Form No: T0000X-1-0000-TBM02-190100664
Specification for Approval
Date: 2019/01/18
Customer : 深圳臺慶
WCM7060FASV-SERIES-LM
TAI-TECH P/N:
CUSTOMER P/N:
DESCRIPTION:
pcs
QUANTITY:
REMARK:
Customer Approval Feedback
■ 西北臺慶科技股份有限公司
TAI-TECH Advanced Electronics Co., Ltd
Headquarter:
NO.1 YOU 4TH ROAD, YOUTH INDUSTRIAL DISTRICT, YANG-MEI,
TAO-YUAN HSIEN, TAIWAN, R.O.C.
TEL: +886-3-4641148 FAX: +886-3-4643565
http://www.tai-tech.com.tw
E-mail: sales@tai-tech.com.tw
Sales Dep.
□ Office:
深圳辦公室
APPROVED
CHECKED
陳暐治
曾詩涵
11BC,Building B Fortune Plaza,NO.7002, Shennan Avenue, Futian
District Shenzhen
TEL: +86- 755-23972371
□
FAX: +86-755-23972340
臺慶精密電子(昆山)有限公司
TAI-TECH ADVANCED ELECTRONICS(KUNSHAN) CO., LTD
SHINWHA ROAD, KUNJIA HI-TECH INDUSTRIAL PARK, KUN-SHAN,
JIANG-SU, CHINA
TEL: +86-512-57619396 FAX: +86-512-57619688
E-mail: sales@tai-tech.cn
□ 慶邦電子元器件(泗洪)有限公司
TAIPAQ ELECTRONICS (SIHONG) CO., LTD
Sihong development zone Suqian City, Jiangsu , CHINA.
TEL: +86-527-88601191 FAX: +86-527-88601190
E-mail: sales@taipaq.cn
Sable Chen
Angela Tseng
R&D Center
APPROVED
CHECKED
DRAWN
楊祥忠
羅敏汎
張展耀
Mike Yang
Zack Luo
Kevin Chang
TA834002
P1
TAI-TECH
Wire Wound Power Common Mode Filter
WCM7060FASV-SERIES-LM
ECN HISTORY LIST
REV
DATE
DESCRIPTION
APPROVED
CHECKED
DRAWN
1.0
18/01/18
新 發 行
楊祥忠
羅敏汎
張展耀
備
註
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P2
TAI-TECH
Wire Wound Power Common Mode Filter
WCM7060FASV-SERIES-LM
1. Features
1. High reliability -Reliability tests comply with AEC-Q200
Halogen
2. Operating temperature-40~+125℃ (Including self - temperature rise)
Halogen-free
C
2. Dimension
Series
A(mm)
B(mm)
C(mm)
D(mm)
E(mm)
F(mm)
G(mm)
WCM7060 7.0±0.5
6.0±0.5
3.8 max.
3.5 typ.
1.5±0.5
1.5±0.5
1.7±0.5
Unit:mm
2. Part Numbering
WCM 7060
A
B
F
A
S
V
C
D
E
F
-
701
-
LM
G
H
A: Series
B: Dimension
C: Material
Ferrite Core
D: Process
Asembled
E: Type
S=Shielded , N=Unshielded
F: Category Code
V=Vehicle
G: Impedance
701=700Ω
H: Laser Marking
3. Specification
TAI-TECH
Part Number
Impedance
(Ω)
DC Resistance
(mΩ) max.
(1 line)
Rated Current
(A) max.
Rated Volt.
(Vdc) max.
Insulation
Resistance
(MΩ) min.
min.
typ.
Test Frequency
(MHz)
WCM7060FASV-400-LM
40
70
100
5
15
80
10
WCM7060FASV-101-LM
100
140
100
10
9
80
10
WCM7060FASV-301-LM
225
300
100
10
5
80
10
WCM7060FASV-501-LM
400
500
100
10
5
80
10
WCM7060FASV-601-LM
WCM7060FASV-701-LM
500
500
700
700
100
100
15
15
4
4
80
80
10
10
WCM7060FASV-102-LM
800
1020
100
17
3
80
10
WCM7060FASV-132-LM
910
1300
100
20
3
80
10
Note:
Measurement board data
Material : FR4
Board dimensions : 100 X 50 X 1.6t mm
Pattern dimensions: 45 X 30 mm (Double side board)
Pattern thickness : 50 μm
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P3
TAI-TECH
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P4
TAI-TECH
4. Schematic Diagram
Insulation Resistance
DC Resistance
Impedance
5. Materials
No.
Description
Specification
a.
Upper Plate
Ferrite core or same type
b.
Core
Ferrite Core
c
Wire
Enameled Copper
d
Termination
Ag/Ni/Sn
e
Mark
Laser Marking
6. Reliability and Test Condition
Item
Performance
Operating temperature
-40~+125℃ (Including self - temperature rise)
Storage temperature
-40~+125℃ (on board)
Test Condition
Electrical Performance Test
Z(common mode)
DCR
Agilent-4291A+ Agilent -16197A
Refer to standard electrical characteristics list.
I.R.
Temperature Rise Test
Agilent-4338B
Agilent4339
Rated Current ≧ 1A ∆T 40℃Max
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1.Applied the allowed DC current.
2.Temperature measured by digital surface thermometer
P5
TAI-TECH
Reliability Test
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
Temperature:125±2℃
High Temperature
Exposure(Storage)
AEC-Q200
Duration :1000hrs Min.
Measured at room temperature after placing for 24±2 hrs
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
Condition for 1 cycle
Step1:-40±2℃ 30min Min.
Temperature Cycling
Step2:125±2℃ transition time 1min MAX.
Step3:125±2℃ 30min Min.
AEC-Q200
Step4:Low temp. transition time 1min MAX.
Moisture Resistance
Appearance:No damage.
Impedance:within±15% of initial value
Inductance:within±10% of initial value
Q:Shall not exceed the specification value.
RDC:within ±15% of initial value and shall not
exceed the specification value
Biased Humidity
(AEC-Q200)
Temperature:85℃±2℃
Duration : 1000hrs Min.
Measured at room temperature after placing for24±2hrs
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
Temperature:125±2℃
High Temperature
Operational Life
(AEC-Q200)
External Visual
Physical Dimension
Resistance to Solvents
Mechanical Shock
Number of cycles: 1000
Measured at room temperature after placing for 24±2 hrs
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
1.Baked at50℃ for 25hrs, measured at room temperature after placing for 4
hrs.
2.Raise temperature to 65±2℃ 90-100%RH in 2.5hrs, and keep 3 hours,
cool down to 25℃ in 2.5hrs.
3.Raise temperature to 65±2℃ 90-100%RH in 2.5hrs, and keep 3 hours,
cool down to 25℃ in 2.5hrs,keep at 25℃ for 2hrs then keep at -10℃ for
3hrs
4.Keep at 25℃ 80-100%RH for 15min and vibrate at the frequency of 10 to
55 Hz to 10 Hz, measure at room temperature after placing for 1~2 hrs.
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification
Reflow Profiles
Humidity :85±3﹪R.H,
Duration :1000hrs Min. with 100% rated current.
Measured at room temperature after placing for24±2hrs
Appearance:No damage.
Inspect device construction, marking and workmanship. Electrical Test not
required.
According to the product specification size measurement
According to the product specification size measurement
Appearance:No damage.
Add aqueous wash chemical - OKEM clean or equivalent.
Appearance:No damage.
Impedance:within±15% of initial value
Inductance:within±10% of initial value
Q:Shall not exceed the specification value.
RDC:within ±15% of initial value and shall not
exceed the specification value
Type
Peak value
Normal
(g’s)
duration (D) (ms)
Wave
form
Velocity
change (Vi)ft/sec
SMD
100
6
Half-sine
12.3
Lead
100
6
Half-sine
12.3
shocks in each direction along 3 perpendicular axes.
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P6
TAI-TECH
Item
Performance
Test Condition
IPC/JEDEC J-STD-020DClassification Reflow Profiles
Oscillation Frequency: 10~2K~10Hz for 20 minute
Equipment: Vibration checker
Total Amplitude:1.52mm±10%
Testing Time : 12 hours(20 minutes, 12 cycles each of 3
orientations)。
Test condition :
Vibration
Temperature(℃)
Time(s)
Resistance to Soldering Heat
Thermal shock
260±5(soldertemp) 10±1
25mm/s ±6 mm/s
1
Appearance:No damage.
Impedance:within±15% of initial value
Inductance:within±10% of initial value
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
Q:Shall not exceed the specification value.
J-STD-020DClassification Reflow Profiles
RDC:within ±15% of initial value and shall not exceed the Condition for 1 cycle
specification value
Step1:-40±2℃ 15±1min
Step2:125±2℃ within 20Sec.
(AEC-Q200)
ESD
Solderability
Electrical Characterization
Flammability
Temperature
Number of
ramp/immersion
heat cycles
and emersion rate
Step3:125±2℃ 15±1min
Number of cycles: 300
Measured at room fempraturc after placing fo24±2hrs
Appearance:No damage.
a. Method B, 4 hrs @155°C dry heat @235°C±5°C
b. Method B @ 215°C±5°C category 3.(8hours ± 15 min)
c. Method D category 3. (8hours ± 15 min)@ 260°C±°C
More than 95% of the terminal electrode should be covered Preheat: 150℃,60sec.
Solder: Sn96.5% Ag3% Cu0. 5%
Temperature: 245±5℃。
with solder。
Flux for lead free: Rosin. 9.5%。
Dip time: 4±1sec.
Depth: completely cover the termination
Refer Specification for Approval
Summary to show Min, Max, Mean and Standard deviation .
Electrical Test not required.
V-0 or V-1 are acceptable.
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020DClassification Reflow Profiles
Place the 100mm X 40mm board into a fixture similar to the one
shown in below Figure with the component facing down. The
apparatus shall consist of mechanical means to apply a force which
will bend the board (D) x = 2 mm minimum. The duration of the
applied forces shall be 60 (+ 5) sec. The force is to be applied only
once to the board.
Board Flex
Appearance:No damage
Preconditioning: Run through IR reflow for 2 times.( IPC/JEDEC
J-STD-020D Classification Reflow Profiles
With the component mounted on a PCB with the device to be
tested, apply a 17.7 N (1.8 Kg) force to the side of a device being
tested. This force shall be applied for 60 +1 seconds. Also the force
shall be applied gradually as not to apply a shock to the component
being tested.
Terminal Strength(SMD)
Appearance:No damage
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TAI-TECH
7. Soldering and Mounting
7-1. Recommended PC Board Pattern
WCM7060
L(mm)
8.0
H(mm)
4.5
G1(mm)
3.5
G1
G2(mm)
1.5
L
G2
H
7-2. Soldering
Mildly activated rosin fluxes are preferred. TAI-TECH terminations are suitable for all wave and re-flow soldering systems.
If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools.
7-2.1 Lead Free Solder re-flow:
Recommended temperature profiles for re-flow soldering in Figure 1.
7-2.2 Soldering Iron(Figure 3):
Products attachment with a soldering iron is discouraged due to the inherent process control limitations. In the event that
a soldering iron must be employed the following precautions are recommended.
‧Preheat circuit and products to 150℃
‧350℃ tip temperature (max)
‧Never contact the ceramic with the iron tip ‧Use a 20 watt soldering iron with tip diameter of 1.0mm
‧1.0mm tip diameter (max)
‧Limit soldering time to 4~5 sec.
Reflow Soldering
Iron Soldering
PRE-HEATING
SOLDERING
NATURAL
COOLING
PRE-HEATING
217
60~150s
200
150
60~180s
TEMPERATURE(°C)
TEMPERATURE(°C)
tp(245° C / 20~40s.)
SOLDERING
within 4~5s
TP(260 ℃ / 10s max.)
350
150
Gradual cooling
Over 60s
480s max.
NATURAL
COOLING
25
TIME(sec.)
TIME( sec.)
Reflow times: 3 times max.
Iron Soldering times: 1 times max.
Fig.2
Fig.1
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P8
TAI-TECH
8. Packaging Information
8-1. Reel Dimension
8-2. Tape Dimension
Series
W(mm)
WCM7060
16.00+0.3/-0.1
Bo(mm) Ao(mm) Ko(mm) P0(mm) P2(mm) F(mm) E(mm) P(mm)
7.50±0.1
6.3±0.1
3.8±0.1
4.0±0.1
2.0±0.1
7.5±0.1
t(mm)
1.75±0.1 12.0±0.1 0.35±0.05
8-3. Packaging Quantity
Size
Reel
WCM7060
1500
8-4. Tearing Off Force
F
Top cover tape
The force for tearing off cover tape is 15 to 80 grams
in the arrow direction under the following conditions.
165° to180°
Base tape
Room Temp.
Room Humidity
Room atm
Tearing Speed
(℃)
(%)
(hPa)
mm/min
5~35
45~85
860~1060
300
Application Notice
‧Storage Conditions(component level)
To maintain the solderability of terminal electrodes:
1. TAI-TECH products meet IPC/JEDEC J-STD-020D standard-MSL, level 1.
2. Temperature and humidity conditions: Less than 40℃ and 60% RH.
3. Recommended products should be used within 12 months form the time of delivery.
4. The packaging material should be kept where no chlorine or sulfur exists in the air.
‧Transportation
1.Products should be handled with care to avoid damage or contamination from perspiration and skin oils.
2. The use of tweezers or vacuum pick up is strongly recommended for individual components.
3. Bulk handling should ensure that abrasion and mechanical shock are minimized.
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