10762776

2.5 4.0/6.0 4.3/3.0 2.5/3.0 --54001020 54001001 2,7 2,3 1,5 01 01 03 33400512 15512730 10762774 15519823 F235410 F535410 F808800 3.4/3.0 2(18/20) 1.0/1.5 2.8/2.1 2(1.0/0.5) 2(2.2/1.4) ----54001441 54001401 2,7 2,4 2,3 1,5 33400514 33400515 13681974 10757692 01 01 01 03 54001301 1,5 10757693 03 15519825 2,7 3,6 1,5 18/20 1.0/0.5 22 WIRE SIZE AWG 2.2/1.4 0.35 1.8/1.2 INSULATION DIAMETER REF. WIRE SIZE METRIC 2,7 2,4 2,2 2,3 2,1 1,5 33400516 15509076 15425613 15435215 13805590 10762775 01 01 02 01 01 03 F975200 54002230 54002229 54002228 54002201 2,4 2,3 2,2 2,1 1,5 15520916 33501642 15520890 01 01 01 10762776 03 MVL UNSEALED PART NO. DELPHI MVL UNSEALED MATL TYPEPLATED PLATE OPT. PART NO. 01 15509074 01 15520221 15519829 15519827 15519824 01 01 01 01 15520917 01 15520918 01 7.6 2,7 3,6 1,5 13 4.4 DELPHI DELPHI PART UNPLATED REV. PART NO.* 4.5 4.60 2.30 6.4 2.25 3.1 5.5 1.00 SEALED CABLE * SEAL (CS) UNSEALED (US) 8.0 UNSEALED WIRE SIZE AWG US --- 1.40 --- 31.2 8.0 3.5 1.75 4.3 3.60 4.5 0.60 --- 2.3 30.7 7.5 UNSEALED NOT AVAILABLE CS SEALED US CS UNSEALED 1.75 3.0 DELPHI GAGE PART REV. STAMP UNPLATED A B 1.00 2.2 1.40 C2 (C1) (D1) 0.35 18 0.75/1.00 1.50 1.30/1.50 20 0.50 1.30 1.25 18 0.75/1.00 1.50 1.30/1.50 20 0.50 1.30 14 2.00/2.50 16 1.50 14 1.40 2.00/2.50 1.30 1.95 1.95 4.20* 4.15/4.20* 4.05* 4.05 2.35 2.35/2.45 1.25 2.20 2.20 1.95 1.75/1.80 5.00* 4.80/5.00* 1.80 1.70 4.50/3.5* 4.50* 1.95 1.75/1.80 3.20 3.10*/3.25 1.80 1.70 2.90 3.00 2.05 2.45 3.05 7.5 UNSEALED US 1.10 31.2 8.0 SEALED US 2(18/20) CS N/A 2.5 US N/A 2.5 10 5.00/6.00 2.45 2.40*/2.50* 12 4.00 2.20 2.05 10 5.00/6.00 2.45 2.40*/2.50* 12 4.00 2.20 2.30 16 1.50 2(1.0-0.5) 1.90-1.60* 1.90-1.60* N/A 0.60 30.7 7.5 UNSEALED US 3.6 22 30.7 CS 3.1 CONDUCTOR CONDUCTOR INSULATION INSULATION INSL. CONDUCTOR INSULATION WIRE CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT INSULATION GRIP CRIMP WIDTH CRIMP WIDTH SPEC AWG METRIC AWG METRIC CRIMP PUNCH FORM (SECT C-C) (SECT D-D) METRIC (SECT C-C) (SECT C-C) (SECT D-D) (SECT D-D) OPTION TYPE (+/-0.10) (+/-0.10) (+/-0.05) (+/-0.05) (+/-0.05) (+/-0.05) SECD-D WIRE SIZE METRIC 0.60 --- 4.2 WIRE SPEC. AWG 2.7 --- 0.60 D2 K L 30.7 (V) 7.5 (W) UNSEALED 3.25 1.80 3.7-2.3* TYPE 2 OPTION # 1 TYPE 2 OPTION # 2 POST GOLD FLASH PALLADIUM (SHORTING BAR) PLATING ZONE "A" TYPE 2 OPTION # 3 TYPE 2 OPTION # 4 TYPE 1 OPTION # 5 POST HEAVY PALLADIUM-GOLD POST PALLADIUM- GOLD FLASH (IN LINE) (IN LINE ) POST GOLD (SHORTING BAR) TYPE 3 OPTION # 6 PRE-HOT DIP TIN (IN LINE) 3.7-2.3* 57 61 ELECTRO MATT TIN ELECTRO MATT TIN PLATE PLATE 58 55 ZONE "B" ELECTRO MATT TIN PLATE 62 ELECTRO MATT TIN PLATE 56 ZONE "D" 15512726 15512734 15522351 15425613 13969990 13681974 15512733 15513652 15516296 13971791 15512732 15516297 15516294 13751022 15512731 15512725 01 01 01 02 01 01 01 01 01 01 01 01 01 01 01 01 54002201RWC 13969981 01 54001001RWC F808800RWA 54001441RWC 54001401RWA 54001401RWC 54001301RWA 54001819RWA 54001819RWC 54001818RWA 54001818RWC 54001804RWA 54001804RWC 54001801RWA 54001801RWC 54002230RWA 54002201RWA 5.20* 3.60 4.30* OPTION 1 TYPE OF GRIP ELECTRO MATT TIN PLATE 60 54001001 F808800 54001441 10762774 15509074 13681974 54001401 10757692 54001301 10757693 54001819 15425613 54001818 15435215 54001804 13805590 54001801 10762775 54002230 33501642 54002201 10762776 ELECTRO MATT TIN PLATE 66 1.97 --- --- --- --- --- --- 2.45 CONDUCTOR --- 1.09 0.63 0.16 3.06 2.38 --- 2.36 --- --- --- --- --- --- 2 2.60 INSULATION 2 --- --- --- --- 0.60 --- 0.16 3.25 2.53 2.50 N/A N/A 2 2.80 INSULATION 2 --- --- --- --- --- 0.60 --- 0.18 3.50 2.72 2.69 N/A N/A 2 3.05 CONDUCTOR --- 1.36 0.79 0.22 3.81 2.96 --- --- --- --- --- --- --- --- 2 3.25 CONDUCTOR --- 1..45 0.84 0.22 4.06 3.12 --- --- --- --- --- --- --- --- 2 3.45 CONDUCTOR --- 1.54 0.89 0.24 4.31 3.35 --- 3.32 --- --- --- --- --- --- 2 3.60 INSULATION 2 --- --- --- --- 0.60 --- 0.25 4.50 3.50 3.46 N/A N/A 2 3.85 CONDUCTOR --- 1.72 0.99 0.28 4.81 3.70 --- --- --- --- --- --- --- --- 2 4.10 INSULATION 2 --- --- --- --- --- 0.60 --- 0.30 5.12 3.98 3.94 N/A N/A 2 4.30 INSULATION 1 --- --- --- --- --- 0.60 --- 0.32 5.38 4.17 4.13 1.92 1.11 1 4.35 INSULATION 1 --- --- --- --- --- 1.10 --- 0.38 5.10 4.70 4.64 --- --- 5.20 INSULATION 2 --- --- --- --- --- 1.00 --- 0.40 5.50 5.00 4.94 --- --- 5.80 INSULATION 2 --- --- --- --- 1.00 --- 0.47 6.10 5.60 5.52 --- --- N/A N/A 2 5.70* 5.7/5.9* 5.30* 5.50* 3.70 4.30 HOT DIP TIN PLATE TIN SILVER PLATE 73 C2 ONLY: PLATE WITH HARDC2 ONLY: PLATE WITH HARD GOLD CAP OVER PURE GOLD CAP OVER PURE PALLADIUM 63 PALLADIUM 67 ELECTRO MATT TIN PLATE 64 ELECTRO MATT TIN PLATE 68 ---- 76 4.35 ---- ---- SECTION SCALE HOT DIP TIN PLATE B-B 8 :1 SECTION SCALE ELECTRO MATT TIN PLATE TIN SILVER PLATE 74 71 INSULATION CRIMP OPTION 1 1 STANDARD "B" FORM TOOLING DESIGN INSULATION CRIMP OPTION 1 0.40/0.30 x 45 CHAMFER AROUND FORM (BOTH SIDES) R 0.25 REFERENCE DIMENSION RADIUS MAY BE FULL TO NOT PRESENT. MVL DELPHI DELPHI DELPHI PART NO. PART NO. REWOUND REV. PART NO. MADE FROM #0.005 0.735 #0.005 0.930 #0.005 15.5 MIN ZONE "A" ZONE "B" FULL TIN THICKNESS 14.2 MIN ZONE "C-1" 6.4 MIN ZONE "C-2" POINT "X" ZONE"C-3" MEASURE TIN THICKNESS BETWEEN SERRATIONS AT BOTTOM OF INSIDE RADIUS. THE X-HATCHED AREA PERMISSIBLE W/O PRECIOUS METAL PLATING TERMINAL TIP MUST BE FLUSH AT THIS END TO PASS 3 8 :1 3.0 (R2.5) WHEN VIEWED UNDER 5X MAGNIFICATION, NO BURRS ALLOWED ON R2.5 SURFACE 6 ZONE"C-3" 4.35 4.25 2. ALL CRIMPED PARTS MUST PASS BOTH THIS GAGE AND PULL TEST REQUIREMENTS. A MINIMUM OF THREE PARTS PER APPLICATOR DIE MUST BE CHECKED HOURLY OR FOR EACH 3000 PIECE LOT, WHICHEVER COMES FIRST. Y1 DETAIL 14 DATE CODE THIS SIDE 13 2.84 2.68 A 1.50 0.10 8 GRIP CODE FARSIDE 3.25 (2X) 7 12 2 PLACES DIMENSION TOLERANCE #0.03 UNLESS OTHERWISE SPECIFIED (13.26) B A VENDOR I.D 53 MATERIAL TYPE 3: COPPER ALLOY PRE PLATED, SEE PLATING CHART FOR INFORMATION 2) TERMINAL SYMMETRICAL ABOUT CENTERLINE EXCEPT AS SHOWN. 3) DIMENSIONAL 1 PLACE 2 PLACE ANGULAR 15 11 10 ( 8.8 ) ( 3.80 ) 10/12 2 12 2 14/16 9 18/20 7 2(18/20) 9 22 0.13 MAX GAP 5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING BLADE INFORMATION & DIE NO. 6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2) 7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS OR SPECIFICATIONS. (3) 8) INDICATES IN-PROCESS GAGE INSPECTION FOR MANUFACTURING DIMENSIONS. (2) 0.13R IN FLAT AROUND BACK OF BOX AND TRANSITION AREA 19 21 13.6 5.3 9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD BE TREATED AS INFORMATIONAL. ( W) B C 3.3 S.C. 2X 17 E 10) LAST BALLOON NUMBER: 77 23 20 2.20 24 5 /0 $ $ C CRIMP NOTES: 1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES. THE DIMENSIONS SHOWN ARE FOR REFERENCE. 5 SERRATIONS 0.84 0.79 B GRIPS K 0.20 FEED FEED ZONE "B" FULL TIN THICKNESS 2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21 REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1); CONTACT DELPHI ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD. E 27 C B L SECTION 25 26 ( 0.50 ) MAX CUTOFF PERMISSIBLE A-A UNWIND REWIND FEED DIRECTION "A" 30 0.5 MAX MISALIGNMENT TYPICAL (ALL INSULATION GRIPS) A B B A 0.40 38 . 0.25 B. 44 37 . 36 0.40 NO COIN THIS STYLE B A B A 31 UNWIND ( 30 ) $ 50 0.3 TYP 0.2 (ALL GRIPS) GRIPS 35 3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET, CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE DETERMINED AS DIFINED IN CRIMP NOTE 2. 48 43 UNWIND TOLERANCE: #0.25 #0.10 #3 $ 4) FOR CAVITY SPECIFICATION INFORMATION REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY AND F.C.I. DRAWING C15006 FOR SEALED CAVITY ( 2.0 0) 29 49 4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES, A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES RELATIVE TO TERMINAL DATUM "B" CAN BE ASSUMED. ACTUAL CRIMP TOLERANCES DEFINED WITHIN A HARNESS MAKER'S CRIMPING PROCESS FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5. 39 THICK PALLADIUM GOLD FLASH IN-LINE C1/2 . 20 $REF. TYP. (ALL GRIPS) (COIN) FEED 0.30 MAX MISALIGNMENT TYP. (ALL GRIPS) 32 42 REWIND FEED DIRECTION "C" ZONE "D" ZONE "B" FULL TIN THICKNESS POINT "X" MEASURE TIN THICKNESS BETWEEN SERRATIONS AT BOTTOM OF INSIDE RADIUS. THIN PALLADIUM GOLD FLASH IN-LINE MATERIAL TYPE 2: COPPER ALLOY BARE MATERIAL, POST PLATED, SEE PLATING CHART FOR INFORMATION. ( V) REELING OPTIONS STANDARD FEED DIRECTION "B" 10.0 MIN ZONE "A" 6.7 MIN ZONE "C-2" 52 1) CONFORMS TO ALL APPLICABLE SECTIONS OF SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE SECTION 5.2.2 SAE/USCAR-12 REV 2 SAE/USCAR-21 FORD SDS VER 11 9 18 GOLD ONLY SHORTING BAR POINT "X" MEASURE TIN THICKNESS BETWEEN SERRATIONS AT BOTTOM OF INSIDE RADIUS. MATERIAL TYPE 1: COPPER ALLOY PRE PLATED, SEE PLATING CHART FOR INFORMATION 28 GRIPS Y3 NOTES: 51 A 1.2 (4x) 4.35 GAGE ZONE"D" DETAIL Y2 5 16 POINT "X" MEASURE TIN THICKNESS BETWEEN SERRATIONS AT BOTTOM OF INSIDE RADIUS. 0.30 FLAT 2X 22 ZONE "B" FULL TIN THICKNESS R R 32.00 15.24 PROGRESSION THE X-HATCHED AREA PERMISSIBLE W/O PRECIOUS METAL PLATING P(RAD) MATERIALS: A ZONE "D" 14.20 MIN ZONE "C" 6.4 MIN ZONE "C-2" $2X $2X 0.30 FLAT 2X SHAPE AND LOCATION VARY FOR CABLE SEAL ONLY RECESSED SERRATIONS 22-14 GA DOUBLE RAISED RIBS 12,10GA 15.0 MIN ZONE "A" 3.0 J(RAD) $2X 3.0 ANVIL USE DRAWING J54011-BLADE.DWG TO INSPECT BLADE COIN CONTOUR AND POSITION. NO OTHER INSPECTION METHOD IS ALLOWED. 22.00 3. CRIMPED PARTS,INCLUDING WIRE STRANDS MUST FREELY INSTALL INTO GAGE SHOWN ABOVE TO BE ACCEPTABLE. ANY PARTS THAT DO NOT PASS THIS GAGE MUST BE EITHER SCRAPPED OR 100% REWORKED. 4.3 PUNCH ANVIL DETAIL 26.50 THIN PALLADIUM GOLD FLASH SHORTING BAR 10.0 MIN ZONE "A" 6.7 MIN ZONE "C-2" PUNCH N 4.3 ACTUAL SIZE 1. BLADE TERMINAL CRIMPING GAGE FOR ALL TERMINALS WITH WIRE CODE 18, 14 AND 13 ZONE "D" ( R 5.1 )2X 4 SECTION THRU CORE WING VIEW OF PRECIOUS PLATING NOT TO SCALE N 4.3 0.30 FLAT 2X 10.70 UNLESS OTHERWISE SPECIFIED: Y1 MINIMUM TO TANGENT. TANGENT POINT SHOULD MATCH TOP AND BOTTOM. 0.8 1 Y3 SEE DETAIL ( R 5.1 )2X ENLARGED VIEW OF BLADE TIP COIN. THE PARTS MUST SLIDE INTO THE GAGE IN THE DIRECTION OF THE ARROW WITH GRAVITY ONLY Y2 ( R 5.1 )2X SEE REELING OPTIONS VIEW BELOW 2 P(RAD) SEE DETAIL $ K GAGE REQUIREMENTS S ( R 0.13 ) U (RAD) 77 2.400 T F(RAD) 2X C-C SECTION SCALE 8 :1 STANDARD "D" FORM TOOLING DESIGN INSULATION CRIMP OPTION 2 S WORKING SURFACES MUST BE POLISHED ALL AROUND INSULATION CRIMP OPTION 2 C-C --- 1 OPTION 1 FORM TOOLING DESIGN CONDUCTOR CRIMP G CONDUCTOR CRIMP --- 2 "B" CRIMP HEIGHT (CH) CRIMP HEIGHT (CH) --- 2 5.80* SEE DETAIL CRIMP HEIGHT (CH) ELECTRO MATT TIN PLATE U #0.03 --- N/A ( R 0.13 ) CRIMP WIDTH (CW) CRIMP WIDTH (CW) T #0.03 CRIMP TOOL INFORMATION (REF. ONLY) STANDARD CRIMP WIDTH (CW) S #0.03 1.99 2 USE 12 GA TERMINAL 4.20 R #0.03 2.56 3.45 3.85 P #0.03 0.12 5.20 OPTION 2 N #0.03 0.53 5.00 ELECTRO DEPOSITED PURE SILVER, NICKLE UNDERPLATE NOT REQ. 72 69 65 Available Types RWA or RWC PLATING OPTION # 1 OPTION 2 M #0.03 0.92 E POST SILVER (IN LINE) TIN SILVER PLATE 70 C-1, C-3: PLATE WITH HARD C-1, C-3: GOLD CAP OVER PURE PLATE WITH HARD GOLD PALLADIUM. CAP 59 ZONE "C" PLATING OPTION #2 2.80 J #0.03 --- N/A 75 PLATING OPTION #3 4.10* G #0.03 CONDUCTOR * NOT VERIFIED TO USCAR-21 TYPE 2 OPTION # 7 PRE TIN/SILVER (INLINE) SULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELHOT DIP TIN PLATE 54 PLATING OPTION #4 2.60 F #0.03 L #0.03 K OFFSET #0.03 BETWEEN ANVILS 2.05 M MATERIAL TYPE: PLATING OPT. MVL REWOUND PART NO. INSULATION CRIMP CORE/ E CRIMP WIDTH INSULATION #0.03 OPTION SEALED --- 5.1 3.4 7.5 31.2 --- 5.6 2.6 1.00 30.7 1.00 --- 4.20 6.3 8.0 0.30 --- 1.45 31.2 1.00 5.7 3.2 --- 4.3 1.10 0.30 3.20 5.6 14AG 14TS 14 14AG 14AUA 14AU 14 6.0 3.4 7.6 18AG 18TS 18 18AG 18AUA 18AUD 18AUS 18AU 18 DELPHI MVL SEALED MATL TYPEPLATED PLATE OPT. PART NO. 2.30 6.8 22AUA 22AUS 22AUD 22AU 22 DELPHI DELPHI MVL DELPHI PART UNPLATED PART SEALED REV. PART NO.* REV. PART NO. 5.00 5.6 12AG 12TS 12 12AG 12TS 12 2,7 3,6 1,5 F135410 F435410 54001877 --F875200 54001819 54001818 54001804 54001801 10AG 10 10AG 10AUS 10 01 F035410 F335410 54001447 14/16 01 01 33400513 15516298 FLRY A-B ISO-6722 10/12 2,7 1,5 ESB-MIL123-A MS-8288 --54001027 VIEW NOT TO SCALE TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL. PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF NOTE: 1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS, MVL PART NUMBERS FOR REFERENCE ONLY 33 ( 34 C2 C1) B-B D1/2 45 3 X( 40 D1/2 41 ( D2 SECTION CORE GRIP SINGLE WIRE 47 D1) D1) 13-00039 - ECO421054 - DELPHI PART NUMBERS ADDED REVISED AND REDRAWN IN PDS. - 46 D2 C-C SECTION INSULATION GRIP SINGLE WIRE C-C SECTION INSULATION GRIP CABLE SEAL - - - SEE NOTES - C15004-CUST - A0 D472 2) WHEN USING DELPHI PART NUMBERS,ORDER "DELPHI REWOUND PART NUMBER" ( EX: 15512726) 3) IF DELPHI PART NUMBER IS NOT AVAILABLE REQUEST DELPHI PLATED PART NUMBER THEN "REWIND DIRECTION (AorC) ( EX: 15520890 REWIND A) 2006-06-26 RAJKUMAR 2013/01/25 Bob CUE 2013/01/25 Matt MAJOR 2013/01/25 Sucha SIAN C15005-CUST BLADE TYPE - MALE [APEX 2.80MM SYSTEM] - C15005-CUST U SERIAL RELEASED 1 - 1 See Table - 5.000 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Aptiv: 10762775 10762776 15513652 15512726 15512725 15516294 15522351 10762774 15512733 15520918 15512734 15516294-L 15512734-L