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FR8206
fitipower integrated technology lnc.
85T
18V, 3A, 500KHz Synchronous Step-Down
DC/DC Converter
Description
Features
The FR8206 is a synchronous step-down DC/DC
converter that provides wide 4.5V to 18V input
voltage range and 3A continuous load current
capability. At light load condition, the FR8206 can
operate at PSM mode to support high efficiency and
reduce power loss.
Low-Rds(on) Power MOSFET:110mΩ/60mΩ
Internal Compensation Function
Wide Input Voltage Range: 4.5V to 18V
Adjustable Output Voltage Down to 0.8V
3A Output Current
500kHz Switching Frequency
Soft-Start Time 1ms
Cycle-by-Cycle Current Limit
Hiccup Short Circuit Protection
Over-Temperature Protection with Auto Recovery
Input Under Voltage Lockout
SOT-23-6 Package
The FR8206 fault protection includes cycle-by-cycle
current limit, hiccup short circuit protection, UVLO
and thermal shutdown.
The Internal soft-start
function prevents inrush current at turn-on. This
device uses current mode control scheme which
provides fast transient response.
Internal
compensation
function
reduces
external
compensatory components and simplifies the design
process. In shutdown mode, the supply current is
about 1μA.
The FR8206 is offered in SOT-23-6 package, which
provides good thermal conductance.
Applications
STB (Set-Top-Box)
LCD Display, TV
Distributed Power System
Networking, XDSL Modem
Pin Assignments
Ordering Information
S6 Package (SOT-23-6)
FR8206□□□
BSTSHDN FB
6
1
TR: Tape/Reel
C: Green
4
5
(Marking)
2
GND LX
VIN
Figure 1. Pin Assignments of FR8206
FR8206-Preliminary 0.1-APR-2014
Package Type
S6: SOT-23-6
3
SOT-23-6 Marking
Part Number
Product Code
FR8206S6CTR
FC3
1
FR8206
fitipower integrated technology lnc.
85T
Typical Application Circuit
C3
0.1μF
R3
100kΩ
5
6
SHDN
3
VIN
4.5V to 18V
BST
LX 2
VIN
VOUT
1.2V
R1
4.99kΩ 1%
FR8206
C1
10μF/25V
CERAMIC
L1
2.2μH
FB
C6
10μF/25V
CERAMIC
C4
(optional)
4
GND
1
C2
22μF/6.3V
CERAMIC x 2
R2
10kΩ 1%
Figure 2. CIN /COUT use Ceramic Capacitors Application Circuit
C3
0.1μF
R3
100kΩ
5
6
SHDN
3
VIN
4.5V to 18V
BST
LX
VIN
2
FR8206
C1
100μF/25V
EC
FB
C6
0.1μF
4
GND
1
L1
2.2μH
VOUT
1.2V
R1
4.99kΩ 1%
C4
(optional)
C2
100μF/6.3V
EC
R2
10kΩ 1%
Figure 3. CIN /COUT use Electrolytic Capacitors Application Circuit
VIN=12V, the recommended BOM list is as below.
VOUT
C1
R1
R2
C6
C4
L1
C2
1.2V
10μF MLCC
4.99kΩ
10kΩ
10μF MLCC
10pF~1nF
2.2μH
22μF MLCC x2
1.8V
10μF MLCC
4.99kΩ
3.92kΩ
10μF MLCC
10pF~1nF
3.3μH
22μF MLCC x2
2.5V
10μF MLCC
4.99kΩ
2.32kΩ
10μF MLCC
10pF~1nF
3.3μH
22μF MLCC x2
3.3V
10μF MLCC
30.9kΩ
9.76kΩ
10μF MLCC
10pF~1nF
4.7μH
22μF MLCC x2
5V
10μF MLCC
30.9kΩ
5.76kΩ
10μF MLCC
10pF~1nF
4.7μH
22μF MLCC x2
1.2V
100μF EC
4.99kΩ
10kΩ
0.1μF
--
2.2μH
100μF EC
1.8V
100μF EC
4.99kΩ
3.92kΩ
0.1μF
--
3.3μH
100μF EC
2.5V
100μF EC
4.99kΩ
2.32kΩ
0.1μF
--
3.3μH
100μF EC
3.3V
100μF EC
30.9kΩ
9.76kΩ
0.1μF
--
4.7μH
100μF EC
5V
100μF EC
30.9kΩ
5.76kΩ
0.1μF
--
4.7μH
100μF EC
Table 1. Recommended Component Values
FR8206-Preliminary 0.1-APR-2014
2
FR8206
fitipower integrated technology lnc.
85T
Functional Pin Description
Pin Name
Pin No.
GND
1
Ground Pin.
LX
2
Power Switching Node. LX is the output of the internal high side NMOS switch.
VIN
3
Power Supply Input Pin.
FB
4
Voltage Feedback Input Pin. Connect FB and VOUT with a resistive voltage divider. This IC senses
feedback voltage via FB and regulates it at 0.8V.
5
Enable Input Pin. Pull high to turn on IC, and pull low to turn off IC.
self-startup.
6
High Side Gate Drive Boost Pin. A capacitor rating between 10nF~100nF must be connected from this pin
to LX. It can boost the gate drive to fully turn on the internal high side NMOS.
BST
Pin Function
Drive VIN pin by 4.5V to 18V voltage to power on the chip.
Connect VIN with a 100kΩ resistor for
Block Diagram
VIN
UVLO
&
POR
SHDN
ISEN
Internal
Regulator
OTP
VCC
VCC
Oscillator
BST
High-Side
MOSFET
S
FB
Soft
Start
Current
Comp
R
OTP
PWM
Control
Driver
Logic
LX
UVLO
Low-Side
MOSFET
Vref
Current
Limit
GND
Figure 4. Block Diagram of FR8206
FR8206-Preliminary 0.1-APR-2014
3
fitipower integrated technology lnc.
FR8206
85T
Absolute Maximum Ratings (Note1)
● Supply Voltage VIN ------------------------------------------------------------------------------------------- -0.3V to +20V
● Enable Voltage
H
------------------------------------------------------------------------------------- -0.3V to +20V
● LX Voltage VLX ------------------------------------------------------------------------------------------------ -0.3V to VIN+0.3V
● Dynamic LX Voltage in 15ns Duration------------------------------------------------------------------- -5V to VIN+5V
● BST Pin Voltage VBST --------------------------------------------------------------------------------------- -0.3V to VLX+6.5V
● All Other Pins Voltage -------------------------------------------------------------------------------------- -0.3V to +6V
● Maximum Junction Temperature (TJ) ------------------------------------------------------------------- +150°C
● Storage Temperature (TS) --------------------------------------------------------------------------------- -65°C to +150°C
● Lead Temperature (Soldering, 10sec.) ----------------------------------------------------------------- +260°C
● Package Thermal Resistance, (θJA)
SOT-23-6 -------------------------------------------------------------------------------------------- +95°C/W
● Package Thermal Resistance, (θJC)
SOT-23-6 -------------------------------------------------------------------------------------------- +20°C/W
Note 1:Stresses beyond this listed under “Absolute Maximum Ratings" may cause permanent damage to the device.
Recommended Operating Conditions
● Supply Voltage VIN ------------------------------------------------------------------------------------------ +4.5V to +18V
● Operation Temperature Range --------------------------------------------------------------------------- -40°C to +85°C
FR8206-Preliminary 0.1-APR-2014
4
FR8206
fitipower integrated technology lnc.
85T
Electrical Characteristics
(VIN=12V, TA=25°C, unless otherwise specified.)
Parameter
Symbol
Conditions
Min
Typ
Max
Unit
VIN Quiescent Current
IDDQ
H
=2V, VFB=1.0V
1
1.2
mA
VIN Shutdown Supply Current
ISD
H
=0V
1
3
μA
Feedback Voltage
VFB
0.8
0.82
V
4.5V≦VIN≦18V
0.78
High-Side MOSFET RDS(ON) (Note3)
RDS(ON)
110
mΩ
Low-Side MOSFET RDS(ON) (Note3)
RDS(ON)
60
mΩ
High-Side MOSFET Leakage Current
ILX(leak)
High-Side MOSFET Current Limit (Note3)
Oscillation Frequency
Short Circuit Oscillation Frequency
ILIMIT(HS)
H
=0V, VLX=0V
Minimum Duty
FOSC
FOSC(short)
Maximum Duty Cycle
DMAX
Minimum On Time (Note3)
TMIN
10
4.5
400
500
μA
A
600
kHz
VFB=0V
150
kHz
VFB=0.6V
88
%
100
ns
4.3
V
Input Supply Voltage UVLO Threshold
VUVLO(Vth)
Input Supply Voltage UVLO Threshold
Hysteresis
VUVLO(HYS)
400
mV
TSS
1
ms
Internal Soft-Start Period
H
Input Low Voltage
H
Input High Voltage
H
Input Current
Thermal Shutdown Threshold (Note3)
Thermal Shutdown Hysteresis (Note3)
H
(L
H
(H
H
TSD
VIN Rising
0.4
2
H
=2V
V
V
2
μA
165
°C
40
°C
Note 3:Not production tested.
FR8206-Preliminary 0.1-APR-2014
5
FR8206
fitipower integrated technology lnc.
85T
Typical Performance Curves
VIN=12V, C1=10μFx2, C2=22μFx2, L1=4.7μH, TA=+25°C, unless otherwise noted.
VOUT=1.2V
VOUT=3.3V
90
80
80
70
70
Efficiency (%)
100
90
Efficiency (%)
100
60
50
40
30
50
40
30
VIN=5V
VIN=12V
VIN=18V
20
20
10
60
VIN=5V
VIN=12V
0
0.01
10
0.1
1
Load Current (A)
0
0.01
10
Figure 5. Efficiency vs. Load Current
VIN=12V, IOUT=0.2A
100
0.84
90
0.835
70
Feedback Voltage(V)
Efficiency (%)
80
60
50
40
30
20
VIN=12V
VIN=18V
0
0.01
0.83
0.825
0.82
0.815
0.81
0.805
0.8
0.1
1
Load Current (A)
Figure 7. Efficiency vs. Load Current
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90
Temperature (°C)
10
Figure 8. Feedback Voltage vs. Temperature
IOUT=3A
IOUT=0A
VOUT
10
Figure 6. Efficiency vs. Load Current
VOUT=5V
10
0.1
1
Load Current (A)
50mV/div.
VLX
5V/div.
ILX
500mA/div.
1ms/div.
Figure 9. Steady State Waveform
FR8206-Preliminary 0.1-APR-2014
VOUT
50mV/div.
VLX
5V/div.
ILX
2.5A/div.
1μs/div.
Figure 10. Steady State Waveform
6
FR8206
fitipower integrated technology lnc.
85T
Typical Performance Curves (Continued)
VIN=12V, VOUT=3.3V, C1=10μFx2, C2=22μFx2, L1=4.7μH, TA=+25°C, unless otherwise noted.
IOUT=0A
IOUT=3A
VIN
10V/div.
VIN
10V/div.
VOUT
1V/div.
VOUT
1V/div.
VLX
5V/div.
VLX
5V/div.
ILX
500mA/div.
ILX
2.5A/div.
2ms/div.
Figure 11. Power On through VIN Waveform
IOUT=0A
Figure 12. Power On through VIN Waveform
IOUT=3A
VIN
5V/div.
VOUT
1V/div.
VLX
5V/div.
ILX
2ms/div.
VIN
5V/div.
VOUT
1V/div.
VLX
5V/div.
ILX
2.5A/div.
500mA/div.
20ms/div.
10ms/div.
Figure 13. Power Off through VIN Waveform
Figure 14. Power Off through VIN Waveform
IOUT=0A
IOUT=3A
VEN
5V/div.
VEN
5V/div.
VOUT
1V/div.
VOUT
1V/div.
VLX
10V/div.
VLX
10V/div.
ILX
500mA/div.
ILX
2.5A/div.
400μs/div.
200μs/div.
Figure 15. Power On through EN Waveform
Figure 16. Power On through EN Waveform
FR8206-Preliminary 0.1-APR-2014
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FR8206
fitipower integrated technology lnc.
85T
Typical Performance Curves (Continued)
VIN=12V, VOUT=3.3V, C1=10μFx2, C2=22μFx2, L1=4.7μH, TA=+25°C, unless otherwise noted.
IOUT=0A
IOUT=3A
VEN
5V/div.
VOUT
1V/div.
VLX
ILX
VEN
5V/div.
VOUT
1V/div.
10V/div.
VLX
10V/div.
500mA/div.
ILX
2.5A/div.
10ms/div.
80μs/div.
Figure 17. Power Off through EN Waveform
Figure 18. Power Off through EN Waveform
IOUT=0A
IOUT=0A
VIN
5V/div.
VOUT
1V/div.
VLX
10V/div.
ILX
2.5A/div.
VIN
5V/div.
VOUT
1V/div.
VLX
10V/div.
ILX
2.5A/div.
4ms/div.
4ms/div.
Figure 19. Short Circuit Waveform
Figure 20. Short Circuit Recovery
IOUT=0.1A to 3A
VOUT
500mV/div.
ILX
1A/div.
200μs/div.
Figure 21. Load Transient Waveform
FR8206-Preliminary 0.1-APR-2014
8
fitipower integrated technology lnc.
FR8206
85T
Function Description
The FR8206 is a high efficiency, internal
compensation and constant frequency current mode
step-down synchronous DC/DC converter. It has
integrated high-side (110mΩ, typ) and low-side
(60mΩ, typ) power switches, and provides 3A
continuous load current. It regulates input voltage
from 4.5V to 18V, and down to an output voltage as
low as 0.8V.
Control Loop
Under normal operation, the output voltage is sensed
by FB pin through a resistive voltage divider and
amplified through the error amplifier. The voltage of
error amplifier output is compared to the switch
current to control the RS flip-flop. At the beginning
of each clock cycle, the high-side NMOS turns on
when the oscillator sets the RS flip-flop, and turns off
when current comparator resets the RS flip-flop.
Then the low-side NMOS will turn on until the clock
period ends.
Enable
The FR8206 H
pin provides digital control to
turn on/off the regulator. When the voltage of
H
exceeds the threshold voltage, the regulator
will start the soft start function. If the H
pin
voltage is below the shutdown threshold voltage, the
regulator will turn into the shutdown mode and the
shutdown current will be smaller than 1μA. For auto
start-up operation, connect H
to VIN through a
100KΩ resistor.
Soft-Start
The FR8206 employs internal soft-start functions to
reduce input inrush current during start up.
Internal soft-start time will be 1ms.
Short Circuit Protection
The FR8206 provides short circuit protection
function to prevent the device damage from short
condition. When the short condition occurs and the
feedback voltage drops lower than 0.4V, the
oscillator frequency will be reduced to 150KHz and
hiccup mode will be triggered to prevent the inductor
current increasing beyond the current limit. Once
the short condition is removed, the frequency will
return to normal.
Over Current Protection
The FR8206 over current protection function is
implemented using cycle-by-cycle current limit
architecture. The inductor current is monitored by
measuring the high-side MOSFET series sense
resistor voltage. When the load current increases,
the inductor current will also increase. When the
peak inductor current reaches the current limit
threshold, the output voltage will start to drop.
When the over current condition is removed, the
output voltage will return to the regulated value.
Over Temperature Protection
The FR8206 incorporates an over temperature
protection circuit to protect itself from overheating.
When the junction temperature exceeds the thermal
shutdown threshold temperature, the regulator will
be shutdown. And the hysteretic of the over
temperature protection is 40°C (typ).
Internal Compensation Function
The stability of the feedback circuit is controlled by
internal compensation circuits.
This internal
compensation function is optimized for most
applications and this function can reduce external R,
C components.
Under Voltage Lockout
When the FR8206 is power on, the internal circuits will
be held inactive until VIN voltage exceeds the UVLO
threshold voltage. And the regulator will be disabled
when VIN is below the UVLO threshold voltage. The
hysteretic of the UVLO comparator is 400mV (typ).
FR8206-Preliminary 0.1-APR-2014
9
FR8206
fitipower integrated technology lnc.
85T
Application Information
Output Voltage Setting
The output voltage VOUT is set by using a resistive
divider from the output to FB. The FB pin regulated
voltage is 0.8V. Thus the output voltage is:
R1
R2
Table 2 lists recommended values of R1 and R2 for
most used output voltage.
Table 2 Recommended Resistance Values
T =0.
1+
VOUT
R1
R2
5V
30.9kΩ
5.76kΩ
3.3V
30.9kΩ
9.76kΩ
2.5V
4.99kΩ
2.32kΩ
1.8V
4.99kΩ
3.92kΩ
1.2V
4.99kΩ
10kΩ
Place resistors R1 and R2 close to FB pin to prevent
stray pickup.
A low ESR capacitor is required to keep the noise
minimum.
Ceramic capacitors are better, but
tantalum or low ESR electrolytic capacitors may also
suffice.
When using tantalum or electrolytic
capacitors, a 0.1μF ceramic capacitor should be
placed as close to the IC as possible.
Output Capacitor Selection
The output capacitor is used to keep the DC output
voltage and supply the load transient current.
When operating in constant current mode, the
output ripple is determined by four components:
R PPLE
t =
R PPLE C
+
t +
R PPLE(E L
R PPLE E R
t +
E
t
t
The following figures show the form of the ripple
contributions.
VRIPPLE(ESR)(t)
Input Capacitor Selection
The use of the input capacitor is filtering the input
voltage ripple and the MOSFETS switching spike
voltage.
Because the input current to the
step-down converter is discontinuous, the input
capacitor is required to supply the current to the
converter to keep the DC input voltage. The
capacitor voltage rating should be 1.25 to 1.5 times
greater than the maximum input voltage. The input
capacitor ripple current RMS value is calculated as:
(RM
=
(t)
+
VRIPPLE(C) (t)
(t)
+
VNOISE (t)
(t)
1
T
T
=
Where D is the duty cycle of the power MOSFET.
This function reaches the maximum value at D=0.5
and the equivalent RMS current is equal to IOUT/2.
The
following
diagram
is
the
graphical
representation of above equation.
1.75
3A
1.5
IIN(RMS) (A)
+
VRIPPLE(ESL) (t)
1.25
=
VRIPPLE(t)
2A
1
0.75
1A
0.5
(t)
0.25
0
10
20
30
40
50
60
70
80
90
D (%)
FR8206-Preliminary 0.1-APR-2014
10
FR8206
fitipower integrated technology lnc.
85T
Application Information (Continued)
R PPLE(E R
=
R PPLE(E L
=
R PPLE(C
=
T
F
C
T
1
L
E R
E L
L+E L
L=
T
F
C2
That will lower ripple current and result in lower
output ripple voltage.
The Δ L is inductor
peak-to-peak ripple current:
L C
1
T
F
C
T
T
The following diagram is an example to graphically
represent Δ L equation.
Where FOSC is the switching frequency, L is the
inductance value, VIN is the input voltage, ESR is the
equivalent series resistance value of the output
capacitor, ESL is the equivalent series inductance
value of the output capacitor and the COUT is the
output capacitor.
1.4
1.2
It is important to use the proper method to eliminate
high frequency noise when measuring the output
ripple. The figure shows how to locate the probe
across the capacitor when measuring output ripple.
Remove the scope probe plastic jacket in order to
expose the ground at the tip of the probe. It gives a
very short connection from the probe ground to the
capacitor and eliminates noise.
Probe Ground
L=4.7μ
ΔIL (A)
1
Low ESR capacitors are preferred to use.
Ceramic, tantalum or low ESR electrolytic capacitors
can be used depending on the output ripple
requirements. When using the ceramic capacitors,
the ESL component is usually negligible.
0.8
L=6.8μ
0.6
L=10μ
0.4
0.2
5
10
A good compromise value between size and
efficiency is to set the peak-to-peak inductor ripple
current Δ L equal to 30% of the maximum load
current. But setting the peak-to-peak inductor
ripple current Δ L between 20%~50% of the
maximum load current is also acceptable. Then
the inductance can be calculated with the following
equation:
L =0.3
GND
The output inductor is used for storing energy and
filtering output ripple current. But the trade-off
condition often happens between maximum energy
storage and the physical size of the inductor. The
first consideration for selecting the output inductor is
to make sure that the inductance is large enough to
keep the converter in the continuous current mode.
T(MA
T
F
T
C
L
To guarantee sufficient output current, peak inductor
current must be lower than the FR8206 high-side
MOSFET current limit. The peak inductor current
is shown as below:
PEAK =
Load Current
Inductor Selection
20
VOUT=3.3V, FOSC=500kHz
Ceramic Capacitor
FR8206-Preliminary 0.1-APR-2014
15
VIN (V)
L=
VOUT
T
1
L
T(MA
+
L
2
IPEAK
IOUT(MAX)
∆IL
Time
11
FR8206
fitipower integrated technology lnc.
85T
Application Information (Continued)
Feedforward Capacitor Selection
PCB Layout Recommendation
Internal compensation function allows users saving
time in design and saving cost by reducing the
number of external components. The use of a
feedforward capacitor C6 in the feedback network is
recommended to improve transient response or
higher phase margin.
The device’s performance and stability are
dramatically affected by PCB layout.
It is
recommended to follow these general guidelines
shown as below:
VOUT
C4
FB
R2
For optimizing the feedforward capacitor, knowing
the cross frequency is the first thing. The cross
frequency (or the converter bandwidth) can be
determined by using a network analyzer. When
getting the cross frequency with no feedforward
capacitor identified, the value of feedforward
capacitor C4 can be calculated with the following
equation:
C4=
2
1
FCR
1
R1
2. Place feedback resistors close to the FB pin.
3. Keep the sensitive signal (FB) away from the
switching signal (LX).
4. The exposed pad of the package should be
soldered to an equivalent area of metal on the
PCB. This area should connect to the GND
plane and have multiple via connections to the
back of the PCB as well as connections to
intermediate PCB layers. The GND plane area
connecting to the exposed pad should be
maximized to improve thermal performance.
5. Multi-layer PCB design is recommended.
1
1
+
R1 R2
Where FCROSS is the cross frequency.
To reduce transient ripple, the feedforward capacitor
value can be increased to push the cross frequency
to higher region.
Although this can improve
transient response, it also decreases phase margin
and causes more ringing. In the other hand, if
more phase margin is desired, the feedforward
capacitor value can be decreased to push the cross
frequency to lower region.
In general, the
feedforward capacitor range is between 10pF to
1nF.
C4
VOUT
R1
R2
6
5
4
GND
C1
C2
1
C8
2
C6
3
R3
R1
FR8206
1. Place the input capacitors and output capacitors
as close to the device as possible. The traces
which connect to these capacitors should be as
short and wide as possible to minimize parasitic
inductance and resistance.
C3
VIN
VOUT
L1
LX
Figure 22. Recommended PCB Layout Diagram
External Diode Selection
For 5V input application, it is recommended to add
an external bootstrap diode. This helps improving
the efficiency. The boost diode can be a low cost
one such as 1N4148.
D1
1N4148
VIN
5V
VIN
BST
FR8206
C3
LX
FR8206-Preliminary 0.1-APR-2014
12
FR8206
fitipower integrated technology lnc.
85T
Outline Information
SOT-23-6 Package (Unit: mm)
SYMBOLS
UNIT
A
DIMENSION IN MILLIMETER
MIN
MAX
0.90
1.45
A1
0.00
0.15
A2
0.90
1.30
B
0.30
0.50
D
2.80
3.00
E
2.60
3.00
E1
1.50
1.70
e
0.90
1.00
e1
1.80
2.00
L
0.30
0.60
Note:Followed From JEDEC MO-178-C.
Carrier Dimensions
Life Support Policy
Fitipower’s products are not authorized for use as critical components in life support devices or other medical systems.
FR8206-Preliminary 0.1-APR-2014
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