产 品 承 认 书
SPECIFICATION
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户 Customer Name:
产品名称 Product Name: 铝电解电容器 Aluminum Electrolytic Capacitor
型
号
Type:
CD297
规 格 Specification:
200V 1000μF
30*35mm
物料编码 Material code:
144EC0016
日
2023-7-12
期
Date:
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电容器外形图、产品明细
Capacitors with shape size made request and the product details
电容器外形图 Capacitor figure shape:
※ 表 1(TABLE 1)
No.
1
物料编码
Material code
144EC0016
型 号
Type
CD297
规格
Specification
200V1000uF
额定电压 浪涌电压
额定容量范围
Rated
Surge
(%)Tolerance on Rated
Voltage
Voltage
Capacitance
(Vdc)
(Vdc)
-20%~+20%
200V
230V
工作温度范围
OperatingTemp.
Range(℃)
损 耗
tanδ
(120Hz)
(Max)
漏电流
Leakage
Current
(uA)(5min.)
最大纹波电流
Max Ripple
Current (A)at
105℃120Hz
耐久性
Endurance
at 105℃
(Hours)
-25-+105
15
1340
1.84
5000
体积
Dimensions mm
D±1
L+2
F±1
30
35
10
产品特性 PRODUCT CHARACTERISTICS
1 产品特性 PRODUCT CHARACTERISTICS
1.1 电气特性 ELECTRICAL CHARACTERISTICS
序号
项目
测试方法
性能
No.
Item
Test method
Performance
1.1.1
额定工作电压
10V.DC~450V.DC
Rated voltage
1.1.2
电容量
Capacitance
测试频率:120Hz(±20%)
容量范围:
测试电路:串联等效
56μF ~56000μF
测试电压:0.5Vrms 以下+1.5~ 2.0VDC
容量偏差:-20%~+20%
Measuring frequency: 120Hz±20%
Range of Capacitance:
Measuring circuit:
56μF ~56000μF
Series equivalent circuit
Measuring voltage:
Capacitance tolerance:
-20%~+20%
0.5Vrms or less +1.5 to 2.0 VDC
1.1.3
损失角正切值
Dissipation Factor
测试条件与 1.1.2 电容量测试相同
DF 见表 1
Testing condition are the same as1.1.2 for
DF: See Table 1.
capacitance
1.1.4
漏电流
Leakage current
在电容器两端施加额定工作电压,并串联 1000
16~450V:
±100Ω电阻,在施加电压 5 分钟后,测量漏电 I = 3 CV or 1.5mA,
流。
取较小值(5 分钟后)
capacitor and its protective resistor which shall be
16~450V:
I = 3 CV or 1.5mA,
1000±100Ω. The leakage current shall then be
I:漏电流(μA)
measured after an electrification period of 5 min..
C:容量(μF)
测试电路如下图:
The rated voltage shall be applied across the
Measurement circuit
Whichever is smaller(after5 min)
V:额定工作电压(V)
I:Leakage current(μA)
C:Capacitance(μF)
V:Rated voltage (V)
Rs: Protective resistor(1000±100Ω)
DC ammeter
DC voltmeter
S1: Switch
S2: Protective switch for an ammeter
产品特性 PRODUCT CHARACTERISTICS
1.1.5
阶段
温度特性
1
Temperature
2
Characteristic
3
4
温度
20±2℃
+0
-25, -40 -3℃
20±2℃
+3
105 -0℃
时间
热平衡状态
2h
热平衡状态
2h
阶段 1:测量容量和阻抗(|z| 20℃ 120Hz±
20%)
1.1.6
耐浪涌电压
阶段 2:电容器恒温贮存 2 小时,在热平衡状态
测阻抗(|z|-25,-40℃ 120Hz±20%)
阶段 4:电容器恒温贮存 2 小时,在热平衡状态
测电容量
Step 1:Capacitance and impedance shall be
measured. (|z| 20℃ 120Hz±20%)
Step 2:After the capacitor being stored for 2 hours,
impedance shall be measured at thermal
stability. (|z|-25,-40℃ 120Hz±20%)
Step 4:After the capacitor being stored for 105℃2
hours, capacitance shall be measured. The
measurement shall be made at thermal stability
施加表 1 所列浪涌电压,充电 30±5 秒,放电
Surge Test
5.5±0.5 分钟作为一个周期,共进行 1000 次。
测试温度:15℃-35℃
然后在标准大气条件下放置达到热稳定,测试各
参数
Application of DC surge Voltage stated at table-1,
1000
times of charging for 30 ± 5 sec.,
discharging with a period of 5.5±0.5 min..
Test temperature: 15℃-35℃
阶段 2:
阻抗值与阶段 1 阻抗值相比,不大
于表 2 要求。
阶段 4:
容量变化应在初值的±20%范围内
Step 2:
Impedance value ratio to the value at
step 1 shall be not more than the
value given table-2
Step 4:
Variation of capacitance Within
±20% of the initial value.
容量变化:在初始值的±20%以内。
损耗角正切值不大于 200%的表 1 规
定值。
漏电流:达到 1.1.4 要求
Capacitance change:
Within ± 20% of the initial value
Dissipation factor:
Not more than 200% of the
specified value in Table-1.
Leakage current:
To satisfy No.1.1.4
And the capacitor shall be stored under standard
atmospheric conditions to obtain thermal stability,
after which measurements shall be made.
Test circuit
Note: This requirement is applicable only to instantaneous over voltage which may
be applied to terminals of capacitor, therefore, not applicable to such
over voltages as often applied.
产品特性 PRODUCT CHARACTERISTICS
1.2 机械特性 MECHANICAL PERFORMANCE
序号
项目
测试方法
特性
No.
Item
Test method
Performance
1.2.1
端子强度
端子抗拉强度:
Terminal
沿电容器端子引线方向施加拉力(如下表),10±1 秒。 或短路,无可见机械损伤
测量电容器应无接触不良、开路
When the capacitor is measured,
Strength
引出端拉力 N
20
there shall be no intermittent
contacts,or open or short-circuiting.
Tensile strength of termination:
There shall be no such mechanical
A static load(stated in the table below) shall be applied damage.
to the terminal in the axial direction and acting in a
direction away from the body for 10±1 sec..
1.2.2
振动试验
Resistance to
Vibration
1.2.3
可焊性
Solderability
测量电容器应无接触不良开路或
依据 GB-T 5993-2003
在 3 个互相垂直的方向分别施加 2 小时振动,共 6 小 短路,无可见机械损伤。
时
When the capacitor is measured
频率:10-55Hz
there shall be no intermittent
振幅:1.5mm.
contacts, or open or short circuiting
振速:1 分钟内振速 10~55~10Hz
There shall be no such mechanical
To comply with GB-T 5993-2003
damage.
Direction and duration of vibration:
3 orthogonal directions mutually each for 2h , Total 6h.
Vibration Frequency Range :10-55Hz
Peak to peak amplitude: 1.5mm
Sweep rate :10to55to10Hz in about 1 min.
依据 GB-T 5993-2003进行试验
焊锡温度:235±5℃
浸入时间:2±0.5 秒
To comply with GB-T 5993-2003
Temperature of solder: 235±5℃
Dipping time: 2±0.5sec.
This specification shall be met after the capacitors are
stored under standard atmospheric conditions for 6
months.
浸入焊锡的引线表面积约 90%以
上应附着新锡
At least 90% of circumferential
surface of the dipping portion of
termination shall be covered with
new solder.
产品特性 PRODUCT CHARACTERISTICS
1.3 耐久性测试 ENDURANCE PERFORMANCE
序号
项目
测试方法
No.
Item
耐焊耐热
Resistance to
soldering heat
Test method
1.3.1
1.3.2
耐湿性
Resistance to damp
heat
1.3.3
高温负荷试验
Load Life Test
特性
Performance
容量变化:在初始值±10%范围内
焊槽法:
损失角正切值:不大于规定值
焊锡温度:260±5℃
漏电流:满足 1.1.4 要求
浸入时间:10±1 秒
外观:无异状
电路板 :1.6mm
Variation of capacitance:
Solder bath method
Within ±10% of the initial value
Solder bath temperature : 260±5℃
Dissipation factor:
Immersion time : 10±1sec.
Not more than the specified value
Printed wiring board: 1.6mm
Leakage current:
To satisfy No.1.1.4
Appearance:
No remarkable abnormality.
容量变化:在初始值±10%范围内
依据GB-T 5993-2003进行试验
损失角正切值:不大于规定值
试验温度:40±2℃
漏电流:满足 1.1.4 要求
试验时间:240±8h
外观:无异状
相对湿度:90~95%
试验后,电容器在标准大气条件下 1~2 小时, Variation of capacitance:
然后测试参数
Within ±10% of the initial value.
To comply with GB-T 5993-2003
Dissipation factor:
Test temperature : 40±2℃
Not more than the specified value
Test time
: 240±8h
Leakage current: To satisfy No.1.1.4
Relative humidity: 90~95%
Appearance:
After completion of test, the capacitor shall be
No remarkable abnormality.
subjected to standard atmospheric conditions for
1 to 2 hours, after which measurements shall be
made.
试验温度:105±2℃,施加额定电压和额定
纹波电流
Application of the rated voltage and the rated
ripple current, Test temperature:105±2℃
+8
试验时间:5000 -0 h
+8
Test time:
5000 -0 h
容量变化:在初始值±20%范围内
损耗角正切值:不超过规定值的 200%
漏电流:不大于规定值
外观:无异状
Variation of capacitance:
Within ±20% of the initial value.
Dissipation factor:
Not more than 200% of the specified
value
Leakage current:
Not more than the specified value
Appearance:
No remarkable abnormality.
产品特性 PRODUCT CHARACTERISTICS
1.3.4
高温贮存试验
容量变化:初始值±20%范围内。
在105±2℃环境下无负荷贮存 1000 -0 h,加额定 损耗角正切值:不超过规定值的 200%
漏电流:不超过规定值的 200%
工作电压处理30分钟,至少恢复 16 小时后。
外观:无异状
The capacitors are then stored with no voltage
Variation of capacitance:
Within±20%ofthevaluebeforetest.
applied at a temperature of 105 ± 2 ℃ for
Dissipation factor:
+8
Not more than 200% of the specified value
1000 -0 h ,to be applied for 30 minutes and
Leakage current:
then resumed 16 hours.
Not more than 200% of the specified value
Appearance:
No remarkable abnormality.
规格
电容器上应加1A-10A逆向直流电,防爆壳正常
Specifications
动作,无金属片飞散、起火、爆炸。
规格
反向电流
The capacitor is shall be connected in inverse
Size
Inverse
Current
polarity,and appliced DC current at 1A-10A
≦22Φ
1A
constant,The pressure relief device shall open in
>22Φ
10A
such a way as to avoid any danger of fire or
explosion of capacitor elements (Terminal and
mental foil etc.) or cover.
+8
Shelf Life Test
1.3.5
防爆试验
Safety Vent Test
※ 表 2(TABLE 2)
Rated voltage (v)
10
16
25
35
50
63
80
100
160-250
350-450
|z|-25℃/|z|20℃
4
4
3
3
2
2
2
2
4
8
|z|-40℃/|z|20℃
15
15
10
8
6
6
5
5
-
-
※ 纹波电流频率因子 RIPPLE CURRENT FREQUENCY COEFFICIENT
Frequency(Hz)
50/60
100/120
500
1K
10K up
16-100V
0.92
1.00
1.13
1.19
1.20
160-250V
0.81
1.00
1.32
1.45
1.50
315-450V
0.88
1.00
1.20
1.25
1.40
电解电容器结构及套管标志
Electrolytic capacitor structure and casing mark
1、电解电容器结构 Electrolytic capacitor structure
No.
组件 PART
材料 MATERIALS
1
焊针 Terminal
镀锡的铜层铁线 Tinned copper-ply wire
2
引出条 Foil Leads
铝 99.9 % Aluminum 99.9 %
3
盖板 Cover board
电木、橡胶 bakelite、rubber
4
套管 Casing
5
外壳 Aluminum shell
铝 99.5% Aluminum 99.5%
6
阳极箔 Al-foil(+)
化成铝 99.99% Formed aluminum 99.99%
7
阴极箔 Al-foil(-)
腐蚀铝 98.7% Etched aluminum 98.7%
8
电解纸 Electrolytic paper
马尼拉麻浆、西班牙草浆 Manila hemp pulp, Spanish
PET
黑色
PET
black
straw
2、产品套管标志 Casing marks of products:
KNSCHA
KNSCHA
序号 No.
1
2
3
4
项目
标称电压
标称容量
负极标志
商标
Item
mesh
Rated
voltage
Rated
capacitance
Cathode
line
Trade
mark
5
6
型号
使用极限温度 Maximum
Type
operating temperature
电解电容器储存条件及保存周期
The provision of capacitor storage condition and period
一、储存条件 STORAGE CONDITION:
1.电解电容器应在包装完好(塑料袋、纸箱)状态下进行存放,严禁暴晒
和雨淋。The capacitor should be packed with plastic and carton perfectly,
and it should be forbidden to barely under the sunshine and rain.
2.存放电解电容器库房温、湿度条件:温度 0-40℃,相对湿度低于 85%,并通风良好。
The warehouse condition required: temperature:0℃—40℃,relative humidity :less
85%, and air the warehouse easily。
3.库房周围环境应无酸性、碱性及其它有害气体。The warehouse should be none acid
and alkaline gas around。
二、保存周期 STORAGE PERIOD:
1、在上述储存条件下,电解电容器保存周期为一年。The period is about one year,
under the conditions mentioned above。
2、制造单位成品在仓库中保存周期为一年,当保存周期超过半年,成品出库前必须按
抽样标准检验,并符合要求。when the period is exceed for half a year, the capacitor
should be test again to assure the quality。
3、使用单位电容器保存周期如超过一年,在投入使用前,对中高压产品(Wv≥100V)
或低压大容量产品(C≥1000UF)应进行恢复性老练(缓、慢升压至额定工作电压并保持
4~6 小时)后,才能投入使用。If the storage period of the capacitors exceed one year,
concerning the mid & high voltage or low voltage high capacitance products. We must
add rated working voltage slowly to the capacitors and maintain 4-6hours before
use it。
4 、 对 引 线 式 电 解 电 容 器 引 线 可 焊 性 有 效 期 为 一 年 。 for terminal electronic
capacitors, the period of the terminal soldering characters is 1 year.
电容器包装说明 Packing information
一、散件包装:
1. 产品用纸盒封装,根据产品体积不同,每盒数量不等,盒内放有合格证
Packing with paper Box, the content of each paper Box is according to the volume
of the capacitors.Inside the box marked on the product quality。
2. 数盒为一包装箱,外有箱贴,标明产品规格、型号、数量、生产日期、生产批号等
A small paper Box Number of a package, label outside, marked with specification,
type, number, date of production, production batch number etc。
3.
包装箱外有 ROHS 标识 Outer packing boxes with
ROHS
logo
二、包装规格说明 PACKING SPECIFICATION
内盒 Inside the box
内盒尺寸
Inside Box Dimensions
外箱 Outside the box
外箱尺寸
Outside Box Dimensions
产品尺寸
Case Size
长L
高H
宽W
长L
高H
宽W
ΦD×L
305
65
233
488
290
325
30*35
包装数量
Packing Quantity
内盒
Inside
63
外箱
Outside
630
铝电解电容器使用注意事项
IMPORTANT INFORMATION ON THE APPLICATION OF ALUMINUM ELECTROLYTIC CAPACITORS
其它说明 OTHER REMARKS
1 铝电解电容器使用注意事项 IMPORTANT INFORMATION ON THE APPLICATION
OF ALUMINUM ELECTROLYTIC CAPACITORS
(1)直流铝电解电容器应按正确的极性使用 DC aluminum electrolytic capacitors are normally polarized
当直流铝电解电容器按反极性接入电路时,电容器会导致电子线路短路,由此产生的电流会引致电容器
损坏。若电路中有可能在负引线施加正电压,请选无极性产品。
When reverse voltage is applied on DC aluminum electrolytic capacitor ,the circuit will be short
out and the capacitor will be damaged due to abnormal current flows through the capacitor.Please
use non- polar types of capacitors when the positive voltage is applied on the cathode
terminal.
(2)在额定工作电压以下使用 Use capacitor within rated voltage
当电容器上所施加电压高于额定工作电压时,电容器的漏电流将上升,其电气特性将在短时内劣化直至损
坏。请注意电压峰值勿超出额定工作电压。
When capacitor is used at higher voltage than the rated voltage, leakage current increased,
characteristics drastically deteriorated and damaged in a short period may occur as a result.
Please take extra caution that the peak voltage should not exceed the rated voltage.
(3)作快速充放电使用 Sudden charge and discharge
当常规电容器被用作快速充电用途,其使用寿命可能会因为容量下降,温度急剧上升等而缩减。
When aluminum electrolytic capacitors for general purpose-use are employed in rapid charge and
discharge application, its life expectancy may be shortened resulted from capacitance decrease,
heat rise, etc.
(4)电容器贮存 Storage of the capacitor
当铝电解电容器作了长期贮存后,其漏电流通常升高,贮存温度愈高,漏电流上升愈快。因此应注意贮存
环境,在电容器上施加电压后,漏电流值将不断下降,如铝电解电容器的漏电流值上升对电路有不良影响,
请在使用前充电处理。
Leakage current tends to increase when aluminum electrolytic capacitors have been stored
for long period of time. The higher the storage temperature, the higher the leakage current
increase.Please take caution when selecting the storage location. The leakage current will
decrease gradually as voltage is applied to the capacitor. The capacitor is subjected to aging
before using where increased leakage current may cause problems in the circuit.
(5)施加纹波电流应小于额定值 Use capacitor within rated ripple current
施加纹波电流超过额定值后,会导致电容器体过热,容量下降,寿命缩短。所施加纹波电压的峰值应小于
额定工作电压。
If excessive ripple current is applied on the capacitor,which will result in generating excessive
heat inside , reducing capacitance and shortening life of capacitor . Therefore the peak value
of the ripple voltage should be less than the rated value.
(6)使用环境温度 Ambient temperature
铝电解电容器的使用寿命会受到环境温度的影响。据科学统计,使用环境温度下降 10℃其使用寿命增加 1
倍。
Life of aluminum electrolytic capacitor is affected by the ambient temperature. It is generally
known that the life doubles for each 10℃ decrease in temperature.
铝电解电容器使用注意事项
IMPORTANT INFORMATION ON THE APPLICATION OF ALUMINUM ELECTROLYTIC CAPACITORS
(7)引出线强度 Tensile strength of lead wire
当拉力施加到电容器引出线,该拉力将作用于电容器内部,这可能导致电容器内部短路,开路或漏电流上
升。在电容器焊装到电路板,请勿强烈摇动电容器。
When a strong force is applied to the lead wires or terminals, stress is put on the internal
connections,which may result in short circuit, open circuit or increased leakage current. So it
is not advisable to bend or handle a capacitor after it has been soldered to the PC board.
(8)焊接过程耐热性 Heat resistance at the soldering process
铝电解电容器装至电路板进行浸焊或波峰焊时,其塑料套管可能因焊接时间过长、温度过高而发生破裂或
二次收缩。
During soldering process, secondary shrinkage or sleeve crack
may occur
when
soldering
temperature is too high or soldering time is too long.
(9)电路板的安装孔孔距及安装位置 Hole pitch and position of PC board
电路板安装孔的设计应与产品说明书的引线脚距相一致,如果将电容器强行插入孔距不配套的电路板,
那么会有应力作用于引出线,这可能导致短路或漏电流上升。
When designig a PC board , its hole pitch should be designed to coincide with the lead pitch(lead
spacing) of the capacitor specified in the catalog or specifications.When a capacitor is forcibly
inserted into an unmatched hole pitch,a force will put on the leads and which could result in a
short circuit or increased leakage current.
(10) 关于焊接以后的清洗 Cleaning after soldering
① 电容器不能用卤化有机物系列的清洗剂进行清洗。如果必须进行清洗,请使用能够保证电容器质量的清
洗剂。
The aluminum electrolyte capacitors should be fee halogenated solvents during board cleaning after
soldering. Use solvent proof capacitors when halogenated solvents are used.
② 对于能够保证电容器质量的清洗剂,清洗后请不要在清洗溶液或者密封容器中保管。清洗后的电容器请
和电路板一起在热风下干燥 10 分钟以上,热风的温度不可高于电容器规定上限温度。
After cleaned with the solvent which should proof the quality of capacitors, the capacitors should
not be kept in solvent environments of non-ventilated places. Let the capacitors after cleaning
dry with hot blast fully above 10mins and the temperature of hot blast should not be over than
specified upper limit of capacitors.
(11) 关于固定剂以及镀层(涂层剂)Adhesives、fixative and coating materials(coating agent)
① 请不要使用含有卤化有机物系列的固定剂及镀层(涂层剂)。
Do not use halogenated adhesives and coating materials to fix aluminum electrolytic capacitors.
② 请不要让固定剂及镀层(涂层剂)将电容器封口部位(端子一侧)全部封住。
Do not cover up all the sealing area of capacitors with adhesives 、 fixative or coating
materials(coating agent), make coverage only partial
2 符合 RoHS
RoHS compliance
符合欧盟 RoHS 的最新标准,若客户有特殊要求,按照双方签订的相关协议为准.
Accord with the latest standard of RoHS, if customers have any special requirments,
according to the relevant agreements which signed by both parts.