乐清市朗森电气有限公司
NO.: PS2726
产品规格承认书
PRODUCT SPECIFICATION
顾客Client:
产品型号:
Product Type:
产品名称:
Product Name:
产品编码:
Part Number
版本号:
Version Number:
供应商:朗森电气
50033系列
50033-(N)AW-2
/
A/0
B/0
内部确认
制定
Edit
周莉
审核
胡兴翠
Check
批准
Approval
客户确认
采购部
Stocks
工程部
品质部
Eng.Dept
Q.C.Dept
乐清市朗森电气有限公司
电话(TEL):0577-61388804
传真(FAX):0577-61388801
E-mail: L3ls@foxmail.com htpp://www. Http://www.3ls.com.cn
地址:浙江省乐清市城东街道永兴二路3号
ADD: Zhejiang yueqing city east street yongxing 2 no. 3
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刘兵
乐清市朗森电气有限公司
CONTENT
封面
The Cover...................................................................................................................................................1
目次
To Discuss................................................................................................................................................ 2
0 更改记录 HISTORY RECORD .....................................................................................................................3
1 产品简图 Outline drawing ....................................................................................................................... 3
1.1 材质报告 Material report ................................................................................................................. 3
1.2 物料明细表 BOM ................................................................................................................................... 3
2 总体要求 General ........................................................................................................................................ 4
2.1 功能描述 Functional description ............................................................................................................... 4
2.2 安装位置 Mounting location ...................................................................................................................... 4
2.3 温度范围 Ambient temperature range ....................................................................................................... 4
2.4 电压范围 Voltage range ............................................................................................................................. 4
3 默认测试条件 Default test conditions ................................................................................................. 4
4 产品性能 Performance ..............................................................................................................................4
项目 ....................................................................................................................................................................... 4
Item ........................................................................................................................................................................ 4
4.1 外观 Appearance ......................................................................................................................................... 4
4.2 电压降 Voltage Drop .................................................................................................................................4
4.3 接触电阻 Contact resistance ...................................................................................................................... 5
4.4 绝缘电阻 Insulation resistance ............................................................................................................... 5
4.5 耐电压 Withstand voltage ........................................................................................................................... 5
4.6 漏电流 Current leakage ............................................................................................................................5
4.7 可焊性 Solder ability ................................................................................................................................... 6
4.8 耐焊接热 Resistance to solder heat ........................................................................................................... 5
4.9 耐高温性
High Temperature Test .......................................................................................................... 5
4.10 耐低温性 Low temperature testing ......................................................................................................... 6
4.11 温度循环 Temperature Cycling ............................................................................................................... 7
4.12 恒定湿热 Humidity heat, Constant ..........................................................................................................7
4.13 盐雾 Salt spray .................................................................................................................................... 7
4.14 随机振动 Random vibration ..............................................................................................................8
5. 包装 运输 贮存 Packaging Transportation Storage ...................................................................... 9
6、修订 Revise
....................................................................................................................................................... 9
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司
公
限
有
气
电
森
乐
朗
市
清
PRODUCT DATA SHEET(产品物性表)
BASEN® T180G6 HW BK
1
Description(产品说明)
DCT100010/B
Modified polybutylene terephthalate/polyethylene terephthalate,reinforced with 30% glass
fiber,no flame retardant,complying with RoHS standard, for injection molding.
改性PBT/PET材料,玻纤增强30%,不阻燃,满足RoHS环保要求,注塑级产品。
Applications(主要应用)
The product offers high dimentional stability, low warpage, good appearance with high gloss and
excellent chemical resistance.It is mainly used in household appliances,automotiveetc.such as
covers and housings etc.
The product is available in nature, and in colors on request.
该产品尺寸稳定性好,低翘曲,外观良好光泽度高,耐化学性能优异。主要应用于家用
电器和汽车领域,如盖板以及壳体等,主要应用于家用电器,汽车领域。如盖板以及壳体
等。
该产品为本色材料,也可根据需求进行调色。
Test Condition
Standard
Unit
Typical Value
(典型数据)
(测试条件)
(引用标准)
(单位)
DAM(干态)
23℃
ISO 11831
g/cm3
1.56
23℃,泡水,24H
ISO 62
%
0.1
Property (检测项目)
Physical properties (物理属性)
Density(密度)
Water absorption(吸水质量分数)
Rheological properties (流变性能)
★注:表中所提供的收缩率数值是根据国际标准收缩率片测得,我们保证数据的真实性。但不同产品模具结构差异较大,实际开模收缩率与表中提供的收缩率
数据可能存在较大的差异,如需准确的开模收缩率数据,请联系我司相关人员。
Moulding shrinkage(模塑收缩率)
60×60×2mm(料温
260℃,模温80℃)
ISO 2944
%
Parallel shrinkage(平行收缩率)
23℃,50%RH,24H
ISO 2944
%
0.10~0.30
Transverse shrinkage(垂直收缩率)
23℃,50%RH,24H
ISO 2944
%
0.50~0.80
Charpy unnotched impact strength(简支梁无缺口冲击强度)
23℃,4J
ISO 1791
kJ/㎡
50
Charpy notched impact strength(简支梁缺口冲击强度)
23℃,1J
ISO 1791
kJ/㎡
8.5
Tensile strength(拉伸强度)
2mm/min
ISO 5271
MPa
150
Tensile strain at break(拉伸断裂应变)
2mm/min
ISO 5271
%
2.5
Flexural strength(弯曲强度)
2mm/min
ISO 178
MPa
200
Flexural modulus(弯曲模量)
2mm/min
ISO 178
MPa
8200
1.8Mpa
ISO 751
℃
195
DSC,10℃/min
ISO 113573
℃
222
Flammability UL94(垂直燃烧)
2.0mm
UL 94
class
HB
Glowwire flammability index(灼热丝可燃性指数)
2.0mm
IEC 60695212
℃
700
3mm,Solution A
IEC 60112
V
500
Dry Volume resistivity(体积电阻率)
Φ100×3mm
IEC 60693
Ωꞏm
1.00E+14
Dry surface resistivity(表面电阻率)
Φ100×3mm
IEC 60693
Ω
1.00E+15
Mechanical properties (机械性能), 23℃, 50%RH
Thermal properties (热性能)
Heat deflection temperature(负荷变形温度)
Melting temperature(熔融峰温)
Flammability (阻燃性能)
Electrical properties (电性能)
Comparative tracking index(相比电痕化指数)
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Processing (推荐加工工艺)
★注:以下加工参数仅供参考,可根据不同机型、不同模具以及产品要求,对加工工艺做适当调整。
Injection(注塑)
Unit(单位)
Range(范围)
Processing moisture content (加工水分要求)
%
≤0.05
Drying temperature (干燥温度)
℃
120~140
Drying time (干燥时间)
h
4~6
Nozzle temperature (喷嘴温度)
℃
245~265
Front Temperature of screw(螺杆前段温度)
℃
245~265
Middle Temperature of screw(螺杆中段温度)
℃
240~260
Rear Temperature of screw(螺杆后段温度)
℃
240~260
Mold temperature (模具温度)
℃
60~100
Declaration:
[1] The information submitted herein is authentic. It is based on our current knowledge and experience, and on the tests and experiments carried out in
our laboratories.
[2] The data herein is typical and not to be construed as specifications. In view of the many factors that may affect processing and application, this
information is intended to be used only as a guideline for product engineer. Observation on a “trial and error” basis may be required to achieve desired
results.
[3] Pigments can affect properties, so unless otherwise specified, all data listed is for natural colored materials.
[4] The information will be updated along with accumulating of our knowledge and experience, please visit our wetsite or contract us timely to get the
latest version.
说明:
[1] 此处提供的信息是基于我们当时的知识和经验,通过在我们的试验室进行测试和试验所获得,我们可以保证信息的真实性。
[2] 此份物性表提供的数据仅代表产品的典型值,不作为材料的技术证明。由于材料加工和测试时的人、机、料、法、环等因素会影响材料
的判断和应用,因此此信息仅为工程师选材或加工时提供参考,为了达到贵公司的预期效果,需要进行试验。
[3] 颜料可能会影响产品的性能,因此,除非另有规定,物性表中的数据代表的是本色材料的性能。
[4] 随着我们知识和经验的积累,物性表中的信息将会不断更新,为了获得最新版本的物性表,请及时登录我们的网站或直接联系我们。
Page:2/2
乐清市朗森电气有限公司
0 更改记录 HISTORY RECORD
序号
No.:
版本号
Version Number
更改前描述
Description Before Modification
更改后描述
Description After Modification
1
A/0
首次发放
Original release
/
批准
Approval
2
3
4
5
6
1 产品简图 Outline drawing
(附页)
1.1 物料明细表 BOM
7
6
5
4
BCL50033W4291
铜针
N
高精黄铜
3
BCL50033W3421
铜针
N
高精黄铜
2
BCL50033W2551
铜针
N
高精黄铜
1
C025003300020
基座
1
本松 PBT
序号
Item
物料号
Part Number
物料名称
Product Name
数量
Quantity
备注
Mark
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日期
Date
乐清市朗森电气有限公司
2 总体要求 General
2.1 功能描述 Functional description
本产品主要用于:线板端连接
2.2 安装位置 Mounting location
本产品安装在位置;电气系统
2.3 温度范围 Temperature range
工作温度Operating
temperature : -40℃~+125℃
2.4 电压范围 Voltage range
产品的标称电压rated voltage:28V
DC;
3 默认测试条件 Default test conditions
在具体试验方法中如无其他规定,试验样品应先在下述条件下放置24h后,然后再进行试验,样品的预处理
条件和和默认的试验条件如下:环境温度:(18~28)℃ 空气相对湿度:45%~75% 大气压力:86kPa~106kPa
In the absence of any other provision in the specific test method,the test sample shall be
placed for 24h under the following conditions before being tested,Sample pretreatment
conditions and the default test conditions are as follows:Ambient temperature: (18~28)℃
Relative humidity: 90%~95%Atmospheric pressure: 86kPa~106kP
4 产品性能 Performance
项目
Item
测试设备
Equipment
照相机、摄像机、放大镜等放大
设备(如需要)
4.1 外观
Appearance
4.2电压降
Voltage Drop
Camera, Video Recorder,
Magnification
Apparatus
(as required)
万用表、恒流源、欧姆表
Current-temperature tester,
multimeter Ohmmeter
测试条件和方法
Condition & Method
规格要求
Requirement
目视检查
视力:1.0 以上
照明:(200~300)lx
目测距离:(0.3~0.5)m
1.塑料件表面应无明显疤痕、凹陷、开裂及
影响使用的变形。
2.标志、其它零部件外观符合相应规范。
3.金属件表面无锈蚀、氧化 、无明显的机
械损伤等缺陷。
1. Plastic part: smooth and flat surface
Visual examination
without discolor, broken, crack,
vision: > 1.0, atnormal
distortion defects is acceptable.
strength of vision and color
2.The
contact crimp,identification, other
perception.
component
shall be checked against
illumination:(200~300)lx
the relevant specification.
viewing distance:(0.3~0.5)
3.Metal part: bright and even surface
m
without rust, oxide, fog and obvious
physical damage defects is acceptable.
对配后通过最大3A的电流
持续30分
钟 Mated connectors,
measure by dry current of
2A maximum 30min.
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≤10mV/A
乐清市朗森电气有限公司
4.3接触电阻
Contact
resistance
4.4 绝缘电阻
Insulation
resistance
4.5耐电压
Withstand
voltage
4.6 漏电流
Current
leakage
4.8耐焊接热
Resistance to
solder heat
4.9耐高温性
High
Temperature
Test
毫欧姆电阻分选仪
Ohmmeter
插配阴阳连接器后,用小功率电路进
行测试(干电路:开路电压是 20mV,
最大电流是 10 mA) Carefully mate 接触电阻≤0.02Ω
the contact pair (male contact,
female contact) to the appropriate
Contact resistance:≤0.02Ω
depth under low energy (Dry circuit:
20mV open circuit voltage and 10
mA current limit.)
绝缘电阻表或绝缘电阻测试仪
Insulation resistance tester
在连接器的相邻插针或与地线之间,
用500V DC的电压进行测试,时间:1
分钟.
Apply 500V DC between the
adjacent contacts and ground in the
connectors for 1 Min.
线束插接器的接触件间的绝缘电阻
应至少为100MΩ
insulation resistance for
desiccation bound: 100MΩ;
恒压源
Constant voltage tester
用有效值1000 V 的交流电压(50
Hz)通过所有连接在一起的插接件和
装着护套的插接件保持1 min,要求
45%~75%的相对湿度。
Apply 1000V AC(RMS),50Hz for 1
minute between adjacent terminals
不能有电介质断裂或击穿现象
No dielectric crack or breakdown
shall occur
恒压源,万用表
Constant voltage tester,
multimeter
在连接器的相邻插针或与地线之间,
用500V (50Hz)的电压进行测试,
时间:1分钟.
Apply 500V (50Hz) between the
adjacent contacts and ground in the
connectors for 1 Min..
1mA Max
把试验样品需要焊接的部位浸入焊
锡炉中{锡炉温度(260±5)℃},
(10±1)s 后,在正常条件下恢复
1h。
焊槽
Solder pot
Soldering Time : (10±1) s
Solder Temperature: (260±5)℃
The dipped part shall be allowed to
cool in air for 1h.
高温试验箱
Temperature chamber capable of
maintaining the specified
temperature conditions
将试样放在 125℃的高温箱内,温度
偏差为±2℃,时间为 4h,再在常温
下放置 24h 后检查。
Place the test samples in a test chamber
and leave them there at the temperature
125℃±2℃ for 4 h. The sample shall
be allowed to cool in air for 24 h.
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应能经受焊接热试验的影响,而无
由于试验造成的损伤。
Any evidence of mechanical damage
shall be considered a failure.
试验后进行检查外观无损伤,测量
接触电阻≤0.02Ω,绝缘电阻≥
100MΩ。
The sample shall fulfill visual
examination, contact resistance ≤
0.02Ω, and insulation resistance ≥
100MΩ after high temperature
exposure. Failure of any specified
measurement, or evidence of
mechanical damage shall be
considered a failure.
乐清市朗森电气有限公司
在可焊性试验之前应进行老化试验。
蒸汽老化试验在蒸汽中 4 小时。在每
次试验之前应首先用一块合适的材
料把熔融焊料的表面刮的清洁光亮,
试验应在刮后立即进行。在试验室温
度下,首先将被试验的引出端浸渍到
焊剂中。然后立即将引出端以纵轴线
方向浸渍到焊槽中去,焊槽中焊料的
温度为(260±5)℃。引出端的浸渍
点与槽壁之间的距离不应小于
10mm。浸渍速度为(25±2.5)
mm/min。引出端在槽内保持浸渍状
态的时间应为(2.0±0.5)s。然后试
验样品以(25±2.5)mm/min 的速度
取出。
4.7可焊性
Solder
ability
4.10耐低温性
Low
temperature
testing
焊槽
Solder pot
低温试验箱
Temperature chamber capable of
maintaining the specified
temperature conditions
Prior to flux application and
subsequent solder dip, all devices shall
be subjected to aging by exposure to
steam in a steam chamber for 4h.
Contacts shall be immersed in flux, to
the minimum depth necessary to
effectively cover the surface to be
tested. The dross shall be skimmed
from the surface of the molten solder.
The molten solder shall be maintained
at a uniform temperature of (235 5)
C. The surface of the molten solder
shall be skimmed just prior to
immersing the leads in the solder. The
part shall be immersed once in the
molten solder to the depth, and in the
same manner. The immersion and
emersion rates shall be(25±2.5)
mm/min and the dwell time shall be
(2.0±0.5)s. The dipped part shall be
allowed to cool in air.
将试样放在-40℃的低温箱内,温度偏
差为±2℃,时间为 4h,再在常温下
放置 24h 后检查。
Place the test sample in a test chamber
and leave them there at the temperature
-40℃±2℃ for 4 h. The sample shall
be allowed to cool in air for 24 h.
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进行外观检查,借助肉眼或 4~10
倍的放大镜来检查。浸渍过的表面
必须覆盖上一层光滑明亮的焊料
层,只允许有少量分散的诸如针孔
不润湿或弱润湿区域之类的缺陷,
且这缺陷不应集中在一块。
上锡率≥90%。
The part shall be visually examined
using 4X to 10X magnification. The
tested areas shall be essentially bright
and smooth with no imperfections.
The remaining may contain
scattered imperfections such as pin
holes, rough spots, or dewetted areas
These imperfections shall not be
concentrated in one area.
90% of immersed area must show no
voids, pin holes
试验后进行检查外观无损伤,测量
接触电阻≤0.02Ω,绝缘电阻≥
100MΩ。
The sample shall fulfill visual
examination, contact resistance ≤
0.02Ω, and insulation resistance ≥
100MΩ after high temperature
exposure. Failure of any specified
measurement, or evidence of
mechanical damage shall be
considered a failure.
乐清市朗森电气有限公司
4.11温度循环
Temperature
Cycling
4.12恒定湿热
Humidity
heat,
Constant
高低温交变试验箱
temperature chamber capable of
changing from one temperature
extreme to the other within the
specified transition time
把试验样品分别放入高低温交变试
验箱中,按下列步骤调试温度:
a 在(-40±2)℃的恒温下放置 2h;
b 在(125±2)℃的恒温下放置 2h;
温度之间的转换时间不超过 180s,a
到 b 为一个循环周期,至少进行 5 个
循环。
Procedure:
a)(-40±2)℃
2h
b)(125±2)℃
2h
the time of temperature change could
not more than 180 s.
After finishing not less than 5
cycles, condition prior to testing
试验后进行检查外观无损伤,测量
接触电阻≤0.02Ω,绝缘电阻≥
100MΩ。
The sample shall fulfill visual
examination, contact resistance ≤
0.02Ω, and insulation resistance ≥
100MΩ after high temperature
exposure. Failure of any specified
measurement, or evidence of
mechanical damage shall be
considered a failure.
高低温交变湿热试验箱
TemperatureHumidity chamber capable of
maintaining the specified condition
on a continuous basis.
把试验样品(线束插接器不插合)放
入高低温交变湿热试验箱中,将温度
升到(30±2)℃,待平衡后保温 1h,
然后放入水汽,在 1h 内使温度达到
+2
(30±2)℃,相对湿度达到(93 -3 )%,
搁置 96h 后取出试验样品,在常温下
恢复 24h 后检查。
Place the test samples in the
chamber(shall not match the contact
pair).Raise the temperature to the (30
±2)℃, During the temperature
transition, the humidity need not be
controlled. Then raise the humidity to
+2
(93 -3 )% within 1h.Hold the test
+2
samples to (30±2)℃ at (93 -3 )%
RH for 96h. The sample shall be
allowed to cool in air for 24 h
试验后进行检查外观无损伤,测量
接触电阻≤0.02Ω,绝缘电阻≥
100MΩ。
The sample shall fulfill visual
examination, contact resistance ≤
0.02Ω, and insulation resistance ≥
100MΩ after high temperature
exposure. Failure of any specified
measurement, or evidence of
mechanical damage shall be
considered a failure.
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乐清市朗森电气有限公司
4.13盐雾Salt
spray
项目
4.14 随机振
动 Random
vibration
盐雾试验箱
Salt spray chamber
测试设备
振动试验台
Vibration tester
把试验样品从试验箱顶悬挂下来(平
板试验样品需使受试面与垂直方向
成 300 角),采用浓度为(5±0.1)%(质
量百分比)的氯化钠溶液,PH 值在
6.5~7.2 之间;温度(35±2) ℃;连
续雾化 24h,试验后用流动的蒸馏水
轻轻洗去表面沉积物。在常温常湿条
件下恢复(1~2)h 后检查试验样品。
The salt solution concentration shall be
5%.The 5% solution shall be prepared
by dissolving 5 ± 1 parts by weight of
salt in 95 parts by weight of distilled or
other water. Apply it to mated
connectors fitted with the full
complement of contacts and cables
connected. The duration of the test
shall be 24h. The pH shall be
maintained between 6.5 and 7.2. The
test shall be conducted with a
temperature in the exposure zone that
is maintained at (35±2) ℃. Salt
deposits shall be removed by a gentle
wash or a dip in running water and a
light brushing. The sample shall
resume at room temperature for 1~2h.
测试条件和方法
对配件在三个互相垂直轴的每个轴
向施加 8 小时的振动
The mated connectors shall
vibrated in each of three mutually
perpendicular planes for the period
of 8h in each plane
外观检查。试验后,五金件应无露
出底金属的严重锈蚀。(使用预镀
好的型材,其落料面允许有不影响
其性能的轻微腐蚀。)
Visual examination
The following appearance shall not
be allowed:
Exposure of base metals, pitting and
porosity of finishes. Cracking and
delaminating of components or
finishes, or both.
规格要求
瞬断要求:不允许连接电阻
≥100.0Ω,
瞬断时间≥1μs
Testing: Discontinuity (when
R>100ohm) 1 us max;
试验后:接触电阻≤20mΩ
After test: Contact resistance: 20
mΩ max
试验后:电压降≤10mV/A
After test: Voltage drop