HR41-TP

HR41 Series Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Waterproof Connectors with Plastic Shell for Outdoor Use Sep. 2021 ⑤ HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Features 1. Waterproof Connector with Excellent Weather Resistance for Outdoor Use Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. With a highly durable and weather resistant plastic shell, HR41 is a lightweight connector ideal for outdoor use. 2. Waterproof Performance IP67, IP68 when mated. IP67 : Left for 30 min. at a water depth of 1m. IP68 : Left for 14 days at a water depth of 2m. 3. Easy to Operate Bayonet Lock Mating Mark Bayonet lock that completes locking in a single action for easy installment even in dimly lit areas. Bayonet Lock 4. Supports Field Assembly The simple crimp connection and easy assembly design are ideal for on- site assembly. 5. Compatible with Commerical Tools Crimp contacts can be terminated using JIS C 9711 crimp tools. 2 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use 6. Sequence Design ❶Power ❷Power 3pos. : 2 Stage Sequential Mating 5pos. : 3 Stage Sequential Mating ❸Ground Ground Comes into Contact First ( 3pos. ) Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. GND Power Signal Receptacle Sequential Mating Design 7. Designed to Accommodate Hot Swapping ( 5pos. Plug) Hot Swapping Conditions: 20A AC/ 300V AC ( 50 mating cycles) Test method conforms to UL1977 standards. 8. Surge Resistance Walls between adjacent contacts provide insulation against 15kV surges caused by lightning. 9. Gold- plated Contact Portion The interface of the contact is gold plated for high contact reliability. 10. Safety Standard Certified UL and TÜ V certified. 3 Plug HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Product Specifications Rated Current (Note 1) Rated Voltage UL,TÜV 3pos.: 38A (Ambient Temperature 25℃ ) Operating Temperature (Note 2) -40 to +105℃ 5pos.: 20A (When using 4pos. with Ground Removed) Storage Temperature Range -10 to +60℃ 1000V AC/DC Rated Current (Note 1) Rated Voltage Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Items 3pos.: 20A Operating Temperature (Note 2) -40 to +65℃ 5pos.: 10A Storage Temperature Range -10 to +60℃ 600V AC/DC Specifications Conditions Contact Resistance 2m Ω Max. Measured at 1A DC Insulation Resistance 5000M Ω Min. Measured at 500V DC Withstanding Voltage No flashover or breakdown 3 pos. : Apply 4260V AC for 1 min. 5 pos. : Apply 2200V AC for 1 min. Vibration Resistance No electrical discontinuity of 10μ s or more 10 cycles in 3 axial directions at a frequency of 10-500-10Hz, half amplitude 0.75mm and 11 min/cycle Shock No electrical discontinuity of 10μ s or more Acceleration 490m/s2, duration 11ms, half-sine wave,3 times each for 3 axial directions Mating Durability Contact resistance 4m Ω Max. 200 mating cycles Temperature Cycle Insulation resistance 5000 Ω Min. -55℃： 30min. → Ambient Temp.：2-3min. → +85℃： 30min. → Ambient Temp.： 2-3min., 5 cycles Salt Spray No functional issues 5% concentration salt water sprayed for 1,000 hours in mated connector condition. Moisture Resistance (Steady State) Insulation Resistance : 50M Ω (High Humidity) 500M Ω (Dry) 40℃ temperature, 90 to 95% humidity for 96 hours Water Resistance No water intrusion inside connector Left submerged at a depth of 2m in the mated condition for 14 days Note 1 : Varies depending on the temperature the connector is used at. When applying the UL and TÜV standards, use within the derating curve. Note 2 : Includes temperature rise due to current flow. Note 3 : Depending on the cable design and specifications, cable clamping force, rotation force, waterproof performance, etc. may differ. Please confirm before use. 4 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use [Reference] Derating Curve HR41 Mating Combination 1 2pos. Basic Curve Derating Curve Energized(Derating Curve) 60 Current [ A ] 50 40 30 20 0 10 20 30 40 50 60 70 80 90 100 110 Temperature [ ℃ ] HR41 Mating Combination 1 3pos. Basic Curve Derating Curve Energized(Derating Curve) 60 50 Current [ A ] Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 10 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 Temperature [ ℃ ] Note 1 : The derating curve is derived from the basic curve multiplied by the derating factor of 0.8. Note 2 : The measurement method of the derating curve is as follows: • HR41, unused prior to testing. • Conductor cross-sectional area of test cable : 5.5mm2　 • Test condition : Measured after power supplied while the mated connectors are in a stationary state. 5 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Materials/Finish Item Material Finish UL Standard (Noncombustible) Insulator Polyamide, PBT - UL94V-0 Contact Copper Alloy Partially Gold Plated - O-ring, Gasket Silicone Rubber - - Product Number Structure Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ■ Connector HR41 - 25 W B P A - 3 S C (##) ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ ❾  ■ Crimp Contact HR41 - S C - 1 2 1 (##) ❶ ❽ ❾     ❶ Series Name HR41 ❼ No. of Pos. 3, 5 ❷ Shell Size 25 ❽ Contact Gender S : Female Contact P : Male Contact ❸ Specifications W : Waterproof Type ❾ Contact Assembly C : Crimp ❹ Lock Mechanism B : Bayonet Lock  ❺ Shell Type P : Plug R : Receptacle J : Jack  Contact Form 1 : Loose Contacts  Design 2 : If the design of contacts of the same size differs, 1, 2, 3 etc. are added to distinguish them  Contact Area Plating 1 : Gold Plated ❻ Serial Mark 6 Additional specifications are identified by adding (01), (02), etc. HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Diagram of Connector Mating Combinations Mating Plug Receptacle Receptacle/ Jack Cap Jack Plug Cap Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 3pos. Type 5pos. Type Receptacle Plug Receptacle/Jack Cap Plug Jack Receptacle/Jack Cap 3pos. 5pos. Jack Plug Cap Plug Cap Type Receptacle Category Connector Crimp Contact Cap Plug HR41-25WBPD-3SC HR41-25WBPE-3SC HR41-25WBPF-3SC HR41-25WBPG-3SC HR41-SC-111 HR41-SC-121 HR41-SC-141 HR41-25WBP-C Receptacle HR41-25WBR-3PC Jack HR41-25WBJB-3PC HR41-25WBJE-3PC HR41-25WBJF-3PC HR41-PC-111 HR41-PC-121 HR41-25WBR-C Plug HR41-25WBP-5SC HR41-SC-151 HR41-25WBP-C Receptacle HR41-25WBRA-5PC Jack HR41-25WBJ-5PC HR41-25WBJG-5PC HR41-PC-151 HR41-25WBR-C 7 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use 3pos. Type Plug φ37.5 ● Part No. HRS No. HR41-25WBPD-3SC CL0141-0023-0-00 HR41-25WBPE-3SC CL0141-0024-2-00 HR41-25WBPF-3SC CL0141-0026-8-00 HR41-25WBPG-3SC CL0141-0036-0-00 No. of Pos. Applicable Cable Remarks Purchase Unit 2 Stage Sequential Mating 10pcs per bag (Note 1) φ 9.0 ± 0.6 φ 10.1 ± 0.6 3 φ 13.5 ± 0.7 φ 12.4 ± 0.6 Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Female contacts are assembled into the above product. ● Female Contact φ5.4 Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 93 23.1 Type Loose Contacts HRS No. Plating Thickness of Contact Portion HR41-SC-111 CL0141-0001-7-00 0.2μ m HR41-SC-111(01) CL0141-0001-7-01 0.76μ m HR41-SC-121 CL0141-0003-2-00 0.2μ m HR41-SC-121(01) CL0141-0003-2-01 0.76μ m HR41-SC-141 CL0141-0008-6-00 0.2μ m HR41-SC-141(01) CL0141-0008-6-01 0.76μ m Part No. 12 Applicable Cable (Meets all of conditions 1, 2, and 3) 1. Conductor Cross-section : 3.3 to 5.5mm2 2. Conductor Outer Dia. : φ 3.1 Max. 3. Jacket Outer Dia. : φ 6 Max. (10 to 12 AWG) 1. Conductor Cross-section : 1.3 to 2.5mm2 2. Conductor Outer Dia. : φ 2.0 Max. 3. Jacket Outer Dia. : φ 6 Max. (14 to 16 AWG) 1. Conductor Cross-section : 5.5 to 6.5mm2 2. Conductor Outer Dia. : φ 3.4 Max. 3. Jacket Outer Dia. : φ 6 Max. (10 AWG) Note 1 : Orders are accepted based on bag increments. Note 2 : The contact design of HR41-SC-151, HR41-SC-111, HR41-SC-121, and HR41-SC-141 differ, so be careful when assembling for use. 8 Purchase Unit 3pcs per bag (Note 1) HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use φ32.3 Receptacle (Flange Type) 36.4 ● 27 19 Part No. HR41-25WBR-3PC HRS No. No. of Pos. Purchase Unit CL0141-0006-0-00 3 10pcs per bag (Note 1) Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Male contacts are assembled into the above product. ● Jack 2 φ32.3 Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 36.4 1 3 100 Part No. HRS No. HR41-25WBJB-3PC CL0141-0017-7-00 HR41-25WBJE-3PC CL0141-0038-0-00 HR41-25WBJF-3PC CL0141-0019-2-00 No. of Pos. Applicable Cable Purchase Unit φ 11.8 ± 0.4 3 φ 10.1 ± 0.6 φ 13.5 ± 0.7 Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Male contacts are assembled into the above product. 9 10pcs per bag (Note 1) HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Male Contact φ5.4 ● Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 25.5 Type Loose Contacts 12 HRS No. Plating Thickness of Contact Portion Applicable Cable (Meets all of conditions 1, 2, and 3) HR41-PC-111 CL0141-0002-0-00 0.2μ m HR41-PC-111(01) CL0141-0002-0-01 0.76μ m 1. Conductor Cross-section : 3.3 to 5.5mm2 2. Conductor Outer Dia. : φ 3.1 Max. 3. Jacket Outer Dia. : φ 6 Max. (10 to 12 AWG) HR41-PC-121 CL0141-0004-5-00 0.2μ m HR41-PC-121(01) CL0141-0004-5-01 0.76μ m Part No. Note : Orders are accepted based on bag increments. 10 1. Conductor Cross-section : 1.3 to 2.5mm2 2. Conductor Outer Dia. : φ 2.0 Max. 3. Jacket Outer Dia. : φ 6 Max. (14 to 16 AWG) Purchase Unit 3pcs per bag (Note) HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use 5pos. Type Plug φ37.5 ● Part No. HR41-25WBP-5SC HRS No. No. of Pos. Applicable Cable Remarks Purchase Unit CL0141-0009-9-00 5 φ 11.0 ± 0.3 3 Stage Sequential Mating 10pcs per bag (Note 1) Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Female contacts are assembled into the above product. ● Female Contact φ5.4 25.1 Type Loose Contacts Part No. HR41-SC-151 HRS No. 12 Plating Thickness of Contact Portion Applicable Cable (Meets all of conditions 1, 2, and 3) Purchase Unit 0.2μ m 1. Conductor Cross-section : 0.75 to 2.5mm2 2. Conductor Outer Dia. : φ 2.4 Max. 3. Jacket Outer Dia. : φ 6 Max. (14 to 18 AWG) 5pcs per bag (Note 1) CL0141-0011-0-00 Note 1 : Orders are accepted based on bag increments. Note 2 : The contact design of HR41-SC-151, HR41-SC-111, HR41-SC-121, and HR41-SC-141 differ, so be careful when assembling for use. ● Receptacle (Bulkhead Type) φ32.3 Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 94 46(HEX) Part No. HR41-25WBRA-5PC 48.3 HRS No. No. of Pos. Purchase Unit CL0141-0010-8-00 5 10pcs per bag (Note 1) Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Male contacts are assembled into the above product. 11 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use ● Jack 5 2 C7 4 φ32.3 1 3 Part No. HRS No. No. of Pos. HR41-25WBJ-5PC CL0141-0040-0-00 HR41-25WBJG-5PC CL0141-0029-6-00 5 Applicable Cable Purchase Unit φ 11.0 ± 0.3 10pcs per bag (Note 1) φ 12.4 ± 0.6 Note 1 : Orders are accepted in multiples of 10pcs. Note 2 : Male contacts are assembled into the above product. ● Male Contact φ5.4 Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 100 25.5 Type Loose Contacts Part No. HR41-PC-151 HRS No. CL0141-0012-3-00 12 Plating Thickness of Contact Portion Applicable Cable (Meets all of conditions 1, 2, and 3) Purchase Unit 0.2μ m 1. Conductor Cross-section : 0.75 to 2.5mm2 2. Conductor Outer Dia. : φ 2.4 Max. 3. Jacket Outer Dia. : φ 6 Max. (14 to 18 AWG) 5pcs per bag (Note) Note : Orders are accepted based on bag increments. 12 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Cap ● Plug Cap 38(HEX) φ32.3 28.6 Part No. HR41-25WBP-C HRS No. Applicable Connector Purchase Unit CL0141-0021-4-00 HR41-25WBPD-3SC HR41-25WBPE-3SC HR41-25WBPF-3SC HR41-25WBPG-3SC HR41-25WBP-5SC 50pcs per bag (Note) Note : Orders are accepted in multiples of 50pcs. ● Receptacle/Jack Cap 37 （HEX） Part No. HR41-25WBR-C Applicable Connector Purchase Unit CL0141-0022-7-00 HR41-25WBR-3PC HR41-25WBRA-5PC HR41-25WBJB-3PC HR41-25WBJE-3PC HR41-25WBJF-3PC HR41-25WBJ-5PC HR41-25WBJG-5PC 50pcs per bag (Note) Receptacle Panel Cutout Dimensions 8 φ2 Mating Guide Position t＝Max5.5 .6 +0 0 .05 +0.05 0 3× 16 φ36.2 4° 136 10 1 ° 0. .5± 16° 4×M3×0.5 28.575±0.1 Flange Type (Usage Example : HR41-25WBR-3PC) 18.6 HRS No. Note : Orders are accepted in multiples of 50pcs. 28.575±0.1 Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 9 Bulkhead Type (Usage Example : HR41-25WBRA-5PC) 13 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Applicable Tool Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ● ● ● Contact Extraction Tool Type Part No. HRS No. Purchase Unit Contact Extraction Tool HR41-TP CL0150-0256-9-00 ２０pcs per bag Manual Crimp Tools Tool Maker Part No. HOZAN TOOL IND.CO.,LTD. P-75 Lobtex CO., LTD AK15A NICHIFU Co.,Ltd. NH1 Pneumatic Crimp Tool Tool Maker Part No. Maxell Izumi Co., Ltd. AC-5N.D Dice : Head No.1 Note : Perform maintenance in accordance with the tool manufacturer's instruction manual. 14 HR41 Series/Waterproof Connectors with Plastic Shell for Outdoor Use Connector Usage Precautions Dec.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1. Assembly and installation of connectors and components should be done in reference to the specified assembly procedures and with the proper amount of tightening torque. If the torque is too low or too strong it may result in loosening or damage. ( Please contact your Hirose representative for the correct procedures. ) 2. After mating a connector, pull on the cable slightly to confirm mating and that the connector is firmly in place. While Taking into Consideration Specifications mentioned in this catalog are reference values. When considering to order or use this product, please confirm the Drawing and Product Specifications sheets. Use an appropriate cable when using the connector in combination with cables. If considering usage of a non- specified cable, please contact your sales representative. If assembly process is done by jigs & tools which are not identified by Hirose, assurance will not be given. If considering usage for below mentioned applications, please contact your sales representative. In cases where the application will demand a high level of reliability, such as automotive, medical instruments, public infrastructure, aerospace/ defense etc. Hirose must review before assurance of reliability can be given. 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN 　　　　　　 https://www.hirose.com ※ The contents of this catalog are current as of date of 9/ 2021. Contents are subject to change without notice for the purpose of improvements. 15