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Fume Extraction Solutions We care for your working environment. Content Why Fume Extraction? 3 Zero-Smog® System 3 Tip Extraction and Volume Extraction 4 Filter Technology 5 Filter Process 5 Volume Extraction 6 – 17 WFE 8S ........................................................................................... 8 WFE 4S ........................................................................................... 9 WFE 2X ......................................................................................... 10 WFE 2S ......................................................................................... 11 WFE 2ES / WFE 2CS .................................................................... 12 Installation Options .................................................................... 13 Accessories ......................................................................... 14 – 17 Replacement Filters ..................................................................... 17 Tip Extraction 18 – 26 WFE .............................................................................................. 20 WFE P ........................................................................................... 20 WFE 20D ...................................................................................... 21 FE (Fume Extraction) Soldering Irons ............................. 22 – 23 Safety Rests ........................................................................ 23 – 24 Accessories .................................................................................. 25 Replacement Filters .................................................................... 25 Installation Options ................................................................... 26 Pipe Systems for Tip and Volume Extraction 2 27 Why Fume Extraction? Work activities such as soldering, adhesives dispensing, welding, and laser operations create particles and gases that can be harmful to workers and the environment. This is especially true for lead-free soldering applications, due to the high working temperatures required and because more flux is used compared to lead soldering. These factors combine to cause substantial amounts of smoke containing high levels of breathable fine dust particles. Fine particles are more dangerous to inhale than big particles, as they get caught more easily in the alveoli in the lungs, resulting in breathing difficulties and other more serious health issues. Many companies are now realizing that it is important to reduce worker exposure to the breathable fine dust particles and hazardous vapors found in certain work environments. The most cost-effective way to accomplish this is to put in place an extraction system that is able to separate these particles and gases and then re-circulate the cleaned air back into the work place. This saves energy and reduces energy costs. Additionally, many countries have already instituted regulations governing air quality in the work place. These regulations stipulate that hazardous substances must be removed from the air in order to avoid harmful effects on workers. Weller® Zero-Smog® Systems It is extremely important to choose the correct equipment when attempting to control workplace air quality. Weller can give you expert advice and provide the perfect system solution for your unique application. Zero-Smog Systems from Weller protect workers and the environment with sophisticated filters that catch the polluted air right at the source, preventing the diffusion of particles and gases. A broad range of filters can be combined to provide the best solution to specific filtering requirements. Weller has filters suitable for all common applications found in industry and laboratories, including lead-free soldering, adhesives dispensing, laser operations, and many more. Zero-Smog® Systems help to create a highly productive work environment. Their small size and quiet operation makes them easy to place and unobtrusive. Extraction arms and nozzles are fully adjustable so they can get close to the source for optimum fume capture. To increase filter lifetime and save energy, most Zero-Smog Systems are fitted with an automatic speed control. Integrated pre-filters are also available to further extend filter life and boost filtering efficiency. 3 Zero-Smog® Systems Weller® Zero-Smog® Systems offer two solutions for fume extraction: Tip Extraction Tip Extraction Suitable for applications involving a small working area, such as hand soldering. Weller FE (Fume Extraction) soldering irons have a smoke tube integrated into the handle. The tube is positioned directly above the joint and collects any fumes produced. Fume extraction attachments can also be retro-fitted to nonfume extraction Weller soldering irons. Lower cost per workstation Collects pollution directly at source Up to 20 collection points per system (Up to 200 m apart) Unobtrusive; provides easy access to work piece Silent operation Minimal air movement Volume Extraction Volume Extraction Suitable for applications involving a wide working area, such as solder baths, hot air soldering, micro solders, and gluing. Weller offers various mobile systems that purify the air at up to eight workstations. Larger areas can be covered Low maintenance Mobile Quick & easy installation Economical for between one and eight workstations Remote control 4 Filter Technology Weller® Zero-Smog® Systems are specifically designed for continuous operation in industrial environments. Care and attention at the design stage plus careful component choice and a high quality manufacturing process have given Weller fume extraction systems a worldwide reputation for reliability and longevity. Weller Zero-Smog Systems have a three stage filter system for removing small particles, fumes, and gases that are produced in different working processes: 1. The hazardous substances are efficiently captured by the nozzle and are absorbed into the filter. 2. Bigger particles get caught in the pre- filter and smaller particles get caught in the HEPA (High Efficiency Particulate Air) filter. 3. The Wide Band Gas Filter removes fumes and adhesives. Filter Class F5 Recommended Application for standard applications F7 for applications with high flux content H12 / H13 filter for clean rooms 1000 – 100 End product – clean air – is re-circulated into the workplace. Particle Size: Medium Filtration Efficiency Em % Against Particle Size 0.12 µm: 0.5 µm 100 90 80 70 60 50 40 30 20 10 viruses 5 µm bacteria, pigments 10 µm fibers, pollen 100 µm fog, hair Filter Class: F5 F7 H12 H13 Filter Class: F5 F7 H12 H13 Filter Class F5, F7: Fine dust filter as per EN 779 Filter Class H12/H13: According EN 1822 HEPA (High Efficiency Particulate Air) Filter Filter Process WFE, WFE P WFE 2X 1. 2. and 3. 2. or 3. 1. WFE 20D, WFE 2S, WFE 4S, WFE 8S, WFE 2ES, WFE 2CS 2. or 3. 1. Fine dust filter For standard applications with a small amount of flux and pollution gases with high solid content, Weller offers filter classes F5 or F7. 2. Compact filter consisting of: HEPA filter Filters particles up to 0.3 μm. Weller offers HEPA (High Efficiency Particulate Air) filters in classes H12 and H13 (medium filtration efficiency 99.5% / 99.95%). Wide band gas filter For cleaning harmful fumes and vapors. The Weller wide band gas filter consists of 50% active carbon and 50% Puratex. Harmful gases with a high molecular weight are cleaned by the active carbon. Puratex is suitable for absorbing gases of lower molecular weight. Because of its composition, Puratex is able to convert a large number of chemical pollutants into non-polluting gases by means of molecular modification. 3. Gas filter (optional) The gas filter is used for extracting adhesive fumes and solvents. Experience has shown that filtering suspended particles is not so vital in this respect. The gas filter is filled with 50% active carbon and 50% Puratex. The HEPA H12 and H13 is omitted. 5 Volume Extraction Volume Extraction Volume extraction is the best choice where extraction over a wide area is required. It is an economical way to eliminate polluted process air as there is no need for fixed installations and maintenance requirements are minimal. Arms and nozzles do not require daily cleaning. Energy costs are saved because the cleaned air is re-circulated back into the work area and does not need to be heated or cooled like external air. 6 Weller has a broad range of filter units for volume extraction applications. Speed control allows optimal air flow regulation for each workstation independent of the number of connected workstations. Units can be remotely controlled via a remote control system (available as an accessory) or by a PC (via an RS232 connection). Volume Extraction Units Characteristics WFE 8S • Up to eight workstations, • Small solder ovens; selective and reflow soldering equipment • Integrated pre-filter For applications where extraction over a wide working area is required. Mobile units suitable for stand alone and central applications. All units equipped with maintenance-free brushless turbine. Connectable to external air outlet. Low vacuum (up to 2,800 Pa) and high volume for efficient volume extraction. WFE 4S • Up to eight workstations Maximum bridging distance 30 m (WFE 4S using Weller Pipe System 75 -see page 27) equally distributed to all connected exhausts. Cost savings through automatic air flow control which provides each workstation with intelligent air flow regulation regardless of the connected workstations. Filter condition monitoring on the unit or by remote control (accessory). WFE 2X Wide range of extraction arms and nozzles available to achieve optimal workstation configuration. • Up to two workstations Areas of application Hot air soldering Soldering machines, robots, solder baths WFE 2S Laser processing Adhesive dispensing • Up to four workstations Clean room applications (on request) Microscope workstations Other fume emitting processes WFE 2ES / WFE 2CS • Up to two workstations 7 Volume Extraction WFE 8S Powerful fume extraction unit with large integrated pre-filter Attributes Mobile fume extraction unit purifies air at up to eight workstations Large built-in pre-filter The adjustable pressure control guarantees optimal air flow regulation for each workstation – independent of the number of connected workstations Electronic filter control and easy filter exchange Four wheels to allow easy movement of the unit Noise-dampened metal housing Quick and simple installation ESD safe low sound level The WFE 8S fume extraction unit can be connected to up to eight extraction arms. This makes the unit suitable to use as a small central system in applications such as soldering, adhesives, clean-room work, and laser work. It is also capable for connection to small, selective reflow and soldering ovens. The large integrated pre-filter makes the WFE 8S very suitable for lead-free soldering as it is able to catch a large quantity of particles. The WFE 8S is a mobile system that is simple to install – it does not require any permanent installation. Its high quality components keep service needs to a minimum. The combination of low running costs and a flexible system independent of fixed installations produces a unit with a very low cost of ownership. The WFE 8S can be connected so that it exhausts air. This is an advantage in applications where re-circulation is not allowed. To further increase the filter lifetime and save energy, the WFE 8S has an automatic airflow control – depending on the number of connected workstations. Fine dust pre-filter F7 WFE 8S includes: Technical Data Maximum capacity 8 workstations; small and medium sized reflow, wafer, and other selected equipment Maximum extraction rate 615 m³/h Sound level < 55 db (A) at 1 m distance Operating voltage 230/120 V / 50/60 Hz Power input 450 VA Order No. 230V 005 36 586 99 Maximum vacuum 2.800 Pa Order No. 120V WFE8S Dimensions (L x W x H) 402 x 796 x 1016 mm 15.9 x 31.3 x 40 in. Weight 8 WFE 8S Fume Extraction Unit 230/120 V / 50/60 Hz with built-in pre-filter Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) 68 kg / 150 lb. HEPA filter H13 and wide band gas filter WFE 4S Mobile fume extraction unit purifies air at up to eight soldering workstations Pre-filter to extend capacity of WFE 2S, WFE 4S, WFE 2X Attributes Mobile fume extraction unit purifies air at up to eight workstations The adjustable pressure control guarantees optimal air flow regulation for each workstation independent of the number of connected workstations Electronic filter control and easy filter exchange Four wheels to allow easy movement of the unit Remote control with alarm function Noise-dampened metal housing Quick and simple installation The pre-filter is recommended for use with solder bath, automatic soldering, laser, or other major dust-emitting applications. It acts as a first stage in the filter process, increasing the lifetime of the main filter units. The prefilter can be fixed directly to the top of the WFE 4S or in conjunction with the WFE 2S and WFE 2X as an external part of the fume extraction system. Pre-filter includes: Filter box (2) hose connections 75 Filters must be ordered separately (see pg. 17) ESD safe The WFE 4S fume extraction system is userfriendly with quick and simple installation and filter exchange. It has a low noise emission level and is small and convenient to locate within the work area. The high quality components used in the WFE 4S result in low servicing requirements and long system life. To increase filter lifetime and save on energy, the WFE 4S is fitted with an automatic airflow speed control – depending on the number of connected workstations. To extend the capacity an external pre-filter can be fixed directly to the WFE 4S. Order No. low sound level The powerful maintenance-free variable speed turbine is electronically controlled and has a maximum capacity of 615 m3/h. It has 3 operating modes: 1. Standard speed control – selected by the user irrespective of the load on the system. 2. Speed limiting control – the pump speed is automatically varied to match the load on the system. 3. Economy control – the rate of fume absorption is maintained at a constant value. The operating hours and the filter condition are recorded for maintenance purposes. 005 87 358 62 Fine dust pre-filter F7 HEPA filter H13 and wide band gas filter WFE 4S includes: Technical Data Maximum capacity 8 workstations Maximum extraction rate 615 m³/h Sound level 51 db (A) at 1 m distance Standard connection pipe system 75 Operating voltage 230/120 V / 50/60 Hz Power input 450 VA Maximum vacuum 2.800 Pa Dimensions (L x W x H) 450 x 450 x 650 mm Order No. 230V 005 36 256 99 Order No. 230V 005 36 496 99 17.7 x 17.7 x 25.6 in. Order No. 120V WFE4S Order No. 120V WFE4SG Weight WFE 4S Fume Extraction Unit 230/120 V / 50/60 Hz Compact filter Consists of: HEPA filter H13 and wide band gas filter (50% active carbon, 50% Puratex) Fine dust pre-filter F7 Option: WFE 4S with gas filter Compact filter for adhesive fumes; consists of wide band gas filter (50% active carbon, 50% Puratex) Fine dust filter F7 21 kg / 46.3 lb. 9 Volume Extraction WFE 2X WFE 2X Kit 1 Mobile fume extraction unit purifies air at up to two workstations Attributes Mobile fume extraction unit purifies air at up to two workstations Electronic filter control and easy filter exchange Wireless remote control with alarm function Noise-dampened metal housing Quick and simple installation Trolley available as accessory Minimized footprint Switching power supply fits all global voltages Optimized lifetime filter Portable fume extraction kit for one work station, flex arm WFE 2X Kit 1 includes: 005 36 588 99 WFE 2X Fume Extraction Unit 100-240 V / 50/60 Hz 005 36 572 99 KIT 1 WF Angled 60 for volume extraction consists of: 005 36 578 99 Extraction arm 005 36 577 99 Angled nozzle 005 36 574 99 Stop valve 005 365 75 99 Bench mounting bracket 005 36 576 99 Extraction hose Order No. 120V ESD safe The WFE 2X fume extraction unit is suitable for applications with a high demand for gas and particle filtration, e.g. soldering, adhesives, clean room work, and laser. WFE 2X Kit 1S Optimized lifetime filter It can be placed on a trolley and moved easily between different workstations. Variable turbine speed and alarm function for filter exchange can be set via the remote control. For applications which produce a large quantity of particles, e.g. lead-free soldering, an external pre-filter can be fitted to increase the lifetime of the main filter. To make cleaning easier, the WFE 2X can be suspended under the work table with special fittings (optional accessory). An RS 232 interface makes it possible to integrate the software with other process equipment. 10 HEPA filter H13 and wide band gas filter Portable fume extraction kit for one workstation, articulated arm WFE 2X Kit 1S includes: WFE 2X includes: Technical Data Maximum capacity 2 workstations Maximum extraction rate 140 m3/h Sound level < 52 db (A) at 1 m distance Operating voltage 100 – 240 V / 50/60 Hz Power input 100 W Maximum vacuum 2.300 Pa Dimensions (L x W x H) 210 x 460 x 660 mm Weight WFE2XKIT1 low sound level WFE 2X Fume Extraction Unit 100-240 V / 50/60 Hz Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon / 50% Puratex) See accessories for WFE 2X on page 16. 005 36 588 99 WFE 2X Fume extraction unit 100-240 V / 50/60 Hz 005 36 579 99 KIT 1 WF 60 Angled articulated extraction arm for volume extraction consists of: 005 36 598 99 Articulated extraction arm 005 36 573 99 Angled nozzle 005 365 75 99 Bench mounting bracket 005 36 576 99 Extraction hose 005 36 578 99 Extraction arm 8.3 x 18.1 x 26 in. Order No. 230V 005 36 588 99 Order No. 230V 005 36 587 99 15 kg / 33 lb. Order No. 120V WFE2X Order No. 120V WFE2XKIT1S WFE 2S WFE 2 Kit 1 Mobile fume extraction unit available in two kits Attributes Two kits available Mobile fume extraction unit purifies air at up to four workstations Electronic filter control and easy filter exchange Four wheels allow easy movement of the unit Remote control with alarm function Noise-dampened metal housing Quick and simple installation Portable fume extraction kit for one work station WFE 2 Kit 1 includes: 005 36 266 99 WFE 2S Fume Extraction Unit 120/230 V / 50/60 Hz 005 36 572 99 KIT 1 WF Sloped 60 for volume extraction consists of: 005 36 578 99 Extraction arm 005 36 577 99 Angled nozzle 005 36 574 99 Stop valve 005 365 75 99 Bench mounting bracket 005 36 576 99 Extraction hose ESD safe low sound level Fine dust pre-filter F7 The fume extraction unit WFE 2S is easy to install and operate. It is designed as a smaller, central system and is supplied complete with flexible hose, arm, and bracket, ready for installation. A powerful, maintenance-free pump provides continuous fume extraction at a maximum air extraction rate of 230 m3/h. A built-in microprocessor controls the adjustable pump speed, avoiding unnecessary waste of suction power and saving energy. To optimize the degree of pollutant separation, the WFE 2S can be modified with filters for different applications. Maximum capacity 4 workstations WFE2SKIT1 HEPA filter H13 and wide band gas filter Portable fume extraction kit for two work stations WFE 2 Kit 2 includes: WFE 2S Fume Extraction Unit 120/230 V / 50/60 Hz Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon / 50% Puratex) Fine dust pre-filter F7 Maximum extraction rate 230 m3/h Sound level 48 db (A) in 1 m distance Order No. 230V 005 36 266 99 Standard connection pipe system 50 Order No. 120V WFE2S Operating voltage 120/230 V / 50/60 Hz Power input 275 VA Maximum vacuum 2.700 Pa Dimensions (L x W x H) 320 x 320 x 395 mm Weight 005 36 436 89 Order No. 120V WFE 2 Kit 2 WFE 2S includes: Technical Data Order No. 230V Option: WFE 2S with gas filter Compact filter for adhesive fumes. Consists of: wide band gas filter (50% active carbon / 50% Puratex) 12.6 x 12.6 x 15.5 in. Order No. 230V 005 36 466 99 19 kg / 41.8 lb. Order No. 120V WFE2SG 005 36 266 99 WFE 2S Fume Extraction Unit 120/230 V / 50/60 Hz 2 x 005 36 572 99 KIT 1 WF Sloped 60 for volume extraction consists of: 2 x 005 36 578 99 Extraction arm 2 x 005 36 577 99 Angled nozzle 2 x 005 36 574 99 Stop valve 2 x 005 365 75 99 Bench mounting bracket 2 x 005 36 576 99 Extraction hose Order No. 230V 005 36 456 89 Order No. 120V WFE2SKIT2 11 Volume Extraction WFE 2ES / WFE 2CS An economical solution to fume extraction Attributes Mobile fume extraction unit purifies air up to two workstations Easy filter exchange Quick and simple installation Optional speed control (WFE 2CS) ESD safe Portable fume extraction kit for one work station The Fume Extraction Unit WFE 2ES is easy to install and operate. It is designed as a smaller central system and is supplied complete with flexible hose, arm and bracket, ready for installation. WFE 2ES includes: 005 36 506 99 WFE 2ES Fume Extraction Unit Compact filter Consists of: HEPA filter H12, active carbonate foam Fine dust pre-filter F 5 005 36 571 99 KIT 1 WF Funnel 60 for volume extraction consists of: 005 36 578 99 Extraction arm 005 36 573 99 Funnel nozzle 005 36 574 99 Stop valve 005 365 75 99 Bench mounting bracket 005 36 576 99 Extraction hose Order No. 230V 005 36 516 89 Order No. 120V WFE2ES KIT1 Option: Arm with sloped nozzle Technical Data Maximum capacity Maximum extraction rate 220 m3/h Sound level 55 db (A) at 1 m distance Operating voltage 230V / 50Hz (115V / 60Hz) Power input 115 VA Maximum vacuum 1.800 Pa Dimensions (L x W x H) 320 x 320 x 395 mm Weight 12 2 workstations low sound level 005 36 572 99 consists of 005 36 578 99 005 36 577 99 005 36 574 99 005 365 75 99 005 36 576 99 KIT 1 WF Angled 60 for volume extraction Extraction arm Angled nozzle Stop valve Bench mounting bracket Extraction hose Option: WFE 2CS with speed control 12.6 x 12.6 x 15.5 in. Order No. 230V 005 36 526 99 9 kg / 19.8 lb. Order No. 120V WFE2CS Fine dust pre-filter F5 HEPA filter H12 and active carbonate foam Installation Options Installation option for a central system utilizing WFE 2S Kit1 WF Funnel 60 005 36 571 99 Kit1 WF angled 60 005 36 572 99 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 Total pipe length: 15 m rubber hose 005 87 627 52 connecting piece pipe 50 mm 005 87 627 51 O-ring 005 87 627 53 T piece 50 mm extraction hose 60 3m 005 36 576 99 extraction arm 60 005 36 578 99 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 WD 1000T bench mounting bracket 60 005 36 574 99 extraction arm 60 005 36 578 99 nozzle sloped 005 36 577 99 rubber hose 005 87 627 52 connecting piece hose connection 005 87 627 51 50 90 O-ring 005 87 358 48 005 87 627 53 damper WFV 60 005 36 574 99 extraction hose 60 3m 005 36 576 99 hose connection 50 005 87 358 47 WR3M WF nozzle funnel 005 36 573 99 damper WFV 60 005 36 574 99 pipe system suitable for WFE 2S / WFE 2ES and WFE 2X rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 extraction hose 60 sold by meter 005 87 354 27 RS 232 cable (2 m) 005 31 191 99 remote control 005 87 359 09 WSD 81 metal exhaust hood 005 87 358 45 Installation option for a central and stand alone system utilizing WFE 4S rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 hose connection 50 005 87 358 47 hose connection 70 90 005 87 358 33 Kit WF Funnel 60 005 36 571 99 damper WFV 60 005 36 574 99 Total pipe length: 30 m WF extraction arm 60 005 36 578 99 WF nozzle funnel 005 36 573 99 pre-filter box 005 87 358 62 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 WSB 150 pipe 75 005 87 358 70 pipe 75 T piece 75 005 87 359 32 005 87 358 71 extraction hose 60 sold by meter 005 87 354 27 extraction hose 75 005 87 353 13 hose clamp 70-90 005 87 358 31 WFE 4S extraction hose 60 3m 005 36 576 99 right angle pipe 75 005 87 358 69 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 pipe clamps 75 005 87 358 64 adapter 75/50 005 87 358 56 T piece 75 005 87 358 71 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 RS 232 cable (2 m) 005 31 191 99 rubber hose 005 87 627 52 connecting piece 005 87 627 51 O-ring 005 87 627 53 remote control 005 87 359 09 Kit WF Sloped 60 005 36 572 99 160 extraction arm 60 005 36 578 99 articulated extraction arm 005 36 989 99 extraction hose 60 3m 005 36 57 699 WF angled nozzle 005 36 577 99 end seal 75 005 87 358 55 WD 2000M WFE 8S RS 232 cable (2 m) 005 31 191 99 remote control 005 87 359 09 bench mounting bracket 60 005 36 574 99 damper WFV 60 005 36 574 99 13 Volume Extraction Accessories 14 When soldering, gluing, or working with solvents, it is important to place the nozzle as close to the source as possible to prevent harmful particles and gases being spread into the work area. The Weller 60 mm (2.36 in.) flexible extraction arms allow quiet and efficient capture of polluted air. The arms and nozzles feature snap-fit connections, and are simple to install, easily locking into the desired position. Order No. 005 87 358 47 Description Hose connection 50 for WFE 2S and WFE 4S, e.g. for the direct connection of accessories by means of 50 mm (1.96 in.) extraction hose. Black plastic. 005 87 358 32 Hose connection 75 for WFE 2S and WFE 4S, e.g. for connection to a stand alone system by means 75 mm (2.95 in.) pipe or 75 mm (2.95 in.) extraction hose. Black plastic. 005 87 358 48 Hose connection 50, 90° for WFE 2S and WFE 4S, e.g. for the direct connection of accessories by means of 50 mm (1.96 in.) extraction hose. Black plastic. 005 87 358 33 Hose connection 75, 90° for WFE 2S and WFE 4S, e.g. for connection to a stand alone system by means of 75 mm (2.95 in.) pipe or 75 mm (2.95 in.) extraction hose. Black plastic. 005 87 353 13 Extraction hose 75, 75 mm (2.95 in.), for connection to pipe system 75. Sold by the meter. Flexible gray/black plastic. 005 36 576 99 Extraction hose 60, 60 mm (2.36 in.), for connection to pipe system 50. 3 m (118.11 in.). Flexible gray/black plastic. 005 87 354 27 Extraction hose 60, 60 mm (2.36 in.), for connection to pipe system 50. 1 m (39.37 in.). Flexible gray/black plastic. 005 87 358 79 Hose clamp 50 – 70 mm, (1.96 - 2.75 in.) set of two, for securing extraction hose 50. 005 87 358 31 Hose clamp 70 – 90 mm, (2.75 - 3.54 in.) set of two, for securing extraction hose 75. Order No. 005 36 598 99 Description Articulated extraction arm, 60 mm diameter, with two articulated joints and bench clamp. ESD safe. 005 36 578 99 Flexible extraction arm, 60 mm (2.36 in.) diameter, for angled and funnel nozzles. Maximum length 1 m (39.37 in.), ESD safe. 005 36 577 99 200 mm mm WF 60 angled nozzle for flexible and articulated200extraction arm. 300 mm 300 mm 100 mm 150 mm 200 mm 100 mm 150 mm 0 mm 100 mm 150 mm 0 mm 300 mm 300 mm 200 mm 200 mm 300 mm 100 mm 200 mm 100 mm 100 mm 200 mm 0 mm 100 mm 300 mm 0 mm 300 mm 200 mm 0 mm 100 mm 100 mm 200 mm 300 mm 300 mm 200 mm 100 mm 0 mm 100 mm 200 mm 300 mm 005 36 573 99 300 mm WF funnel nozzle 60, for flexible and articulated extraction arm, 230 mm x 100 mm. 100 mm 200 mm 300 mm 300 mm 200 mm 100 mm 100 mm 200 mm 300 mm 005 87 358 45 Exhaust hood, 200 x 100 mm (7.87 x 3.93 in.), recommended for use with hot air soldering operations; uses extraction hose 60. 005 36 380 99 WFDD 50 Extraction plate with 1 m (39.37 in.) flexible hose, 300 x 210 mm (11.81 x 8.26 in.), for adhesive and solvent fume extraction. ESD safe. 15 Volume Extraction Accessories Accessories for WFE 2X 16 Order No. 005 36 574 99 Description WFV 60 Stop valve. Table connector for 60 mm (2.36 in.) flex arm and extraction tube including air flow valve. 005 36 575 99 Bench mounting clamps. Maximum width of clamp 100 mm (3.93 in.). 100 mm (3.93 in.) diameter. Metal. 005 87 627 53 Adapter with Silicone O-ring, 50 mm (1.96 in.) diameter. Seal for 60 mm (2.36 in.) flex arm mounted directly on WFE 2S and WFE 2ES. 005 87 627 50 60/50 Adapter for applications using the 60 mm (2.36 in.) extraction system connected to the former 50WFTB and WFFMP50. Order No. 005 36 591 99 Description Hanging device for table mounting for fume extraction unit WFE 2X. 005 36 592 99 Trolley for fume extraction unit WFE 2X. Exhaust accessories to blow waste air out of a building Remote control for tip and volume extraction units Order No. 005 87 359 20 Description Exhaust adapter of pipe 100 to fume extraction unit WFE 20D. 005 87 358 40 Exhaust adapter of pipe 100 to fume extraction unit WFE 4S. 005 87 359 15 Exhaust adapter of pipe 75 for fume extraction unit WFE 2S. Order No. 005 87 359 09 Description Remote control for fume extraction units WFE 20D, WFE 2S, WFE 4S and WFE 8S. Switching unit on/off, speed setting (only WFE 2S / WFE 4S), filter status display. 005 31 191 99 Interface cable RS 232, 2 m (78.74 in.) for remote monitoring by PC (type 1:1). 005 36 593 99 Remote control for fume extraction unit WFE 2X with 2 m (78.74 in.) cable. Order No. 005 36 590 99 Filter for WFE 2X: Replacement compact filter Consists of: HEPA filter H13, wide band gas filter (50 % active carbon, 50 % Puratex) Replacement Filters Order No. 005 36 594 99 005 36 595 99 Filters for WFE 8S: Replacement pre-filter Replacement compact filter Consists of: HEPA filter H13, wide band gas filter (50 % active carbon, 50 % Puratex) Order No. 005 87 358 37 005 87 358 36 005 87 358 38 005 87 358 35 Order No. 005 87 358 84 005 87 358 85 005 87 358 83 005 87 358 95 Filters for WFE 2S: Fine dust filter F5 (10 pieces) Fine dust filter F7 (10 pieces) Compact filter Consists of: HEPA filter H13, wide band gas filter (50 % active carbon, 50 % Puratex) Option: Adhesive fume filter (50 % active carbon, 50 % Puratex) Order No. 005 87 627 01 Filter for WFE 2ES: Fine dust filter F5 (10 pieces) Compact filter Consists of: HEPA filter H12, wide band gas filter (10 % active carbonate foam) Order No. 005 87 358 60 005 87 359 24 Filters for WFE 4S: Fine dust filter F5 (10 pieces) Fine dust filter F7 (10 pieces) Compact filter Consists of: HEPA filter H13, wide band gas filter (50 % active carbon, 50 % Puratex) Option: Adhesive fume filter (50 % active carbon, 50 % Puratex) Filters for Pre-filter Box: Filtering ash F7 for large quantities of dust Filtering fine dust for sticky of arrears (e.g. large quantities of liquid flux) 17 Tip Extraction Tip Extraction Weller® FE (Fume Extraction) soldering irons have a smoke tube integrated into to the handle. When soldering, the tube is positioned directly above the joint and collects any fumes produced. Fume extraction irons can be connected to Weller Zero-Smog Systems WFE, WFE P (both bench mounted units driving up to two irons) or WFE 20D – a mobile unit driving up to 40 irons. 18 A safety rest with Stop + Go function switches the extraction system on when the FE soldering iron is removed from the safety rest and off after a short delay when the iron is replaced (WFE and WFE P only). Fume extraction attachments can be retro-fitted to non-fume extraction Weller soldering irons. Tip Extraction Units Characteristics FE (Fume Extraction) soldering irons extract fumes directly at the soldering tip. Less airflow and high vacuum, up to 12,000 Pa for efficient fume extraction. Maximum bridging distance 200 m, WFE 20D requires Weller pipe system 50. Filter condition warning – LED on the unit or remote control via RS 232 and PC (WFE 20D). Variable electronically controlled pump speed, adjustable at the unit or by remote control via RS 232 and PC (WFE 20D). WFE 20D up to 20 workstations Areas of application Hand soldering Small solder baths WFE P up to two workstations WFE up to two workstations 19 Tip Extraction WFE Attributes Small, portable, compressed air driven fume extraction unit ESD safe The fume extraction unit WFE requires clean and oil-free compressed air. The vacuum is generated by a maintenance-free compressed air converter. The contaminated air is purified by a pre-filter and main filter system. A compressed air cleaning filter removes additional odors caused by the compressed air. This highly efficient filter system makes the WFE a genuine air recovery system. The filter-lift system allows fast and convenient filter cartridge replacement. The FE (Fume Extraction) soldering irons are connected directly to the unit – additional leads are not required. Up to two FE soldering irons can be connected Maintenance-free compressed air converter Portable unit for stand-alone applications HEPA filter H13 and wide band gas filter low sound level WFE includes: Technical Data Maximum capacity 2 FE soldering irons Sound level < 39 db (A) at 1 m distance Maximum vacuum 20,000 Pa Operating pressure 3.5 - 6 bar Air consumption 30 l/min. Height 200 mm (7.8 in.) Diameter 140 mm (5.5 in.) Weight 2.7 kg / 5.9 lb. WFE Fume Extraction Unit Compressed air cleaning filter Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Fine dust filter F7 Order No. 230V Fine dust pre-filter F7 005 36 402 99 WFE P Attributes Small, portable, electrically driven fume extraction unit ESD safe low sound level The Weller® WFE P is a line voltage fume extraction unit designed to run with one or two FE (Fume Extraction) soldering irons. The WFE P has an electric, long-life, soundproofed vacuum pump to produce the required vacuum – it does not need a compressed air supply. The vacuum pump has two power settings which can be selected by means of rocker switches, depending on the number of FE soldering irons connected to the unit. This saves energy. The motor is maintenance-free and has a thermal overload to protect the unit. The filter-lift system allows fast and convenient main filter replacement. FE soldering irons are connected directly to unit – additional leads are not required. Up to two FE soldering irons can be connected Electric vacuum pump to produce the required vacuum Two power stages for higher extraction performance with two FE soldering irons Portable unit for stand-alone applications HEPA filter H13 and wide band gas filter Technical Data 20 WFE P includes: Maximum capacity 2 FE soldering irons Sound level < 45 db (A) at 1 m distance Operating voltage 230 V / 50 Hz Power input 70 W Maximum vacuum 30,000 Pa Height 295 mm (11.6 in.) Diameter 140 mm (5.5 in.) Order No. 230V 005 36 386 99 Weight 4 kg / 8.8 lb Order No. 120V 005 36 232 99 WFE P Fume Extraction Unit Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Fine dust filter F7 Fine dust pre-filter F7 WFE 20D Mobile, powerful, electronically driven fume extraction unit Characteristics Two operating modes: Mode 0: Vacuum regulated to 12,000 Pa Mode 1: Extraction performance can be set from 20% to 100% with the control buttons. Electronic filter check (LED) through differential pressure measurement. If the specified degree of contamination is exceeded, the unit switches off. Electronic filter operation status display. For better management of filter change intervals – the filter operating hours can be pre-specified. The need for filter change is indicated in advance, allowing adequate time for filter procurement and replacement. Interface RS 232 for remote monitoring or remote control. Remote control available as an accessory. ESD safe low sound level Up to five Weller® FE (Fume Extraction) soldering irons can be connected directly to the fume extraction unit WFE 20D. Using the Pipe System 50 (available as an accessory) up to 40 FE soldering irons can be supported by the unit. The powerful maintenance-free turbine generates a vacuum of 12,000 Pa and is electronically controlled. Operating hours and filter contamination level are also recorded electronically. The filter system achieves a filtration rate of 99.95% as per EN 1822 with a particle size of 0.12 μm. Attributes Up to 40 FE soldering irons can be connected Electrically driven, maintenance free turbine produces the required vacuum Four wheels allow easy movement of the unit Mobile unit for central and stand alone applications Central installation for pipe systems up to 200 m Fine dust pre-filter F7 WFE 20D includes: Technical Data Maximum capacity 40 FE soldering irons Sound level < 51 db (A) at 1 m distance Operating voltage 230 V / 50 Hz 120 V / 60 Hz Power input 630 VA Maximum vacuum 12.000 Pa Max. delivery rate 100 m3/h Dimension (L x W x H) 450 x 450 x 695 mm Order No. 230V 005 36 476 99 17.7 x 17.7 x 27.3 in Order No. 120V WFE20D Weight WFE 20D Fume Extraction Unit Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Fine dust filter F7 HEPA filter H13 and wide band gas filter 45 kg / 99 lb. 21 Tip Extraction FE (Fume Extraction) Soldering Irons Weller® FE soldering irons feature a smoke absorption tube integrated into the handle. It can be placed over the joint when soldering, but can be retracted when access to the joint is a problem. It can also be removed for cleaning. The irons are temperature controlled, ergonomic, and allow precise handling. These electronically-controlled irons can be driven from any Weller power unit compatible with the rating of the iron or any Weller rework station. The range of iron power ratings and the extensive range of solder tips mean that there is an iron to suit all applications. FE soldering irons are supplied with a burn proof hose 5 mm (0.19 in.) diameter, 2.5 m (98.42 in.) long. ESD safe Order No. 005 33 150 99 Description FE 50 Soldering Iron Set 50 W / 24 V, with safety rest KH 20*. (Not available in North America.) 005 32 152 99 FE 50M Soldering Iron Set 50 W / 24 V, Magnastat controlled with safety rest KH 20*. (Not available in North America.) 005 33 151 99 FE 75 Soldering Iron Set 80 W / 24 V with safety rest KH 20*. For use with LT tips. 005 26 162 99 FE 80 Soldering Iron 80 W / 24 V with safety rest KH 20*. (Not available in North America.) * Cleaning brush for FE tubes and fume extraction funnels included with soldering irons for use with KH 20 and KH 23 safety rests. FE Attachments A range of FE attachments are available to fit standard Weller soldering and desoldering irons to convert them to fume extraction versions. The attachments are supplied with all necessary fittings and hoses. The performance of the retro-fitted tools is not affected. Order No. 005 29 186 99 005 29 185 99 005 87 448 75 005 87 448 76 005 15 156 99 005 25 125 99 005 28 126 99 005 13 125 99 22 For Weller soldering irons WP 120, WP 80, WSP 80, WMP, MLR 21 or soldering irons with handle diameter 10 – 13 mm (0.39 – 0.51 in.), clip is attached to the soldering iron with a silicone O-ring. Description FE Attachment with tube, 6 mm (0.23 in.) for WP 120, WSP 80, WP 80, MLR 21, MLR 80, WMP. FE Attachment with tube, 4.5 mm (0.17 in.) for WP 120, WMRP and WSP 80, WP 80, MLR 21, MLR 80, WMP for fine soldering applications. FE Spare Clip-Set for FE attachment, tube 4.5 mm (0.17 in.). FE Spare Clip-Set for FE attachment, tube 6.0 mm (0.23 in.). WDH 50 safety rest for soldering iron with FE attachment. FE Attachment for LR 21, LR 82, TCPS, W 61, W 101, WSP 150 with safety rest AK 1. FE Attachment for WSF 80D5/8. FE Attachment for DS 22, DS 80 and DSX 80 desoldering irons. Accessories for FE Irons Order No. 005 36 352 99 Description Locking clip. The locking clip is used to disconnect FE (Fume Extraction) soldering irons that are not required so that there is no unnecessary loss of extraction power. The clip can be operated quickly and easily. 005 25 410 00 Extraction hose (spare part) Heat-resistant silicone hose, 5 mm (0.19 in.), for all FE (Fume Extraction) soldering irons (sold by the meter). Order No. 005 15 065 99 Description Cord support. The cord support keeps the soldering iron cord out of the direct working area. This allows easier handling of the soldering iron. Cord support for safety rest AK 20. 005 15 066 99 Cord support for safety rest KH 20/23. Order No. 005 15 030 99 Description AK 20 Safety rest for FE 50, FE 50M, FE 75, FE 80; for LR 21, LR 82 and TCP with attachment. 005 15 020 99 KH 20 Safety rest for FE 50, FE 50M, FE 75, FE 80. 005 15 023 99 KH 23 Safety rest for FE 25. 005 15 140 99 WPH 80 Safety rest for WSP 80FE; for MLR 21 with FE attachment. Safety Rests for FE Soldering Irons 23 Tip Extraction Safety Rests with Stop + Go Function for FE soldering irons together with fume extraction units WFE and WFE P The Weller Stop + Go safety rests are recommended accessories for FE soldering irons using the WFE or WFE P extraction units. A fiber-optic sensor switches the extraction unit on when the FE soldering iron is removed from the Order No. 005 15 086 99 Description KHP Pneumatic basic unit (for WFE), safety rest with Stop + Go function with fiber-optic sensor for soldering irons FE 25, FE 50, FE 50M, FE 75 and FE 80. 005 15 076 99 KHE Electric basic unit (for WFE P), safety rest with Stop + Go function with fiber-optic sensor for soldering irons FE 25, FE 50, FE 50M, FE 75 and FE 80. 005 15 080 99 KHE/P Second safety rest with fiber-optic sensor for extending to 2 workplaces for soldering irons FE 25, FE 50, FE 50M, FE 75 and FE 80. 005 15 084 99 KHP 80 Basic unit pneumatic (for WFE) safety rest with Stop + Go function with fiber-optic sensor for soldering iron WSP 80FE. 005 15 083 99 KHE 80 Basic unit electric (for WFE P) safety rest with Stop + Go function with fiber-optic sensor for WSP 80FE. 005 15 141 99 KHE 80/P 80 Second safety rest with fiber-optic sensor for extending to two workstations for WSP 80 FE. Items on this page not available in North America. 24 safety rest and off when the FE soldering iron is replaced in the safety rest. After a short delay to gather the fumes from any solder on the tip, it switches the unit off. This saves the soldering tip and reduces running costs. Accessories for workbench installations Order No. 005 36 316 99 Description Extraction hose 40, 1 m (39.37 in.), 40 mm (1.5 in.). Complete with 2 connecting elements for direct connection of unit (WFE 20D) to pipe system 50. Flexible grey/black plastic. 005 36 414 00 Extraction hose 40, 40 mm (1.5 in.) without connecting elements. Sold by the meter. Flexible grey/black plastic. 005 36 415 99 Connecting element 40 – 50 for connecting extraction hose 40 and pipe system 50. Black rubber. 005 36 326 99 Extension hose DN 17 (13 x 3 mm), 5 m, 17 mm (0.6 in.), used where the fume extraction iron is further than 2.5 m (98.42 in.) from the pipe system 50. Note: Connection nipple for hose 17 and adapter 17 will be required. Clear plastic. 005 87 358 65 Connection nipple for extension hose 17. 005 87 358 66 Nut G 3/8“ for connection nipple. 005 36 343 99 Adapter 17 for connection extension hose DN 17 with 5 mm (0.19 in.) extension hose on FE irons. 005 36 338 99 Connection nipple for 5 mm (0.19 in.) diameter extraction hose to connect FE soldering irons directly to pipe system 50. The connection nipple may be screwed into the pipe system at any point. 005 87 350 50 End cap to close off connection nipple (not shown). Order No. 005 87 358 37 005 87 358 36 005 87 358 38 Filters for WFE 20D: Fine dust filter F5 Fine dust filter F7 Compact filter Constists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Replacement Filters Order No. 005 87 357 57 005 36 410 99 005 36 407 99 005 36 421 99 005 36 597 99 Filters for WFE: Compressed air - cleaning filter Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Compact filter Consists of: HEPA filter H13, wide band gas filter (100% active carbon) Fine dust filter F7 (3 pieces) Compact filter with enlarged pre-filter Order No. 005 36 410 99 005 36 407 99 005 36 421 99 005 36 597 99 Filters for WFE P: Compact filter Consists of: HEPA filter H13, wide band gas filter (50% active carbon, 50% Puratex) Compact filter Consists of: HEPA filter H13, wide band gas filter (100% active carbon) Fine dust filter F7 (3 pieces) Compact filter with enlarged pre-filter 25 Tip Extraction Installation Options Installation option for a central system with WFE P KH E Stop + Go-support WDD 161V WFE P soldering iron desoldering iron Installation option for a central and stand alone system with WFE 20D central system stand alone system with pipe system 50 right angle pipe 50 005 36 322 99 extraction hose 005 25 410 00 WSD 81 connecting element 40-50 005 36 415 99 WMD 3 pipe 50 005 36 323 99 double socket 50 005 36 319 99 connecting element 40-50 005 36 415 99 T-piece 50 005 36 344 99 pipe 50 005 36 323 99 connecting nipple for extraction hose 5 mm 005 36 338 99 branch 50 005 36 321 99 pipe clamps 50 005 36 329 99 connecting nipple for hose 17 005 36 358 65 end seal 50 005 36 324 99 pipe 50 005 36 323 99 end seal 50 005 36 324 99 extraction hose 40 005 36 414 00 extension hose 17 005 36 326 99 adapter 17 005 36 343 99 WFE 20D RS 232 cable (2 m) 005 31 191 99 remote control 005 87 359 09 26 Pipe Systems for Tip and Volume Extraction Pipe System 50 Tip Extraction Pipe System 75 Volume Extraction Tip extraction systems demand a high quality, constant level of vacuum across the installation. To achieve this it is necessary to use a pipe system with a relatively small diameter. The Weller pipe system 50 allows extraction installations of up to 200 m when used with the WFE 20D unit in a stand-alone system. The pipe sections are designed to join together and have internal seals. In a central system, the FE soldering irons are connected directly to the fume extraction units. Volume extraction systems require a large volume of air to be extracted and the level of vacuum is of lesser importance. This means that a relatively large diameter pipe system is required. If the pipe diameter is too small the flow resistance is increased and extraction capacity reduced. The pipe system 75 allows installations up to 30 m with the WFE 4S used in a stand alone system. The pipe sections are designed to join together and have internal seals. Order No. Pipe System 50 005 36 323 99 Pipe System 75 005 87 358 70 Description 005 36 322 99 005 87 358 69 Right angle pipe, 90°, 0.2 m (7.87 in), with seal at one end. Black PEHD*. 005 36 344 99 005 87 358 71 T-piece, 2 x 90°, 0.5 m (19.68 in), with 3 seals. Black PEHD*. Pipe, 2 m (78.74 in), with seal at one end. Black PEHD*. 005 36 321 99 Branch, 2 x 45°, 0.3 m (11.81 in), with 2 seals. Black PEHD*. 005 36 319 99 Double socket. Black PEHD*. 005 36 324 99 005 87 358 55 End seal. Clear plastic. 005 36 329 99 005 87 358 64 Pipe clamps for pipes, (for securing to wall). Gray plastic. 005 87 358 63 Adapter pipe system 75 to pipe system 50 with seals. 005 87 358 56 Adapter PEHD* pipe system 75 to pipe system 50, without seals. *PEHD = Polyethylene High Density 27 G ER M A N Y U SA FRAN CE Cooper Tools GmbH Carl-Benz-Straße 2 74354 Besigheim Tel: (07143) 580-0 Fax: (07143) 580-108 Cooper Tools World Headquarters 1000 Lufkin Road Apex, NC 27539 USA Tel: (919) 387 0099 Fax: (919) 387 2614 Cooper Tools S.A.S. 25 Rue Maurice Chevalier BP 46 77832 Ozoir-la-Ferrière Cedex Tel: (01) 60.18.55.40 Fax: (01) 64.40.33.05 I TA LY SWITZER LAN D GREAT BRITAIN Cooper Italia S.r.l. Erem S.A. Viale Europa 80 Rue de la Roselière 8 20090 Cusago (MI) 1400 Yverdon-les-Bains Tel: (02) 9033101 Tel: (024) 426 12 06 Fax: (02) 90394231 Fax: (024) 425 09 77 Cooper Tools A Division of Cooper (GB) Ltd. 4th Floor Pennine House Washington, Tyne & Wear NE37 1LY Tel: (0191) 419 7700 Fax: (0191) 417 9421 CA N A D A C H INA AUSTRALIA Cooper Tools 5925 McLaughlin Road Mississauga, Ontario Canada L5R 1B8 Tel: (905) 501 4785 Fax: (905) 501 4786 Cooper Hand Tools 18th Floor, Yu An Building 738 Dongfang Road Pudong, Shanghai 200122 China Tel: (21) 5111 8300 Fax: (21) 5111 8446 Cooper Tools Pty. Limited P.O. Box 366 519 Nurigong Street Albury, N.S.W. 2640 Australia Tel: (2) 6058-0300 Fax: (2) 6021-7403 CHT09-11777 1/09/USA COOPER NO. T550742 © 2009, Cooper Industries, LLC Specifications subject to change without notice. Weller® and Zero-Smog® are valuable trademarks of Cooper Industries in the U.S. and other countries. You are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries. P.O. Box 728 • Apex, NC 27502 www.coopertools.com