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Toggle Switch Boots HEXSEAL® and E-SEEL® toggle switch boots are molded from a high tear-strength silicone rubber (other materials available for specific environments) bonded to a built-in mounting nut. Each encloses the base of the protruding switch bushing and forms a watertight and dust-tight seal against the front panel surface. SPECIFICATIONS Material ........................HEXSEALS: Silicone rubber conforms to A-A-59588, Class 3B, GR 50 (unless otherwise specified). E-SEELS: Silicone rubber polymer type ASTM D 1418 Mounting Nut ..............HEXSEALS: Brass, nickel-plated E-SEELS: Brass, black-oxide Temperature Range....HEXSEALS: -94°F to +400°F (-70°C to +204°C) E-SEELS: -80°F to +400°F (-62°C to +204°C) Enclosure Protection..NEMA/UL/ULC Types 1, 2, 3, 3S, 3R, 4, 4X, 6P, 12, 13; IEC IP66/IP68 Pressure Range ..........Exceeds 15 psi internal and 1500 psi external (N5032B: 10 psi) Operational Life ..........100,000 actuations (minimum) Shelf Life .....................Excess of 25 years Resistant to.................Salt spray, sunlight, ozone, weather, fungus, and most acids and lubricating oils Military Specs*............Most HEXSEALS meet MIL-DTL-5423. (See listing on page 6) Agency Recognition...UL & ULC Recognized Component to UL Std. 50 Installation...................Please see installation instructions on page 19 Operator Chamber HEXSEAL® & E-SEEL® Silicone Rubber Boot Single Piece Nautilus Design Secondary Inner Seal (as shown) Molded-in Mounting Nut* Panel Sealing Rib (eliminates need for O-ring) Panel *APM’s policy is to manufacture our HEXSEAL® sealing boots as defined by the requirements of MIL-Spec MILDTL-5423 which we regard as the standard for the switch, circuit breaker and potentiometer industry. These requirements were formulated based on our original patent. *For I.Q. Surround-Nut option, see back cover. For metric sizes, see page 20. Full-Toggle Boot with Integral Secondary Inner Seal – IP66/68 Rated FIGURE 2 FIGURE 3 N-5030 N-5030L† N-5030R N-5030S N-1030 N-1030 1⁄ 2-32 C1131/27 Gray Gray Gray Gray Gray Gray Black Full-Toggle Boots (with constant I.D.) – IP66/68 Rated Max. Toggle A Thread Height Throat B C Military Size Above or I.D. Height Flat Part Bushing Number (in.) in. mm in. mm in. mm M6 x 0.75 .37 .116 2.95 .562 14.30 .352 9.00 — 15⁄ 32-32NS-2B .437 .210 5.35 .625 15.88 .625 15.88 — M12 x 1 .668 .234 5.95 .859 21.83 .625 15.88 — 15⁄ 32-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 — 15⁄ 32-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 — 15⁄ 32-32NS-2B .90 .219 5.55 1.093 27.77 .625 15.88 — 15⁄ 32-32NS-2B 1.08 .390 9.92 1.328 33.37 .625 15.88 — 15⁄ 32-32NS-2B .925 .300 7.62 1.110 28.19 .625 15.88 — 1⁄ 2-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 — 1⁄ 2-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 — 5⁄ 8-32UNS-2B .78 .187 4.76 .844 21.44 .750 19.05 — 15⁄ 32-32NS-2B .71 .219 5.55 .937 23.80 .625 15.88 — *Other colors available. Please consult factory. Mounting nut material: Aluminum 1⁄ 4-40NS-2B 15⁄ 32-32NS-2B 1⁄ 2-32NS-2B 15⁄ 32-32NS-2B Toggle Diameter Accommodated (in.) .062-.188 .115-.240 .115-.240 .115-.240 A Throat or I.D. in. .047 .109 .109 .109 mm 1.19 2.77 2.77 2.77 B Height in. .250 .437 .437 .437 mm 6.35 11.10 11.10 11.10 C Flat in. .375 .625 .625 .625 Military Part Number mm 9.53 15.88 15.88 15.88 M5423/11-01 M5423/02-01 — — • • • • • • • Figure 2 APM Boot Part Number 1131/25 1131/33 1131/40 IN-1030 1131/31 1131/26 N-1002 50154 IN-1030 1⁄ 2-32 1131/32 1131/23 C1131/28 Color* Black Gray Black Gray Gray Gray Gray Gray Gray Black Gray Black Half-Toggle Boots (toggle actuator protrudes) – IP66/68 Rated Thread Size HEXSEAL Color* E-SEEL APM Boot Part Number Figure 1 APM Boot Part Number N-5032B†† N-1030B N-1030B1⁄ 2-32 C1132/20 HEXSEAL Max. A Toggle Thread Height Throat B C Military Size Above or I.D. Height Flat Part Bushing Number (in.) in. mm in. mm in. mm 1⁄ 4-40NS-2B .31 .104 2.64 .422 10.72 .375 9.58 M5423/04-01 1⁄ 4-40NS-2B .37 .062 1.53 .500 12.70 .375 9.52 M5423/05-01 1⁄ 4-40NS-2B .28 .062 1.58 .390 9.91 .375 9.52 M5423/05-02 1⁄ 4-40NS-2B .50 .062 1.58 .594 15.08 .375 9.52 — 15⁄ 32-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 M5423/01-01 1⁄ 2-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 — 15⁄ 32-32NS-2B .71 .219 5.55 .937 23.81 .625 15.88 — *Other colors available. Please consult factory. †Material conforms to A-A-59588 Gr. 25 E-SEEL Compliant • • • • • • • • • • • • Figure 3 Color* Gray Gray Gray Black E-SEEL FIGURE 1 RoHS HEXSEAL HOW TO ORDER Specify APM boot part number and, if necessary, the appropriate bushing adaptor part number (please see page 19). Switch Housing Switch Housing • • • • *Other colors available. Please consult factory. DIMENSIONS FOR REFERENCE ONLY. Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded. www.apmhexseal.com 10 800.498.9034 Armored Full Toggle Boots – IP66/68 Rated A Throat or I.D. in. .219 B Height mm 5.55 in. .875 Figure 4 C Flat mm 21.44 in. .625 Military Part Number APM Boot Part Number — N-1030A mm 15.88 Color Gray • E-SEEL Max. Toggle Thread Height Size Above Bushing (in.) 15⁄ 32-32NS-2B .66 HEXSEAL FIGURE 4 Nickel plated brass cap bonded to boot. EMI/RFI Shielded Full Toggle Boots – IP66/68 Rated 1⁄ 4-40NS-2B 15⁄ 32-32NS-2B 1⁄ 2-32NS-2B 1⁄ 4-40NS-2B 1⁄ 4-40NS-2B A Throat or I.D. in. .062 .219 .219 .062 .062 mm 1.58 5.55 5.55 1.58 1.58 B Height in. .500 .844 .844 .390 .594 C Flat mm 12.70 21.44 21.44 9.90 15.08 in. .375 .625 .625 .375 .375 mm 9.52 15.88 15.88 9.52 9.52 Figure 5 Military Part Number APM Boot Part Number — M5423/01-02 — — — N-5030L RFI IN-1030 RFI IN-1030 RFI 1⁄ 2-32 N-5030R RFI N-5030S RFI Color* Gray Gray Gray Gray Gray • • • • • E-SEEL Thread Size Max. Toggle Height Above Bushing (in.) .36 .66 .66 .28 .50 HEXSEAL FIGURE 5 *Other colors available. Please consult factory. All standard EMI/RFI boots feature a knitted Monel shield. RFI/EMI shielded boots have an operational life of 15,000 actuations (minimum) FIGURE 5a Sealed Switch Panel Cut-Out Sealing Bushing – IP66/68 Rated 60064 60225 Figure 5a APM Part Number Compatible Switch Bushing Washer Diameter Washer Thickness Color Conforms to* 60064 60225 15/32-32 0.677" 0.660" 0.120" 0.105" Gray Meets MIL-B-5423/16-01, MS25196, UL & ULC Recognized Component *APM’s policy is to manufacture our HEXSEAL® sealing boots as defined by the requirements of MIL-Spec MIL-DTL-5423 which we regard as the standard for the switch, circuit breaker and potentiometer industry. These requirements were formulated based on our original patent. SEE PAGE 16 FOR FULL DETAILS Back-of-Panel Mounted Toggle Switch Boots Full Toggle Boot inch .750 mm 19.05 Military Part Number APM Boot Part Number Color* — 2030 Gray • Half Toggle Boot (Toggle Actuator Protrudes) A Throat or I.D. D B Distance Height Between Mtg. Holes inch mm inch mm inch mm .093 2.38 .500 12.70 1.813 46.04 *Other colors available. Please consult factory. Width inch .750 mm 19.05 Figure 7 C Clearance Boot Hole Diameter inch mm .510 12.95 Military Part Number APM Boot Part Number Color* HEXSEAL FIGURE 7 Width C Clearance Boot Hole Diameter inch mm .510 12.95 HEXSEAL D B Distance Height Between Mtg. Holes inch mm inch mm inch mm .315 7.91 .938 23.82 1.813 46.04 *Other colors available. Please consult factory. M5423/03-01 2030B Gray • RoHS DIMENSIONS FOR REFERENCE ONLY. Compliant Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded. www.apmhexseal.com 11 E-SEEL Figure 6 A Throat or I.D. 800.498.9034 E-SEEL FIGURE 6 METRIC Sizes for Toggle, Pushbutton and Rotary Switches and Circuit Breakers Operator Chamber E-SEEL® Silicone Rubber Boot SPECIFICATIONS Material ........................Silicone rubber polymer type ASTM D 1418 Mounting Nut ..............Brass, black-oxide. *Brass, nickel-plated. Temperature Range....-80°F to +400°F (-62°C to +204°C) Enclosure Protection..NEMA/UL/ULC Types 1, 2, 3, 3S, 3R, 4, 4X, 6P, 12, 13; IEC IP66/IP68 Pressure Range ..........Exceeds 15 psi internal and 1500 psi external Operational Life ..........100,000 actuations (minimum) RoHS Shelf Life .....................Excess of 25 years Compliant Resistant to.................Salt spray, sunlight, ozone, weather, fungus, ® and most acids and lubricating oils C US Agency Recognition...UL & ULC Recognized Component to UL Std. 50 UL Recognized Component Installation...................Please see installation instructions on page 19 Single Piece Design Molded-in Mounting Nut Panel Sealing Rib (eliminates need for O-ring) Panel  Switch Housing Additional metric sizes available (consult factory) Full Toggle (with Constant I.D.) Switch Boots (covers all external portions of switch & seals switch mounting hole) TOGGLE SWITCH BOOTS Fig. A Thread Size Throat Size1 (“A”) Max Toggle Height2 Max Boot Height (“B”) mm in. mm in. mm in. Figure A Flat (“C”) mm in. Color APM Cat. No. M6 X 0.75 2.9 0.116 10.8 0.43 14.3 0.562 9.0 0.352 Black 1131/25* M12 X 0.75 5.3 0.21 16.2 0.64 21.6 0.85 15.8 0.625 Black C1131/41 M12 X 0.75 5.5 0.219 22.8 0.90 27.7 1.1 15.8 0.625 Black 1131/26-M12-.75 M12 X 1 6.5 0.256 16.7 0.66 21.4 0.844 15.8 0.625 Black 1131/31-M12 M12 X 1 5.9 0.234 16.9 0.66 21.8 0.859 15.8 0.625 Black 1131/40 M12 X 1 5.5 0.219 22.8 0.90 27.7 1.1 15.8 0.625 Black 1131/26-M12-.10 1 2 IP66/IP68/NEMA 6P Enclosure Protection Throat size is the maximum diameter of the switch toggle/handle (Dimension “A”). Max toggle height is the maximum distance from the end of the switch mounting stem to the end of the switch toggle. Half Toggle Switch Boots (Seals switch mounting stem & hole; toggle actuator protrudes) Fig. B Thread Size Throat Size (“A”) mm Toggle Diameter Accomodated Max Boot Height (“B”) in. mm in. mm in. Figure B Flat (“C”) Color mm in. APM Cat. No. M5 X 0.5 1.1 0.42 1.57-4.57 0.062-0.18 5.7 0.225/0.25 7.9 0.313 Black 1132/17-M5-5 M12 X 1 2.36 0.093 2.92-6.09 0.115-0.24 11.1 0.437 15.9 0.625 Black 1132/33-M12-1 IP66/IP68/NEMA 6P Enclosure Protection PUSHBUTTON SWITCHES & CIRCUIT BREAKERS/PROTECTORS Fig. C Half Toggle Switch Boots (Seals switch mounting stem & hole; toggle actuator protrudes) Fig. D Thread Size1 A 1 Max Plunger Height Dimension “B” Max Plunger Diameter (“C”) in. mm in. mm 8.4 0.33 16.3 0.64 8.1 11.9 0.469 18.3 0.72 10.72 0.469 15.9 0.625 10.72 0.422 mm in. M10 X 1 15.47 0.62 M11 X 1 15.47 0.62 M12 X 1 18.64 0.47 11.9 C Aluminum insert Max Boot Height (“A”) mm Figures C & D Color1 APM Cat. No. Fig. 0.32 Black C1221/21 D 0.422 Clear C1221/27 D Black NC3030H-M12-1 C in. “Clear” allows viewing of breaker amp rating and trip state; please enquire for other available colors. B IP66/IP68/NEMA 6P Enclosure Protection ROTARY SHAFT SEALS Seal the shaft and mounting hole of standard rotary switches/potentiometers that use a threaded stem and nut mounting. Fig. E Thread Size Shaft Size1 (“A”) mm in. Height (“B”) mm Flat (“C”) in. mm in. Figure E Color2 APM Cat. No. M7 X 0.75 5.0 0.2 5.5 0.2 12.7 0.500 Gray 1332/39-2* M9 X 0.75 6.35 0.250 5.56 0.219 12.7 0.500 Gray C1332/41* M10 X 1 6.0 0.236 5.9 0.236 12.7 0.500 Gray 1332/45* Switch/potentiometer shaft must have a smooth, round cross-section where it meets the sealing edge of the shaft seal device. 2 Please enquire for other available colors. 1 IP66/IP68/NEMA 6P Enclosure Protection www.apmhexseal.com 20 800.498.9034