HD500

(877) 634-0982 www.digipwr.com HD500 SERIES AC-DC ITE SWITCHING PSU - 500 WATT KEY FEATURES Digital Power’s HD500 Series are switching power supplies that produce superior output wattages with natural convection. The series include enclosed, open fame and U bracket format with output voltage options of 12V, 24V and 48V. Featured with compact, low profile footprint, and best-in-class performance, HD500 Series are optimal for broad Industrial and Telecommunication Applications. Designed with energy saving in mind, Digital Power’s HD500 Series boasts not only high operating efficiency up to 93%. but also high-power density with full input range of 90-264Vac and built-in active PFC. HD500 operates over wide temperature range from -30°C to +80°C with complete protections and certified to UL / IEC / EN 62368-1. 1 (877) 634-0982 www.digipwr.com PRODUCT SPECIFICATION Enclosed, U Bracket Switching Power Supply • Universal Input 90-264Vac • High Efficiency up to 93% • Safety Approval to UL / IEC / EN 62368-1 • -30°C to +80°C Wide Operation Temperature Range • Operating Altitude 5000M • Active PFC Function • I/O Isolation 4000VAC • Built-in 12V/0.3A Auxiliary Output (HD500U) • Standby 5V@1A with Fan • Standby 0.4A without Fan (HD500U) • Ultra Compact Size: HD500E:5.11 x 3.25 x 2.42 Inches HD500U:5.11 x 3.25 x 1.6 Inches HD500 Series 2 (877) 634-0982 www.digipwr.com ELECTRICAL SPECIFICATION - HD500U SERIES Model No. Max Output Wattage (with 30CFM FAN) (W) Max Output Wattage (Conduction Cooling) (W) (Note 6) Max Output Wattage (Natural Convection) (W) Voltage(Note 3) Frequency (Hz) Current (Full load) Input Inrush Current (3% Load, 12V (Aux) / 0.3A., 12V (Aux) need 0.1A Minimum Load, Auxiliary voltage output ground 10.2~13.3V 5. Strongly recommend to conduct this test with DC Voltage. If customer wishes to test with AC Voltage, please disconnect all Y-Capacitors from Digital Power power supply. 6. The size of the suggested aluminum plate is shown as below. And for optimizing thermal performance, the aluminum plate must have an even and smooth surface (or coated with thermal grease), and HD500 series must be firmly mounted at the center of the aluminum plate. HD500 Series 450 x 450 x 3.0 mm 7. CAUTION: Double pole, neutral fusing. Disconnect mains before servicing. HD500 Series 4 (877) 634-0982 www.digipwr.com ELECTRICAL SPECIFICATION - HD500U SERIES DERATING If input voltage is lower than 100VAC, please refer to the output derating V.S. input voltage curve for details HD500 Series 5 (877) 634-0982 www.digipwr.com MECHANICAL DIMENSIONS– HD500U SERIES A= For fixture to chassis only A=M3x0.5P B=For fixture to pcb/chassis only B=M3x0.5P Torque:3+/-0.5 Kgf.cm Brands Alex PIN# Single 1 AC IN (N) 2 NO PIN Mating Housing 9396-3 JST Terminal Mating Housing Terminal 96T series VHR-3N SVH-41T-P1.1 3 AC IN (L) 4 +DC OUT Terminal : M5 Pan HD screw in 2 positions. -DC OUT Torque to 8 lbs-in(90cNm) max 5 6 PE ─ ─ ─ ─ Connector Pin (CN1) Cherng Weei Brands PIN# Single C1 -5V SB C2 +5V SB C3 GND C4 DC-OK C5 -RC C6 +RC C7 C8 Mating Housing Terminal JST Mating Housing ASSEMBLY INSTRUCTIONS U Case T=1.5mm Customer is advised to screw into the threads no more than 1.5mm Chassis of HD500U Series Terminal T=1.5mm Connector Pin (FAN) PHD-H20PHD-T20 2X4P PHDR08VS SPHD001T- P0.5 Brands PIN# Single -S F1 +12V +S F2 GND Alex JST Mating Mating Terminal Terminal Housing Housing 8821-2 8820T XHP-2 SXH002TP0.6 HD500 Series 6 (877) 634-0982 www.digipwr.com MECHANICAL DIMENSIONS– HD500U SERIES FUNCTION DESCRIPITON of CN1 Pin No. C1 Function -5VSB C2 +5VSB C3 C4 C5 GND DC OK -RC C6 +RC C7 -S C8 +S Description This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. Stand by voltage output ground 4.2~5.5V, referenced to pin C1(-5VSB). The maximum load current is 1A with Fan, 0.4A without Fan.. This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. DC-OK Signal is a DC output, referenced to pin C3(DC-OK GND). This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. Turns the output on and off by electrical or dry contact between pin C5 (-RC), Short: Power OFF, Open: Power ON. The input voltage must be less than 1V in order to disable VOUT and greater than 3.3V (up to 5V) to enable it. Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. FUNCTION MANUAL & APPLICATION NOTE 1. DC-OK Signal Between DC-OK and GND Output Status 3.7~6V 0~1V ON OFF 2. Remote Control It can be turned ON/OFF by using the "Remote Control" function. Between +RC and -RC SW ON (Short) SW OFF (Open) Output Status OFF ON 3. +S and -S Sense Shorter wiring to each unit is recommended, as well as twisting +S and -S in pairs, as shown below HD500 Series 7 (877) 634-0982 www.digipwr.com ELECTRICAL SPECIFICATION - HD500E SERIES Model No. Max Output Wattage (W) Voltage (Note 3) Frequency (Hz) Current (Full load) Input Inrush Current (3% Load, 12V (Aux) / 0.3A., 12V (Aux) need 0.1A Minimum Load, Auxiliary voltage output ground 10.2~13.3V 5. Strongly recommend to conduct this test with DC Voltage. If customer wishes to test with AC Voltage, please disconnect all Y-Capacitors from Digital Power power supply. 6. CAUTION: Double pole, neutral fusing. Disconnect mains before servicing. DERATING If input voltage is lower than 100VAC, please refer to the output derating V.S. input voltage curve for details HD500 Series 9 (877) 634-0982 www.digipwr.com MECHANICAL DIMENSIONS – HD500E SERIES A= For fixture to chassis only A=M3x0.5P B=For fixture to pcb/chassis only B=M3x0.5P Torque:3+/-0.5 Kgf.cm Brands PIN# Single 1 AC IN (N) 2 NO PIN Alex Mating Terminal Housing Mating Housing Terminal 9396-3 VHR-3N SVH-41TP1.1 96T series JST 3 AC IN (L) 4 +DC OUT Terminal : M5 Pan HD screw in 2 positions. -DC OUT Torque to 8 lbs-in(90cNm) max 5 Connector Pin (CN1) Cherng Weei Brands Mating Housing Terminal Chassis of HD500E Series JST Mating Housing ASSEMBLY INSTRUCTIONS U Case T=1.5mm Customer is advised to screw into the threads no more than 1.5mm PIN# Single Terminal C1 -5V SB C2 +5V SB C3 GND C4 DC-OK C5 -RC C6 +RC PIN# Single C7 -S F1 +12V C8 +S F2 GND T=1.5mm Connector Pin (FAN) PHD-H202X4P PHD-T20 PHDR08VS SPHD-001TP0.5 Brands Alex JST Mating Mating Terminal Terminal Housing Housing 8821-2 8820T XHP-2 SXH002TP0.6 10 HD500 Series MECHANICAL DIMENSIONS – HD500E SERIES FUNCTION DESCRIPITON of CN1 Pin No. C1 Function -5VSB C2 +5VSB C3 C4 C5 GND DC OK -RC C6 +RC C7 -S C8 +S Description This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. Stand by voltage output ground 4.2~5.5V, referenced to pin C1(-5VSB). The maximum load current is 1A with Fan, 0.4A without Fan.. This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. DC-OK Signal is a DC output, referenced to pin C3(DC-OK GND). This pin connects to the negative terminal(-V). Return for DC-OK and -RC signal output. Turns the output on and off by electrical or dry contact between pin C5 (-RC), Short: Power OFF, Open: Power ON. The input voltage must be less than 1V in order to disable VOUT and greater than 3.3V (up to 5V) to enable it. Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. FUNCTION MANUAL & APPLICATION NOTE 1. DC-OK Signal Between DC-OK and GND Output Status 3.7~6V 0~1V ON OFF 2. Remote Control It can be turned ON/OFF by using the "Remote Control" function. Between +RC and -RC SW ON (Short) SW OFF (Open) Output Status OFF ON 3. +S and -S Sense Shorter wiring to each unit is recommended, as well as twisting +S and -S in pairs, as shown below Digital Power Corporation 1635 S Main Street. Milpitas, CA 95035 USA T: (877) 634-0982 sales@digipwr.com F: (510) 657-6634 www.digipwr.com Digital Power Corporation designs and manufactures full custom, value added and standard comprehensive power solutions for the most demanding applications in the defense, healthcare, telecom, and industrial markets. 11 HD500 Series