Ultra small size adjustable output type high voltage power supply
2W to 2.6W high voltage DC-DC converter
0V-470V、1000V、1500V、2000V MHV Series
The MHV series is the first high voltage product supply in the industry to use the latest SMT (surface mount technology)
making the size 1/5 to 1/6 from the normal product, with an adjustable output voltage type mid-high voltage DC-DC converter.
Output voltage can be controled using an external voltage or external adjustable resistor. The MHV series has adopted a 5 side
metallic shield, with farther low ripple and low noise.
■ Features
・PCB mounting type
・Output capacity 2W to 2.6W
・Over current protection
・Worlds smallest size device
・Low price
・UL certified product
(UL File No. E305960)
・Adopted a 5 sided metallic shield case
・Remote ON/OFF control
・High reliability, long life
・Low ripple noise of 30mVp-p
・Adjustable voltage using an external voltage
・24V input may be achieved by adding an external DC/DC converter
■ Model name/Rating
Output
current
(mA)
0 to 5.6
0 to 5.6
0 to 2
Load
resistance
(KΩ) min
500
2.0
0 to 2
0 to 1.3
500
2.0
1150
Input voltage
(Vdc)
Output voltage
(Vdc) Note1
MHV12-470S06P
10.8 to 13.2
MHV12-470S06N
10.8 to 13.2
0 to +470
0 to -470
MHV12-1.0K2000P
MHV12-1.0K2000N
10.8 to 16.5
10.8 to 16.5
0 to +1000
0 to -1000
MHV12-1.5K1300P
MHV12-1.5K1300N
10.8 to 16.5
10.8 to 16.5
0 to +1500
0 to -1500
MHV12-2.0K1000P
MHV12-2.0K1000N
10.8 to 16.5
10.8 to 16.5
0 to +2000
0 to 1
0 to -2000
0 to 1
Model name
MHV series
Ripple noise
(mVp-p) typ
Case
M-11
M-11
280
40
40
30
280
30
M-11
290
30
30
M-11
1150
2000
2.0
2.0
2.0
50
M-11
2000
2.0
340
50
M-11
83.3
83.3
0 to 1.3
Output
Input current
capacity
(mA) typ
(W)
390
2.6
390
2.6
290
340
M-11
M-11
Note1: Refer to Pg 5 on how to achieve input voltage 24V.
■ Specifications
Input regulation
Load regulation
0.03% typ.(Regulation of input voltage range)
470V type: 0.08%typ, 1KV、1.5KV、2KV type : 0.03% typ(Load current 0 to 100%)
Temp regulation
Over current protection
±0.01%/℃ typ.(Temp. regulation (-10℃ to +50℃)
Output voltage accuracy
Below ±5%(Rated output, rated load、470V type is Vcont=3.76V, 1KV、1.5KV, 2KV type is Vcont=4V)
Output voltage control
ON/OFF control
External voltage is 0V to +4V, or an adjustable resistor with 5KΩ.
Storage temperature range
-25℃ to +85℃
20% to 95%RH(Non condensing)
Hold back characteristic, auto restart circuit operates at 105% or more.
Available (Between 2pin-5pin :when open=ON, when short=OFF)
Usage temperature range -10℃ to +60℃(Derating required for temp.50℃ or higher )
Usage humidity range
Input/output isolation
Non isolated type (2pin-6pin and case are internally connected .)
MTBF expected value
390,000 to 400,000H min.(From the Bellnix MTBF formula graph)
Note2: The output voltage can be controlled by impressing the Vcont voltage. Using an adjustable resistor or an external voltage,voltage should
be impressed on the Vcont pin in order to control the output voltage. When Vcont voltage=0V the output voltage(residual output voltage)
should be less than 0.5% of the max output voltage (at Input/Output rating).
■ Test circuit
■Block diagram
1
+Vin
7
Vout (+ or -)
+Vin
+
12V
MHV
C1
C2
1
Load
2
SW1
Open=ON
Short=OFF
SW1
Vout (Com)
ON/OFF Vref Vcont
3
5
4
(OPEN)
+
12V
6
Vout (+ or -)
High voltage
recitification
part
7
Control IC
+
-Vin
High voltage
oscillating
transistor
DC-AC
switch circuit
Load
output voltage control
over current protection
standard voltage part
-Vin
C1=47μF
C2=4700pF
Output voltage control
0V to 4V impressed
SW1
Open=ON
Short=OFF
Warning 1: The input-output ground line and case are internally connected.
Warning 2: Vref is 4V (When external VR=5KΩ )
Warning 3: The ON/OFF can be controlled with a transistor.
6
Vout (com)
voltage detection
circuit
2
ON/OFF
Control part
Case
SW1
ON/OFF 5
Vref
Vcont 3
4
External voltage (0 to 4V)
or
VR (5KΩ)
+
1
BHV20110406
UL Certified product (UL File No:E305960)
25.0±0.7
5.0
0.5
0.35t=0
19.75
26.0±1.5
19.25
■ Model/Dimensions/Pin configuration (M-11 case)
2.0
40.64
(4.2)
7.62
38.1
7-□0.65
CL
CL
CL
12.0±0.7
2.54×4=10.16
5.0
pin-NO.
1
2
3
4
5
6
7
110.0±1.0
Weight : 65g typ.
Units : mm
Tolerance unless otherwise specified ±0.5
pin name
+Vin
-Vin
Vcont
Vref
ON/OFF
Vout (com)
Vout (+ or -)
1)Pins
Material : Phosphorous bronze
Treatment:Ni base Au coating
2)Case
Material : Brass
Treatment : Nickel coating
■ Standard usage instructions
■ ON/OFF control
By opening and closing the ON/OFF pin and -Vin pin
1
+Vin
Vout (+ or -)
the external voltage can be turned on and off.
7
Between the ON/OFF pin (5) and -Vin pin (2)
+
MHV
C1
12V
2
SW1
Open=ON
Short=OFF
SW1
-Vin
ON/OFF
5
Vout (Com)
Vref Vcont
3
4
(OPEN)
C2
Load
1) Open will turn the output ON
2) Short(0 to 1.0V、1mAmax) will turn the output OFF
6
The ON/OFF pin is internally pulled up to the +Vin, so be careful
C1=47 μ F
C2=4700pF
+
Output voltage control
(Impress 0V to 4V)
The MHV series does not require any external parts,
of the voltage from the switching element of the ON/OFF pin
(photo couplers, transistors, etc)
Keep the (5) open when not using the ON/OFF control.
ON/OFF
ON/OFF
(5)
(5)
(2)
(2)
however when the impedance is high, for example:
the distance between the power supply and converter
long, the input line is thin, or the input side has a filter
then connecting a capacitor C1 to the input side is
-Vin
-Vin
Non-isolation type
Isolation type
recommended.
The chattering to the ON/OFF pin will affect the output voltage,
Place the capacitor as close as possible near to the
so choose one without any chattering. When the output is turned off
converter pin side, to lower the lead inductance.
by ON/OFF control, the residual output voltage should be within 0.5%.
Bellnix High Voltage DC-DC Converters
2
BHV20110406
■ Over current protection
■ Output voltage setting/adjusting
The MHV series installed the over current protection
The output voltage on the MHV series can be set and adjusted
to protect from the over load and load short. When the
usuing an external voltage or external adjustable resistor.
product status is in over load or load short mode, the
output voltage will be decreased, and once the problem
1
+Vin
Vout (+ or -)
7
has been removed, the voltage will automatically recover.
+
Output voltage set value
100
MHV
C1
12V
100% output
C2
80
40
SW1
Open=ON
Short=OFF
50% output
SW1
20
0
(%)
-Vin
2
60
0 Output current (lo)
Vout (Com)
Load
6
ON/OFF Vref Vcont
C1=47μF
C2=4700pF
3
5
4
(OPEN)
+
Output voltage control
(0V to 4V impressed)
100%
1KV
1.5KV
2KV type-470V type
100% - 500V
470V
MHV Series
Over current protection
characteristic
The over current protection has a hold back characteristic.
which according to each series.
80% - 400V
Output
voltage
The load should be set more than minimum resistor value
Output voltage-VR resistance value
Characteristic
60% - 300V
(%)or(V) 40% - 200V
■ Recommended pattern
20% - 100V
0% -
0V
R1 5KΩ
R2 0KΩ
40.64
7.62
38.1
Output
voltage
2.54×4=10.16
109.6
7- Diameter : φ1.2
100% - 500V
470V
80% - 400V
2- Diameter : φ2.5
1)The MHV series uses a metallic case. When mounting
(%)or(V)
0KΩ
5KΩ
VR resistor value
Output voltage-Output control voltage
Characteristic
60% - 300V
40% - 200V
20% - 100V
to a double-sided PCB, the wiring for the converter should
be on the soldering side.
Also, this converter will generate high voltages so the
0% - 0V
0V
1V
2V
3V
3.76V
4V
creepage distance of pattern should be taken in when
The above characteristics (Output voltage -VR resistor value characteristic)
designing.
graph is an indication of the resistance value R1 and R2. Please check the
2)When mounting to a double-sided PCB, the land of the
output voltage by the adjustable resistor etc. and adjust at the actual using.
parts side of the high voltage output pin should be as
Do not impress voltage higher than 4V+5% on the Vcont.
small as possible.
Choose an adjustable resistor appliance with good temperature
3)The case of MHV series should be connected to the
characteristics.
-Vin and Vout (Com).
When the resistance value is 5.0KΩ(R1=0Ω, R2=5KΩ), the max.voltage
4)The metallic case does not need to be connecting
4.0V will impress to Vcon pin. Therefore, the margin of error for
to ground.
the resistance value will largely affect the max output voltage, so use the
However, when using and ground with the metallic case,
resistance value as 5.0KΩ±5%.
make the impedance lower as possible between the ground.
3
BHV20110406
MHV Series
■ Vref pin (standard voltage output)
■ Recommended soldering conditions
When adjusting the output voltage with an adjustable
Soldering conditions for each part is as follows:
resistor, this pin is used. Vref has a standard output
1)Using a soldering iron
340 to 360℃
5 sec.
voltage of 4V. In this case, use an external resistor with
2)Using a soldering tub
230 to 260℃
10 sec.
a resistance of 5KΩ.
The resistance(the margin of error) of external adjustable
■ Lowering the output noise even farther
resistor will affect the setting value of Vref pin voltage,
The MHV series does need any external parts, however
so use a resistor with an accuracy of 5KΩ±5%.
to lower the output noise even farther, connect a
The type of adjustable resistor will not matter, however one
capacitor C2 like the figure below.
with a well temperature coefficient is recommended.
1
+Vin
Vout (+ or -)
7
Vref voltage : 4±0.3V
+
Standard
voltage
origin circuit
Vref
4
12V
MHV
C1
C2
MHV Series
Vout (com)
6
Vcont
3
-Vin
2
SW1
Open=ON
Short=OFF
SW1
Vout (Com)
Load
6
ON/OFF Vref Vcont
5
4
3
(OPEN)
+
C1=22 to 47μF
C2=0.047 to 0.1μF
Output voltage control
(Impress 0V to 4V)
External adjustable resistor (5.0KΩ)
When lowering the output noise even more, keep in mind the
input/output wiring, creepage and area distance, while
keeping the wiring as thin as possible and layout the C2 near
■ Temperature derating
the Load.
When using the product where the ambient temp. is
Point!
higher than 50℃, follow the derating graph below.
1) When choosing a capacitor that connect to the input, choose
The minimum load resistance is set for each series.
one which is a high frequency characteristic capacitor.
When using higher than 50℃, set the load resistance
2) Common line should be designed thick and short to make same
high by following the below graph.
impeadance small.
Start up is possible in this area. However the reliability
is not guaranteed.
100
3) The capacitor which is connected to the output side should
be able to withstand the pressure, and connect to the load side.
At this time, the capacitor lead should be shortened. Also,
when the load response time is a problem, please be aware
80
of the time constant.
Output derating rate
■ Safety standard
60
The MHV series has attained the UL/c-UL certification
・UL60950-1 1st Ed.
40
・c-UL(CSA22.2 No.60950-1-03 1st Ed.)
When using the MHV series as a Recognized certified product
20
please mount an input fuse as shown below.
(%)
0
-20
-10
0 +10 +20 +30 +40 +50 +60
Ambient temp. (℃)
1
+Vin
Vout (+ or -)
7
+
MHV
C1
12V
■ Prevention of inverse input connections
The converter may break if the polarities are reversed.
If there is a possibility in which the connections maybe
reversed, connect a diode and fuse to the input pin
like below.
SW1
Open=ON
Short=OFF
2
SW1
-Vin
Vout (Com)
ON/OFF Vref Vcont
5
4
3
(OPEN)
+
Fuse
+
12V
C2
Load
6
C1=47μF
C2=4700pF
Output voltage
control
(Impress 0V to 4V)
+Vin
MHV
-Vin
Bellnix High Voltage DC-DC Converters
Choose a fuse from below:
・UL Listed products
・DC250V、Rated current 2A type
4
BHV20110406
MHV Series
■ How to achieve input voltage 24V
24V input voltage may be achieved by adding a 24V input
/12V output converter in front of MHV series as shown below.
External
DC/DC Converter
24V
Vin
+
Vout
Vin 12V Circuit
12V
Vout (+or-)
+Vin
DC/DC
C1
C2
GND
MHV
C3
-Vin
SW1
ON/OFF
C4
Com (Vout)
Vref
Vcont
(OPEN)
+
Output Voltage Control
DC/DC Converters
Model name
BSS-05S0R6A
BSA24-12S1R0 Series
BTC24-12S50
Vin[V]
Vout[V] Iout[mA]
7 to 36 3.3 to 24
600
18 to 36 9 to 12
750
18 to 36
12
500
Isolated
non Isolated type
non Isolated type
Isolated type
Make sure to read the below precautions when choosing
an external converter.
●Use an external converter appropriate for input power of
MHV series.
●Pay attention to temperature derating of the external
converter.
●Use capacitors recommended in the datasheet for C1, C2.
●Read the converter manufacturer's datasheet before use.
■ Guarantee
This product shall be guaranteed for a year. During this period,
if there should be any failure definitely due to our designing
or manufacturing, we will repair or replace it with a new one
at our expense. However, in any case that the product is
modified and/or has made any interal remodlling by the buyer,
the product can no longer be guaranteed. This guarantee shall
cover only the MHV series.
■ If you have any further technical questions for this product,
please contact to us.
E-mail: info@bellnix.com
http://www.bellnix.com
5
BHV20110406