CALE-48 SERIES
Constant Current LED Driver
FEATURES
EFFICIENCY UP TO 96%
CONSTANT CURRENT LED DRIVER
WIDE INPUT AND OUTPUT VOLTAGE
RANGE
INPUT VOLTAGE UP TO 52V
PWM DIMMING CONTROL
SHORT CIRCUIT AND
OVERTEMPERATURE PROTECTED
INTERNAL SMD TECHNOLOGY
FULLY ISOLATED PLAST2C CASE WITH
IP67 LEVEL
UL 94V-0 PACKAGE MATERIAL
RoHS COMPLIANT
3 YEARS WARRANTY
DESCRIPTION
CALE-48 series is a high efficiency, constant current and step-down DC/DC
converter. The LED DRIVER operates from an input voltage 9Vdc to 52Vdc and
provides an externally adjustable output current of up to 1500mA and output power
up to 54 watts. It is able to include the function of Over temperature protection(OTP),
Over current protection(OCP), PWM/Digital Dimming and ON/OFF.
The device can extensively be used for Landscape illumination, Special illumination,
Back light source, Commercial illumination, Street light illumination, Home use
illumination and Automobile illumination etc.
SELECTION GUIDE
INPUT
INPUT
OUTPUT
OUTPUT
MODEL
NOMINAL
VOLTAGE
VOLTAGE
CURRENT
DIMMING
EFF
NUMBER
VOLTAGE
RANGE
RANGE
RANGE
CONTROL
(%,Typ.)
(VDC)
(VDC)
(VDC)
(mA)
CALE-48-1.00D(W)
48
9-52
2-46
0-1000
PWM
96
CALE-48-1.20D(W)
48
9-52
2-46
0-1200
PWM
96
CALE-48-1.50D(W)
48
9-52
2-46
0-1500
PWM
96
DANUBE
http://www.danube.com.tw
1
2016/09/23
PARTNUMBES STRUCTURE
Series
CALE-48
Series
Coding Scheme
CALE-x1-x.x2y1zzz
CALE = Series Name
x1 = Input Voltage
x.x2 = Output Current
y1=Package Style(D=PINS)(W=WIRED)
Zzz = 0~9,A~Z or blank for market purpose.
SPECIFICATIONS
( Typical at 25°C, nominal input voltage, rated output current unless otherwise specified )
Project
Working Condition
Min.
Typ.
Max.
Unit
52
VDC
52
VDC
Input Voltage(absolute maximum)
Recommended Input Voltage
9
Input Filter
48
Capacitor
Output Voltage range
Vin=52V
Output Current Accuracy
Vin=48V,10LEDS
Output Current Stability
Vin=48V,1LED to 10LEDS
2
46
VDC
±4
±6
%
±4
±6
%
10
uF
1000
KHz
Maximum Capacitive Load
Operating Frequency
Short Circuit Protection
Temperature Coefficient
Continuous
-40°C~+71°C ambient
±0.03
%°C
1000mA/1200mA
-40
71
°C
1500mA
-40
65
°C
-55
125
°C
95
%
Operating Temperature
Storage Temperature
Humidity(D) (W)
Over Temperature Shutdown
Internal IC Temperature
155
°C
(Auto-restart after cool down)
Temperature Hysteresis
30
°C
Maximum Case Temperature
MTBF (using MIL-HDBK 217F)
105
Operating Temperature 25°C
Case Material
Potting Material
Case Size(D)(W)
2000000
°C
Hours
Non Conductive plastic
Epoxy (UL94V-0)
31.8*20.3*12.2
mm
Weight(D)
15.6
g
Weight(W)
18
g
EMI Radiated Emissions
Dust Test & Waterproof Test (D) (W)
DANUBE
EN55015
IP67
http://www.danube.com.tw
2
2016/09/23
PWM DIMMING AND ON/OFF CONTROL(Leave open if not use)
Project
Working Condition
Min.
Typ.
Max.
Unit
FLOAT
6
VDC
0.8
VDC
1
mA
1K
Hz
ON
(DIM ~ -VIN)
2.5
OFF
(DIM ~ -VIN)
0
ON/OFF Control
Quiescent Input Current in
Shutdown Mode
Vin=24
For Linear Operation
PWM Frequency
100
(measured 1%~100% Dimming)
PWM DIMMING AND ON/OFF CONTROL(measured 1%~100% Dimming)
OUTPUT CURRENT (%)
100
75
50
25
0
0
25
50
75
100
DIMMING DUTY RATIO(%)
Fig.1 Dimming Duty Cycle:1%-100%
The dimming of LEDs can be performed by applying PWM signals to DIM pin.
The following Fig.1 show good linearity in dimming application of CALE Series
A logic low(below 0.8V) at DIM PIN will disable the device and shut off the current flow to the LED array.
DANUBE
http://www.danube.com.tw
3
2016/09/23
TYPICAL APPLICATIONS
PWM Dimming control circuit
+Vout
+Vin
1st LED
CALE-48
PWM
5V
Dimming
0V
Last LED
-Vout
-Vin
+Vout
+Vin
CALE-48
PWM
5V
PTC
PTC
1st LED
1st LED
Dimming
0V
Last LED
Last LED
-Vout
-Vin
Fig.2
In actual use, if necessary to protect LED, a PTC of positive temperature coefficient may be connect to
the input end of every channel or all channels, as shown in Fig.2.
EMI filter circuit
+Vin
C1
+Vout
●
FILTER2
C2
1st LED
CALE-48
Last LED
Dimming
●
-Vin
PWM
-Vout
5V
0V
DANUBE
http://www.danube.com.tw
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2016/09/23
EFFICIENCY VS. LOAD LED
TA=25℃
1-LED VF=3.6V; 2-LED VF=7.2V; 3-LED VF=10.8V; 4-LED VF=14.4V; 5-LED VF=18V;
OUTPUT CURRENT 1.00A
OUTPUT CURRENT 1.20A
OUTPUT CURRENT 1.50A
DANUBE
http://www.danube.com.tw
5
2016/09/23
DERATING CURVE
OUTPUT POWER(%)
125%
100%
75%
SAFE
OPERATING
AREA
50%
25%
0%
-40
0
25
50
65
71
100
TA(degree C)
1.00A,1.20A
1.50A
MECHANICAL DIMENSIONS
RECOMMENDED FOOTPRINT DETAILS
PACKAGE ”DA”
PINOUT
COMMENT
Don’t connect to
-Vout
1&2
-Vin
11 & 12
-Vout
LED - Connection
13 & 14
+Vout
LED + Connection
21
23 & 24
ON/OFF/PWM
Dimming
PWM DIM
Leave open if not
used
+Vin
DC Supply
NOTE:
Pin Size is Tolerance 0.60Φ ±0.05mm
All dimensions are in mm(Inches)
Tolerance .X or .XX= ±0.5mm
DANUBE
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2016/09/23
PACKAGE ”W”
PINOUT
COMMENT
2
Don’t connect to
-Vin
(Black)
-Vout
11
-Vout LED - Connection
(Blue)
14
+Vout LED + Connection
(Yellow)
ON/OFF/PWM
21
PWM
Dimming
(White)
DIM
Leave open if not
used
23
+Vin
DC Supply
(Red)
NOTE:
All dimensions are in mm(lnches)
1.Case Tolerance .x or .xx ±0.5mm
2.Wire outside diameter=1.6mm ±0.1
3.Wire core diameter =0.75mm ±0.1
4.Wire is UL 3385/CAS TEM listed #22AWG /300V /105°C
Rated
FOR MORE INFORMATION CALL:
Danube Enterprise Co., Ltd.
Tel: 886-7-3755165
Fax: 886-7-3755330
Home Page
http://www.danube.com.tw
DANUBE
E-mail: danube@ms10.hinet.net
http://www.danube.com.tw
7
2016/09/23
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