516 SERIES
RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE)
• FEATURES:
• .150" (3.81mm) Contact Spacing x .130" (3.30mm) or .150" (3.81mm) Row
Spacing with staggered Grid
• Plug and Receptacle in 20, 38, 56, 90 and 120 Contact Sizes
• Edacon Hermaphroditic Contact Mating Design
• Contact Termination Options include Crimp, P.C. Tail, Wire Hole and Wire
Wrap
• Mating and Unmating Simplified with use of Actuating Screws
• Optional Covers with Side or Top Entry Cable Clamp in Plastic or Metal
material Available for all Connector Sizes
• Versatile Metal Cover Design permits Assembly or Disassembly After
Cabling is Complete plus Cable Entry Style Flexibility
• Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts
Suitable for either Plug or Receptacle
• Polarizing Hardware Adjustable for 288 Mating Combinations
• Tools Available for Contact Installation, Removal and Crimping and
Polarizing Changes
• RoHS Compliant & UL Recognized
Specifications:
Insulator Material
Color
Contact Material
Contact Plating
Current Rating
Contact Resistance
Withstanding Voltage
Insulation Resistance
Operating Temp
Operating Temp
Insertion & Withdrawal Force
Example Part Number:
Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0
Green, or Polycarbonate Color: Grey
Copper Alloy
Gold Plating over Nickel over entire contact
8.5 Amperes
10 milliohms maximum
2000 VAC rms at sea level
5000 Megohms minimum
-40°C to +125°C (Diallyl Phthalate Only)
-40°C to +105°C
2 to 16 Oz (0.56 to 4.45N) per contact position
516-038-500-212
0
1
2
3
4
5
6
Series
Total Number of Contacts
Contact Code
Style and Material
Cover Code
Hardware Code
Series
Description
No Cover Assembly
Plastic Cover, Top Entry Standard Clamp
Plastic Cover, Side Entry Standard Clamp
Plastic Cover, Top Entry Large Clamp
Plastic Cover, Side Entry Large Clamp
Metal Cover, Side Entry
Metal Cover, Top Entry
516
Total Number of Contacts
Contact Code 1,2
000
500
520
540
541
542
Cover Code 4, 5, 6, 7
020, 038, 056, 090 or 120
Description & Tail Size
Tail Length "G"
No Contacts Assembled
Wire Hole .110 x .024 (2.79 x 0.61)
P.C. Tail .25 x .024 (0.64 x 0.61)
Wire Wrap .050 x .024 (1.27 x 0.61)
Wire Wrap .026 x .024 (0.66 x 0.61)
Wire Wrap .050 x .024 (1.27 x 0.61)
-----------.245 (6.22)
.215 (5.46)
.600 (15.24)
.620 (15.70)
.790 (20.07)
Style & Material 3
Style
Insulator Material
1
2
3
4
5
6
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Green Diallyl Phthalate
Green Diallyl Phthalate
Grey Polycarbonate
Grey Polycarbonate
Green Polyester
Green Polyester
www.edac.net
Hardware Code 8
0
1
2
5
6
Description
No Hardware
Actuating Screw & Polarizing Hardware
Locknut & Polarizing Hardware
Actuating Screw with No Polarizing Hardware
Locknut with No Polarizing Hardware
516 SERIES
RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE)
Ordering Code Notes
Crimp Characteristics
1) Crimp contacts are also available for the 516 series connectors.
Contacts may be ordered separately for pre-wired or select
position assembly.
Part Number
Description
Silhouette
516-290-500
Wire Hole
516-290-520
P.C. Tail
516-290-540
Wire Wrap
516-290-541
Wire Wrap
516-290-542
Wire Wrap
516-290-590
Crimp Loose
516-290-591 Crimp - 1800 Contact/Reel
2) For contact installation, removal and crimping tools, Please
contact EDAC.
3) Grey Polycarbonate insulator material is not available for 120
pin size connector
4) The 20 pin connector cover will not accept the length of the
wire wrap contacts
5) Plastic covers with large clamps are only available for 38 and 56
pin sizes only
6) Metal covers with side entry may be converted to top entry by
removing side plate and changing clamp orientation
7) Covers may be ordered separately
8) Insulator design prevents improper mating of individual plug
and receptacle. Polarizing hardware enables specific plug and
receptacle combinations
• Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid
or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and
an Insulation diameter up to 0.074 (1.88)
• Multiple Smaller Gauge Wires may be Crimped Together
• Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5
Milliohms(28AWG)
• Crimp Tensile Strength for Wire Sizes
18AWG - 40 lbs (178 N)
20AWG - 25 lbs (111 N)
22AWG - 15 lbs (67 N)
24AWG - 10 lbs (44 N)
26AWG - 5 lbs (22 N)
28AWG - 3 lbs (13 N)
Polarizing Codes
• Polarizing Hardware Changes allow 288 Mating Combinations
• Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1.
• Connectors with Special Polarizing Codes Available upon Special
Request
Example Polarizing Code:
P G 4 S 2
Type of Connector
P - Plug, R - Receptacle
Large Diameter Hardware
G - Guidepin (at Contact Position "A" end)
H - Guidepin (at Last Contact Position end)
S - Socket (at Contact Position "A" end)
T - Socket (at Last Contact Position end)
Position of large Diameter Keyway - 1 Through 6
Small Diameter Hardware (Opposite end From Large Diameter)
G - Guidepin, S - Socket
Position of Small Diameter Keyway - 1 Through 6
This Example mates with Code RS4G2
www.edac.net
516 SERIES
RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE)
www.edac.net
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