深圳市华灿天禄电子有限公司
物料承认书
SPECIFICATION FOR APPROVAL
客户名称:
Customer:
产品名称:
Description:
规格型号:
Modelno:
PH系列
物料编号:
Cust P/N:
出厂签章
校 对Issuer
审 核Engineer
李攀进
批 准Approver
罗观彬
承认签章 CUSTOMER
校 对Issuer
审 核Engineer
批 准Approver
地址:深圳市宝安区40区安乐科技创新园B栋726
TEL:0755-27204342 FAX:0755-29785862
Http://www.HCTLDZ.com
E-mail: jinpan.hu@hctldz.com
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Pls. sign acknowledge and re-turn document to us after confirming, thank you !
产 品 承 认 书 目 录
1、封面---------------------------------1-1
2、目录---------------------------------2-2
3、技术规范-----------------------------3-9
4、产品图纸-----------------------------10-14
1、 SCOPE
适用范围
The contents of specifications for PHB series connector strip, including product performance,
test methods and inspection requirements
本规格书内容适用于 PHB 系列条形连接器,包含了产品的性能、试验方法和检验要求
2、 APPLICABLE STANDARDS
适用的标准
2.1
GB/T2421
Testing method for Environmental of Electrical Connectors Class 1:
General Principles
2.2
2.3
2.4
GB/T2421
电工电子产品环境试验 第一部分 总则
GB/T2423
Testing method for Environmental of Electrical Connectors
GB/T2423
电工电子产品环境试验方法
GB/T2424
Testing method for Environmental of Electrical Connectors
GB/T2424
电工电子产品环境试验导则
GB/T5095
Testing Procedure/method for components of electric equipment
电子设备用机电元件基本试验规程及测量方法
3、 USE CONDITION
使用条件
3.1
Ambient temperature Range:-25℃~+85℃
环境温度:-25℃~+85℃
3.2
Applicable Wire Sizes:AWG#22~#28
适用线规:AWG#22~#28
3.3
Applicable PC board thickness:1.6mm
适用 PC 板厚度:1.6mm
4、 Appearance and Dimension
外观及尺寸
4.1
Appearance:Product surface without defect、dirt、crack、and mechanical damang,
Contact without rust,plating not oxided and not peeled.
产品表面不应有对制品有害的缺陷、污垢、裂痕及机械损伤;接触件无锈蚀、镀层
氧化、脱落等现象.
4.2
Dimension:According to drawings
外形尺寸:依照附图
4.3
Exchangable:Exchangable with same specification products.
互换性:相同规格应能互换
5、Material
材 料
P/N
零件名称
Type
类 型
Material
材 料
Finish
表面处理
Terminal
端 子
Contact
插 簧
Phosphor bronze
锡青磷铜 厚 0.20mm
Tin Plating:3~5μm
镀锡:3~5μm
Housing
孔 座
Plastic
塑 壳
Nylon66
Plastic
塑 壳
Nylon66/LCP U L94V-0
Wafer
针 座
Contact
插 针
6、Electrical Performance
电 气 性 能
N0.
Ltem
序号
项 目
U L94V-0
Brass
黄铜 厚□0.50mm
Expiain
说 明
Color: White
颜色:白色
RoHS
Co lor: Beige
颜色:米色
Tin Plating:2.5~5μm
镀锡:2.5~5μm
Test mode
试验方法
Requirement
技术要求
6.1
Current Rated
额定电流
3A
6.2
Voltage Rated
额定电压
250V AC
6.3
ContactResistance
接触电阻
A maximum vol tage of 20mV and a maximum
current of 100mA are applied to the Mate connector
组合状态下的连接器,两端施以最大测试电压 20
mV 以及最大测试电流 100 mA
Does not include wire resistance
不包含电线阻抗
6.4
withstandvoltage
耐电压
Apply 8 00V AC(rms)for 1 minute a nd the leakage
current s hall not e xceed 0.5m A to the adjac ent
terminal and ground of the Mate connectors
组合状态下的连接器,相邻两导体末端各施以电
压 800V AC(有效值)时间 1 分钟,且漏电流必须小
于 0.5mA(毫安培)
Apply 500V DC(rms)for 1 minute between adjacent
contacts to measure the insulation resistance
6.5
InsulationResistance
绝缘电阻
相邻两接触导体,1 分钟时间内施予 500V D C 电
压,测量期间的绝缘阻抗值
AC
DC
DC
Initial value Less than
20mΩ
初始值≤20 mΩ
No breakdownor flashover
无击穿或者产生火花
More than 1000 MΩ
≥1000MΩ
7、Mechanical Performance:
机 械 性 能
N0.
Ltem
序号
项 目
7.1
Terminal crimping
wire strength
端子压接导线强度
Test mode
试验方法
Terminal crimping wires , axia l
per m inute t o 2 5 ± 3m m rate of
the pullout force
端子所压接电线,以每分钟
25±3mm 速率之轴向拔出力
7.2
7.3
7.4
7.5
Fixed terminals
and hole seat
端子与孔座固定力
Singlecontact
insertion force
单接触插入力
Single contact
withdrawal force
单接触拔出力
Pin Retention
force
PIN 针固定力
Requirement
技术要求
AWG#22 wire
AWG#22 导线
More than 50N
≥50N
AWG#24 wire
AWG#24 导线
More than 30N
≥30N
AWG#26 wire
AWG#26 导线
More than 20N
≥20N
AWG#28 wire
AWG#28 导线
More than 13N
≥13N
The terminal and the hole seat, at a rate per minute
to 25 ± 3mm along the wire direction are pulled out
from the hole in the seat capacity
端子与孔座配合,以每分钟 25±3mm 的速率沿导
线方向将端子从孔座中拔出的力
The Housi ng together wi th t he terminal en ds with
Wafer matched, at a rate p er m inute to 25 ± 3mm,
inserting force test
孔座连同端子与针座两端互配,以每分钟 25±3mm
的速率,作插入力测试
The Housi ng together wi th t he terminal en ds with
Wafer matched, at a rate per minute to 25 ± 3mm, as
the pull-out test
孔座连同端子与针座两端互配,以每分钟 25±3mm
的速率,作拔出力测试
Exerts a force on the pin end, at a rate per minute 25
± 3mm, until the needle exit seat pull-out force
7.6
More than 15N
≥15N
Less than 6N
≤6N
More than 0.5N
≥0.5N
Per contact
单一接触点
More than 15N
在针脚前端施加力,以每分钟 25±3mm 的速率,
≥15N
直到针退出针座的拔出力
Mate connectors up 3 0 cycles at a Maximun rate of
10cycles per minute prior toenvironmental test
Durability
耐久性
Per contact
单一接触点
组合状态下的连接器且未经环境测试,每分钟内
进行 10 次嵌入与拔出,连续 30 次嵌入与拔出往
返测试
Contact Resistance
≤30 mΩ
接触电阻≤30 mΩ
N0.
序号
Test mode
试验方法
Ltem
项 目
Connector combination sta te of t he we lding circ uit
board as test samples, the request in accordance with
the fol lowing spe cifications, resist ance to vibration
test, w hether to produce dis continuous c urrent
determined du ring th e experim ent
(off)
phenomenon, after th e ex periment measuring
contact resistance
7.7
Vibration
振动
组合状态下的连接器焊接电路板上作为试验样
品,依照如下规格要求,进行耐振动试验,试验
过程中确定是否产生不连续电流(断电)现象,
试验过后测量接触电阻值
Frequency(频率):10-55-10 Hz/minute
Amplitude(振幅):1.5mm p-p
Direction(方向):
1、Axis of up and down 上下轴向(Y 轴)
2、Axis of right the left 左右轴向(X 轴)
3、Axis of front and back 前后轴向(Z 轴)
Period(周期):2 hous for each direction
每一个轴向持续 2 小时
8、Endurance Characteristics:
环 境 性 能
N0.
Ltem
序号
项 目
Test mode
试验方法
Connector combination c ondition is placed in t he
oven, the request in acc ordance with the following
specifications, high temperature aging test, after the
test and measurement of contact resistance
8.1
Thermal Aging
高温老化试验
组合状态下的连接器放置于加热烤箱中,依照如
下规格要求,进行高温老化试验,试验后并测量
接触电阻值
Temperature:85± 2 ℃
Period:96 hours continuously
温度:85± 2 ℃
周期:持续 96 小时
Requirement
技术要求
Appearance:No damage
外观:无损伤
Contact Resistance
≤30 mΩ
接触电阻≤30 mΩ
current Discontinuity:
1 micro second Max
电流中断:1μsec Max
Requirement
技术要求
Appearance:No damage
外观:无损伤
Contact Resistance
≤30 mΩ
接触电阻≤30 mΩ
N0.
序号
8.2
Ltem
项 目
Temperature
温升
Test mode
试验方法
Mate c onnector m easure the temperature rise of
contact when the maximum rated current is passed
30℃ Ma x
组合状态下的连接器,通过最大容许电流测量导
体温度上升值
Connector combination un der the condition of
constant t emperature and humidity plac e spac e, i n
accordance w ith the requir ements of t he foll owing
specifications, consta nt te mperature a nd hum idity
test, aft er t he experiment m easuring c ontact
resistance, insulation res istance a nd withsta nd
voltage test
8.3
Humidity
恒定潮湿
Requirement
技术要求
组合状态下的连接器放置恒定温度的湿气空间,
依照如下规格要求,进行恒温恒湿试验,试验过
后测量接触电阻、绝缘电阻以及耐电压测试
Temperature: 40 ± 2 ℃
Relative humidity:90-95%RH
Period:96 hours continuously
Appearance:No damage
外观:无损伤
Contact Resistance:
≤30mΩ
接触电阻:≤30 mΩ
Insulation Resistance:
≥500MΩ
绝缘电阻:≥500MΩ
No breakdown or flashover
无击穿或者产生火花
温度:40±2℃
相对湿度:90-95%
周期:持续 96 小时
The combined state of connectors as test samples, in
accordance w ith the requir ements of t he foll owing
specifications, therm al sho ck t est, after the test
measuring c ontact resis tance, i nsulation resistance,
and resistance to voltage
8.4
Temperature cycling
温度循环
组合状态下的连接器作为试验样品,依照如下规
格要求,进行冷热冲击试验,试验后测量接触电
阻、绝缘电阻、以及耐电压测试
One cycle consists of:
-55±3℃,30min,Room temp.10-15 min
85±3℃,30min,Room temp.10-15 min
Total cycle:5 cycle
-55±3℃,30 分钟,放置转换时间 10-15 分钟
85±3℃,30 分钟,放置转换时间 10-15 分钟
循环次数:5 次
Same as paragraph 8.3
同 8.3 章节
N0.
序号
Ltem
项 目
Test mode
试验方法
The combined state of connector as test samples, salt
spray test a ccording to the following specifications,
test samples will be clean again with the water to dry
naturally, measurement of contact resistance
组合状态下的连接器作为试验样品,依照如下规
格要求进行盐水喷雾试验,试验后将样品用清水
冲干净自然凉干,测量接触电阻值
8.5
Salt spray
盐雾
Temperature:35±3℃
Solution:5±1%
Period:
Stamping after tin plated for 8 hours
Stamping before tin plated for 48 hours
温度:35±3℃
浓度:5±1%
周期:
先电镀后冲压 8 小时
先冲压后电镀 48 小时
In accordance with the following specifications were
placed tin soldering test
放置锡炉中依照如下规格进行焊锡试验
8.6
Solder ability
可焊性
Solder Temperature:245±5℃
Immersion period:3±0.5S
焊锡温度:245±5℃
沉浸周期:3±0.5S
Requirement
技术要求
Appearance:No damage
外观:无损伤
Contact Resistance:
≤30mΩ
接触电阻:≤30 mΩ
Area of Soldering:≥90%
焊锡面积:≥90%
anual soldering tin process
Soldering time:3±0.5S
Soldering pot:305±5℃
手工烙铁焊锡工艺
焊接时间:3±0.5S
焊接温度:305±5℃
8.7
Resistance to
soldering heat
耐焊接热
Mode of operation:
操作方式:
Position DIP type needle solder, conductor or a fixed
piece at the end of the 1.5mm distance
DIP 型针座焊锡位置,距离导体或固定片末端
1.5mm
Wave soldering tin soldering process
Soldering time:5±0.5S
Soldering pot:230±5℃
波峰焊焊锡工艺
焊接时间:5±0.5S
焊接温度:230±5℃
Appearance:No damage
外观:无损伤
9、Packaging Transportation Storage
包装、运输、贮存
9.1
Packaging
包装
(1)
Terminal packaging for the dish material packaging, rubber shell packaging for plastic
bags, packaging bags or plastic box seat for packaging, loading (paste) into the certificate,
indicate the product name, specifications, quantity production date and other
information
端子内包装为盘装带料包装、胶壳内包装为塑料袋,针座包装为袋装或吸塑盒包装,装
(贴)入合格证,注明产品名称、规格型号、数量生产日期等信息
(2)
Exterior package is carton, facing the packing list, the packing list marked with product
name, specificcation model, quantity, date of dispatch.
外包装为纸箱,贴装箱单、装箱单上注明产品名称、规格型号、数量、出货日期
(3)
The product in the box must not rock
产品在箱内不晃动
9.2
Transportation
运输
Any vehicle can be adopted for the transportation,but moisture-proof and no mechanical
damage,transport temperature to.-20℃~+50℃
允许用任何方式运输,但需避免雨雪直淋和阳光照射,不能有碰撞和挤压等机械损伤,
运输环境温度为-20℃~+50℃
9.3
Storage
贮存
(1)
The connector of packing finished should be in the ambient temperature between-10℃
to+40℃, Relative humidity≤80%. To store in storehouse does not have acidic, alkaline
air and other corrosive gas in the ambient air.
包装完毕的连接器应在环境温度为-20℃~+40℃,相对湿度≤80%,周围空气中没有酸性,
碱性及其它腐蚀性气体的库房中贮存
(2)
Re-qualification test shall be conducted immediately while the storing duration exceed 6
months
贮存期为 6 个月,超期 6 个月需从新检查