DF63W-4EP-3.96C

3.96mm pitch compact waterproof connectors for internal power supplies DF63W Series The slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Smooth, round external shape Metal parts are completely covered Fig.1 ■Features IP67 Waterproof 1. Max current of 14A This compact connector is rated up to 14A in the 2 positions version, using 16 AWG wire. 2. Compact shape designed for wiring through narrow areas The design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. A plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (Fig.1) Wire seal Wire seal Housing seal 3. IP67 Rated IP67 water resistant when mated. (Fig.2) 4. Simplified wire insertion Wire and housing seals are pre-installed to provide water proofing. A simple insertion of the crimped contact into the housing completes the assembly. Contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. Positive lock structure A robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. IP67 waterproof when mated Fig.2 Compatible with a wide variety of cables Recommended insulation outer diameter Ø2.8 to 3.2 Recommended insulation outer diameter Ø1.7 to 2.4 6. Compatible with a wide variety of cables Two versions are available with different waterproof wire seal diameters. This variation helps to support the use of a wide array of cable sizes. 7. Mis-mating prevention with color and guide key options Two housings are available each with different colors and guide keys. This helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. Fig.3 In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2019.12④ 1 DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■Product Specifications No. of contacts 16 AWG 18 AWG 20 AWG Current rating (Note 1) Ratings 3 11A 10A 9A 8A 8A 7A 4 12A 9A 7A 6A Voltage rating Operating temperature range -40ç to 105ç (Note 2) Operating humidity range 20% to 80% Storage temperature range-10ç to 60ç (Note 3) Storage humidity range 40% to 70% (Note 3) AC/DC 630V Items Specifications Conditions 1.Insulation resistance 1,000Mø min. May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 22 AWG 14A 13A 2 Measured at DC 500V 2.Withstanding voltage No flashover or dielectric breakdown. 1,500V AC applied for 1minute. 3.Contact resistance 10mø max. Measured at a maximum of 20mø, 100mA (DC or 1,000Hz) 4.Vibration resistance No electrical discontinuity for more than 1 µ s 10 cycles in each of three axis directions at 10-55Hz, half amplitude 0.75mm 5.Shock resistance No electrical discontinuity for more than 1 µ s Acceleration of 490m/s 2, 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.Moisture resistance Contact resistance : 20mø max. Insulation resistance : 500Mø max. Temperature : 40±2ç, relative humidity : 90 to 95%, left for 96hours 7.Temperature cycle Contact resistance : 20mø max. Insulation resistance : 1,000Mø max. -55ç for 30 minutes➝ 5 to 35ç for 2 to 3 minutes➝ 105ç for 30 minutes➝5 to 35ç for 2 to 3 minutes, in 5 cycles 8.Mating cycles Contact resistance : 20mø max. Mating/unmating : 30 times Note 1 : Indicates the allowable current when the maximum current is applied to all pins. Please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. Note 2 : Includes temperature rise caused by current flow. Note 3 : The term "storage" refers to the long-term storage condition of unused products before PCB mounting. Operating temperature/humidity range refers to the non powered state after PCB mounting, and temporary storage during transportation. ■Materials / Finish Product In-line plug crimp contact Socket crimp contact Parts Contacts Contacts Housing Seal Housing Seal In-line plug Crimp socket Materials Copper alloy Copper alloy PBT Silicone rubber PBT Silicone rubber Finish UL flame retardant grade Tin plated Tin plated Black Blue or green Black Blue or green − − UL94V-0 − UL94V-0 − ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Connector DF 63W q - * S - 3.96 C w e qSeries name : DF wSeries No. : 63W r t y tConnector type S EP eOuter diameter of wire insulation     None A u : Socket : In-line plug yContact pitch : 3.96mm ：2.8 to 3.2 ：1.7 to 2.4 uTermination style rNumber of contacts : 2, 3, 4 C : Crimp socket ●Contact DF 63W - 1618 PCF q w e qSeries name : DF wSeries No. : 63 (W) eApplicable wire size 2 r rContact type/Packaging type SCF : Socket crimp contact, reel SC : Socket crimp contact, pieces : In-line plug crimp contact, reel : In-line plug crimp contact, pieces 1618 : 16 to 18 AWG PCF 2022 : 20 to 22 AWG PC DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■In-line plug Unit : mm Part No. HRS No. No. of contacts Outer diameter of wire insulation DF63W-2EP-3.96C DF63W-3EP-3.96C DF63W-4EP-3.96C DF63WA-2EP-3.96C DF63WA-3EP-3.96C DF63WA-4EP-3.96C 680-0605-9 680-0606-1 680-0607-4 680-0609-0 680-0610-9 680-0611-1 2 3 4 2 3 4 2.8 to 3.2 1.7 to 2.4 [Dimensions for 2 contact position connector] [Dimensions for 3 and 4 contact position connector] 37.96 15.26 13.16 13.16 37.96 4.4 10.86 P=3.96 P=3.96 ■Crimp socket Unit : mm Part No. HRS No. No. of contacts Outer diameter of wire insulation DF63W-2S-3.96C DF63W-3S-3.96C DF63W-4S-3.96C DF63WA-2S-3.96C DF63WA-3S-3.96C DF63WA-4S-3.96C 680-0613-7 680-0614-0 680-0615-2 680-0617-8 680-0618-0 680-0619-3 2 3 4 2 3 4 2.8 to 3.2 1.7 to 2.4 Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package quantities. [Dimensions for 2 contact position connector] 22 [Dimensions for 3 and 4 contact position connector] 11.66 15.61 11.66 22 11.21 May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package quantities. P=3.96 P=3.96 3 DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies ■In-line plug crimp contact 19.1 2.14 4 （23.9） 2.22 Part No. DF63-1618PCF DF63-1618PC DF63-2022PCF DF63-2022PC HRS No. 680-0529-2 680-0536-8 680-0538-3 680-0539-6 Type Reel contacts (Note 1) Loose piece contacts (Note 2) Reel contacts (Note 1) Loose piece contacts (Note 2) Quantity 4,000 pcs/reel 100 pcs/pack 4,000 pcs/reel 100 pcs/pack Finish Tin plated Note 1 : Please place orders in full reel quantities. Note 2 : Please place orders in full pack quantities. ●Applicable wire (Tinned Annealed Copper Wire) Conductor size (Core structure) 16AWG (26/0.254mm) 18AWG (34/0.18mm) 20AWG (21/0.18mm) 22AWG (17/0.16mm) Wire type and outer diameter of insulation UL1007 (2.4mm) UL1015 (3.2mm) UL1007 (2.1mm) UL1015 (2.9mm) UL1007 (1.9mm) UL1430 (1.7mm) Note 1 : Please contact our Sales Dept. when using wires other than those recommended above. Note 2 : In case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to Hirose representative. ■Socket crimp contact 2.33 4 12.85 2.02 （17.65） May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. P=9.5 P=9.5 Part No. DF63W-1618SCF DF63W-1618SC DF63W-2022SCF DF63W-2022SC HRS No. 680-0600-5 680-0601-8 680-0602-0 680-0603-3 Type Reel contacts (Note 1) Loose piece contacts (Note 2) Reel contacts (Note 1) Loose piece contacts (Note 2) Quantity 4,000 pcs/reel 100 pcs/pack 4,000 pcs/reel 100 pcs/pack Finish Tin plated Note 1 : Please place orders in full reel quantities. Note 2 : Please place orders in full pack quantities. ●Applicable wire (Tinned Annealed Copper Wire) Conductor size (Core structure) 16AWG (26/0.254mm) 18AWG (34/0.18mm) 20AWG (21/0.18mm) 22AWG (17/0.16mm) Wire type and outer diameter of insulation UL1007 (2.4mm) UL1015 (3.2mm) UL1007 (2.1mm) UL1015 (2.9mm) UL1007 (1.9mm) UL1430 (1.7mm) Note 1 : Please contact our Sales Dept. when using wires other than those recommended above. Note 2 : In case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to Hirose representative. 4 DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies BApplicable crimping tools Type Applicator May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Type Part No. AP105-DF63-1618-3 AP105-DF63-1618-4 CHS893500H-UP (Note 6) HRS No. 901-4642-0 901-4643-2 AP105-DF63-2022-3 901-4646-0 Part No. HT802/DF63-1618P-1 HT802/DF63-1618P-2 HT802/DF63-2022P-1 HT802/DF63W-1618S-1 HT802/DF63W-1618S-2 HRS No. 550-0423-1 550-0424-4 550-0433-0 550-0425-7 550-0426-0 − Applicable wire size UL1007 (Note 3) UL1015 (Note 3) UL1015 UL1007 20 AWG : UL1007 22 AWG : UL1430 Applicable contact DF63-1618PCF DF63W-1618SCF DF63-2022PCF DF63W-2022SCF Recommended wire size (Note 5) Applicable contact 16, 18 AWG : UL1007 DF63-1618PC 16, 18 AWG : UL1015 20, 22 AWG : UL1007 DF63-2022PC Hand tool (Note 4) 16, 18 AWG : UL1007 DF63W-1618SC 16, 18 AWG : UL1015 20 AWG : UL1007 HT802/DF63W-2022S-1A 550-0441-0 DF63W-2022SC 22 AWG : UL1430 Note 1 : Please follow the "Crimping quality standards (ETAD-H0810, ETAD-H0811)" and "Table of crimping conditions" when crimping contacts. Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty. Note 3 : Applicator components (sold separately) can be changed out to accommodate different wire sizes. Note 4 : Hand tool dies cannot be changed out for different wire sizes. Note 5 : Please only use the recommended wires shown in the table. Note 6 : Applicator manufactured by JAPAN AUTOMATIC MACHINE(J.A.M.). Please access to HP of J.A.M., if you make inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp) BCrimping ■ Items required prior to start crimping The work-related documents shown below are required before starting the harness connections. (The ● mark shows the document required.) When the documents shown below are not available, ask our sales personnel to provide them. Document Title (1) Main unit of crimping machine instruction manual (2) Applicator Spare Parts Identification (3) Crimp Conditions (4) Crimp Quality Standards (5) Operating lnstructions for Hand Tool (6) Harness Procedure Manual ETAD-H0814-00 Description Automatic Crimping Machine Hand Crimping Tool Remarks Explanation of main press When purchasing main press ● − machine unit machine unit, it is bundled. Explanation for Applicator ● − installation Standard values of : When purchasing Applicator, Crimp height ; ● − it is bundled. Tensile strength Various standards for ● − crimping conditions Inspection items of : When purchasing Hand Tool, Crimp height ; − ● it is bundled. Tensile strength ; and others Ask our sales personal to Harness procedure ● ● provide them. ■ Tools When crimping work is applied to our contacts, the tool designated by Hirose should be used. Crimping work by using tools other than as designated must not be done because it may result in contact failure, disconnection of cable, etc. *The operating instructions manual is available for the crimping machine and the applicator. Be sure to carefully read the operating instructions manual befor implementing the work. ■ Applicable electric wires Check that the electric wire to be used is in the range of application. If you intend to use an electric wire other than the recommended one, ask our sales personnel. [Precautions] ・Electric wires that are applicable for crimping connectors shall, principally, be the tin-plated stranded soft-copper wire. ・Crimping of electric wires wherein single wires, polyester yarns, etc., exist and crimping of tin-coated wires should be avoided. ・Avoid crimping two electric wires together. ・The setting values of crimp height (Note 1) may vary between tin-plated and gold-plated terminals even if the same electric wires are used. ・The setting values of crimp height (Note 1) may vary depending on the difference in the core wire configuration even if the computed cross-sectional area is the same. Note 1 : The crimp height is an important item that determines crimping quality. We execute crimping tests for each electric wire to ensure the optimal value for the crimp height with high precision, thereby ensuring optimal setup values. BPrecautions 1. Forcibly removing a connector may damage it. If it is stuck, first push it in slightly and then release the lock to remove. 2. Please use care when connecting a short, thick wire so as not to twist it. If twisted, damage to the contact may occur. 3. Be sure to turn the power off before mating/unmating the connector. 4. To avoid electrical shock, do not touch the powered contacts. 5. Please refer to the following documents. ・Harness Procedure Manual (ETAD-H0814-00) ・Mating unmating Procedure Manual (ETAD-H0926-00) ・User Guide for Wire-to-Board Connector. BAbout the ratings Do not use connectors with currents and voltages that exceed their ratings. Do not mate/unmate powered contacts (Note 1) Note 1 : "Live" contacts refer to the contacts that are in a powered or energized state. Mating or unmating "live" contacts can result in electrical shock and injury. BAbout operating environments Please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 5 May.1.2023 Copyright 2023 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE 2300 Warrenville Road, Suite 150, Downers Grove, IL 60515 Phone : +1-630-282-6700 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 2841 Junction Ave, Suite 200 San Jose, CA. 95134 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) 17197 N. Laurel Park Drive, Suite 253, Livonia, MI 48152 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hirose.com/us/ USA: HIROSE ELECTRIC (U.S.A.), INC. BOSTON OFFICE 300 Brickstone Square Suite 201, Andover, MA 01810 Phone : +1-978-662-5255 THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Schoenbergstr. 20, 73760 ostfildern Phone : +49-711-456002-1 Fax : +49-711-456002-299 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE Neumeyerstrasse 22-26, 90411 Nurnberg Phone : +49-911 32 68 89 63 Fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ GERMANY: HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE Bayernstr. 3, Haus C 30855 Langenhagen, Germany Phone : +49-511 97 82 61 30 Fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ FRANCE: HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE 130 Avenue Joseph Kessel, Bat E, 78960 Voisins le Bretonneux, France Phone : +33-1-85764886 Fax : +33-1-85764823 http://www.hirose.com/eu/ UNITED KINGDOM: HIROSE ELECTRIC EUROPE BV (UK BRANCH) 4 Newton Court, Kelvin Drive, Knowlhill, Milton Keynes, MK5 8NH Phone : +44-1908 202050 Fax : +44-1908 202058 http://www.hirose.com/eu/ CHINA: HIROSE ELECTRIC (CHINA) CO., LTD. (SHANGHAI, HEADQUARTERS) 18, Enterprise Center Tower 2, 209# Gong He Road, Jing’an District, Shanghai, CHINA 200070 Phone : +86-21-6391-3355 Fax : +86-21-6391-3335 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC (CHINA) CO.,LTD. BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +86-10-5165-9332 Fax : +86-10-5908-1381 http://www.hirose.com/cn/ CHINA: HIROSE ELECTRIC (CHINA) CO., LTD. SHENZHEN BRANCH Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Phone : +86-755-8207-0851 Fax : +86-755-8207-0873 http://www.hirose.com/cn/ HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +852-2803-5338 Fax : +852-2591-6560 http://www.hirose.com/hk/ TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD. 103 8F, No.87, Zhengzhou Rd., Taipei Phone : +886-2-2555-7377 Fax : +886-2-2555-7355 http://www.hirose.com/tw/ KOREA: HIROSE KOREA CO.,LTD. 143, Gongdan 1-daero, Siheung-si, Gyeonggi-do, 15084, Korea Phone : +82-31-496-7000 Fax : +82-31-496-7100 http://www.hirose.co.kr/ SINGAPORE: INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE HIROSE ELECTRIC SINGAPORE PTE. LTD. 03, Anson Road, #20-01, Springleaf Tower, Office NO.552, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India Singapore 079909 Phone : +91-12-660-8018 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +65-6324-6123 http://www.hirose.com/sg/ http://www.hirose.com/sg/ INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore 560 001, Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose.com/sg/ MALAYSIA: THAILAND: PENANG REPRESENTATIVE OFFICE BANGKOK OFFICE (REPRESENTATIVE OFFICE) 73-3-1, Ideal@The One, Jalan Mahsuri, Bayan Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok 10120 Thailand Lepas Penang, 11950, Malaysia Phone : +66-2-686-1255 Phone : +604-648-5536 Fax : +66-2-686-3433 http://www.hirose.com/sg/ http://www.hirose.com/sg/ ® 6 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 12/2019. Contents are subject to change without notice for the purpose of improvements.