High Perfomance
Soldering tips from Weller
Innovation in a League of its Own
|1|
Precise power, control & balance
between the heating element and
the soldering tip.
Weller soldering tips are designed at our world class R & D Center in Germany to meet the latest demands of the
market. The Weller soldering tip and high power heating element are combined to form a homogeneous & near
“perfect” heating system, thus guaranteeing the production of only the highest quality solder joints. Combined
2 XW nwith
oitatstan
öL-ergonomically
lanaK-2
designed iron, this technology offers the “perfect” soldering tool!
Only genuine Weller soldering tips feature our proprietary
galvanic coating.
Every Weller tip is designed to master a specific application.
High quality copper/silver core,
optimizes heat transfer to the
solder joint.
Galvanized iron coating,
maximizes the lifetime of the
soldering tip.
Pre-tinned solder area
enhances wettability and
prevents oxidation.
Corrosion-resistant
nickel coating,
bonds the iron layer with the
exterior chrome plating.
Special chrome plating,
limits the wetting area for a perfectly
defined joint contact.
Auto Tool Protection
Improper tip use can damage the heating system.
ATP offers precise pairing of the heating elements and
soldering tips, thus protecting the iron from misuse &
irreparable damage: ONLY with original parts!
|2|
Original tips guarantee top quality
& reduced costs!
Why genuine Weller?
Perfect Solder Joints
High Cost Efficiency
Original Top Quality
Only genuine Weller tips
are precisely paired with the
homogeneous Weller heating
system, thus guaranteeing the
production of only the highest
quality solder joints.
Heat Delivery
Rapid & stable heat delivery
guarantees a repeatable solder
process with a productivity
increase of up to 50%!
Only the Best Materials
Silver is used as the absolute
best heat conductor in the
heating element, thus optimizing heat transfer.
Increased Productivity
Weller HS series tips (p. 9)
transfer heat to joint 2 times
as fast as standard tips!
Manufacturer Warranty
The Weller warranty can ONLY
be guaranteed when using
original Weller parts.
By using genuine Weller parts, you are automatically assured to be operating with the latest & greatest
technology in the soldering industry. The Weller R & D Team is constantly testing and developing new
techniques to manufacture the ultimate solder tip. Our efforts result in massive savings in time and running
costs for our valued customers.
How can you identify original Weller tips?
Seal of Quality
Tip Engraving
The soldering iron and solder tip packaging
bears the “Genuine Weller Seal of Quality.”
*All original Weller tips are now engraved with the Weller logo.
Only engraved Weller tips guarantee our highest quality standards.
* Effective from August 2013
Quality
Standard
Is
oUr
Weller heating & tip technologies
are designed for specific applications,
thus guaranteeing
maximum flexibility
No other soldering iron manufacturer in the world offers this much flexibility.
Only Weller supplies three different heating & tip technologies to ensure customers always have the absolute best
tool for their specific application. Weller’s proven technology enables users to finally tackle those difficult or near
impossible hand soldering applications. The bottom line: we help you get your soldering job done better, faster and cheaper!
Why three different heating technologies
& what benefits do they offer?
Active-Tip Technology
Power-Response Technology
Silver-Line Technology
■■ Ultra precise performance
■■ Maximum power & response
for top performance
■■ Universal SMT & THT jobs
■■ Extremely accurate tip
temperature
■■ Micro-soldering at its finest
■■ Fastest heat up and recovery
time of all three technologies
Distance from sensor
to end of solder tip
■■ Highest quality soldering
standard for widest range
of applications
+
■■ A wide range of low cost tips
■■ For general applications with
a high quality standards
■■ Perfect choice where operating costs are critical
Maximum flexibility
-
+
Sensor position
■■ Optimal balance between
power, control & running
costs with widest range of tips
Solder pad size
Silver- Line
Power-Response
Active-Tip
Solder point
|4|
Fast, intensive
heat requirement
-
Active-Tip Technology
This highly innovative technology offers ultra precise
heating & temperature control specifically designed for
micro-soldering applications. The fully integrated tip
cartridge (40W ) delivers the fastest recovery on the
market for fine tips at just a slightly higher tip price.
Temperature sensitive and miniature applications are
mastered with precision & safety.
■■ Fastest heat up & recovery on the market
■■ Excellent reaction time with finest tips
■■ Optimal for soldering under microscope
■■ Rapid hot tip-change; no tool required
°C
350°
250°
Ready for soldering
in ONLY 3 seconds!
150°
50°
0
Power-Response technology
The newly improved technology maximizes soldering performance on the smallest to the largest joints. A perfect balance
between power (65W, 120W & 200W), response, temperature
control and lower tip costs makes this unique technology the
most attractive solution - Top quality professional soldering
designed to meet the highest industry standards.
2
4
6
8
10
12
14
16
18
20
SEC .
■■ Maximum power & rapid response
■■ Optimized sensor position
■■ Meeting highest industry standards
■■ Widest tip range with low price point
°C
400°
30 % faster
65W up to 200W
300°
200°
WP 120
WP 80
100°
0
Silver-Line Technology
The low mass silver tips offer the absolute best heat
transfer at the lowest price in our entire range of tips.
The 80W ergonomically designed heating element
and pencil type grip make this technology the top
performer for universal soldering applications
where tip price is a deciding factor.
40
60
80
100
120
140
160
180
■■ Effective heat transfer via silver core
■■ Fast ramp up & recovery
■■ Designed for universal applications
■■ Low mass tips with lowest price point
°C
350°
300°
250°
200°
150°
The Manufacturer Warranty can ONLY be
guaranteed when using original Weller parts.
20
100°
Capacity comparison
Heating time
WP 80
14 sec.
Standard
soldering
iron
45–55
sec.
50°
5 10 15 20 25 30 35 40 45 50 55 SEC .
SEC.
Heating Technologies
deliver precise POWER
on DEMAND!
Three Tip Technologies
Power-Response
XT
LT
XNT
RT
Power-Response
Soldering Application
Solder pad size & joint mass
| 66 ||
Active-Tip
The soldering tip transfers
the heat to the solder joint.
Silver-Line
Required
Heat Demand
Soldering iron
Three Tip Technologies designed to
master ALL soldering jobs - from the
most delicate to the most diffcult!
RT / RTW
Active-Tip Technology
WXMP
WMRP
Most delicate & temp- sensitive applications; for
use under microscope; ultra fine tips with fastest
heat response & best temp-control; cartridge tips.
XNT
Power-Response Technology
SMDs & THTs with very small solder pads & increased
heat demand; perfect choice where Active-Tip above
lacks sufficient power; lower cost, non-cartridge tips.
LT
Silver-Line technology
Universal SMD & THT applications both small & large;
low mass silver tips offer absolute best heat transfer
at lowest price in entire tip range; non-cartridge tips.
XT / XHT
Power-Response Technology
Most difficult, high mass soldering jobs; maximum
power with ergonomic iron handle; choose when WXP/
WP 65 lack sufficient power; lower cost, non-cartridge tips.
WXMT
WMRT
WXP 65
WP 65
WSP 80
WP 80
WXP 120
WP 120
WXP 200
WP 200
|7|
Weller’s Revolutionary WSW soldering
wire - A Cost Savings Sensation!
Engineered in cooperation with Almit, one of the world’s leading solder suppliers, Weller is proud to announce the
worldwide launch of it‘s revolutionary, optimized & patented WSW soldering wire. An impressive result of Weller’s
permanent R & D, the WSW cored soldering wire offers revolutionary wetting properties at lower temperatures and even on
difficult surfaces. This greatly reduces the wire consumption. The anti-leaching & anti-solder splash properties greatly increase
process quality & productivity, while decreasing costs tremendously.
Example Calculation: Solder Tip Costs using WSW wire compared with competitive wire
Assumption price for solder tip: Cartridge tips approx. - 20 €,
Non-cartridge tips approx. - 5 €
Number of solder cycles per soldering tip
Weller WSW
50,000
Competition SAC 305
15,000
Cost per solder joint: Cartridge tip
0.0004 €
0.0013 €
Cost per solder joint: Non-cartridge tips from Weller
0.0001 €
0.00033 €
Potential Saving per Workstation:
Assumption: 100,000 solder joints per week, 2 kg soldering wire, 44 working weeks per year
Potential savings for soldering wire
Cartridge Tip
Soldering wire
Weller
Weller WSW
Cost per solder joint
= Cost per year
+ Cost soldering wire
=
0.0004 €
880 €
3,586 €
4,466 €
Saving per year 1,034 €
Potential saving for Weller solder tips + soldering wire
Competition
Competition
SAC 305
0.0013 €
2,860 €
2,640 €
5,500 €
per station!
Cost per solder joint
= Cost per year
+ Cost Soldering wire
=
Weller
Non-cartridge
tips
0.0001 €
220 €
3,586 €
3,806 €
Saving per year 1,694 €
Competition
Cartridge Tip
0.0013 €
2,860 €
2,640 €
5,500 €
per station!
Highest Quality Solder Joints
Superior Cost Efficiency
■■ Excellent flux properties lead to
fast & homogeneous wetting.
■■ No more solder splash due to a
very even flux distribution.
■■ Reduced iron leaching on tip & joint.
■■ Enhanced wetting reduces
soldering wire consumption.
Reduction of tip use is 50 – 70% & often as much as 80%;
reduction of labor & wire costs per joint guaranteed.
Increased Tip Lifetime
Increase in soldering tip service lifetime due to its
improved galvanic & enhanced microalloy finish.
New tip
Weller WSW after
10,000 solder cycles
Competition after
10,000 solder cycles
Maximum Flexibility
|8|
To guarantee maximum flexibility for all solder applications,
Weller can supply a wide range of alloys and fluxes, as well
as various wire diameters. (See page 22)
Process Optimizer Package
POP
The Weller Process Optimizer Package
Designed to increase the quality of all hand & robotic soldering
operations while at the same time, increasing productivity
and decreasing operating costs! Comprised of the new WSW
soldering wire & the newly developed Weller High Speed (HS)
soldering tips, this revolutionary package will optimize process
performance. TRIPLE SAVINGS on soldering time, tips & wire
guarantees a rapid ROI on every workbench!
Weller standard tip
Weller High Speed tip
High Speed Heat Transfer Solder Tips
100% Improvement
in Heat Transfer
NEW Weller High Speed soldering tips DOUBLE
the heat transfer performance to the solder area.
Specifically engineered to compliment the enhanced
wetting properties of the newly launched WSW wire,
Weller is co-launching their new & exclusive line of
proprietary HS High Speed Heat Transfer soldering tips.
The galvanized ferrous boundary layer of the tip has
been optimized to achieve a 100% improvement in
heat transfer! The innovative micro-alloy solder tip finish
compliments the anti-leaching properties of the WSW
wire in order to optimize the price/performance ratio
of the soldering process.
12 s
24 s
Best quality tip core
materials & galvanic
optimization offers
the most efficient
heat transfer in the
shortest amount
of time.
35°C
12 s
200°C
24 s
Top Performance
New HS tips coupled with new WSW solder
wire will optimize process performance by
increasing quality & productivity and greatly
reducing operational costs!
Highest Quality Solder Joints
■■ Superior wetting
■■ Lowest temperature
Increase Productivity
■■ Increase in productivity
by around two times.
Soldering
tip
■■ Reduction in rework costs.
■■ Massive reduction
in costs per solder joint.
■■ Massive reduction in
labor costs per solder joint.
Heat transfer
Superior Cost Efficiency
Competition
Competition
■■ Fast wetting by improved
flux technology.
■■ No more solder splash
reduces touch up time.
Process
Optimizer
Weller
Soldering
tip
Competition
Competition
Soldering tip lifetime
|9|
Weller tip technologies - Designed to master the most
delicate & the most difficult soldering applications!
RT
Soldering tips
Ultra slim soldering iron;
Ideal for microscope work.
Active-Tip
+
WXMT
WMRT
40 W, 12 V
XNT
Soldering tips
-
RT
RTW
Solder pad size
2 x 40 W, 12 V
Slim tweezers; Ideal for soldering & desoldering very small SMD components.
Soldering tips
+
WXMP
WMRP
RTW
Fast, intensive
heat requirement
-
Power-Response
Solder pad size
+
+
WXP 65
WP 65
HS
SMDs & THTs with very small solder
pads & increased heat demand.
65 W, 24 V
LT
XNT
Soldering tips
Solder pad size
+
HS
Universal SMD & THT applications both
small & large heat demand.
LT
80 W, 24 V
Soldering tips
XHT
Soldering tips
All-rounder with great heating power;
soldering applications from small to
large components with higher heat
demand required.
200 W, 24 V
Highest Power soldering iron;
ideal for applications with highest
mass applications e.g. LED backpanels or RF shieldings.
-
Power-Response
-
XT
XHT
+
120 W, 24 V
Fast, intensive
heat requirement
+
WXP 200
WP 200
WXP 120
WP 120
| 10 |
-
Silver-Line
+
WSP 80
WP 80
XT
Fast,
intensive
heat
requirement
Solder pad size
Fast, intensive
heat requirement
-
WMRP / WXMP
Ideal for microscope work; highest performance via active
soldering tip; cartrdge type tip.
■■ Fastest heat up & recovery on the market
■■ Excellent reaction time with finest tips
■■ Optimal for soldering under microscope
■■ Rapid hot tip-change; no tool required
40 W, 12 V
Chisel
Øa
mm
b
mm
Order-no.
Type
Øa
mm
b
mm
Order-no.
RT 1SC
0,4
0,15
T005 44 612 99
RT 1SCMS
0,4
0,15
T005 44 615 99
RT 1SCNW*
0,3
0,1
T005 44 626 99
RT 1SCNWMS*
0,3
0,1
T005 44 626 71
RT 3
1,3
0,4
T005 44 603 99
RT 3MS
1,3
0,4
T005 44 616 99
RT 4
1,5
0,4
T005 44 604 99
RT 4MS
1,5
0,4
T005 44 618 99
RT 8
2,2
0,4
T005 44 608 99
RT 8MS
2,2
0,4
T005 44 622 99
RT 9
0,8
0,4
T005 44 609 99
RT 9MS
0,8
0,4
T005 44 623 99
RT 11
3,6
0,9
T005 44 611 99
RT 11MS
3,6
0,9
T005 44 631 99
RT 5 30°
0,8
0,4
T005 44 605 99
RT 5MS 30°
0,8
0,4
T005 44 619 99
RT 3XMS 30°
1,3
0,5
T005 44 603 73
Type
RTRT
a
c
b
Sloped
Type
a
mm
Order-no.
Type
a
mm
Order-no.
RT 6 45°
1,2
T005 44 606 99
RT 6MS 45°
1,2
T005 44 620 99
a
MS tips: separate grounded
* none wettable
| 11 |
Conical
a
Gull Wing
b
c
Type
Øa
mm
Order-no.
Type
Øa
mm
Order-no.
RT 1
0,2
T005 44 601 99
RT 1MS
0,2
T005 44 614 99
RT 1NW*
0,1
T005 44 625 99
RT 1NWMS*
0,1
T005 44 625 71
RT 2
0,8
T005 44 602 99
RT 2MS
0,8
T005 44 617 99
RT 12MS 25°
0,5
T005 44 632 99
RT 13MS 30°
0,4
T005 44 633 99
Type
Øa
mm
b
mm
Order-no.
Type
Øa
mm
b
mm
Order-no.
RT 10GW
1,2
2,0
T005 44 610 99
RT 10GWMS
1,2
2,0
T005 44 624 99
a
Knife
Type
Øa
mm
Order-no.
Type
Øa
mm
Order-no.
RT 7 45°
2,2
T005 44 607 99
RT 7MS 45°
2,2
T005 44 621 99
a
MS tips: separate grounded
Measuring tip
Type
Order-no.
Measuring tip
T005 44 613 99
* none wettable
| 12 |
WXMT / WMRT
■■ Fastest heat up & recovery on the market
■■ Excellent reaction time with finest tips
■■ Optimal for soldering under microscope
■■ Rapid hot tip-change; no tool required
Ultra slim tweezers; ideal for soldering & desoldering
very small SMD components; cartrdge type tips.
2 x 40 W, 12 V
RTW = tweezers
Chisel
Øa
mm
b
mm
Order-no.
Type
Øa
mm
b
mm
Order-no.
RTW 2 45°
0,7
0,4
T005 44 652 99
RTW 2MS45°
0,7
0,4
T005 44 657 99
RTW 3 45°
3,0
1,0
T005 44 653 99
RTW 3MS 45°
3,0
1,0
T005 44 658 99
RTW 4 45°
6,0
1,0
T005 44 654 99
RTW 4MS 45°
6,0
1,0
T005 44 659 99
RTW 9
3,0
1,0
T005 44 666 99
RTW 9MS
3,0
1,0
T005 44 669 99
RTW 11
6,0
1,0
T005 44 667 99
RTW 11MS
6,0
1,0
T005 44 670 99
RTW 10
10,0
1,0
T005 44 668 99
RTW 10MS
10,0
1,0
T005 44 671 99
RTW 8
1,3
0,4
T005 44 664 99
RTW 8MS
1,3
0,4
T005 44 665 99
RTW 7NWMS*
0,8
0,4
T005 44 663 71
Type
a
RTW
b
Conical
a
Type
Øa
mm
Order-no.
Type
Øa
mm
Order-no.
RTW 1 45°
0,4
T005 44 651 99
RTW 1MS 45°
0,4
T005 44 655 99
RTW 6NW*
45°
0,2
T005 44 656 99
RTW 6NWMS* 45°
0,2
T005 44 656 71
MS tips: separate grounded
* none wettable
| 13 |
WXP 65 / WP 65
■■ Maximum power & rapid response
■■ Optimized sensor position
■■ Meeting highest industry standards
■■ Widest tip range with low price point
Perfect choice where Active-Tip above lacks sufficient power; lower cost, non-cartridge tips.
65 W, 24 V
Chisel
a
c
Øa
mm
b
mm
c
Order-no.
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
XNT 1SCNW*
0,3
0,1
27,0 T005 44 881 99
T005 44 881 10
XNT C
3,2
0,8
27,0 T005 44 858 99
T005 44 858 10
XNT 1SC
0,4
0,15 27,0 T005 44 862 99
T005 44 862 10
XNT D
4,0
0,8
28,0 T005 44 853 99
T005 44 853 10
XNT H
0,8
0,4
28,0 T005 44 859 99
T005 44 859 10
XNT HX 45°
0,8
0,4
36,5 T005 44 873 99
T005 44 873 10
XNT K
1,2
0,4
28,0 T005 44 860 99
T005 44 860 10
XNT 4X 45°
1,2
0,4
34,6 T005 44 874 99
T005 44 874 10
XNT A
1,6
0,4
28,0 T005 44 851 99
T005 44 851 10
XNT AX
1,6
0,8
28,0 T005 44 864 99
T005 44 864 10
XNT 6
1,6
0,4
29,5 T005 44 856 99
T005 44 856 10
XNT BX
2,4
0,8
36,5 T005 44 882 99
T005 44 882 10
XNT B
2,4
0,8
27,0 T005 44 857 99
T005 44 857 10
XNT MX
3,2
0,8
37,5 T005 44 883 99
T005 44 883 10
Type
a
mm
Order-no.
Type
a
mm
Order-no.
XNT 4
1,2
T005 44 855 99
T005 44 855 10
XNT CC 45°
3,2
T005 44 886 99
T005 44 886 10
XNT AA 45°
1,6
T005 44 884 99
T005 44 884 10
XNT F 45°
1,2
T005 44 887 99
T005 44 887 10
XNT BB 45°
2,4
T005 44 885 99
T005 44 885 10
Type
b
Sloped
a
Conical
XNT
Typ
Øa
mm
c
mm
Order-no.
Typ
Øa
mm
c
mm
Order-no.
XNT 1
0,5
27,0
T005 44 850 99
T005 44 850 10
XNT S
0,4
37,5
T005 44 868 99
T005 44 868 10
Type
Øa
mm
c
mm
Order-no.
XNT KN
2,0
33,0
T005 44 863 99
T005 44 863 10
a
Knife
c
a
■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable
| 14 |
Type
Gull Wing
b
c
a
Round
c
SMT
High Speed
Process
Optimizer
Accessories
a
XNT
b
mm
c
mm
Order-no.
XNT GW 1
2,0
33,0
T005 44 854 99
T005 44 854 10
XNT GW
1,5
27,5
T005 44 880 99
T005 44 880 10
Type
Øa
mm
c
mm
Order-no.
Type
Øa
mm
c
mm
Order-no.
XNT 1S
0,2
28,5
T005 44 852 99
T005 44 852 10
XNT 1X
0,4
28,0
T005 44 865 99
T005 44 865 10
XNT 1LX
0,2
T005 44 872 99
T005 44 872 10
XNT 1SLX 45°
0,4
39,5
T005 44 875 99
T005 44 875 10
Type
Øa
mm
b
mm
c
Order-no.
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
XNT SMT 01
10,4
0,6
7,1
T005 44 876 99
XNT SMT 03
20,8
0,6
7,1
XNT SMT 02
16,8
0,6
7,1
T005 44 877 99
XNT
Øa
mm
b
mm
c
Order-no.
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
Type
T005 44 878 99
XNT 1 HS
0,5
27,0 T005 44 888 99
T005 44 888 10
XNT S HS
0,4
T005 44 896 99
T005 44 896 10
XNT 1S HS
0,2
28,5 T005 44 889 99
T005 44 889 10
XNT AS HS
1,6
T005 44 897 99
T005 44 897 10
XNT 4 HS
1,2
T005 44 890 99
T005 44 890 99
XNT 1L HS
0,2
T005 44 898 99
T005 44 898 10
XNT 6 HS
1,6
0,4
29,5 T005 44 891 99
T005 44 891 10
XNT 1LX HS
0,2
XNT H HS
0,8
0,4
28,0 T005 44 892 99
T005 44 892 10
XNT HX HS 30°
0,8
0,4
36,5 T005 44 900 99
T005 44 900 10
XNT K HS
1,2
0,4
28,0 T005 44 893 99
T005 44 893 10
XNT 4XHS 45°
1,2
0,4
34,6 T005 44 901 99
T005 44 901 10
XNT AX HS
1,6
0,8
28,0 T005 44 894 99
T005 44 894 10
XNT 1SLX HS 45°
0,4
39,5 T005 44 902 99
T005 44 902 10
XNT 1X HS
0,4
28,0 T005 44 895 99
T005 44 895 10
XNT F HS45°
1,2
T005 44 903 99
T005 44 903 10
T005 44 8 99 99
T005 44 8 99 10
Type
Øa
mm
c
Order-no.
mm
Type
Order-no.
Measuring tip
0,6
31,3 T005 44 861 99
Barrel
T005 87 657 58
26,0 T005 44 879 99
Barrel for bent
T005 87 657 67
XNT Screw M4
| 15 |
WSP 80 / WP 80
■■ Effective heat transfer via best
material silver core
■■ Fast ramp up & recovery
■■ Designed for universal applications
■■ Low mass tips with lowest price
Universal SMD & THT applications both small & large;
lowest cost, non-cartridge tips in entire range.
80 W, 24 V
Chisel
a
c
b
Round
c
| 16 |
Øa
mm
b
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
LT 1SC
0,4
0,15 15,0 T005 44 494 99
T005 44 494 10
LT DLL
4,6
1,2
12,5 T005 44 448 99
T005 44 448 10
LT 1SCNW*
0,3
0,1
15,0 T005 44 497 99
LT K
1,2
0,4
20,0 T005 44 438 99
T005 44 438 10
T005 44 413 11
LT A
1,6
0,7
12,5 T005 44 440 99
T005 44 440 10
T005 44 403 11
LT L
2,0
1,0
20,0 T005 44 414 99
T005 44 414 10
T005 44 414 11
LT ASL
1,6
0,45 12,5 T005 44 516 99
T005 44 516 11
LT M
3,2
1,2
20,0 T005 44 415 99
T005 44 415 10
T005 44 415 11
LT B
2,4
0,8
LT HX 30°
0,8
0,4
17,5 T005 44 420 99
T005 44 420 11
LT BSL
2,4
0,45 12,5 T005 44 517 99
T005 44 517 11
LT ALX 30°
1,6
0,7
17,5 T005 44 443 99
T005 44 443 10
LT H
0,8
0,4
12,5 T005 44 437 99
T005 44 437 10
T005 44 412 11
LT BX 30°
2,4
0,8
17,5 T005 44 442 99
T005 44 442 10
LT HSL
0,8
0,4
12,5 T005 44 518 99
T005 44 518 11
LT AX 30°
1,6
0,8
14,1 T005 44 427 99
T005 44 427 10
LT C
3,2
0,8
12,5 T005 44 407 99
T005 44 407 10
T005 44 407 11
LT 4X 30°
1,2
0,4
17,2 T005 44 428 99
T005 44 428 10
LT D
4,6
0,8
12,5 T005 44 409 99
T005 44 409 10
T005 44 409 11
LT MX 30°
3,2
1,2
20,0 T005 44 469 99
Type
a
LT
c
Order-no.
mm
12,5 T005 44 405 99
T005 44 405 10
T005 44 405 11
Type
Øa
mm
c
mm
Order-no.
Type
Øa
mm
c
mm
Order-no.
LT 1S
0,2
15,0
T005 44 436 99
T005 44 402 10
LT 1A
0,5
13,0
T005 44 489 99
T005 44 489 10
T005 44 489 11
LT 1SNW*
0,1
15,0
T005 44 496 99
LT AS
1,6
12,5
T005 44 404 99
T005 44 404 10
T005 44 404 11
LT 1SA
0,5
15,0
T005 44 488 99
LT CS
3,2
12,5
T005 44 411 99
T005 44 411 10
LT 1
0,25
13,0
T005 44 435 99
T005 44 435 10
T005 44 401 11
LT 1SLX 30°
0,4
22,0
T005 44 426 99
T005 44 426 10
LT 1LNW*
0,1
25,4
T005 44 498 99
LT 1X 30°
0,4
13,0
T005 44 425 99
T005 44 425 10
Knife
c
a
Sloped
c
a
Conical
a
Gull Wing
b
c
a
Type
Øa
mm
c
mm
Order-no.
LT KN
2,0
16,5
T005 44 479 99
T005 44 479 10
LT KNSL 45°
2,0
16,5
T005 44 519 99
Type
a
mm
c
mm
Order-no.
Type
a
mm
c
mm
Order-no.
LT 4 45°
1,2
15,0
T005 44 439 99
T005 44 439 10
T005 44 421 11
LT DD 45°
4,0
20,0
T005 44 478 99
T005 44 478 10
LT F 45°
1,2
12,5
T005 44 408 99
T005 44 408 10
T005 44 408 11
LT DD 45°
4,6
17,0
T005 44 486 99
T005 44 486 10
T005 44 486 11
LT AA 60°
1,6
12,5
T005 44 487 99
T005 44 487 10
LT 11CP 45°
1,2
15,0
T005 44 421 71
LT BB 60°
2,4
17,0
T005 44 444 99
T005 44 444 10
LT 22CP 45°
2,0
20,0
T005 44 408 73
LT BB 45°
2,4
17,0
T005 44 484 99
LT 33CP 45°
3,0
20,0
T005 44 408 77
LT CC 60°
3,2
17,0
T005 44 445 99
T005 44 445 10
LT 44CP 45°
4,0
20,0
T005 44 408 81
LT CC 45°
3,2
17,0
T005 44 485 99
Type
Øa
mm
c
mm
Order-no.
Type
Øa
mm
c
mm
Order-no.
LT 1L
0,2
25,4
T005 44 423 99
T005 44 423 10
T005 44 423 11
LT T
0,6
13,0
T005 44 482 99
T005 44 482 10
T005 44 482 11
LT 1LNW*
0,1
25,4
T005 44 498 99
LT O
0,8
17,0
T005 44 481 99
T005 44 515 10
LT S
0,4
21,0
T005 44 406 99
T005 44 406 10
T005 44 406 11
LT 1LX 35°
0,2
25,4
T005 44 424 99
T005 44 424 10
T005 44 424 11
Type
Øa
mm
b
mm
c
Order-no.
mm
LT GW1
2,3
3,2
17,8 T005 44 410 99
T005 44 410 10
T005 44 410 11
LT GW2
3,5
4,8
17,8 T005 44 511 99
T005 44 511 10
■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable
| 17 |
High Speed
Process
Optimizer
Accessories
Type
LT
Øa b c
mm mm mm
Order-no.
Øa b c
mm mm mm
Type
Order-no.
LT 1 HS
0,25
13,0 T005 44 520 99
T005 44 520 10
T005 44 520 11
LT 1SLX HS 30°
0,4
LT 1S HS
0,2
15,0 T005 44 521 99
T005 44 521 10
T005 44 52 111
LT AX HS 30°
1,6
0,8
14,1 T005 44 532 99
T005 44 532 10
LT AS HS
1,6
12,5 T005 44 522 99
T005 44 522 10
T005 44 522 11
LT 4X HS 30°
1,2
0,4
17,2 T005 44 533 99
T005 44 533 10
LT S HS
0,4
21,0 T005 44 523 99
T005 44 523 10
T005 44 523 11
LT O HS
0,8
17,0 T005 44 534 99
T005 44 534 10
LT F HS 45°
1,2
12,5 T005 44 524 99
T005 44 524 10
T005 44 524 11
LT T HS
0,6
13,0 T005 44 535 99
T005 44 535 11
LT K HS
1,2
0,4
20,0 T005 44 525 99
T005 44 525 10
T005 44 525 11
LT 1SA HS
0,5
15,0 T005 44 536 99
LT HX HS 30°
0,8
0,4
17,5 T005 44 526 99
T005 44 526 10
T005 44 526 11
LT 1A HS
0,5
14,0 T005 44 537 99
T005 44 537 10
T005 44 537 11
LT 4 HS 45°
1,2
15,0 T005 44 527 99
T005 44 527 10
T005 44 527 11
LT O HS
1,4
17,0 T005 44 538 99
LT 1L HS
0,2
LT ASL HS
1,6
0,45 12,5 T005 44 539 99
T005 44 539 11
LT 1LX HS 35°
0,2
LT HSL HS
0,8
0,4
LT 1X HS 30°
0,4
25,4 T005 44 528 99
T005 44 528 10
T005 44 528 11
25,4 T005 44 529 99
T005 44 529 10
T005 44 529 11
13,0
T005 44 530 99
T005 44 530 10
Type
a
mm
c
Order-no.
mm
Measuring tip
MLR 80/ WSP 80
0,5
13,0 T005 44 416 99
Screw M4
external thread
8,0
T005 44 449 99
ET-LT Adapter
22,0 T005 44 531 99
T005 44 531 10
12,5 T005 44 540 99
T005 44 540 11
T005 87 207 81
■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
* none wettable
| 18 |
WXP 120 / WP 120
120 watt All-rounder; perfect choice where WXP/WP 65
above lacks sufficient power; lower cost, non-cartridge tips.
■■ Maximum power & rapid response
■■ Optimized sensor position
■■ Meeting highest industry standards
■■ Widest tip range with low price point
120 W, 24 V
Chisel
a
c
b
Round
c
a
Sloped
c
Øa
mm
b
mm
c
Order-no.
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
XT H
0,8
0,4
36,5 T005 44 713 99
T005 44 713 10
XT D
4,6
0,8
34,5 T005 44 706 99
T005 44 706 10
XT A
1,6
0,7
36,5 T005 44 703 99
T005 44 703 10
XT CSL
3,2
0,45 36,0 T005 44 742 99
T005 44 742 10
XT AL
1,6
1,0
39,5 T005 44 701 99
T005 44 701 10
XT E
5,9
1,2
34,5 T005 44 707 99
T005 44 707 10
XT ASL
1,6
0,45 36,5 T005 44 740 99
T005 44 740 10
XT DL
4,6
0,8
39,5 T005 44 736 99
XT M
3,2
1,2
39,5 T005 44 702 99
T005 44 702 10
XT MX
3,2
0,8
53,5 T005 44 745 99
T005 44 745 10
XT B
2,4
0,8
36,0 T005 44 704 99
T005 44 704 10
XT HX
0,8
0,4
51,5 T005 44 737 99
XT BSL
2,4
0,45 36,0 T005 44 741 99
T005 44 741 10
XT AX 30°
1,6
0,7
51,5 T005 44 743 99
T005 44 743 10
XT B SL
2,5
0,8
36,3 T005 44 738 99
T005 44 738 10
XT BX 30°
2,4
0,8
51,5 T005 44 744 99
T005 44 744 10
XT C
3,2
0,8
36,0 T005 44 705 99
T005 44 705 10
Type
a
XT
Type
Øa
mm
c
mm
Order-no.
Type
Øa
mm
c
mm
Order-no.
XT BS
2,4
36,5
T005 44 715 99
T005 44 715 10
XT DS
5,0
34,5
T005 44 717 99
T005 44 717 10
XT CS
3,2
36,5
T005 44 716 99
T005 44 716 10
Type
a
mm
c
mm
Order-no.
Type
a
mm
c
mm
Order-no.
XT F 30°
1,2
36,5
T005 44 718 99
T005 44 718 10
XT CC 45°
3,2
36,5
T005 44 710 99
T005 44 710 10
XT AA 60°
1,6
36,5
T005 44 708 99
T005 44 708 10
XT DDH 45 45°
4,0
40,5
T005 44 730 99
T005 44 730 10
XT BB 45°
2,4
36,5
T005 44 709 99
T005 44 709 10
XT AA 60 °
1,6
36,5
T005 44 708 99
T005 44 708 10
| 19 |
Gull Wing
Type
b
c
a
Knife
Conical
c
Øa b c
mm mm mm
Order-no.
XT GW1
2,3
3,2
36,5 T005 44 712 99
T005 44 712 10
XT GW2
3,5
4,8
36,5 T005 44 735 99
Type
Øa
mm
c
mm
Order-no.
XT KN 60 °
2,0
45,0
T005 44 711 99
T005 44 714 10
Type
Øa
mm
c
mm
Order-no.
XT O
1,0
36,5
T005 44 714 99
T005 44 714 10
Type
a
mm
b
mm
Order-no.
XT Soldering
head + adapter
10,0
4,0
T005 44 731 99
Soldering head
10,0
4,0
T005 44 731 90
XT Soldering
head + adapter
20,0
4,0
T005 44 732 99
Soldering head
20,0
4,0
T005 44 732 90
XT Soldering
head + adapter
33,0
4,0
T005 44 733 99
Soldering head
33,0
4,0
T005 44 733 90
Type
Øa b c
mm mm mm
XT GW3
0,8
0,9
Order-no.
41,5 T005 44 711 99
T005 44 711 10
a
Soldering head
Accessories
XT
Type
Measuring tip
c
Order-no.
mm
Type
0,5 40,0 T005 44 722 99
Barrel
WXP 120
WP 120
T005 87 657 11
T005 87 637 09
Barrel for bent
WXP 120
WP 120
T005 87 657 66
T005 87 658 02
a
mm
XT Adapter M4
36,0 T005 44 719 99
XT Adater M5
36,0 T005 44 720 99
Order-no.
■■ T005XXXXX99 = 1 Piece
■■ T005XXXXX10 = 10 Pieces
■■ T005XXXXX11 = 100 Pieces
| 20 |
WXP 200 / WP 200
Highest Power 200 W soldering iron; ideal for applications with
highest mass applications e.g. LED back-panels or RF shieldings.
■■ Maximum power & rapid response
■■ Optimized sensor position
■■ Meeting highest industry standards
■■ Widest tip range with low price point
200 W, 24 V
Chisel
a
c
Accessories
Øa
mm
b
mm
c
Order-no.
mm
Type
Øa
mm
b
mm
c
Order-no.
mm
XHT C
3,2
1,2
48,0 T005 44 804 99
XHT E
7,6
1,5
48,0 T005 44 802 99
XHT D
5,0
1,2
48,0 T005 44 801 99
XHT F
9,3
2,0
48,0 T005 44 805 99
Type
a
mm
b
mm
c
Order-no.
mm
Measuring tip
1,25
6,0
55,0 T005 44 803 99
Type
b
XHT
Barrel
T005 87 637 25
Further soldering tip dimensions
& custom tips on request.
| 21 |
How to extend the lifetime of your
original Weller soldering tips.
Process
Optimizer
The soldering tip MUST transfer heat effectively & reliably to the joint & is therefore the
critical qualility relevent component
in the soldering process! Unprofessional
care of the tips can result in a great qualiity
decrease and costly soldering problems. To
prevent such problems and unneccesary
waste, original Weller products & tips
MUST be used at all times!
Weller irons, XP stations and Stop & Go
Safety Rests enable you to use devices in
standby mode to protect the soldering
tip & save energy. The new WSW wire
rounds off Weller‘s range of Tip Savings
Products to our valued customers!
NEW WSW wire
Stop & Go Safety
Rest - Dry cleaner
Accessories
Standby
Auto Off
*Tools with
Usage Sensor
Genuine
Weller
*Automatic Energy Saving Mode with visual process control via blue LED light ring
(light on = heater on, light off = heater off)
Weller‘s NEW WSW soldering wire protects the soldering tip & greatly extends lifetime!
The new WSW cored soldering wire offers revolutionary wetting properties at lower
temperatures and even on difficult surfaces. This greatly reduces the wire consumption.
The anti-leaching & anti-solder splash properties greatly increase process quality and
productivity, while decreasing costs tremendously. Solder tip lifetime can be extended
by up to 30%. Bottom line is – higher process quality can be achieved in less time
and with less tips and less wire!
NEVER FORGET: Always wet the tip, even after using it with Weller WSW wire.
To guarantee maximum flexibility for all
solder applications, Weller can supply a
wide range of alloys and fluxes, as well
as various wire diameters.
Alloys
■■ SAC alloy – tin / silver / copper
■■ SC alloy – tin / copper
Flux
■■ Mildly activated flux (NoClean) M1
■■ Halogen-free flux L0
Diameters
■■ 0,5 mm, 0,8 mm, 1,0 mm,
1,2 mm, 1,6 mm
| 22 |
Type
WSW SAC M1
WSW SAC L0
WSW SC L0
WSW SC M1
Alloy
Sn3.0Ag0.5Cu
Sn3.0Ag0.5Cu
Sn0.7Cu
Sn0.7Cu
Temperature
217-221°C
217-221°C
227°C
227°C
Flux
J-STD 004
M1
L0
L0
M1
Flux content
3.5%
3.5%
3.5%
3.5%
Weight
500 gr
500 gr
500 gr
500 gr
Diameter
Order-no.
Order-no.
Order-no.
Order-no.
0,3 mm
T005 13 865 99
T005 13 872 99
0,5 mm
T005 13 864 99
T005 13 870 99
T005 13 880 99
T005 13 876 99
0,8 mm
T005 13 863 99
T005 13 869 99
T005 13 879 99
T005 13 875 99
1,0 mm
T005 13 862 99
T005 13 868 99
T005 13 878 99
T005 13 874 99
1,2 mm
T005 13 861 99
T005 13 867 99
T005 13 877 99
T005 13 873 99
1,6 mm
T005 13 860 99
T005 13 866 99
Why Dry Cleaning?
■■ Excellent cleaning results
■■ Soldering tip is cleaned yet remains wetted
■■ Aggressive flux residues are removed
■■ Prevents oxidation of the soldering tip
■■ Low temperature shock vs. wet sponge
■■ Helps extend soldering tip lifetime
Weller WDC / WDC 2 Dry Cleaner
Dry cleaner with brass or steel wool:
Recommended for dry cleaning of
soldering tips using the WDC dry
cleaner with brass wool. The solder
tip is cleaned & flux residues are
removed yet tip remains wetted.
Weller Hot Tip Activator
For re-activation or re- wetting
of dark, oxidized soldering tip,
clean the tip in the activator
while the tip is still HOT.
Order-no.
T005 13 031 99
WPB 1 Cold Tip Polishing Bar
Cleans and renews the soldering tip
surface. Clean the tip only when it is
COLD to prevent tip damage.
Order-no.
TWPB 1
Find out how to use the WDC dry cleaner
correctly on our youtube channel: visit
www.youtube.com /wellersoldering
Preheating Plate
Supplies additional heat energy to
the PCB being soldered. This protects
the board from partial overheating
and allows the use of much lower,
safer solder tip temperatures. Extended tip lifetime is the cost benefit.
Stainless Steel Brush
Removes stubborn
flux residues.
Order-no.
T005 13 827 99
USA
FR ANCE
CHINA
Apex Tool Group, LLC
14600 York Rd. Suite A
Sparks, MD 21152
Apex Tool Group S.N.C.
25 Avenue Maurice Chevalier B.P. 46
77832 Ozoir-la-Ferrière Cedex
Tel: +1 (800)688-8949
Fax: +1 (800)234-0472
Tel: +33 (0) 1.64.43.22.00
Fax: +33 (0) 1.64.43.21.62
Apex Tool Group
A-8 building
No. 38 Dongsheng Road
Heqing Industrial Park, Pudong
Shanghai PRC 201201
GERMANY
ITALY
C ANADA
Weller Tools GmbH
Carl-Benz-Straße 2
74354 Besigheim
Apex Tool S.r.l.
Viale Europa 80
20090 Cusago (MI)
Tel: +49 (0)7143 580-0
Fax: +49 (0)7143 580-108
Tel: +39 (02)9033101
Fax: +39 (02)90394231
Apex Tools – Canada
164 Innisfil Street
Barrie Ontario
Canada L4N 3E7
GREAT BRITAIN
SWITZERL AND
Apex Tool Group (UK Operations) Ltd
4th Floor Pennine House
Washington, Tyne & Wear
NE37 1LY
Apex Tool Switzerland Sàrl
Rue de la Roselière 12
1400 Yverdon-les-Bains
Tel: +44 (0) 191 419 7700
Fax: +44 (0) 191 417 9421
Tel: +41 (0) 24 426 12 06
Fax: +41 (0) 24 425 09 77
Tel: +86 (21)60880288
Fax: +86 (21)60880289
Tel: +1 (905) 455 5200
AUSTR ALIA
Apex Tools
P.O. Box 366
519 Nurigong Street
Albury, N.S.W. 2640
Australia
Tel: +61 (2)6058-0300
Fax: +61 (2)6021-7403
SoUth East AsIa
Apex Power Tools India Pvt Ltd
Gala No. 1, Plot No. 5
S.No. 234, 235 & 245
India land Global Industrial Park.
(Next to Tata Johnson Control)
Taluka- Mulsi , Phase –I
Hinjawadi Pune (411057)
Maharashtra, India
toolsindia@apextoolgroup.com
©2013, Apex Tool Group LLC
T005 57 351 00 / 04.13 WAL 5.0
www.weller-tools.com