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AP1501-5.0

AP1501-5.0

  • 厂商:

    UMW(友台)

  • 封装:

    TO263-5

  • 描述:

    AP1501-5.0

  • 数据手册
  • 价格&库存
AP1501-5.0 数据手册
UMW R UMW AP1501 FEATURES GENERAL DESCRIPTION The AP1501 series of regulators are monolithic integrated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving a 3A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, 12V, and an adjustable output version. Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation, and a fixed-frequency oscillator. The AP1501 series operates at a switching frequency of 150 kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Available in a standard 5-lead TO-220 package with several different lead bend options, and a 5-lead TO-263 surface mount package. A standard series of inductors are available from several different manufacturers optimized for use with the AP1501 series. This feature greatly simplifies the design of switch-mode power supplies. Other features include a guaranteed ±4% tolerance on output voltage under specified input voltage and output load conditions, and ±15% on the oscillator frequency. External shutdown is included, featuring typically 80 µA standby current. Self protection features include a two stage frequency reducing current limit for the output switch and an over temperature shutdown for complete protection under fault conditions. • • • • • • • • • • • • • • 3.3V, 5V, 12V, and adjustable output versions Adjustable version output voltage range, 1.2V to 37V ±4% max over line and load conditions Available in TO-220 and TO-263 packages Guaranteed 3A output load current Input voltage range up to 40V Requires only 4 external components Excellent line and load regulation specifications 150 kHz fixed frequency internal oscillator TTL shutdown capability Low power standby mode, IQ typically 80 µA High efficiency Uses readily available standard inductors Thermal shutdown and current limit protection APPLICATIONS • • • Simple high-efficiency step-down (buck) regulator On-card switching regulators Positive to negative converter TYPICAL APPLICATION (Fixed Output Voltage Versions) 12V 4 AP 1501 5.0 + 1 2 CIN 5 3 680µF +VIN L1 5.0V +C OUT 220µF BLOCK DIAGRAM ON/ OFF VIN START UP 2.5V + + + COM COM + FEEDBACK R2 GM + AMP Active capacitor LATCH DRIVER + + OUTPUT 150kHz OSC www.umw-ic.com 1 GND 友台半导体有限公司 UMW R UMW AP1501 PIN FUNCTIONS ABSOLUTE MAXIMUM RATINGS (Note 1) +VIN - This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be present at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. Ground - Circuit ground. Output - Internal switch. The voltage at this pin switches between (+VIN - VSAT ) and approximately -0.5V, with a duty cycle of approximately VOUT /VIN. To minimize coupling to sensitive circuitry, the PC board copper area connected to this pin should be kept to a minimum. Feedback —Senses the regulated output voltage to complete the feedback loop. ON/OFF - Allows the switching regulator circuit to be shut down using logic level signals thus dropping the total input supply current to approximately 80 µA. Pulling this pin below a threshold voltage of approximately 1.3V turns the regulator on, and pulling this pin above 1.3V (up to a maximum of 25V) shuts the regulator down. If this shutdown feature is not needed, the ON /OFF pin can be wired to the ground pin or it can be left open, in either case the regulator will be in the ON condition. Maximum Supply Voltage 45V ON /OFF Pin Input Voltage -0.3 ≤ V ≤ +25V Feedback Pin Voltage -0.3 ≤ V ≤+25V Output Voltage to Ground (Steady State) -1V Power Dissipation Internally limited Storage Temperature Range -650C to +1500C ESD Susceptibility Human Body Model (Note 2) 2 kV Lead Temperature S Package Vapor Phase (60 sec.) +2150C Infrared (10 sec.) +2450C T Package (Soldering, 10 sec.) +2600C Maximum Junction Temperature +1500C OPERATING CONDITIONS Temperature Range Supply Voltage -400C≤TJ≤+1250C 4.5V to 40V AP1501-3.3 ELECTRICAL CHARACTERISTICS Specifications with standard type face are for TJ = 250C, and those with boldface type apply over full Operating Temperature Range AP1501-3.3 Units Symbol Parameter Conditions Typ Limit (Limits) (Note 3) (Note 4) SYSTEM PARAMETERS (Note 5)Test Circuit Figure 1 VOUT Output Voltage 3.3 V 4.7V5≤VIN≤40V, 0.2A≤ILOAD≤3A V(min) 3.168/3.135 V(max) 3.432/3.465 Efficiency VIN=12V, ILOAD=3A 73 % η AP1501-5.0 ELECTRICAL CHARACTERISTICS Specifications with standard type face are for TJ = 250C, and those with boldface type apply over full Operating Temperature Range AP1501-5.0 Units Symbol Parameter Conditions Typ Limit (Limits) (Note 3) (Note 4) SYSTEM PARAMETERS (Note 5)Test Circuit Figure 1 VOUT Output Voltage 5.0 V 7V≤VIN≤40V, 0.2A≤ILOAD≤3A V(min) 4.800/4.750 V(max) 5.200/5.250 Efficiency VIN=12V, ILOAD=3A 80 % η AP1501-12 ELECTRICAL CHARACTERISTICS Specifications with standard type face are for TJ = 250C, and those with boldface type apply over full Operating Temperature Range AP1501-12 Units Symbol Parameter Conditions Typ Limit (Limits) (Note 3) (Note 4) SYSTEM PARAMETERS (Note 5)Test Circuit Figure 1 12.0 V VOUT Output Voltage 15V≤VIN≤40V, 0.2A≤ILOAD≤3A V(min) 11.52/11.40 V(max) 12.48/12.60 Efficiency VIN=12V, ILOAD=3A 90 % η AP1501-ADJ ELECTRICAL CHARACTERISTICS www.umw-ic.com 2 友台半导体有限公司 UMW R UMW AP1501 Specifications with standard type face are for TJ = 250C, and those with boldface type apply over full Operating Temperature Range AP1501-ADJ Symbol Parameter Conditions Typ Limit (Note 3) (Note 4) SYSTEM PARAMETERS (Note 5)Test Circuit Figure 1 VOUT Output Voltage 1.230 4.5V≤VIN≤40V, 0.2A≤ILOAD≤3A 1.193/1.180 VOUT programmed for 3V. Circuit of 1.267/1.280 Figure 1. Efficiency VIN=12V, VOUT=3V, ILOAD=3A 73 η Units (Limits) V V(min) V(max) % ALL OUTPUT VOLTAGE VERSIONS ELECTRICAL CHARACTERISTICS Specifications with standard type face are for TJ = 250C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version and VIN = 24V for the 12V version. ILOAD = 500 mA AP1501-XX Units Symbol Parameter Conditions Typ Limit (Limits) (Note 3) (Note 4) DEVICE PARAMETERS Feedback Bias Current Adjustable Version Only, VFB=1.3V 10 nA Ib nA (max) 50/100 fO Oscillator Frequency (Note 6) 150 kHz kHz (min) 127/110 kHz (max) 173/173 VSAT Saturation Voltage IOUT=3A (Notes 7, 8) 1.16 V V (max) 1.4/1.5 DC Max Duty Cycle (ON) (Note 8) 100 % Min Duty Cycle (OFF) (Note 9) 0 ICL Current Limit Peak Current (Notes 7, 8) 4.5 A A (min) 3.6/3.4 A (max) 6.9/7.5 IL Output Leakage Current Output=0V (Notes 7, 9) 50 µA (max) Output=-0.9V (Note 10) 10 mA 30 mA (max) IQ Quiescent Current (Note 9) 5 mA 10 mA (max) ISTBY Standby Quiescent ON/OFF pin=5V (OFF) (Note 10) 80 µA Current 200/250 µA (max) 0 Thermal Resistance TO-220 or TO-263 Package, Junction to Case 2 C/W θJC 0 TO-220 Package, Junction to Ambient (Note 11) 50 C/W θJA 0 TO-263 Package, Junction to Ambient (Note 12) 50 C/W θJA 0 TO-263 Package, Junction to Ambient (Note 13) 30 C/W θJA 0 C/W TO-263 Package, Junction to Ambient (Note 14) 20 θJA ON/OFF CONTROL Test Circuit Figure 1 1.3 V ON/OFF Pin Logic Input V (max) Threshold Voltage Low (Regulator ON) VIH 0.6 V (min) High (Regulator OFF) VIL 2.0 IH ON/OFF Pin Input Current VLOGIC=2.5V (Regulator OFF) 5 µA 15 µA (max) IL VLOGIC=0.5V (Regulator ON) 0.02 µA 5 µA (max) Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics. Note 2: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin. Note 3: Typical numbers are at 250C and represent the most likely norm. Note 4: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). Note 5: External components such as the catch diode, inductor, input and output capacitors, and voltage programming resistors can affect switching regulator system performance. When the AP1501 is used as shown in the Figure 1 test circuit, system performanc e will be as shown in system parameters section of Electrical Characteristics. www.umw-ic.com 3 友台半导体有限公司 UMW R UMW AP1501 Note 6: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current over-load. Note 7: No diode, inductor or capacitor connected to output pin. Note 8: Feedback pin removed from output and connected to 0V to force the output transistor switch ON. Note 9: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output transistor switch OFF. Note 10: VIN = 40V. Note 11: Junction to ambient thermal resistance (no external heat sink) for the TO-220 package mounted vertically, with the leads soldered to a printed circuit board with (1 oz.) copper area of approximately 1 in2 Note 12: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single printed circuit board with 0.5 in2 of (1 oz.) copper area. Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in2 of (1 oz.) copper area. Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in2 of (1 oz.) copper area on the AP1501S side of the board, and approximately 16 in 2 of copper on the other side of the p-c board. TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 1) Normalized Output Voltage Line Regulation 1.5 Efficiency 95 1.0 0.5 0.1 0 0 -0.1 -0.5 EFFICIENCY (%) 0.4 0.3 0.2 -0.2 -1.0 -50 -25 0 -0.3 -0.4 0 25 50 75 80 5V 75 70 SWITCH CURRENT LIMIT (A) SATURATION VOLTAGE (V) VIN=12V 1.3 1.2 1.1 0 TJ=-40 C 1.0 0.9 0.8 0 0.7 25 C 0 125 C 0.6 0 1 2 3 4 3.3V 65 5 10 15 20 25 30 35 40 0 5.5 VIN = 12V VOUT=5V 5.0 5 10 15 20 25 30 35 40 INPUT VOLTAGE (V) Switch Current Limit 1.4 12V 85 INPUT VOLTAGE (V) Switch Saturation Voltage 20V 90 Dropout Voltage 1.6 1.4 1.2 ILOAD=3A 4.5 1.0 4.0 0.8 3.5 -50 -25 0 25 50 75 ILOAD=1A 0.6 -50 -25 0 25 50 75 SWITCH CURRENT (A) www.umw-ic.com 4 友台半导体有限公司 UMW R UMW AP1501 TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 1) (Continued) Shutdown Quiescent Current 120 20 ISWITCH= 0 16 12 8 CURRENT (µA) SUPPLY CURRENT (mA) 24 _ =5V VON/ OFF 100 4 0 TJ= 25 C 80 60 40 20 0 -50 -25 0 0 0 25 50 75 ON/OFF Threshold Voltage 10 20 40 30 SUPPLY VOLTAGE (V) 0.5 CURRENT ( µA) ON FREQUENCY (kHz) 6 OFF 1.0 5 4 3 2 1 0 3 2 1 0 -50 -25 0 25 50 75 0 25 50 75 160 7 1.5 4 Switching Frequency 8 2.0 -50 -25 5 ON/OFF Pin Current (Sinking) 2.5 THRESHOLD vOLTAGE (V) Minimum Operating Supply Voltage SUPPLY VOLTAGE (V) Operating Quiescent Current 0 10 __5 15 20 25 155 150 145 140 135 130 -50 -25 0 25 50 75 ON/ OF PIN VOLTAGE (V) FEEDBACK BIAS CURRENT (nA) Feedback Pin Bias Current www.umw-ic.com 10 7.5 5.0 2.5 ADJUSTABLE VERSION ONLY 0 -2.5 -5.0 -50 -25 0 5 25 50 75 友台半导体有限公司 UMW R UMW AP1501 TYPICAL PERFORMANCE CHARACTERISTICS Continuous Mode Switching Waveforms VIN=20V, VOUT=5V, ILOAD=2A L=32µ µH, COUT=220µ µF, COUTESR=50mΩ Ω 20V A B Discontinuous Mode Switching Waveforms VIN=20V, VOUT=5V, ILOAD=500mA L=10µ µH, COUT=330µ µF, COUTESR=45mΩ Ω 20V 10V A 0V 0V 2A 1A B 1A 0A 0A C 10V C AC/ div A: Output Pin Voltage, 10V/ div B: Inductor Current 1A/ div C: Output Ri pple Voltage, 50mV/ div AC/ div A: Output Pin Voltage, 10V/ div B: Inductor Current 1A/ div C: Output Ri pple Voltage, 100mV/ div Horizontal Time Base: 2 µ s/ div Horizontal Time Base: 2 µs/ div Load Transient Response for Continuous Mode VIN=20V, VOUT=5V, ILOAD=500mA to 2A L=32µ µH, COUT=220µ µF, COUTESR=50mΩ Ω Load Transient Response for Discontinuous Mode VIN=20V, VOUT=5V, ILOAD=500mA to 2A L=10µ µH, COUT=330µ µF, COUTESR=45mΩ Ω A AC div A AC div B 1A B 1A 0A 0A A: Output Voltage, 100mV/ div. (AC) B: 500mA to 2A Load Pulse A: Output Voltage, 100mV/ div.(AC) B: 500mA to 2A Load Pulse Horizontal Time Base: 200 µs/ div Horizontal Time Base: 100 µs/ div www.umw-ic.com 6 友台半导体有限公司 UMW R UMW AP1501 TEST CIRCUIT AND LAYOUT GUIDELINES Fixed Output Voltage Versions 4 + VIN + AP1501 + 3 CIN 5 L1 L1 2 + + COUT CIN - 470µF, 50V, Aluminum Electrolytic Nichicon “PL Series” COUT - 220µF, 25V, Aluminum Electrolytic Nichicon “ PL Series” D1 - 5A, 40V Schottky Rectifer, 1N5825 L1 - 68µH, L38 Adjustable Output Voltage Versions CFF R1 R2 4 + + VIN AP1501 + 3 CIN 5 2 L1 + COUT R2 ) R1 where VREF=1.23V V R2= R1( OUT -1) VREF VOUT=VREF(1+ Select R1 to be approximately 1kΩ, use a 1% resistor for best stability. CIN - 470µF, 50V, Aluminum Electrolytic Nichicon “PL Series” COUT - 220µF, 35V, Aluminum Electrolytic Nichicon “ PL Series” D1 - 5A, 40V Schottky Rectifer, 1N5825 L1 - 68µH, L38 R1 - 1k Ω, 1% CFF - see Application Information Section Figure 1. Standard Test Circuits and Layout Guides As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance can generate voltage transients which can cause problems. For minimal inductance and ground loops, the wires indicated by heavy lines should be wide printed circuit traces and should be kept as short as possible. For best results, external components should be located as close to the switcher lC as possible using ground plane construction or single point grounding. If open core inductors are used, special care must be taken as to the location and positioning of this type of inductor. Allowing the inductor flux to intersect sensitive feedback, lC groundpath and COUT wiring can cause problems. When using the adjustable version, special care must be taken as to the location of the feedback resistors and the associated wiring. Physically locate both resistors near the IC, and route the wiring away from the inductor, especially an open core type of inductor. www.umw-ic.com 7 友台半导体有限公司 UMW R UMW AP1501 AP1501 SERIES BUCK REGULATOR DESIGN PROCEDURE (FIXED OUTPUT) PROCEDURE (Fixed Output Voltage Version) Given: VOUT = Regulated Output Voltage (3.3V, 5V or 12V) VIN (max) = Maximum DC Input Voltage ILOAD (max) = Maximum Load Current EXAMPLE (Fixed Output Voltage Version) Given: VOUT =5V VIN (max) = 12V ILOAD (max) = 3A 1. Inductor Selection (L1) A. Select the correct inductor value selection guide from Figures Figure 4, Figure 5,or Figure 6. (Output voltages of 3.3V, 5V, or 12V respectively.) For all other voltages, see the design procedure for the adjustable version. B. From the inductor value selection guide, identify the inductance region intersected by the Maximum Input Voltage line and the Maximum Load Current line. Each region is identified by an inductance value and an inductor code (LXX). C. Select an appropriate inductor from the four manufacturer’s part numbers listed in Figure 8. 1. Inductor Selection (L1) A. Use the inductor selection guide for the 5V version shown in Figure 5. 2. Output Capacitor Selection (COUT) A. In the majority of applications, low ESR (Equivalent Series Resistance) electrolytic capacitors between 82 µF and 820 µF and low ESR solid tantalum capacitors between 10 µF and 470 µF provide the best results. This capacitor should be located close to the IC using short capacitor leads and short copper traces. Do not use capacitors larger than 820 µF. B. To simplify the capacitor selection procedure, refer to the quick design component selection table shown in Figure 2. This table contains different input voltages, output voltages, and load currents, and lists various inductors and output capacitors that will provide the best design solutions. 2. Output Capacitor Selection (COUT) A. See section on output capacitors in application information section. 3. Catch Diode Selection (D1) A. The catch diode current rating must be at least 1.3 times greater than the maximum load current. Also, if the power supply design must withstand a continuous output short, the diode should have a current rating equal to the maximum current limit of the AP1501. The most stressful condition for this diode is an overload or shorted output condition. B. The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage. C. This diode must be fast (short reverse recovery time) and must be located close to the AP1501 using short leads and short printed circuit traces. Because of their fast switching speed and low forward voltage drop, Schottky diodes provide the best performance and efficiency, and should be the first choice, especially in low output voltage applications. Ultra-fast recovery, or High-Efficiency rectifiers also provide good results. Ultra-fast recovery diodes typically have reverse recovery times of 50 ns or less. Rectifiers such as the 1N5400 series are much too slow and should not be used. 3. Catch Diode Selection (D1) A. Refer to the table shown in Figure 11. In this example, a 5A, 20V, 1N5823 Schottky diode will provide the best performance, and will not be overstressed even for a shorted output. B. From the inductor value selection guide shown in Figure 5, the inductance region intersected by the 12V horizontal line and the 3A vertical line is 33 µH, and the inductor code is L40. C. The inductance value required is 33 µH. From the table in Figure 8, go to the L40 line and choose an inductor part number from any of the four manufacturers shown. (In most in-stance, both through hole and surface mount inductors are available.) B. From the quick design component selection table shown in Figure 2, locate the 5V output voltage section. In the load current column, choose the load current line that is closest to the current needed in your application, for this example, use the 3A line. In the maximum input voltage column, select the line that covers the input voltage needed in your application, in this example, use the 15V line. Continuing on this line are recommended inductors and capacitors that will provide the best overall performance. The capacitor list contains both through hole electrolytic and surface mount tantalum capacitors from four different capacitor manufacturers. It is recommended that both the manufacturers and the manufacturer’s series that are listed in the table be used. In this example aluminum electrolytic capacitors from several different manufacturers are available with the range of ESR numbers needed. 330 µF 35V Panasonic HFQ Series 330 µF 35V Nichicon PL Series C. The capacitor voltage rating for electrolytic capacitors should be C. For a 5V output, a capacitor voltage rating at least 7.5V or more is needed. But even a low ESR, switching grade, 220µF 10V aluminum electrolytic capacitor at least 1.5 times greater than the output voltage, and often much would exhibit approximately 225 mW of ESR (see the curve in Figure 14 for the higher voltage ratings are needed to satisfy the low ESR ESR vs voltage rating). This amount of ESR would result in relatively high output requirements for low output ripple voltage. ripple voltage. To reduce the ripple to 1% of the output voltage, or less, a capacitor with a higher value or with a higher voltage rating (lower ESR) should be selected. A 16V or 25V capacitor will reduce the ripple volt-age by approximately half. www.umw-ic.com 8 友台半导体有限公司 UMW R UMW AP1501 PROCEDURE (Fixed Output Voltage Version) 4. Input Capacitor (CIN) A low ESR aluminum or tantalum bypass capacitor is needed between the input pin and ground pin to prevent large volt-age transients from appearing at the input. This capacitor should be located close to the IC using short leads. In addition, the RMS current rating of the input capacitor should be selected to be at least 1/2 the DC load current. The capacitor manufacturers data sheet must be checked to assure that this current rating is not exceeded. The curve shown in Figure 9 shows typical RMS current ratings for several different aluminum electrolytic capacitor values. For an aluminum electrolytic, the capacitor voltage rating should be approximately 1.5 times the maximum input voltage. The tantalum capacitor voltage rating should be 2 times the maximum input voltage and it is recommended that they be surge current tested by the manufacturer. Use caution when using ceramic capacitors for input bypassing, because it may cause severe ringing at the VIN pin. EXAMPLE (Fixed Output Voltage Version) 4. Input Capacitor (CIN) The important parameters for the Input capacitor are the input voltage rating and the RMS current rating. With a nominal input voltage of 12V, an aluminum electrolytic capacitor with a voltage rating greater than 18V (1.5 x VIN ) would be needed. The next higher capacitor voltage rating is 25V. The RMS current rating requirement for the input capacitor in a buck regulator is approximately 1 /2 the DC load current. In this example, with a 3A load, a capacitor with a RMS current rating of at least 1.5A is needed. The curves shown in Figure 9 can be used to select an appropriate input capacitor. From the curves, locate the 35V line and note which capacitor values have RMS current ratings greater than 1.5A. A 680µF/35V capacitor could be used. For a through hole design, a 680µF/35V electrolytic capacitor (Panasonic HFQ series or Nichicon PL series or equivalent) would be adequate. other types or other manufacturers capacitors can be used provided the RMS ripple current ratings are adequate. For surface mount designs, solid tantalum capacitors can be used, but caution must be exercised with regard to the capacitor surge current rating. The TPS series available from AVX, and the 593D series from Sprague are both surge current tested. AP1501 SERIES BUCK REGULATOR DESIGN PROCEDURE (FIXED OUTPUT) (Continued) Conditions Output Voltage (V) 3.3 Load Current (A) 3 2 5 3 2 12 3 2 Output Capacitor Through Hole Electrolytic Surface Mount Tantalum Panasonic AVX TPS Inductance Inductor Max Input Nichicon PL Sprague 595D Series HFQ Series Series Voltage (V) (µ µH) (#) Series (µ µF/V) (µ µF/V) (µ µF/V) (µ µF/V) 5 22 L41 470/25 560/16 330/6.3 390/6.3 7 22 L41 560/35 560/35 330/6.3 390/6.3 10 22 L41 680/35 680/35 330/6.3 390/6.3 40 33 L40 560/35 470/35 330/6.3 390/6.3 6 22 L33 470/25 470/35 330/6.3 390/6.3 10 33 L32 330/35 330/35 330/6.3 390/6.3 40 47 L39 330/35 270/50 220/10 330/10 8 22 L41 470/25 560/16 220/10 330/10 10 22 L41 560/25 560/25 220/10 330/10 15 33 L40 330/35 330/35 220/10 330/10 40 47 L39 330/35 270/35 220/10 330/10 9 22 L33 470/25 560/16 220/10 330/10 20 68 L38 180/35 180/35 100/10 270/10 40 68 L38 180/35 180/35 100/10 270/10 15 22 L41 470/25 470/25 100/16 180/16 18 33 L40 330/25 330/25 100/16 180/16 30 68 L44 180/25 180/25 100/16 120/20 40 68 L44 180/35 180/35 100/16 120/20 15 33 L32 330/25 330/25 100/16 180/16 20 68 L38 180/25 180/25 100/16 120/20 40 150 L42 82/25 82/25 68/20 68/25 Figure 2. AP1501 Fixed Voltage Quick Design Component Selection Table Inductor AP1501 SERIES BUCK REGULATOR DESIGN PROCEDURE (ADJUSTABLE OUTPUT) PROCEDURE (Adjustable Output Voltage Version) Given: VOUT = Regulated Output Voltage VIN(max) = Maximum Input Voltage ILOAD(max) = Maximum Load Current F=Switching Frequency (Fixed at a nominal 150 kHz). 1. Programming Output Voltage (Selecting R1 and R2, as shown in Figure 1) Use the following formula to select the appropriate resistor values. VOUT = VREF (1 + R2 ) R1 where VREF = 1.23 V Select a value for R1 between 240Ω and 1.5kΩ. The lower resistor values minimize noise pickup in the sensitive feedback pin. (For the lowest temperature coefficient and the best stability with time, use 1% metal film resistors.) www.umw-ic.com 9 EXAMPLE (Adjustable Output Voltage Version) Given: VOUT = 20V VIN(max) = 28V ILOAD(max) = 3A F=Switching Frequency (Fixed at a nominal 150 kHz). 1. Programming Output Voltage (Selecting R1 and R2, as shown in Figure 1) Select R1 to be 1 kΩ, 1%. Solve for R2. R 2 = R 1( VOUT 20 V − 1) = 1 k( − 1) VREF 1.23 V R2=1k (16.26-1)=15.26k, closest 1% value is 15.4kΩ R2 = 15.4 kΩ. 友台半导体有限公司 UMW R UMW AP1501 PROCEDURE (Adjustable Output Voltage Version) R 2 = R 1( EXAMPLE (Adjustable Output Voltage Version) VOUT − 1) VREF 2. Inductor Selection (L1) 2. Inductor Selection (L1) A. Calculate the inductor Volt • microsecond constant E•T (V•µs), from A. Calculate the inductor Volt • microsecond constant the following formula: (E•T), E• T = (VIN− VOUT− VSAT) • VOUT+ VD 1000 • (V• µ s) VIN− VSAT+ VD 150kHz E• T = (28− 20−1.16) • 20+ 0.5 1000 • (V• µ s) 28−1.16+ 0.5 150 20.5 • 6.67(V • µs) = 34.2(V • µs) 27.34 where VSAT = internal switch saturation voltage = 1.16V and VD = diode forward voltage drop = 0.5V E • T = ( 6.84 ) • B. Use the E•T value from the previous formula and match it with the E•T number on the vertical axis of the Inductor Value Selection Guide shown in Figure 7. C. on the horizontal axis, select the maximum load current. B. E•T=34.2 (V•µs) D. Identify the inductance region intersected by the E•T value and the Maximum Load Current value. Each region is identified by an inductance value and an inductor code (LXX). E. Select an appropriate inductor from the four manufacturer’s part numbers listed in Figure 8. D. From the inductor value selection guide shown in Figure 7, the inductance region intersected by the 34 (V•µs) horizontal line and the 3A vertical line is 47 µH, and the inductor code is L39. E. From the table in Figure 8, locate line L39, and select an inductor part number from the list of manufacturers part numbers. 3. Output Capacitor Selection (COUT) A. In the majority of applications, low ESR electrolytic or solid tantalum capacitors between 82 µF and 820 µF provide the best results. This capacitor should be located close to the IC using short capacitor leads and short copper traces. Do not use capacitors larger than 820 µF. B. To simplify the capacitor selection procedure, refer to the quick design table shown in Figure 3. This table contains different output voltages, and lists various output capacitors that will provide the best design solutions. 3. Output Capacitor SeIection (COUT) C. ILOAD (max) = 3A B. From the quick design table shown in Figure 3, locate the output voltage column. From that column, locate the output voltage closest to the output voltage in your application. In this example, select the 24V line. Under the output capacitor section, select a capacitor from the list of through hole electrolytic or surface mount tantalum types from four different capacitor manufacturers. It is recommended that both the manufacturers and the manufacturers series that are listed in the table be used. In this example, through hole aluminum electrolytic capacitors from several different manufacturers are available. 220 µF/35V Panasonic HFQ Series 150 µF/35V Nichicon PL Series C. The capacitor voltage rating should be at least 1.5 times greater than C. For a 20V output, a capacitor rating of at least 30V or more is the output voltage, and often much higher voltage ratings are needed to needed. In this example, either a 35V or 50V capacitor would satisfy the low ESR requirements needed for low output ripple voltage. work. A 35V rating was chosen, although a 50V rating could also be used if a lower output ripple voltage is needed. Other manufacturers or other types of capacitors may also be used, provided the capacitor specifications (especially the 100 kHz ESR) closely match the types listed in the table. Refer to the capacitor manufacturers data sheet for this information. 4. Feedforward Capacitor (CFF ) (See Figure 1) For output voltages greater than approximately 10V, an additional capacitor is required. The compensation capacitor is typically between 100 pF and 33 nF, and is wired in parallel with the output voltage setting resistor, R2. It provides additional stability for high output voltages, low input-output voltages, and/or very low ESR output capacitors, such as solid tantalum capacitors. C FF = 31 × 101 × R 3 4. Feedforward Capacitor (CFF ) The table shown in Figure 3 contains feed forward capacitor values for various output voltages. In this example, a 560 pF capacitor is needed. 2 This capacitor type can be ceramic, plastic, silver mica, etc. (Because of the unstable characteristics of ceramic capacitors made with Z5U material, they are not recommended.) www.umw-ic.com 10 友台半导体有限公司 UMW R UMW AP1501 AP1501 SERIES BUCK REGULATOR DESING PROCEDURE (ADJUSTABLE OUTPUT) Output Voltage (V) 2 4 6 9 12 15 24 28 Through Hole Output Capacitor Surface Mount Output Capacitor AVX TPS Series Sprague 595D Panasonic HFQ Nichicon PL Series Feedforward Feedforward Series Series (µ µF/V) (µ µF/V) Capacitor capacitor (µ µF/V) (µ µF/V) 820/35 820/35 33 nF 330/6.3 470/4 33 nF 560/35 470/35 10 nF 330/6.3 390/6.3 10 nF 470/25 470/25 3.3 nF 220/10 330/10 3.3 nF 330/25 330/25 1.5 nF 100/16 180/16 1.5 nF 330/25 330/25 1 nF 100/16 180/16 1 nF 220/35 220/35 680 pF 68/20 120/20 680 pF 220/35 150/35 560 pF 33/25 33/25 220 pF 100/50 100/50 390 pF 10/35 15/50 220 pF Figure 3. Output Capacitor and Feedforward Capacitor Selection Table 40V L29 20V 15V 10V 8V 7V L30 L21 L40 L31 µH 68 µH 47 L22 L32 L33 µH 33 µH 22 L23 6V MAXIMUM INPUT VOLTAGE (V) MAXIMUM INPUT VOLTAGE (V) AP1501 SERIES BUCK REGULATOR DESIGN PROCEDURE Inductor Value Selection Guides (For Continuous Mode Operation) L34 L24 L15 L25 µH 15 L16 5V 1.5 2.0 2.5 3.0 0.6 0.8 1.0 MAXIMUM LOAD CURRENT (A) Figure 4. AP1501-3.3 www.umw-ic.com 11 40V L27 30V H 0µ 15 25V L37 H 0µ 10 L28 20V 19V L29 18V 17V 16V L21 15V L43 L36 L38 L39 L30 µH 68 L22 L40 L31 µH 47 L32 H 33µ L33 µH 22 L23 L24 15 µH L34 14V 1.5 2.0 2.5 3.0 0.6 0.8 1.0 MAXIMUM LOAD CURRENT (A) Figure 6. AP1501-12 友台半导体有限公司 UMW AP1501 40V 20V 15V L29 L30 H 0µ 10 µH 68 12V L21 10V 9V L38 L31 47 µH L40 L32 L22 33 8V L39 E•T(V•µs) MAXIMUM INPUT VOLTAGE (V) UMW R L33 µH L23 2 L24 1 25 H 5µ L25 7V 1.5 2.0 2.5 3.0 0.6 0.8 1.0 MAXIMUM LOAD CURRENT (A) Figure 5. AP1501-5.0 µH 100 20 15 10 9 8 7 6 5 4 L34 H 2µ Figure 7. AP1501-ADJ 70 L35 60 L27 L43 50 220µH L36 L44 L28 L37 40 H µ 0 15 L29 L38 30 L21 H 68µ L30 47µ H L31 H 33µ L22 L32 L39 L40 L33 H 22µ L23 L34 L24 L15 H 15µ L25 1.5 2.0 2.5 3.0 0.6 0.8 1.0 MAXIMUM LOAD CURRENT (A) AP1501 SERIES BUCK REGULATOR DESIGN PROCEDURE (Continued) Inductance (µ µH) L15 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 L44 22 68 47 33 22 15 330 220 150 100 68 47 33 22 15 220 150 100 68 47 33 22 150 100 68 Current (A) 0.99 0.99 1.17 1.40 1.70 2.10 0.80 1.00 1.20 1.47 1.78 2.20 2.50 3.10 3.40 1.70 2.10 2.50 3.10 3.50 3.50 3.50 2.70 3.40 3.40 2200 2000 1800 1600 1400 1200 1000 800 600 400 200 Schott Renco Pulse Engineering Through Surface Through Hole Surface Through Surface Hole Mount Mount Hole Mount 67148350 67148460 RL-1284-22-43 RL1500-22 PE-53815 PE-53815-S 67144070 67144450 RL-5471-5 RL1500-68 PE-53821 PE-53821-S 67144080 67144460 RL-5471-6 PE-53822 PE-53822-S 67144090 67144470 RL-5471-7 PE-53823 PE-53823-S 67148370 67148480 RL-1283-22-43 PE-53824 PE-53825-S 67148380 67148490 RL-1283-15-43 PE-53825 PE-53824-S 67144100 67144480 RL-5471-1 PE-53826 PE-53826-S 67144110 67144490 RL-5471-2 PE-53827 PE-53827-S 67144120 67144500 RL-5471-3 PE-53828 PE-53828-S 67144130 67144510 RL-5471-4 PE-53829 PE-53829-S 67144140 67144520 RL-5471-5 PE-53830 PE-53830-S 67144150 67144530 RL-5471-6 PE-53831 PE-53831-S 67144160 67144540 RL-5471-7 PE-53932 PE-53932-S 67148390 67148500 RL-1283-22-43 PE-53933 PE-53933-S 67148400 67148790 RL-1283-15-43 PE-53934 PE-53934-S 67144170 RL-5473-1 PE-53935 PE-53935-S 67144180 RL-5473-4 PE-54036 PE-54036-S 67144190 RL-5472-1 PE-54037 PE-54037-S 67144200 RL-5472-2 PE-54038 PE-54038-S 67144210 RL-5472-3 PE-54039 PE-54039-S 67144220 67148290 RL-5472-4 PE-54040 PE-54040-S 67144230 67148300 RL-5472-5 PE-54041 PE-54041-S 67148410 RL-5473-4 PE-54042 PE-54042-S 67144240 RL-5473-2 PE-54043 67144250 RL-5473-3 PE-54044 Figure 8. Inductor Manufacturers Part Numbers Coilcraft Surface Mount DO3308-223 DO3316-683 DO3316-473 DO3316-333 DO3316-223 DO3316-153 DO5022P-334 DO5022P-224 DO5022P-154 DO5022P-104 DO5022P-683 DO5022P-473 DO5022P-333 DO5022P-223 DO5022P-153 - Figure 9. RMS Current Ratings for Low ESR Electrolytic Capacitors (typical) 0 10 20 30 40 50 60 70 CAPACITOR VOLTAGE RATING (V) 1 www.umw-ic.com 12 友台半导体有限公司
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