PUBLIC
PUBLIC
PRODUCT
TABLE OFSPECIFICATION
CONTENTS
Prepared
Prepared (Subject
(Subject resp)
resp)
jidgezou
jidgezouGeorge
GeorgeZou
Zou
Approved (Document
Approved
(Document resp)
resp)
jiddaxie
David
Xie ZouDC-DC
PKE7000A
series
jidgezou
George
(4)
21 (3)
No.
No.
Checked
Checked
Converters
Input 43 - 160 V, Output up to 6 A / 30 W
1/1301-BMR7127300
00152-BMR7127300
Date
Date
3/2/2023
3/3/2023
Technical
Specification
Rev
Rev
28701BMR 7127300 Rev. F
D
F
© Flex
D
March 2023
Key Features
• Industry standard case dimensions
50.8 x 25.4 x 11.9 mm (2 x 1 x 0.47 in)
• High Efficiency up to 91%
• 2250 Vdc input to output isolation
• Meets safety requirements according to
IEC/EN/UL 62368-1
• Compliant to EN 50155
General Characteristics
•
•
•
•
•
•
•
•
Input under voltage shutdown
Monotonic start-up
Remote control
Output over voltage protection
Over temperature protection
Output short-circuit protection
Output voltage adjust function
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in hightemperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
............................................................. 2
............................................................. 2
............................................................. 3
............................................................. 4
Electrical Specification
5 V, 6 A / 30 W
12 V, 2.5 A / 30 W
15 V, 2 A / 30 W
24 V, 1.25 A / 30 W
48 V, 0.625 A / 30 W
54 V, 0.555 A / 30 W
PKE7311API......................................... 5
PKE7313API......................................... 8
PKE7315API....................................... 11
PKE7316ZAPI .................................... 14
PKE7316JAPI ..................................... 17
PKE7316HAPI .................................... 20
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
........................................................... 23
........................................................... 24
........................................................... 25
........................................................... 26
........................................................... 27
........................................................... 28
........................................................... 28
........................................................... 30
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
No.
jidgezou George Zou
1/1301-BMR7127300
Approved (Document resp)
Checked
jiddaxie
David series
Xie
PKE7000A
DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Ordering Information
Product program
PKE7311API
PKE7313API
PKE7315API
PKE7316ZAPI
PKE7316JAPI
PKE7316HAPI
Output
5V, 6A / 30 W
12V, 2.5A / 30 W
15V, 2A / 30 W
24V, 1.25A / 30 W
48V, 0.625A / 30 W
54V, 0.555A / 30 W
Product number and Packaging
PKE73XXXAPI n1
Options
n1
ο
Remote control logic
Options
n1
3/2/2023
Technical
Specification
Rev
28701BMR 7127300 Rev. F
D
2 (4)
March 2023
© Flex
chemicals (REACH) as they enter into force and is through
product materials declarations preparing for the obligations
to communicate information on substances in the products.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Description
P
Date
2
Warranty period and conditions are defined in Flex Power
Modules General Terms and Conditions of Sale.
Negative*
Positive
Example: A positive logic product would be PKE7311APIP.
The products are delivered in trays.
* Standard variant (i.e. no option selected).
General Information
Reliability
The failure rate (λ) and mean time between failures
(MTBF= 1/λ) is calculated at max output power and an
operating ambient temperature (TA) of +25°C. Flex uses
Telcordia SR-332 Issue 3 Method 1 to calculate the mean
steady-state failure rate and standard deviation (σ).
Telcordia SR-332 Issue 3 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Mean steady-state failure rate, λ
Std.deviation, σ
206.936 nFailures/h
512.45 nFailures/h
MTBF (mean value) for the PKE73XXXA series = 4.83 Mh.
MTBF at 90% confidence level = 1.6 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2011/65/EU and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Flex products
are found in the Statement of Compliance document.
Flex fulfills and will continuously fulfill all its obligations
under regulation (EC) No 1907/2006 concerning the
registration, evaluation, authorization and restriction of
Limitation of Liability
Flex does not make any other warranties, expressed or
implied including any warranty of merchantability or fitness
for a particular purpose (including, but not limited to, use in
life support applications, where malfunctions of product can
cause injury to a person’s health or life).
© Flex 2023
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Flex reserves the right to change the
contents of this technical specification at any time without
prior notice.
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
No.
jidgezou George Zou
1/1301-BMR7127300
Approved (Document resp)
jiddaxie
David series
Xie
PKE7000A
Checked
DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Safety Specification
General information
Flex converters and DC/DC regulators are designed in
accordance with the safety standards IEC 62368-1,
EN 62368-1 and UL 62368-1 Audio/video, information and
communication technology equipment - Part 1: Safety
requirements
IEC/EN/UL 62368-1 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Electrically-caused fire
Injury caused by hazardous substances
Mechanically-caused injury
Skin burn
Radiation-caused injury
On-board DC/DC converters, Power interface modules and
DC/DC regulators are defined as component power
supplies. As components they cannot fully comply with the
provisions of any safety requirements without “conditions of
acceptability”. Clearance between conductors and between
conductive parts of the component power supply and
conductors on the board in the final product must meet the
applicable safety requirements. Certain conditions of
acceptability apply for component power supplies with
limited stand-off (see Mechanical Information for further
information). It is the responsibility of the installer to ensure
that the final product housing these components complies
with the requirements of all applicable safety standards and
regulations for the final product.
Component power supplies for general use shall comply
with the requirements in IEC/EN/UL 62368-1. Product
related standards, e.g. IEEE 802.3af Power over Ethernet,
and ETS-300132-2 Power interface at the input to telecom
equipment, operated by direct current (dc) are based on
IEC/EN/UL 60950-1 with regards to safety.
Flex Power DC/DC converters, Power interface modules
and DC/DC regulators are UL 62368-1 recognized and
certified in accordance with EN 62368-1. The flammability
rating for all construction parts of the products meet
requirements for V-0 class material according to
IEC 60695-11-10, Fire hazard testing, test flames – 50 W
horizontal and vertical flame test methods.
Isolated DC/DC converters & Power interface modules
The product may provide basic or functional insulation
between input and output according to IEC/EN/UL 62368-1
(see Safety Certificate), different conditions shall be met if
the output of a basic or a functional insulated product shall
be considered as ES1 energy source.
For basic insulated products (see Safety Certificate) the
output is considered as ES1 energy source if one of the
Date
3/2/2023
Technical
Specification
Rev
28701BMR 7127300 Rev. F
D
3
3 (4)
March 2023
© Flex
following conditions is met:
• The input source provides supplementary or double or
reinforced insulation from the AC mains according to
IEC/EN/UL 62368-1.
• The input source provides functional or basic insulation
from the AC mains and the product’s output is reliably
connected to protective earth according to
IEC/EN/UL 62368-1.
For functional insulated products (see Safety Certificate)
the output is considered as ES1 energy source if one of the
following conditions is met:
• The input source provides double or reinforced
insulation from the AC mains according to
IEC/EN/UL 62368-1.
• The input source provides basic or supplementary
insulation from the AC mains and the product’s output is
reliably connected to protective earth according to
IEC/EN/UL 62368-1.
• The input source is reliably connected to protective
earth and provides basic or supplementary insulation
according to IEC/EN/UL 62368-1 and the maximum
input source voltage is 60 Vdc.
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (Viso) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 62368-1.
It is recommended to use a slow blow fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
circuit on the input source, this fuse will provide the
following functions:
• Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
• Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
4
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
1 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
28701- BMR 7127300 Rev. F
March 2023
© Flex
Absolute Maximum Ratings
Characteristics
min
max
Unit
TP1
Operating Temperature (see Thermal Consideration section)
-40
typ
+110
°C
TS
Storage temperature
-55
+125
°C
VI
Input voltage
43
160
V
Viso
Isolation voltage (input to output)
3000
Vdc
Viso
Isolation voltage (input to case)
1500
Vdc
Viso
Isolation voltage (output to case)
1000
Vdc
Vtr
Input voltage transient (Tp 100ms)
+200
V
Vadj
Adjust pin voltage (see Operating Information section)
VRC
Remote Control pin voltage
(see Operating Information section)
0
Vo
V
Positive logic option
0
6
V
Negative logic option
0
6
V
Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional operation of the
device at these or any other conditions above those indicated in the Electrical Specification section of this specification is not implied. Exposure to absolute
maximum rating conditions for extended periods may affect device reliability.
Fundamental Circuit Diagram
+Vin
+Vo
-Vo
RC
-Vin
I/P UVP
OTP
PWM
CONTROLLER
ISOLATED
CONTROL AND
FEED BACK
SUPERVISION
Vadj
5
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PRODUCT SPECIFICATION
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2 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7311API(P)
5 V, 6 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
Unit
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
V
CI
Internal input capacitance
PO
Output power
43
0
30
50% of max IO, VI = 43 V
91
max IO, VI = 43 V
89
50% of max IO, VI = 110 V
88
η
Efficiency
max IO, VI = 110 V
90
Pd
Power Dissipation
max IO
2.0
Pli
Input idling power
IO = 0 A, VI = 110 V
1.8
PRC
Input standby power
VI = 110 V (turned off with RC)
fs
Switching frequency
0-100 % of max IO
238
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 6 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
Idling voltage
IO = 0 A
Line regulation
max IO
Load regulation
VI = 110 V, 0-100% of max IO
VO
Vtr
ttr
Load transient
voltage deviation
Load transient recovery time
(from 10−90% of VOi)
Start-up time
ts
RC
RC start-up time
(from VRC connection to 90% of VOi)
%
3.5
W
W
0.1
W
322
4.95
5
5.05
V
4.5
5
5.5
V
4.85
5.15
V
4.85
5.15
V
15
25
mV
15
25
mV
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
kHz
10-100% of max IO
(from VI connection to 90% of VOi)
tRC
W
280
Ramp-up time
tr
μF
33
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
10
0.8/2.5
IO
Output current
0
Ilim
Current limit threshold
VI = 110 V,TP1 < max TP1
11.4
Isc
Short circuit current
TP1 = 25ºC, see Note 2
2.56
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
20
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
6.8
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
6
0
12
A
A
A
6000
µF
40
mVp-p
V
6
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jidgezou George Zou
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3 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
28701- BMR 7127300 Rev. F
© Flex
PKE7311API(P)
Typical Characteristics
5 V, 6 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
7
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jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7311API(P)
Typical Characteristics
5 V, 6 A / 30 W
Start-up
March 2023
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (2 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (2 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 6 A resistive load.
Time scale: (200 ms/div.).
IO = 6 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (20 mV/div.).
Output voltage response to load current step- Top trace: output voltage (100 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (3.0-4.5-3.0 A) at:
Bottom trace: load current (2 A/div.).
IO = 6 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (2 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 5.0 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 5.0V model by 8% to 5.4V the required external resistor is:
Output Voltage Adjust, Increase:
1.5
10 8.75 k
R ADJ _UP
0.08
1.5
R ADJ _UP
10 k
Example:
Output Voltage Adjust, Decrease:
To trim down the 5.0V model by 7% to 4.65V the required external resistor is:
1.5
RADJ _ DOWN
13 k
1.5
RADJ _ DOWN
13 8.43 k
0.07
8
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jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7313API(P)
12 V, 2.5 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
Unit
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
V
CI
Internal input capacitance
PO
Output power
43
μF
33
0
30
50% of max IO, VI = 43 V
90
max IO, VI = 43 V
89
50% of max IO, VI = 110 V
87
W
η
Efficiency
max IO, VI = 110 V
88
Pd
Power Dissipation
max IO
2.5
Pli
Input idling power
IO = 0 A, VI = 110 V
2.2
W
PRC
Input standby power
VI = 110 V (turned off with RC)
0.1
W
fs
Switching frequency
0-100 % of max IO
297.5
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 2.5 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
11.64
12.36
V
Idling voltage
IO = 0 A
11.64
12.36
V
VO
Vtr
ttr
tr
ts
tRC
RC
%
4
W
350
402.5
kHz
11.88
12
12.12
V
10.8
12
13.2
V
Line regulation
max IO
30
60
mV
Load regulation
VI = 110 V, 0-100% of max IO
30
60
mV
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
Load transient
voltage deviation
Load transient recovery time
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
Ramp-up time
(from 10−90% of VOi)
Start-up time
10-100% of max IO
(from VI connection to 90% of VOi)
RC start-up time
(from VRC connection to 90% of VOi)
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
10
0.8/2.5
IO
Output current
0
Ilim
Current limit threshold
VI = 110 V,TP1 < max TP1
4.75
Isc
Short circuit current
TP1 = 25ºC, see Note 2
1.41
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
15
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
15
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
2.5
0
5.0
A
A
A
2000
µF
30
mVp-p
V
9
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PRODUCT SPECIFICATION
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jidgezou George Zou
Approved (Document resp)
6 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7313API(P)
Typical Characteristics
12 V, 2.5 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
10
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PRODUCT SPECIFICATION
Prepared (Subject resp)
7 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7313API(P)
Typical Characteristics
12 V, 2.5 A / 30 W
Start-up
March 2023
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (5 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (5 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 2.5 A resistive load.
Time scale: (200 ms/div.).
IO = 2.5 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (10 mV/div.).
Output voltage response to load current step- Top trace: output voltage (200 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (1.25-1.875-1.25 A) at:
Bottom trace: load current (1 A/div.).
IO = 2.5 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (2 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 12 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 12V model by 8% to 12.96V the required external resistor is:
Output Voltage Adjust, Increase:
3.5998
24 21 k
R ADJ _ UP
0.08
3.5998
R ADJ _UP
24 k
Example:
Output Voltage Adjust, Decrease:
To trim down the 12V model by 7% to 11.16V the required external resistor is:
3.5796
RADJ _ DOWN
31.179 k
3.5796
RADJ _ DOWN
31.179 19.96 k
0.07
11
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8 (19)
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jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7315API(P)
15 V, 2 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
CI
Internal input capacitance
PO
Output power
43
0
30
90
max IO, VI = 43 V
87
50% of max IO, VI = 110 V
91
V
μF
33
50% of max IO, VI = 43 V
Unit
W
η
Efficiency
max IO, VI = 110 V
90
Pd
Power Dissipation
max IO
1.5
Pli
Input idling power
IO = 0 A, VI = 110 V
0.8
PRC
Input standby power
VI = 110 V (turned off with RC)
fs
Switching frequency
0-100 % of max IO
297.5
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 2 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
14.55
15.45
V
Idling voltage
IO = 0 A
14.55
15.45
V
VO
Vtr
ttr
0.1
kHz
14.85
15
15.15
V
13.5
15
16.5
V
max IO
50
75
mV
VI = 110 V, 0-100% of max IO
50
75
mV
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
Load transient
voltage deviation
(from 10−90% of VOi)
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
10-100% of max IO
(from VI connection to 90% of VOi)
RC
W
402.5
Load regulation
Start-up time
tRC
W
W
Line regulation
Load transient recovery time
ts
3.0
350
Ramp-up time
tr
%
RC start-up time
(from VRC connection to 90% of VOi)
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
10
0.8/2.5
IO
Output current
0
Ilim
Current limit threshold
VI = 110 V,TP1 < max TP1
3.25
Isc
Short circuit current
TP1 = 25ºC, see Note 2
1.52
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
20
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
18
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
2
0
4
A
A
A
1500
µF
40
mVp-p
V
12
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
jidgezou George Zou
Approved (Document resp)
9 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7315API(P)
Typical Characteristics
15 V, 2 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
13
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
10 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7315API(P)
Typical Characteristics
15 V, 2 A / 30 W
Start-up
March 2023
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (10 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (10 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 2 A resistive load.
Time scale: (200 ms/div.).
IO = 2 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (20 mV/div.).
Output voltage response to load current step- Top trace: output voltage (500 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (1.0-1.5-1.0 A) at:
Bottom trace: load current (1 A/div.).
IO = 2 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (2 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 15 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 15V model by 8% to 16.2V the required external resistor is:
Output Voltage Adjust, Increase:
4.4993
30 26.24 k
R ADJ _UP
0.08
4.4993
R ADJ _UP
30 k
Example:
Output Voltage Adjust, Decrease:
To trim down the 15V model by 7% to 13.95V the required external resistor is:
4.6
RADJ _ DOWN
39.099 k
4.6
RADJ _ DOWN
39.099 26.62 k
0.07
14
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
11 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7316ZAPI(P)
24 V, 1.25 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
Unit
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
V
CI
Internal input capacitance
PO
Output power
43
μF
33
0
30
50% of max IO, VI = 43 V
89
max IO, VI = 43 V
90
50% of max IO, VI = 110 V
87
W
η
Efficiency
max IO, VI = 110 V
88
Pd
Power Dissipation
max IO
2.5
Pli
Input idling power
IO = 0 A, VI = 110 V
0.8
W
PRC
Input standby power
VI = 110 V (turned off with RC)
0.1
W
fs
Switching frequency
0-100 % of max IO
297.5
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 1.25 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
23.28
24.72
V
Idling voltage
IO = 0 A
23.28
24.72
V
VO
Vtr
ttr
402.5
23.76
24
24.24
V
21.6
24
26.4
V
max IO
60
120
mV
VI = 110 V, 0-100% of max IO
60
120
mV
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
Load transient
voltage deviation
(from 10−90% of VOi)
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
10-100% of max IO
(from VI connection to 90% of VOi)
RC
kHz
Load regulation
Start-up time
tRC
W
Line regulation
Load transient recovery time
ts
4
350
Ramp-up time
tr
%
RC start-up time
(from VRC connection to 90% of VOi)
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
10
0.8/2.5
IO
Output current
0
Ilim
Current limit threshold
VI = 110 V,TP1 < max TP1
2.22
Isc
Short circuit current
TP1 = 25ºC, see Note 2
0.96
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
25
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
30
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
1.25
0
2.5
A
A
A
1000
µF
50
mVp-p
V
15
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
jidgezou George Zou
Approved (Document resp)
12 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7316ZAPI(P)
Typical Characteristics
24 V, 1.25 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
16
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
13 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7316ZAPI(P)
Typical Characteristics
24 V, 1.25 A / 30 W
Start-up
March 2023
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (10 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (10 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 1.25 A resistive load.
Time scale: (200 ms/div.).
IO = 1.25 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (20 mV/div.).
Output voltage response to load current step- Top trace: output voltage (200 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (0.625-0.937-0.625 A) at:
Bottom trace: load current (500 mA/div.).
IO = 1.25 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (2 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 24 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 24V model by 8% to 25.92V the required external resistor is:
Output Voltage Adjust, Increase:
7.1319
56 k
R ADJ _ UP
Output Voltage Adjust, Decrease:
RADJ _ DOWN
8.6681
71.8 k
7.1319
56 33.15 k
R ADJ _ UP
0.08
Example:
To trim down the 24V model by 7% to 22.32V the required external resistor is:
8.6681
RADJ _ DOWN
71.8 52.03 k
0.07
17
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
14 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7316JAPI(P)
48 V, 0.625 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
Unit
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
V
CI
Internal input capacitance
PO
Output power
43
μF
33
0
30
50% of max IO, VI = 43 V
90
max IO, VI = 43 V
88
50% of max IO, VI = 110 V
91
W
η
Efficiency
max IO, VI = 110 V
90
Pd
Power Dissipation
max IO
1.5
Pli
Input idling power
IO = 0 A, VI = 110 V
0.8
PRC
Input standby power
VI = 110 V (turned off with RC)
fs
Switching frequency
0-100 % of max IO
297.5
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 0.625 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
46.56
49.44
V
Idling voltage
IO = 0 A
46.56
49.44
V
VO
Vtr
ttr
0.1
kHz
47.52
48
48.48
V
43.2
48
52.8
V
max IO
120
240
mV
VI = 110 V, 0-100% of max IO
120
240
mV
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
Load transient
voltage deviation
(from 10−90% of VOi)
10-100% of max IO
(from VI connection to 90% of VOi)
RC
W
402.5
Load regulation
Start-up time
tRC
W
W
Line regulation
Load transient recovery time
ts
3.2
350
Ramp-up time
tr
%
RC start-up time
(from VRC connection to 90% of VOi)
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
IO
Output current
Ilim
Current limit threshold
10
0.8/2.5
0
VI = 110 V,TP1 < max TP1
1.05
Isc
Short circuit current
TP1 = 25ºC, see Note 2
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
80
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
58
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
0.625
A
1.25
A
500
µF
150
mVp-p
0.48
0
A
V
18
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
jidgezou George Zou
Approved (Document resp)
15 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7316JAPI(P)
Typical Characteristics
48 V, 0.625 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
19
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
16 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE7316JAPI(P)
Typical Characteristics
48 V, 0.625 A / 30 W
Start-up
March 2023
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (20 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (20 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 0.625 A resistive load.
Time scale: (200 ms/div.).
IO = 0.625 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (20 mV/div.).
Output voltage response to load current step- Top trace: output voltage (500 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (0.312-0.468-0.312 A) at:
Bottom trace: load current (200 mA/div.).
IO = 0.625 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (2 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 48 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 48V model by 8% to 51.84V the required external resistor is:
Output Voltage Adjust, Increase:
14.3215
R ADJ _UP
100 79.02 k
0.08
14.3215
100 k
R ADJ _UP
Example:
Output Voltage Adjust, Decrease:
To trim down the 48V model by 7% to 44.64V the required external resistor is:
13.8785
RADJ _ DOWN
128.2 k
13.8785
RADJ _ DOWN
128.2 70.06 k
0.07
20
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
17 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
March 2023
© Flex
Electrical Specification
PKE7316HAPI(P)
54 V, 0.555 A / 30 W
Tp1 = -40 to +110ºC, Vi = 43 to 160 V, {sense pins connected to output pins} unless otherwise specified under Conditions.
Typical values given at: Tp1 = +25°C, Vi = 110 V, max Io, unless otherwise specified under Conditions.
Additional Cin = 220 µF. See Operating Information section for selection of capacitor types.
Characteristics
Conditions
min
typ
max
Unit
VI
Input voltage range
160
V
VIoff
Turn-off input voltage
Decreasing input voltage
39
40
41
V
VIon
Turn-on input voltage
Increasing input voltage
41
42
43
V
CI
Internal input capacitance
PO
Output power
43
μF
33
0
30
50% of max IO, VI = 43 V
87
max IO, VI = 43 V
85
50% of max IO, VI = 110 V
87
W
η
Efficiency
max IO, VI = 110 V
88
Pd
Power Dissipation
max IO
2.5
Pli
Input idling power
IO = 0 A, VI = 110 V
0.8
PRC
Input standby power
VI = 110 V (turned off with RC)
fs
Switching frequency
0-100 % of max IO
297.5
VOi
Output voltage initial setting and
accuracy
TP1 = +25°C, VI = 110 V, IO = 0.625 A
Output adjust range
See operating information
Output voltage tolerance band
0-100% of max IO
52.38
55.62
V
Idling voltage
IO = 0 A
52.38
55.62
V
VO
Vtr
ttr
0.1
kHz
53.46
54
54.54
V
48.6
54
59.4
V
max IO
150
270
mV
VI = 110 V, 0-100% of max IO
150
270
mV
VI = 110 V, Load step 50-75-50% of max IO,
di/dt = 100mA/μs
±275
±500
mV
250
500
µs
5
10
ms
8
15
ms
2
5
Load transient
voltage deviation
(from 10−90% of VOi)
10-100% of max IO
(from VI connection to 90% of VOi)
RC
W
402.5
Load regulation
Start-up time
tRC
W
W
Line regulation
Load transient recovery time
ts
5.6
350
Ramp-up time
tr
%
RC start-up time
(from VRC connection to 90% of VOi)
max IO
Sink current see Note 1
See operating information
Trigger level
Decreasing / Increasing RC-voltage
IO
Output current
Ilim
Current limit threshold
10
0.8/2.5
0
VI = 110 V,TP1 < max TP1
0.825
Isc
Short circuit current
TP1 = 25ºC, see Note 2
Cout
Recommended Capacitive Load
TP1 = 25ºC
VOac
Output ripple & noise
See ripple & noise section, VOi,
max IO, see Note 3
100
OVP
Over voltage protection
TP1 = +25°C, VI = 110 V, 0-100% of max IO
62
Note 1: Sink current drawn by external device connected to the RC pin.
Note 2: Hiccup mode, RMS value, see Operating Information section.
Note 3: Measured with 0.1 µF ceramic Cap. and 10 µF tantalum Cap. cross to output.
ms
mA
V
0.555
A
1.11
A
330
µF
200
mVp-p
0.48
0
A
V
21
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
jidgezou George Zou
Approved (Document resp)
18 (19)
No.
2/1301-BMR7127300
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
L
28701- BMR 7127300 Rev. F
© Flex
PKE 7316HA PI(P)
Typical Characteristics
54 V, 0.555 A / 30 W
Efficiency
Efficiency vs. load current and input voltage at +25C.
Output Current Derating
Available load current vs. ambient air temperature and airflow
at VI=110 V. See Thermal Consideration section.
March 2023
Power Dissipation
Dissipated power vs. load current and input voltage at +25°C.
Current Limit Characteristics
Output voltage vs. load current at IO > max IO at +25°C.
22
PUBLIC
PRODUCT SPECIFICATION
Prepared (Subject resp)
19 (19)
No.
jidgezou George Zou
2/1301-BMR7127300
Approved (Document resp)
Checked
jidgezou George Zou
PKE7000A series DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Technical Specification
Date
Rev
3/3/2023
D
March 2023
© Flex
PKE7316HAPI(P)
Typical Characteristics
54 V, 0.555 A / 30 W
Start-up
L
28701- BMR 7127300 Rev. F
Shut-down
Start-up enabled by connecting VI at:
Top trace: output voltage (20 V/div.).
Start-up enabled by connecting VI at:
Top trace: output voltage (20 V/div.).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div}).
TP1 = +25°C, VI = 110 V,
Bottom trace: input voltage (50 V/div.).
IO = 0.555 A resistive load.
Time scale: (200 ms/div.).
IO = 0.555 A resistive load.
Time scale: (200 ms/div.).
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (50 mV/div.).
Output voltage response to load current step- Top trace: output voltage (500 mV/div.).
TP1 = +25°C, VI = 110 V,
Time scale: (5 µs/div.).
change (0.278-0.416-0.278 A) at:
Bottom trace: load current (200 mA/div.).
IO = 0.555 A resistive load.
20MHz bandwidth
TP1 = +25°C, VI = 110 V.
Time scale: (5 ms/div.)
Output Voltage Adjust (TRIM UP/TRIM DOWN)
Output Voltage = 54 V
The resistor value for an adjusted output voltage is calculated by
Example:
using the following equations:
To trim up the 54V model by 8% to 58.32V the required external resistor is:
Output Voltage Adjust, Increase:
16.2
R ADJ _ UP
110 92.5 k
0.08
16.2
R ADJ _ UP
110 k
Example:
Output Voltage Adjust, Decrease:
To trim down the 54V model by 7% to 50.22V the required external resistor is:
RADJ _ DOWN
16.2
142.4 k
16.2
RADJ _ DOWN
142.4 89.03 k
0.07
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23
1 (5)
No.
jidgezou George Zou
Approved (Document resp)
3/1301-BMR7127300
Technical Specification
Checked
Date
PKE7000A
seriesZou
DC-DC Converters
jidgezou George
Input 43 - 160 V, Output up to 6 A / 30 W
3/2/2023
Rev
28701BMR 7127300
Rev. F
D
L
March 2023
© Flex
EMC Specification
Conducted EMI measured according to EN55011 (see test
set-up). See Design Note 009 for further information. The
fundamental switching frequency is 350 kHz for
PKE7313APIP at VI = 110 V and max IO.
Conducted EMI Input terminal value (typ)
Test set-up
EMI without filter
Optional external filter for class B
Suggested external input filter in order to meet class B in
EN 55011
CY7
CY1
+Vin
C01
+
CY3
L1
C02
+
CY5
+Vin
CY2
+Vo
MODULE
-Vin
-Vin
+Vout
-Vout
CY4
Layout recommendations
The radiated EMI performance of the product will depend on
the PWB layout and ground layer design. It is also important to
consider the stand-off of the product. If a ground layer is used,
it should be connected to the output of the product and the
equipment ground or chassis.
A ground layer will increase the stray capacitance in the PWB
and improve the high frequency EMC performance.
Output ripple and noise
Output ripple and noise measured according to figure below.
See Design Note 022 for detailed information.
-Vo
CY6
CY8
Filter components:
L1: 6.0mH (CM CHOKE)
C01, C02: 100 µF(EE-CAP.)
CY1, CY2: 1nF (Y-CAP.) CY5, CY6, CY8: 0.1 nF (Y-CAP.)
NC: CY3, CY4, CY7
Output ripple and noise test setup
EMI with filter
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DC-DC Converters
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Input 43 - 160 V, Output up to 6 A / 30 W
Operating Information
Input Voltage
The input voltage range 43 to 160 Vdc , At input voltages
exceeding 160 V, the power loss will be higher than at normal
input voltage and TP1 must be limited to absolute max +110°C.
The absolute maximum continuous input voltage is 160 Vdc.
Short duration transient disturbances can occur on the DC
distribution and input of the product when a short circuit fault
occurs on the equipment side of a protective device (fuse or
circuit breaker). The voltage level, duration and energy of the
disturbance are dependant on the particular DC distribution
network characteristics and can be sufficient to damage the
product unless measures are taken to suppress or absorb this
energy. The transient voltage can be limited by capacitors and
other energy absorbing devices like zener diodes connected
across the positive and negative input conductors at a number
of strategic points in the distribution network. The end-user
must secure that the transient voltage will not exceed the
value stated in the Absolute maximum ratings. ETSI TR
100 283 examines the parameters of DC distribution networks
and provides guidelines for controlling the transient and
reduce its harmful effect.
Turn-off Input Voltage
The products monitor the input voltage and will turn on and
turn off at predetermined levels.
The minimum hysteresis between turn on and turn off input
voltage is 1.7 V.
Remote Control (RC)
The products are fitted with a
remote control function referenced
to the primary negative input
connection (-In), with negative and
positive logic options available.The
RC function allows the product to
be turned on/off by an external
device like a semiconductor or
mechanical switch. The RC pin has
an internal pull up resistor to +In.
The external device must provide a minimum required sink
current to guarantee a voltage not higher than maximum
voltage on the RC pin (see Electrical characteristics table).
When the RC pin is left open, the voltage generated on the
RC pin is 3 - 5 V.
The standard product is provided with “negative logic” RC and
will be on until the RC pin is connected to the -In. To turn off
the product the RC pin should be left open, or connected to a
voltage higher than 2.5 V referenced to -In. In situations where
it is desired to have the product to power up automatically
without the need for control signals or a switch, the RC pin can
be wired directly to -In.
3/1301-BMR7127300
Technical Specification
Date
3/2/2023
Rev
28701BMR 7127300
Rev. F
D
L
March 2023
© Flex
The second option is “positive logic” remote control, which can
be ordered by adding the suffix “P” to the end of the part
number. When the RC pin is left open, the product starts up
automatically when the input voltage is applied. Turn off is
achieved by connecting the RC pin to the -In. The product will
restart automatically when this connection is opened.
See Design Note 021 for detailed information.
Input and Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the product. It is important that
the input source has low characteristic impedance. The
products are designed for stable operation without external
capacitors connected to the input or output. The performance
in some applications can be enhanced by addition of external
capacitance as described under External Decoupling
Capacitors.
If the input voltage source contains significant inductance, the
addition of a 22 µF capacitor across the input of the product
will ensure stable operation. The capacitor is not required
when powering the product from an input source with an
inductance below 10 µH. The minimum required capacitance
value depends on the output power and the input voltage. The
higher output power the higher input capacitance is needed.
Approximately doubled capacitance value is required for a 24
V input voltage source compared to a 48 V input voltage
source.
External Decoupling Capacitors
When powering loads with significant dynamic current
requirements, the voltage regulation at the point of load can
be improved by addition of decoupling capacitors at the load.
The most effective technique is to locate low ESR ceramic and
electrolytic capacitors as close to the load as possible, using
several parallel capacitors to lower the effective ESR. The
ceramic capacitors will handle high-frequency dynamic load
changes while the electrolytic capacitors are used to handle
low frequency dynamic load changes. It is equally important to
use low resistance and low inductance PWB layouts and
cabling.
External decoupling capacitors will become part of the
product’s control loop. The control loop is optimized for a wide
range of external capacitance and the maximum
recommended value that could be used without any additional
analysis is found in the Electrical specification.
The ESR of the capacitors is a very important parameter.
Stable operation is guaranteed with a verified ESR value of >5
mΩ across the output connections.
For further information please contact your local Flex
representative.
25
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PKE7000A
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DC-DC Converters
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Input 43 - 160 V, Output up to 6 A / 30 W
Output Voltage Adjust (Vadj)
The products have an Output Voltage Adjust pin (Vadj). This
pin can be used to adjust the output voltage above or below
Output voltage initial setting.
When increasing the output voltage, the voltage at the output
pins (including any remote sense compensation ) must be
kept below the threshold of the over voltage protection, (OVP)
to prevent the product from shutting down. At increased output
voltages the maximum power rating of the product remains the
same, and the max output current must be decreased
correspondingly.
To increase the voltage the resistor should be connected
between the Vadj pin and -Out pin. The resistor value of the
Output voltage adjust function is according to information
given under the Output section for the respective product.
To decrease the output voltage, the resistor should be
connected between the Vadj pin and +Out pin.
Over Temperature Protection (OTP)
The products are protected from thermal overload by an
internal over temperature shutdown circuit.
When TP1 as defined in thermal consideration section exceeds
110°C the product will shut down. The product will make
continuous attempts to start up (non-latching mode) and
resume normal operation automatically when the temperature
has dropped >10°C below the temperature threshold.
Over Voltage Protection (OVP)
The products have output over voltage protection that will shut
down the product in over voltage conditions. The product will
make continuous attempts to start up (non-latching mode) and
resume normal operation automatically after removal of the
over voltage condition.
Over Current Protection (OCP)
The products include current limiting circuitry for protection at
continuous overload. The output voltage will decrease towards
zero for output currents in excess of max output current (max
IO). The product will resume normal operation after removal of
the overload. The load distribution should be designed for the
maximum output short circuit current specified.
3/1301-BMR7127300
Technical Specification
Date
3/2/2023
Rev
28701BMR 7127300
Rev. F
D
L
March 2023
© Flex
Thermal Consideration
General
The products are designed to operate in different thermal
eviorments and sufficient cooling must be provided to ensure
reliable operation.
For products mounted on a PWB without a heat sink attached,
cooling is achieved mainly by conduction, from the pins to the
host board, and convection, which is dependent on the airflow
across the product. Increased airflow enhances the cooling of
the product. The Output Current Derating graph found in the
Output section for each model provides the available output
current vs. ambient air temperature and air velocity at
VI = 110 V.
The product is tested on a 107 x 45 mm, 70 µm (2 oz),
1-layer test board in a wind box with 370 x 220 mm.
Product can be selected with heat-sink version, available to
add operating temperature range.
For customer different requirement (customer added different
size heat-sink), the option is product attached with Thermal
glue tape so that customer can attach different size heat-sink
by themselves.
The heat-sink assembly drawing:
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PKE7000A
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DC-DC Converters
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Input 43 - 160 V, Output up to 6 A / 30 W
Definition of product operating temperature
The product operating temperatures is used to monitor the
temperature of the product, and proper thermal conditions can
be verified by measuring the temperature at positions P1. The
temperature at this position (TP1) should not exceed the
maximum temperatures in the table below. Temperature
above maximum TP1, measured at the reference point P1 are
not allowed and may cause permanent damage.
Position
Description
Max Temp.
P1
Reference point
TP1 = 110º C
P1 (Reference Point)
●
TOP VIEW
Reference point on PKE73XXA variant
Pin
1
Designation
On/Off Control
Function
Remote control
2
-Input
Negative input
3
+Input
Positive input
4
+Out
Positive output
5
6
-Out
Trim
Negative output
Output voltage adjust
3/1301-BMR7127300
Technical Specification
Date
3/2/2023
Rev
28701BMR 7127300
Rev. F
D
L
© Flex
March 2023
PUBLIC
PRODUCT SPEC. MECHANICAL
Prepared (Subject resp)
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4/1301-BMR7127000
Technical Specification
jidgezou George Zou
Approved (Document resp)
27
Checked
PKE7000A
series
jidgezou
George
ZouDC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Date
Rev
4/9/2020
28701- BMR 7127300 Rev. F
B
March 2023
© Flex
Mechanical Information
Notes:
1. All dimensions in inches (mm)
2. Tolerance .xx =±0.04”
.xxx=±0.020”
All component placements – whether shown as physical components or symbolical outline – are for reference only and are subject to change throughout the product’s life cycle,
unless explicitly described and dimensioned in this drawing.
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PKE7000A
series
Checked
DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Soldering Information - Hole Mounting
The hole mounted product is intended for plated through
hole mounting by wave or manual soldering. The pin
temperature is specified to maximum to 270°C for
maximum 10 seconds.
A maximum preheat rate of 4°C/s and maximum preheat
temperature of 150°C is suggested. When soldering by
hand, care should be taken to avoid direct contact between
the hot soldering iron tip and the pins for more than a few
seconds in order to prevent overheating.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board. The cleaning residues may
affect long time reliability and isolation voltage.
Delivery Package Information
The products are delivered in antistatic clamshell
trays
Tray Specifications
Material
Surface
resistance
Bakeability
Antistatic PS
Tray thickness
19.5 mm [0.767 inch]
Box capacity
162 products (9 full trays/box)
Tray weight
60 g empty, 640 g full tray
103 < Ohm/square < 109
This tray is not bake-able
Date
4/9/2020
Technical
Specification
Rev
28701BMR 7127300
Rev. F
B
J
© Flex
28
1 (3)
March 2023
PUBLIC
PRODUCT SPEC.
Prepared (Subject resp)
No.
jidgezou George Zou
5/1301-BMR7127000
Approved (Document resp)
jidgezou
George
Zou
PKE7000A
series
Checked
DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Package
Date
4/9/2020
Technical
Specification
Rev
28701BMR 7127300
Rev. F
B
J
© Flex
29
2 (3)
March 2023
30
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3 (3)
Prepared (Subject resp)
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jidgezou George Zou
5/1301-BMR7127000
Approved (Document resp)
Checked
jidgezou
George
Zou
PKE7000A
series
DC-DC Converters
Input 43 - 160 V, Output up to 6 A / 30 W
Date
4/9/2020
Technical
Specification
Rev
28701BMR 7127300
Rev. F
B
J
March 2023
© Flex
Product Qualification Specification
Characteristics
External visual inspection
IPC-A-610
Change of temperature
(Temperature cycling)
IEC 60068-2-14 Na
Temperature range
Number of cycles
Dwell/transfer time
-55 to 105°C
20
30 min/3 min
Cold (in operation)
IEC 60068-2-1 Ad
Temperature TA
Duration
-45°C
72 h
Damp heat
IEC 60068-2-30
Temperature
Humidity
Duration
45°C
95 % RH
72 hours
Dry heat
IEC 60068-2-2 Bd
Temperature
Duration
125°C
1000 h
Electrostatic discharge
susceptibility
IEC 61340-3-1, JESD 22-A114
Human body model (HBM)
Class 2, 2000 V
Immersion in cleaning solvents
IEC 60068-2-45 XA, method 2
Water
Glycol ether
{Isopropyl alcohol}
55°C
35°C
{35°C}
Mechanical shock
IEC 60068-2-27 Ea
Peak acceleration
Duration
200 g
6 ms
Moisture reflow sensitivity 1
J-STD-020E
Level 1 (SnPb-eutectic)
Level 3 (Pb Free)
225°C
260°C
Operational life test
MIL-STD-202G, method 108A
Duration
1000 h
Resistance to soldering heat
IEC 60068-2-20 Tb, method 1A
Solder temperature
Duration
270°C
10-13 s
Robustness of terminations
IEC 60068-2-21 Test Ua1
Through hole mount products
All leads
Solderability
IEC 60068-2-20 test Ta 1
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb-free
235°C
245°C
Vibration, broad band random
IEC 61373
Frequency
RMS acceleration
Duration
5 to 150 Hz
5 grms
5 hrs in each direction
Notes
1
Only for products intended for wave soldering (plated through hole products)
EN 50155
Phenomenon
EN 50155 Reference Clause(s)
Reference Standard
Characteristic Test
12.2.1, 12.2.2, 5.1.1.1, 5.1.3, 12.2.9, 12.2.6
-
EMC
12.2.7, 12.2.8
EN 50121-3-2
EN 61000-4
EN 55011
Environmental Tests
12.2.3, 12.2.4, 12.2.5,12.2.11
EN 60068-2
EN 61373
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