HCM1A0703-1R5-R

Technical Data 10548 Effective August 2016 HCM1A0703 Automotive grade High current power inductors Applications • • Body electronics • Central body control module • Vehicle access control system • Headlamps, tail lamps and interior lighting • Heating ventilation and air conditioning controllers (HVAC) • Doors, window lift and seat control Advanced driver assistance systems • 77 GHz radar system • Adaptive cruise control (ACC) • Automatic parking control • Collision avoidance system/Car black box system Product features • AEC-Q200 Grade 1 qualified • High current carrying capacity Infotainment and cluster electronics • Active noise cancellation (ANC) • Magnetically shielded, low EMI • Audio subsystem: head unit and trunk amp • Frequency range up to 1 MHz • Digital instrument cluster • Inductance range from 0.1 μH to 33 μH • In-vehicle infotainment (IVI) and navigation • Current range from 1.6 A to 36 A • • 7.4 mm x 7.0 mm footprint surface mount package in a 3.0 mm height Port power/USB HUB for front and rear passengers • Alloy powder core material • Moisture Sensitivity Level (MSL): 1 • Halogen free, lead free, RoHS compliant • • Chassis and safety electronics • Airbag control unit • • Electronic stability control system (ESC) Engine and Powertrain Systems • Electric pumps, motor control and auxiliaries • Powertrain control module (PCU)/Engine Control unit (ECU) • Transmission Control Unit (TCU) Environmental Data • Storage temperature range (Component): -55 °C to +155 °C • Operating temperature range: -55 °C to +155 °C (ambient plus self-temperature rise) • Solder reflow temperature: J-STD-020 (latest revision) compliant HALOGEN Pb HF FREE HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Product Specifications Part Number6 OCL1 (μH) ± 20% FLL2 (μH) minimum Irms3 (A) Isat4 (A) DCR (mΩ) typical @ +20 °C DCR (mΩ) maximum @ +20 °C K-factor5 HCM1A0703-R10-R 0.10 0.06 22 28 1.2 1.4 2737 HCM1A0703-R15-R 0.15 0.09 18.5 36 1.5 1.8 1358 HCM1A0703-R22-R 0.22 0.13 17 24 2.3 2.7 1386 HCM1A0703-R33-R 0.33 0.21 14 19 3.5 4.0 907 HCM1A0703-R47-R 0.47 0.30 12 17 3.7 4.2 818 HCM1A0703-R56-R 0.56 0.35 10.3 14 4.7 5.2 740 HCM1A0703-R68-R 0.68 0.43 10 15 5.0 5.5 574 HCM1A0703-R82-R 0.82 0.52 8.5 14 6.7 8.0 482 HCM1A0703-1R0-R 1.0 0.64 7.9 13 9.0 10 450 HCM1A0703-1R2-R 1.2 0.76 7.8 11 9.3 10.2 446 HCM1A0703-1R5- R 1.5 1.0 6.6 11 14 15.5 353 HCM1A0703-2R2-R 2.2 1.4 5.7 10 18 20 309 HCM1A0703-3R3-R 3.3 2.1 4.9 9.0 28 30 262 HCM1A0703-4R7-R 4.7 3.0 4.1 8.8 37 40 235 HCM1A0703-6R8-R 6.8 4.3 3.5 6.4 54 60 177 HCM1A0703-8R2-R 8.2 5.2 3.1 5.6 64 68 159 HCM1A0703-100-R 10 6.4 3.0 4.4 71 77.6 153 HCM1A0703-150-R 15 9.6 2.2 4.0 118 127 127 HCM1A0703-220-R 22 14.1 2.0 3.4 135 149 121 HCM1A0703-330-R 33 19.8 1.6 2.3 220 242 81 1. Open Circuit Inductance (OCL) Test Parameters: 100 kHz, 0.25 Vrms, 0.0 Adc, +25 °C 2. Full Load Inductance (FLL) Test Parameters: 100 kHz, 0.25 Vrms, Isat, +25 °C 3. Irms: DC current for an approximate temperature rise of 30 °C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155 °C under worst case operating conditions verified in the end application. 4. Isat: Peak current for approximately 20% rolloff @ +25 °C 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ΔI. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in μH), ΔI (Peak to peak ripple current in Amps). 6. Part Number Definition: HCM1A0703-xxx-R HCM1A0703 = Product code and size xxx= inductance value in μH, R= decimal point, If no R is present then last character equals number of zeros -R suffix = RoHS compliant xxxx Dimensions (mm) Part marking: 1AXXX=automotive grade, XXX=inductance value in uH, R=decimal point. If no R is present then last character equals number of zeros. xxxx= Lot code All soldering surfaces to be coplanar within 0.1 millimeters Tolerances are ±0.3 millimeters unless stated otherwise DCR measured from point “a” to point “b” Color: Grey Do not route traces or vias underneath the inductor 2 www.eaton.com/electronics ctronics HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Packaging information (mm) Drawing not to scale xxxx Supplied in tape and reel packaging, 2,000 parts per 13” diameter reel Core loss vs Bp-p HCM1A0703-R10-R 100 1 MHz HCM1A0703-R15-R 1000 500 kHz 300 kHz 1 MHz 25 kHz 1 300 kHz 100 kHz 50 kHz 10 25 kHz 1 0.1 0.01 500 kHz 50 kHz Core Loss (mW) Core Loss (mW) 100 100 kHz 10 0.1 100 1000 Bp-p (Gauss) 10000 100 1000 10000 Bp-p (Gauss) www.eaton.com/electronics ctronics 3 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Core loss vs Bp-p HCM1A0703-R22-R 100 1 MHz 500 kHz 300 kHz 100 kHz 50 kHz 10 25 kHz 100 kHz 25 kHz 1 0.1 100 1000 10000 Bp-p (Gauss) 1 MHz 100 500 kHz Core Loss (mW) 100 kHz 25 kHz 1 0.1 300 kHz 50 kHz 10 25 kHz 1 100 1000 0.1 10000 1 MHz 1 MHz 500 kHz Core Loss (mW) 50 kHz 25 kHz 1 0.1 10000 500 kHz 300 kHz 100 100 kHz 10 1000 HCM1A0703-R82-R 1000 300 kHz 100 100 Bp-p (Gauss) HCM1A0703-R68-R 1000 Core Loss (mW) 500 kHz 100 kHz Bp-p (Gauss) 4 10000 1 MHz 100 50 kHz 1000 HCM1A0703-R56-R 1000 300 kHz 10 100 Bp-p (Gauss) HCM1A0703-R47-R 1000 Core Loss (mW) 50 kHz 10 1 0.1 500 kHz 300 kHz 100 Core Loss (mW) Core Loss (mW) 1 MHz HCM1A0703-R33-R 1000 1000 100 kHz 50 kHz 10 25 kHz 1 100 1000 Bp-p (Gauss) www.eaton.com/electronics ctronics 10000 0.1 100 1000 Bp-p (Gauss) 10000 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Core loss vs Bp-p HCM1A0703-1R0-R 1000 1 MHz Core Loss (mW) Core Loss (mW) 50 kHz 25 kHz 100 kHz 50 kHz 10 0.1 100 1000 10000 Bp-p (Gauss) 500 kHz 1 MHz 300 kHz 500 kHz 300 kHz 100 Core Loss (mW) 100 kHz 50 kHz 25 kHz 10 1 100 kHz 50 kHz 10 25 kHz 1 100 1000 0.1 10000 Bp-p (Gauss) 100 HCM1A0703-3R3-R 1 MHz 500 kHz 1 MHz 300 kHz 500 kHz 100 Core Loss (mW) 100 kHz 50 kHz 10 10000 HCM1A0703-4R7-R 1000 100 1000 Bp-p (Gauss) 1000 Core Loss (mW) 10000 HCM1A0703-2R2-R 100 25 kHz 1 0.1 1000 Bp-p (Gauss) 1000 1 MHz 0.1 100 HCM1A0703-1R5-R 1000 Core Loss (mW) 25 kHz 1 1 0.1 300 kHz 100 100 kHz 10 500 kHz 1 MHz 500 kHz 300 kHz 100 HCM1A0703-1R2-R 1000 300 kHz 100 kHz 50 kHz 10 25 kHz 1 100 1000 Bp-p (Gauss) 10000 0.1 100 1000 Bp-p (Gauss) www.eaton.com/electronics ctronics 10000 5 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Core loss vs Bp-p HCM1A0703-6R8-R 1000 1 MHz 500 kHz 100 kHz 50 kHz 10 25 kHz 1 100 1000 100 kHz 50 kHz 10 0.1 10000 HCM1A0703-100-R 25 kHz 1 MHz 100 1000 1 MHz 300 kHz 100 100 kHz 25 kHz 1 100 1000 300 kHz 100 kHz 50 kHz 10 0.1 10000 Bp-p (Gauss) HCM1A0703-220-R 25 kHz 100 1000 HCM1A0703-330-R 1000 100 500 kHz 100 300 kHz Core Loss (mW) 1 MHz 100 kHz 50 kHz 10 25 kHz 500 kHz 300 kHz 100 kHz 50 kHz 10 25 kHz 1 1 0.1 10000 Bp-p (Gauss) 1 MHz Core Loss (mW) 500 kHz 1 1000 0.1 100 1000 Bp-p (Gauss) 6 10000 Bp-p (Gauss) HCM1A0703-150-R 500 kHz 50 kHz 10 100 1000 Core Loss (mW) 1000 Core Loss (mW) 300 kHz 1 Bp-p (Gauss) 0.1 500 kHz 100 Core Loss (mW) Core Loss (mW) 1 MHz 300 kHz 100 0.1 HCM1A0703-8R2-R 1000 www.eaton.com/electronics ctronics 10000 100 1000 Bp-p (Gauss) 10000 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Inductance and temperature rise vs. current HCM1A0703-R15-R HCM1A0703-R10-R 100 0.16 90 80 0.08 60 0.06 50 40 0.04 30 10 15 20 25 30 35 40 45 50 40 0.06 30 20 0 0.00 10 0 5 10 15 20 Idc (A) 60 50 0.12 40 0.08 30 0.04 25 30 35 40 45 50 100 90 80 70 0.25 60 0.20 50 40 0.15 30 20 0.05 10 20 0.00 0 10 0 5 10 15 20 25 30 35 40 HCM1A0703-R47-R HCM1A0703-R56-R 0.45 100 0.40 90 0.70 60 0.25 50 0.20 40 0.15 30 0.10 0.50 Inductance (µH) 70 0.30 90 80 Temperature Rise(°C) 0.35 100 0.60 80 70 60 0.40 50 0.30 40 30 0.20 20 0.05 10 0.00 0 0 5 10 15 20 Idc (A) 0 Idc (A) Idc (A) Inductance (µH) 0 0.10 20 15 50 0.30 Inductance (µH) 70 0.16 10 45 0.35 Temperature Rise (°C) Inductance (µH) 80 5 40 0.40 90 0 35 HCM1A0703-R33-R 100 0.20 0.00 30 Idc (A) HCM1A0703-R22-R 0.24 25 Temperature Rise (°C) 5 50 25 30 35 40 Temperature Rise (°C) 0 60 0.08 0.02 10 0.00 70 0.10 0.04 20 0.02 80 0.12 Inductance (µH) 70 90 0.14 Temperature Rise (°C) Inductance (µH) 0.10 100 Temperature Rise (°C) 0.12 20 0.10 0.00 10 0 5 10 15 20 25 30 0 Idc (A) www.eaton.com/electronics ctronics 7 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Inductance and temperature rise vs. current HCM1A0703-R82-R 100 90 0.80 90 80 0.70 60 50 0.40 40 0.30 30 0.20 20 0.10 5 10 15 20 25 50 0.40 40 0.30 30 0.20 20 0.00 0 10 0 5 10 HCM1A0703-1R0-R 100 90 1.2 80 80 0.8 60 0.6 50 40 0.4 30 1.0 Inductance (µH) 70 Temperature Rise (°C) Inductance (µH) 1.0 5 10 15 20 25 60 0.8 50 0.6 40 30 20 0.2 10 0 70 0.4 20 0.2 0.0 0 10 0 2 4 6 8 HCM1A0703-1R5-R 1.6 10 12 14 16 18 20 HCM1A0703-2R2-R 2.8 100 90 1.4 100 90 2.4 80 70 1.0 60 0.8 50 40 0.6 30 0.4 2.0 Inductance (µH) 1.2 Temperature Rise (°C) 80 70 60 1.6 50 1.2 40 30 0.8 20 0.2 10 0 2 4 6 8 Idc (A) www.eaton.com/electronics ctronics 0 Idc (A) Idc (A) Inductance (µH) 0 HCM1A0703-1R2-R 90 8 25 1.4 100 1.2 0.0 20 Idc (A) Idc (A) 0.0 15 Temperature Rise (°C) 0 60 0.50 0.10 10 0.00 70 0.60 Temperature Rise (°C) 70 0.50 80 10 12 14 0 20 0.4 0.0 10 0 2 4 6 8 Idc (A) 10 12 14 16 0 Temperature Rise (°C) Inductance (µH) 0.60 0.90 Inductance (µH) 0.70 100 Temperature Rise (°C) HCM1A0703-R68-R 0.80 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Inductance and temperature rise vs. current 90 4.5 90 80 4.0 80 3.5 70 3.0 60 2.5 50 2.0 40 70 2.5 60 2.0 50 40 1.5 1.5 30 20 1.0 20 10 0.5 10 0 0.0 30 1.0 0.5 2 4 6 8 10 12 14 16 0 2 4 6 8 7 100 90 8 90 60 4 50 40 3 30 2 20 1 3 4 5 6 7 8 9 10 80 7 Inductance (µH) 5 Temperature Rise (°C) Inductance (µH) 9 70 2 70 6 60 5 50 4 40 3 30 2 10 1 0 0 20 10 0 1 2 3 4 Idc (A) HCM1A0703-100-R 90 80 60 6 50 40 4 30 20 2 10 3 4 Idc (A) 8 9 0 5 6 7 8 0 100 90 80 12 Inductance (µH) 70 8 2 7 14 Temperature Rise (°C) Inductance (µH) 10 1 6 HCM1A0703-150-R 16 100 0 5 Idc (A) 12 0 0 100 80 6 1 14 HCM1A0703-8R2-R HCM1A0703-6R8-R 8 0 12 Idc (A) Idc (A) 0 10 Temperature Rise (°C) 0 70 10 60 8 50 40 6 30 4 20 2 0 Temperature Rise (°C) 0.0 100 Inductance (µH) Inductance (µH) 3.0 5.0 Temperature Rise (°C) 3.5 100 Temperature Rise (°C) HCM1A0703-4R7-R HCM1A0703-3R3-R 4.0 10 0 1 2 3 4 5 6 7 0 Idc (A) www.eaton.com/electronics ctronics 9 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Inductance and temperature rise vs. current HCM1A0703-330-R 40 90 35 80 60 12 50 40 8 30 20 4 10 0 0 0.5 1 1.5 2 2.5 Idc (A) 10 www.eaton.com/electronics ctronics 3 3.5 4 4.5 5 0 100 90 80 30 Inductance (µH) 70 16 Temperature Rise (°C) Inductance (µH) 20 100 70 25 60 20 50 40 15 30 10 20 5 0 10 0 0.5 1 1.5 2 Idc (A) 2.5 3 3.5 4 0 Temperature Rise (°C) HCM1A0703-220-R 24 HCM1A0703 Automotive grade high current power inductors Technical Data 10548 Effective August 2016 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature TL Preheat A T smax t Table 1 - Standard SnPb Solder (Tc) Package Thickness Volume mm3