and minimize stresses which results in monumental reliability and lumen maintenance. The robust product design thrives in outdoor applications with high ambient temperatures and high humidity. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Part number options Base part number Part number Description LZ1-00A100-xxxx LZ1 emitter LZ1-10A100-xxxx LZ1 emitter on Standard Star MCPCB LZ1-30A100-xxxx LZ1 emitter on Miniature round MCPCB Bin kit option codes A1, Amber (590nm) Kit number suffix Min flux Bin Color Bin Range Description 0000 K A3 – A6 full distribution flux; full distribution wavelength Notes: 1. Default bin kit option is -0000 COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 2 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Luminous Flux Bins Table 1: Bin Code Minimum Luminous Flux (ΦV) @ IF = 1000mA [1,2] (lm) Maximum Luminous Flux (ΦV) @ IF = 1000mA [1,2] (lm) K 75 93 L 93 117 M 117 146 Notes for Table 1: 1. Luminous flux performance guaranteed within published operating conditions. LED Engin maintains a tolerance of ± 10% on flux measurements. 2. Future products will have even higher levels of luminous flux performance. Contact LED Engin Sales for updated information. Dominant Wavelength Bins Table 2: Bin Code Minimum Dominant Wavelength (λD) @ IF = 1000mA [1] (nm) Maximum Dominant Wavelength (λD) @ IF = 1000mA [1] (nm) A3 587.5 590.0 A4 590.0 592.5 A5 592.5 595.0 A6 595.0 597.5 Notes for Table 2: 1. Dominant wavelength is derived from the CIE 1931 Chromaticity Diagram and represents the perceived hue. 2. LED Engin maintains a tolerance of ± 1.0nm on dominant wavelength measurements. Forward Voltage Bins Table 3: Bin Code Minimum Forward Voltage (VF) @ IF = 1000mA [1] (V) Maximum Forward Voltage (VF) @ IF = 1000mA [1] (V) 0 2.24 2.9 Notes for Table 3: 1. LED Engin maintains a tolerance of ± 0.04V for forward voltage measurements. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 3 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Absolute Maximum Ratings Table 4: Parameter Symbol Value Unit DC Forward Current at Tjmax=100°C [1] IF 1200 mA DC Forward Current at Tjmax=125°C [1] IF 1000 mA IFP 2000 mA Reverse Voltage VR See Note 3 V Storage Temperature Tstg -40 ~ +125 °C Junction Temperature TJ 125 °C Soldering Temperature [4] Tsol 260 °C Peak Pulsed Forward Current [2] Allowable Reflow Cycles 6 Autoclave Conditions [5] 121°C at 2 ATM, 100% RH for 168 hours ESD Sensitivity [6] > 8,000 V HBM Class 3B JESD22-A114-D Notes for Table 4: 1. Maximum DC forward current is determined by the overall thermal resistance and ambient temperature. Follow the curves in Figure 10 for current derating. 2: Pulse forward current conditions: Pulse Width ≤ 10msec and Duty Cycle ≤ 10%. 3. LEDs are not designed to be reverse biased. 4. Solder conditions per JEDEC 020D. See Reflow Soldering Profile Figure 3. 5. Autoclave Conditions per JEDEC JESD22-A102-C. 6. LED Engin recommends taking reasonable precautions towards possible ESD damages and handling the LZ1-00A100 in an electrostatic protected area (EPA). An EPA may be adequately protected by ESD controls as outlined in ANSI/ESD S6.1. Optical Characteristics @ TC = 25°C Table 5: Parameter Symbol Typical Unit ΦV 105 lm Luminous Flux (@ IF = 1000mA) Dominant Wavelength (@ IF = 1000mA) [1] λD 590 nm Viewing Angle [2] 2Θ1/2 76 Degrees Total Included Angle [3] Θ0.9V 115 Degrees Notes for Table 5: 1. Amber LEDs have a significant shift in wavelength over temperature; please refer to Figure 6 for details. Caution must be ex ercised if designing to meet a regulated color space due to this behavior as product may shift out of legal color space under elevated temperatures. 2. Viewing Angle is the off axis angle from emitter centerline where the luminous intensity is ½ of the peak value. 3. Total Included Angle is the total angle that includes 90% of the total luminous flux. Electrical Characteristics @ TC = 25°C Table 6: Parameter Symbol Typical Unit Forward Voltage (@ IF = 1000mA) VF 2.6 V Forward Voltage (@ IF = 1200mA) VF 2.7 V Temperature Coefficient of Forward Voltage ΔVF/ΔTJ -1.9 mV/°C Thermal Resistance (Junction to Case) RΘJ-C 10 °C/W COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 4 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com IPC/JEDEC Moisture Sensitivity Level Table 7 - IPC/JEDEC J-STD-20D.1 MSL Classification: Soak Requirements Floor Life Standard Accelerated Level Time Conditions Time (hrs) Conditions Time (hrs) Conditions 1 Unlimited ≤ 30°C/ 85% RH 168 +5/-0 85°C/ 85% RH n/a n/a Notes for Table 7: 1. The standard soak time includes a default value of 24 hours for semiconductor manufacturer’s exposure time (MET) between bake and bag and includes the maximum time allowed out of the bag at the distributor’s facility. Average Lumen Maintenance Projections Lumen maintenance generally describes the ability of a lamp to retain its output over time. The useful lifetime for solid state lighting devices (Power LEDs) is also defined as Lumen Maintenance, with the percentage of the original light output remaining at a defined time period. Based on long-term WHTOL testing, LED Engin projects that the LZ Series will deliver, on average, 70% Lumen Maintenance at 65,000 hours of operation at a forward current of 1000 mA. This projection is based on constant current operation with junction temperature maintained at or below 110°C. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 5 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Mechanical Dimensions (mm) Pin Out Pad Function 1 Cathode 2 Anode 3 Anode 4 Cathode 5 [2] Thermal 1 2 5 4 3 Figure 1: Package outline drawing. Notes for Figure 1: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 2. Thermal contact, Pad 5, is electrically connected to the Anode, Pads 2 and 3. Do not electrically connect any electrical pad s to the thermal contact, Pad 5. LED Engin recommends mounting the LZ1-00A100 to a MCPCB that provides insulation between all electrical pads and the thermal contact, Pad 5. LED Engin offers LZ1-10A100 and LZ1-30A100 MCPCB options which provide both electrical and thermal contact insulation with low thermal resistance. Please refer to Application Note MCPCB Options 1 and 3, or contact a LED Engin sales representative for more information. Recommended Solder Pad Layout (mm) Figure 2a: Recommended solder pad layout for anode, cathode, and thermal pad Note for Figure 2a: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 6 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Recommended Solder Mask Layout (mm) Figure 2b: Recommended solder mask opening for anode, cathode, and thermal pad Note for Figure 2b: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. Recommended 8mil Stencil Apertures Layout (mm) Figure 2c: Recommended 8mil stencil apertures layout for anode, cathode, and thermal pad Note for Figure 2c: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 7 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Reflow Soldering Profile Figure 3: Reflow soldering profile for lead free soldering. Typical Radiation Pattern 100% 90% Relative Intensity 80% 70% 60% 50% 40% 30% 20% 10% 0% -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Angle (degrees) Figure 4: Typical representative spatial radiation pattern. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 8 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Relative Spectral Power Distribution 1 0.9 Relative Spectral Power 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 400 450 500 550 600 650 700 Wavelength (nm) Figure 5: Relative spectral power vs. wavelength @ TC = 25°C. Typical Relative Dominant Wavelength Shift over Temperature Dominant Wavelength Shift (nm) 8 7 6 5 4 3 2 1 0 0 20 40 60 80 100 Case Temperature (ºC) Figure 6: Typical dominant wavelength shift vs. case temperature. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 9 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Relative Light Output 140 Relative Light Output (%) 120 100 80 60 40 20 0 0 200 400 600 800 1000 1200 1400 1600 IF - Forward Current (mA) Figure 7: Typical relative light output vs. forward current @ TC = 25°C. Typical Relative Light Output over Temperature 160 Relative Light Output (%) 140 120 100 80 60 40 20 0 0 20 40 60 80 100 Case Temperature (ºC) Figure 8: Typical relative light output vs. case temperature. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 10 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Typical Forward Current Characteristics 1600 IF - Forward Current (mA) 1400 1200 1000 800 600 400 200 0 1.8 2 2.2 2.4 2.6 2.8 3 VF - Forward Voltage (V) Figure 9: Typical forward current vs. forward voltage @ T C = 25°C. Current De-rating 1600 IF - Maximum Current (mA) 1400 1200 1000 (Rated) 800 600 RΘJ-A = 9°C/W RΘJ-A = 12°C/W RΘJ-A = 15°C/W 400 200 0 0 25 50 75 100 125 Maximum Ambient Temperature (ºC) Figure 10: Maximum forward current vs. ambient temperature based on T J(MAX) = 125°C. Notes for Figure 10: 1. RΘJ-C [Junction to Case Thermal Resistance] for the LZ1-00A100 is typically 10°C/W. 2. RΘJ-A [Junction to Ambient Thermal Resistance] = RΘJ-C + RΘC-A [Case to Ambient Thermal Resistance]. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 11 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Emitter Tape and Reel Specifications (mm) Figure 11: Emitter carrier tape specifications (mm). Figure 12: Emitter reel specifications (mm). Notes for Figure 12: 1. Reel quantity minimum: 200 emitters. Reel quantity maximum: 2500 emitters. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 12 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com LZ1 MCPCB Family Emitter + MCPCB Typical Vf Typical If Thermal Resistance (V) (mA) (oC/W) Part number Type of MCPCB Diameter (mm) LZ1-1xxxxx 1-channel Star 19.9 10.5 + 1.5 = 12.0 2.6 1000 LZ1-3xxxxx 1-channel Mini 11.5 10.5 + 2.0 = 12.5 2.6 1000 Mechanical Mounting of MCPCB   MCPCB bending should be avoided as it will cause mechanical stress on the emitter, which could lead to substrate cracking and subsequently LED dies cracking. To avoid MCPCB bending: o Special attention needs to be paid to the flatness of the heat sink surface and the torque on the screws. o Care must be taken when securing the board to the heat sink. This can be done by tightening three M3 screws (or #4-40) in steps and not all the way through at once. Using fewer than three screws will increase the likelihood of board bending. o It is recommended to always use plastics washers in combinations with the three screws. o If non-taped holes are used with self-tapping screws, it is advised to back out the screws slightly after tightening (with controlled torque) and then re-tighten the screws again. Thermal interface material    To properly transfer heat from LED emitter to heat sink, a thermally conductive material is required when mounting the MCPCB on to the heat sink. There are several varieties of such material: thermal paste, thermal pads, phase change materials and thermal epoxies. An example of such material is Electrolube EHTC. It is critical to verify the material’s thermal resistance to be sufficient for the selected emitter and its operating conditions. Wire soldering   To ease soldering wire to MCPCB process, it is advised to preheat the MCPCB on a hot plate of 125-150oC. Subsequently, apply the solder and additional heat from the solder iron will initiate a good solder reflow. It is recommended to use a solder iron of more than 60W. It is advised to use lead-free, no-clean solder. For example: SN-96.5 AG-3.0 CU 0.5 #58/275 from Kester (pn: 24-7068-7601) COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 13 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com LZ1-1xxxxx 1 channel, Standard Star MCPCB (1x1) Dimensions (mm) Notes:  Unless otherwise noted, the tolerance = ± 0.2 mm.  Slots in MCPCB are for M3 or #4-40 mounting screws.  LED Engin recommends plastic washers to electrically insulate screws from solder pads and electrical traces.  Electrical connection pads on MCPCB are labeled “+” for Anode and “-” for Cathode.  LED Engin recommends using thermal interface material when attaching the MCPCB to a heat sink.  The thermal resistance of the MCPCB is: RΘC-B 1.5°C/W Components used MCPCB: HT04503 ESD/TVS Diode: BZT52C5V1LP-7 VBUS05L1-DD1 (Bergquist) (Diodes, Inc., for 1 LED die) (Vishay Semiconductors, for 1 LED die) Pad layout Ch. 1 MCPCB Pad 1,2,3 4,5,6 String/die Function 1/A Cathode Anode + COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 14 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com LZ1-3xxxxx 1 channel, Mini Round MCPCB (1x1) Dimensions (mm) Notes:  Unless otherwise noted, the tolerance = ± 0.20 mm.  Electrical connection pads on MCPCB are labeled “+” for Anode and “-” for Cathode.  LED Engin recommends using thermal interface material when attaching the MCPCB to a heat sink.  The thermal resistance of the MCPCB is: RΘC-B 2.0°C/W Components used MCPCB: HT04503 ESD/TVS Diode: BZT52C5V1LP-7 VBUS05L1-DD1 (Bergquist) (Diodes, Inc., for 1 LED die) (Vishay Semiconductors, for 1 LED die) Pad layout Ch. 1 MCPCB Pad 1 2 String/die Function 1/A Anode + Cathode - COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 15 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com Company Information LED Engin, Inc., based in California’s Silicon Valley, specializes in ultra-bright, ultra compact solid state lighting solutions allowing lighting designers & engineers the freedom to create uncompromised yet energy efficient lighting experiences. The LuxiGen™ Platform — an emitter and lens combination or integrated module solution, delivers superior flexibility in light output, ranging from 3W to 90W, a wide spectrum of available colors, including whites, multi-color and UV, and the ability to deliver upwards of 5,000 high quality lumens to a target. The small size combined with powerful output allows for a previously unobtainable freedom of design wherever high-flux density, directional light is required. LED Engin’s packaging technologies lead the industry with products that feature lowest thermal resistance, highest flux density and consummate reliability, enabling compact and efficient solid state lighting solutions. LED Engin is committed to providing products that conserve natural resources and reduce greenhouse emissions. LED Engin reserves the right to make changes to improve performance without notice. Please contact sales@ledengin.com or (408) 922-7200 for more information. COPYRIGHT © 2015 LED ENGIN. ALL RIGHTS RESERVED. LZ1-00A100 (5.3-02/06/15) 16 LED Engin | 651 River Oaks Parkway | San Jose, CA 95134 USA | ph +1 408 922 7200 | fax +1 408 922 0158 | em sales@ledengin.com | www.ledengin.com