HS5D-02RN

HS5D Miniature Interlock Switches Head Removal Detection Function for Safer Performance New Generation Miniature Interlock Switches IDEC’s new unique “Head Removal Detection Function” is a new generation technology that assures safety and satisfies international safety standards. Head Removal Detection Function All HS5D models are equipped with “Head Removal Detection Function.” When the head is removed, such as when the head is rotated, the main circuit (11-12) turns OFF. HS5D-12 (example) When the actuator is removed or inserted, the operation of the main circuits (11-12, 21-22) are the same. However, when the head is removed, disparity is detected (11-12: OFF, 21-22: ON). The disparity of the contacts detects the removal of the head. Head removal detection function Main circuit (11-12) HS5D-12 Actuator is removed Actuator is inserted Head is removed When actuator is removed When actuator is inserted When head is removed Main circuit (NC) 11 12 OFF ON OFF Main circuit (NC) 21 22 OFF ON ON Disparity Note: Head removal detection function is not a direct opening action mechanism. Existing Interlock Switches When actuator is removed When actuator is inserted When head is removed Main circuit (NC) 3 4 OFF ON ON Monitor circuit (NC) 1 2 OFF ON ON Small size with 3 contacts Actuators interchangeable with HS5E/HS5L • 3 contact types with dual enabling contacts and a monitor contact are available. • Compact size. Can be installed in narrow spaces. • M3 terminal screws make wiring easy. • Gold-plated contact suitable for small loads. Actuators can be selected to suit door shapes and applications. Angle Adjustable Actuator Straight Actuator Right-angle Actuator Straight Actuator w/rubber bushing Right-angle Actuator w/rubber bushing Various Safety Product Accessories 91 mm Plug Actuator (HS9Z-A5P) Sliding Actuator (HS9Z-SH5) Padlock Hasp (HS9Z-PH5) 30 mm 30 mm 2 Door Handle Actuator (HS9Z-DH5) Slide Handle Actuator (HS9Z-EH5L) HS5D Miniature Interlock Switches Head removal detection for safer performance. • Head removal detection function turns OFF the main circuit (11-12) when the head of the HS5D is removed. • 3 contact types with dual enabling contacts and a monitor contact are available. Can be installed in narrow spaces. (30W × 30D × 91H mm) • The actuator is interchangeable with HS5E and HS5L. • Double insulation structure eliminates the need for grounding. • The head orientation can be rotated, allowing 8 different actuator entries. • Degree of protection (contacts): IP67 (IEC60529) • NC contacts with direct opening action (IEC/EN60947-5-1) • Proprietary actuators prevent invalidation of the contacts (ISO14119). • M3 terminal screws for easy wiring. • Gold-plated contacts suitable for small loads. Note: Contact IDEC for KOSHA approved model. Specifications Contact Ratings Operating Temperature EN ISO14119 IEC60947-5-1 EN60947-5-1 (TÜV approval) GS-ET-15 (TÜV approval) UL508 (UL listed) CSA C22.2 No. 14 (c-UL listed) GB14048.5 (CCC approval) IEC60204-1/EN60204-1 (applicable standards for use) Type 2 low level coded interlocking device (ISO 14119) –30 to +70°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree Impulse Withstand Voltage Contact Resistance 3 Applicable Standards Type and Coded Level Insulation Resistance (500V DC megger) Electric Shock Protection Class Degree of Protection Shock Resistance Vibration Resistance Actuator Operating Speed Direct Opening Travel 50 mΩ maximum (initial value) Between live and dead metal parts: 100 MΩ minimum Between terminals of different poles: 100 MΩ minimum Class II (IEC61140) IP67 (IEC60529) Damage limits: 1000 m/s2 Operating extremes: 10 to 55 Hz, amplitude 0.5 mm Damage limits: 30 Hz, amplitude 1.5 mm 0.05 to 1.0 m/s 10A Rated Voltage (Ue) Rated Current (Ie) * AC DC 30V 125V 250V Resistive load (AC-12) 10A 10A 6A Inductive Load (AC-15) 10A 5A 3A Resistive load (DC-12) 8A 2.2A 1.1A Inductive Load (DC-13) 4A 1.1A 0.6A • Minimum applicable load (reference): 5V AC/DC, 1 mA (Applicable range may vary with operating conditions and load types.) *TÜV rating: AC-15 3A/250V, DC-13 4A/30V Part No. Development HS5D-11 Z RN M Circuit Code 11: 1NO-1NC 02: 2NC 12: 1NO-2NC 03: 3NC Head Material blank: Plastic Z: Metal Operating Frequency 900 operations per hour Mechanical Durability 1,000,000 operations minimum (GS-ET-15) 100,000 operations minimum (AC-12 250V, 6A) 1,000,000 operations minimum (24V AC/DC,100 mA) (operation frequency: 900 operations per hour) Mechanical damage limits: 10 operations min. Insulation resistance: 100 MΩ (initial value) Dielectric strength: 1000V, 1 minute (initial value) 100A (250V) (note) Plastic head: 80g, Metal head: 110g Note: Use a 250V/10A fast-blow fuse as a short-circuit protector. Gland Port blank: G1/2 P: PG13.5 M: M20 Head/Housing Color RN: Red/Gray Parts Description Right-angle Actuator (SUS304) 10 mm minimum 50N minimum Performance of Terminals 11-12 of Removed Head Unit Conditional Short-circuit Current Weight (approx.) 300V Thermal Current (Ith) 4 kV Direct Opening Force Electrical Durability Rated Insulation Voltage (Ui) M3 Terminal Screw Angle Adjustable Actuator (for hinged doors) Straight Actuator (SUS304) Straight Actuator w/rubber bushing Gland Port (Use conduits or cable glands which can maintain IP67 protection.) Right-angle Actuator w/rubber bushing 3 HS5D Miniature Interlock Switches Miniature Safety Interlock Switch Contact Configuration 1NC-1NO Zb 11 Main Circuit Monitor Circuit 23 11 Main Circuit 12 Zb 21 Monitor Circuit Main Circuit Main Circuit Monitor Circuit G1/2 PG13.5 M20 G1/2 PG13.5 M20 G1/2 PG13.5 M20 G1/2 PG13.5 M20 24 2NC 2NC-1NO Gland Port Size 11 21 33 3NC 11 21 31 Main Circuit Main Circuit Monitor Circuit 12 22 Zb 12 22 34 Zb 12 22 32 Package Quantity: 1 Part No. Plastic Head Metal Head HS5D-11RN HS5D-11RNP HS5D-11RNM HS5D-02RN HS5D-02RNP HS5D-02RNM HS5D-12RN HS5D-12RNP HS5D-12RNM HS5D-03RN HS5D-03RNP HS5D-03RNM HS5D-11ZRN HS5D-11ZRNP HS5D-11ZRNM HS5D-02ZRN HS5D-02ZRNP HS5D-02ZRNM HS5D-12ZRN HS5D-12ZRNP HS5D-12ZRNM HS5D-03ZRN HS5D-03ZRNP HS5D-03ZRNM Actuator Package Quantity: 1 Name Part No. HS9Z-A51 HS9Z-A51A HS9Z-A52 HS9Z-A52A HS9Z-A55 Straight Straight w/rubber bushings Right-angle Right-angle w/rubber bushings Angle Adjustable (vertical/horizontal) Type Accessories Package Quantity: 1 Name Plug Actuator Handle Unit Door Handle Actuator Switch Cover Unit HS5D Installation Kit Sliding Actuator Slide Handle Actuator Padlock Hasp Part No. HS9Z-A5P HS9Z-DH5RH HS9Z-DH5LH Remarks Can also be used for HS5E and HS5L. Can also be used for HS5E and HS5L. For right-hand door. Can also be used for HS5E and HS5L. For left-hand door. HS9Z-DH5C Used for installing the interlock switch inside. Can also be used for HS5E. HS9Z-DH5B HS9Z-SH5 HS9Z-EH5L HS9Z-PH5 Used for mounting HS5D. Can also be used for HS5E and HS5L. Can also be used for HS5E and HS5L. Can also be used for HS5E and HS5L. Contact Configuration and Operation Chart Model Contact Configuration Terminal Arrangement Contact Operation Chart (reference) 0 (Actuator Mounting Reference Position) Approx. Approx. 4.6 6.7 Approx. 26.4 (Travel: mm) Main Circuit: 11 12 Monitor Circuit 23 24 Main Circuit: 11 12 11−12 Monitor Circuit 21 22 21−22 Main Circuit: 11-12 HS5D-12∗ Main Circuit: Main Circuit: Monitor Circuit 11 21 33 12 22 34 11−12 21−22 33−34 Main Circuit: 21-22 HS5D-03∗ Main Circuit: Main Circuit: Monitor Circuit 11 21 31 12 22 32 11−12 21−22 31−32 HS5D-11∗ HS5D-02∗  11−12 : Contact ON (closed) 23−24 Actuator inserted completely : Contact OFF (open) Monitor Circuit: 31-32 / Monitor Circuit: 33-34 Actuator removed cmopletely • The operation characteristics shown in the chart above are for the HS9Z-A51. For other actuator types, add 1.3 mm. • The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. 4 HS5D Miniature Interlock Switches Dimensions and Mounting Hole Layouts HS5D-ZRN (Metal Head) With HS9Z-A51 Straight Actuator RP: Reference mounting position 36 5.2 26.4 6.2 36.2 Actuator Actuator Stop 91 20 30 20 28 20 30 1 28 20 Actuator Actuator Stop Gland Port 1 Gland Port Plastic (red) Plastic (gray) R2 .2 42.2 5.2 RP 1 26.4 6.2 Metal Head Cover Plastic (red) Plastic (gray) R2 .2 RP 1 Metal Head Cover 36.2 91 6 ±1 15 24 30 Slot Plug (supplied) (Note) 15 24 30 6 ±1 20 to 22 2-M4 Screws Mounting Hole Layout With HS9Z-A52 Right-angle Actuator Metal Head Cover Plastic (red) Plastic (gray) RP 27.7 15 24 30 36.2 91 7.6 ±1 15 24 30 20 to 22 2-M4 Screws 20 30 20 30 20 30 91 7.6 ±1 Slot Plug (supplied) (Note) Actuator Actuator Cover Actuator Stop 1 20 30 36.2 Actuator Cover Actuator Actuator Stop Gland Port 1 Gland Port 35.3 1 Plastic (gray) 1 R2 .2 Plastic (red) R2 .2 Metal Head Cover RP 27.7 41.5 Mounting Hole Layout All dimensions in mm. HS5D-RN (Plastic Head) With HS9Z-A51 Straight Actuator 26.4 6.2 .2 36 5.2 R2 20 30 20 28 20 30 1 Actuator Actuator Stop 36.2 36.2 Actuator 91 Gland Port 1 Gland Port Plastic (gray) Plastic Head (red) RP 1 .2 R2 42.2 5.2 28 20 26.4 6.2 RP 1 Plastic (gray) Plastic Head (red) Actuator Stop 91 6 ±1 15 24 30 15 24 30 Slot Plug (supplied) (Note) 6±1 20 to 22 2-M4 Screws Mounting Hole Layout With HS9Z-A52 Right-angle Actuator 20 to 22 2-M4 Screws 15 24 30 Mounting Hole Layout Note: Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch. 20 30 36.2 1 20 30 Actuator Actuator Cover Actuator Stop Gland Port 1 27.7 20 30 91 7.6 ±1 Slot Plug (supplied) (Note) 36.2 1 30 20 Actuator Cover Actuator Actuator Stop Plastic (gray) .2 35.3 1 Gland Port RP R2 .2 41.5 Plastic Head (red) Plastic (gray) R2 27.7 RP 91 7.6 ±1 15 24 30 Plastic Head (red) All dimensions in mm. 5 HS5D Miniature Interlock Switches Actuator Dimensions 10 2 2 Actuator Stop (Note) Ⓑ 20 2-M4 Screw Angle Adjustable (HS9Z-A55) Angle Adjustment (M3 Hexagon Socket Head Screw) 3 20º 48.4 7 18.5 14.4 1 29 (M4 R2.1 Hole s) 3.6 Vertical Swing Orienting Insert Actuator Stop (Note) 0.8 12∗ (20) .3 Actuator Stop (Note) * The mounting center distance is set to 12 mm at factory. When 20mm distance is required, adjust the distance by moving the rubber bushings. A B : The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically. 2-M4 Screw 12 * Mounting centers can be widened to 20 mm by moving the rubber cushions. Actuator Mounting Reference Position As shown in the figure below, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Interlock Switch Door Stop 20º 2 Angle Adjustment (M3 Hexagon Socket Head Screw) Actuator Mounting Hole Layout (horizontal/vertical swing) 2-M4 Screw B Actuator Mounting Hole Layout (Straight w/rubber bushing) (Right-angle w/rubber bushing) Actuator Stop (Note) Orienting Insert 23 26 38 Horizontal Swing Rubber Bushing 2-ø9 Actuator Cover 2-ø9 (5) Actuator Mounting Hole Layout (Straight, Right-angle) 15 30 Actuator Stop Washer (supplied (Note) Rubber Bushing with the actuator) Washer (supplied with the actuator) (5) 0.8 2-ø10 2ø4 1.6 A 2 .4 ø4 2- (39.7) 0.8 （11.2） 2-ø10 Actuator Stop (Note) 0.8 43.8 0.8 15 15 4.5 15.3 15.8 8.5 6.4 7.3 4.3 2-ø 7.2 Right-angle w/rubber bushing (HS9Z-A52A) 2 2 2. 7.2 30 28 15 26 28 20 R 4- 33 2 30 （20） 12∗ 32.4 (6) 0.8 5.2 Straight w/rubber bushing (HS9Z-A51A) 0.8 6.2 Right-angle (HS9Z-A52) 20 Straight (HS9Z-A51) 38 Note: The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actuator stop after the actuator position is determined. Actuator Stop HS9Z-A51 Actuator Door Stop Interlock Switch Interlock Switch Actuator Stop Actuator Stop Actuator Cover HS9Z-A52 Actuator HS9Z-A55 Actuator Actuator Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orienting insert (made of plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will not operate properly. Safety Precautions • In order to avoid electric shock or fire, only the professional engineer authorized by the operator must be allowed turn the power off before installation, removal, wire connection, maintenance, or inspection of the interlock switch. • If relays are used in the circuit between the interlock switch and the load, use only safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch (performing risk assessment and making up a safety circuit which satisfies the requirements of the safety category). • For wiring, use wires of a proper size to meet the voltage and current requirements. Tighten the terminal screws to a recommended torque of 0.6 to 0.8 N·m. Improper soldering or failure to tighten the terminal screw may cause overheating and fire. • Do not install the actuator in the location where a human body may come in contact. Otherwise injury may occur. • Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC. • Do not disassemble or modify the interlock switch, otherwise a malfunction or an accident may occur. 6 • HS5D interlock switches are Type 2 low level coded interlocking devices (ISO14119). According to ISO14119, the following is required to minimize defeat when installing and constructing systems: 1. Prevent dismantling or de-positioning of the elements of the interlocking device by use of non-detachable fixing (e.g. welding, gluing, one-way screws, riveting). However, use of nondetachable fixing can be an inappropriate solution in cases where a failure of the interlocking device during lifetime of the machinery can be expected and a fast change is necessary. In this case measures mentioned below, should be used to provide the required level of risk reduction. 2. Apply at least one out of the four measures below.  Mounting out of reach.  Physical obstruction or shielding.  Mounting in hidden position.  Integration of defeat monitoring by means of status monitoring/cyclic testing. HS5D Miniature Interlock Switches Operating Instructions Minimum Radius of Hinged Door • When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A55). Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A52 Actuator • When the door hinge is on the extension line of the interlock switch surface: m imu Min dius Ra mm 190 um nim Mi dius Ra 0 mm 17 Door Hinge Door Hinge • When the door hinge is on the extension line of the actuator mounting surface: Mi diu Ra m imu mm Min 260 • Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force. • Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s2 may cause damage to the interlock switch. • Do not open the lid of the interlock switch. Loosening the screws may cause damage to the interlock switch. • Prevent foreign objects such as dust and liquids from entering the interlock switch while connecting a conduit or wiring. • Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. • Use proprietary actuators only. When other actuators are used, the interlock switch may be damaged. • Safety function of the door interlock switch will be lost if a spare key is inserted into the interlock switch. Make sure that a spare key is not used on the interlock switch. • Do not cut the actuator. Modification of the actuator may cause damage. • Although the HS9Z-A51A/A52A actuators alleviate shock when the actuator enters a slot in the interlock switch, make sure that excessive shock is not applied. If the rubber bushings become deformed or cracked, replace with new ones. s diu Ra um m nim 30 m 2 Mounting Examples Door Hinge s Application on Sliding Doors Door Hinge When using the HS9Z-A55 Angle Adjustable Actuator Door • When the door hinge is on the extension line of the interlock switch surface: 50mm HS9Z-A51 Actuator HS5D Interlock Switch Horizontal Swing Vertical Swing Door Stop Application on Hinged Doors M in HS9Z-A52 Actuator im u 50 m R m ad m iu M in Door Hinge s im u 50 m R m ad m iu Door Hinge s • When the door hinge is on the extension line of the actuator mounting surface: 70mm Door Horizontal Swing Vertical Swing HS9Z-SH5 Sliding Actuator HS5D Interlock Switch M Installing the Head HS5D HS5E/HS5L Metal Head Plastic (red) in im u 70 m m Rad m iu s Do not use the metal head of the HS5E/HS5L interlock switch on the HS5D. When using these HS5D and HS5E/HS5L interlock switches adjacently, ensure that the heads are not interchanged. Plastic Head M in Metal Head Metal (silver color) (red) (black) Door Hinge im u 50 m m Rad m iu s Door Hinge Actuator Angle Adjustment for the HS9Z-A55 • Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 6). Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen. 7 HS5D Miniature Interlock Switches Operating Instructions Rotating the Head Applicable Crimping Terminal • The head of the HS5D can be rotated by removing the four screws from the corners of the HS5D head and reinstalling the head in the desired orientation. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, because loose tightening may cause malfunction. • Recommended screw tightening torque: 0.6 to 1.1 N·m When using crimping terminals, be sure to install insulation tubes on the crimping terminals to prevent electric shocks. When using stranded wires, make sure that loose wires do not cause short circuit. Also do not solder the terminal to prevent loose wires. Factory Setting 17.4max. 4.2 to 5.8 Alternative Head Orientations 6.4 max. A ø3.2 Recommended manufacturer: JST Part No.: N0.5-3 Applicable wire size (with insulation tube): 0.2 to 0.5 mm2 Note: Do not remove screw A during wiring. Removing the screw may cause malfunction or damage. Applicable Wire Size 0.5 to 1.5 mm2 Only the NC contact of the main circuit (11-12) turns OFF (open) when the head is removed, such as when rotating the head. Because NC contacts of other than the main circuit (11-12) turn ON (closed), be sure to connect the main circuit (11-12) to the safety circuit. Recommended Tightening Torque • Interlock Switch Mounting Screw: 1.8 ± 2.2 N·m (two M4 screws) • Housing Lid Screw: 0.2 to 0.4 N·m (M3 screw) • Terminal Screw: 0.6 to 0.8 N·m (M3 screw) • Connector: 2.7 to 3.3 N·m • Actuators HS9Z-A51: 1.8 ± 2.2 N·m (two M4 screws) HS9Z-A52: 0.8 ± 1.2 N·m (two M4 Phillips screws) HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) • If the above recommended tightening torque values are not satisfied, check loosening after installation thoroughly. • Mounting bolts must be provided by the user. • To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and the actuator be installed in an unremovable manner, for example using special screws or welding the screws. Applicable Cable Glands Use a cable gland with a degree of protection IP67. G1/2, PG13.5, M20 9 max. When Using Flexible Conduits (Example) • Flexible conduit example: VF-03 (made by Nihon Flex) Gland Port Size Plastic Cable Gland Metal Cable Gland G1/2 — RLC-103 (Nihon Flex) PG13.5 — RBC-103PG13.5 (Nihon Flex) M20 — RLC-103EC20 (Nihon Flex) When Using Multi-core Cables (Example) Gland Port Size Plastic Cable Gland Metal Cable Gland G1/2 SCS-10* (Seiwa Electric) ALS-16** (Nihon Flex) PG13.5 ST13.5 (LAPP) ABS-**PG13.5 (Nihon Flex) M20 ST-M20X1.5 (LAPP) ALS-**EC20 (Nihon Flex) • Different cable glands are used depending on the cable sheath diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath diameter. • When using a 1/2-14NPT cable gland, use the HS5D interlock switch with M20 gland port (Part No.: HS5D-***M) together with an adaptor (Part No.: MA-M/NPT 20X1.5 54020110, LAPP) and a gasket (Part No.: GP M20, LAPP). Install a gasket between the interlock switch and the adaptor. Apply sealing tape between the cable gland and the adaptor to make sure of IP67 protection for the enclosure. www.idec.com Head Office 6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-0004, Japan USA Germany Singapore Thailand Australia Taiwan IDEC Corporation IDEC Electrotechnik GmbH IDEC Izumi Asia Pte. Ltd. IDEC Asia (Thailand) Co., Ltd IDEC Australia Pty. Ltd. IDEC Taiwan Corporation Tel: +1-408-747-0550 Tel: +49-40-25 30 54 - 0 Tel: +65-6746-1155 Tel: +66-2-392-9765 Tel: +61-3-8523-5900 Tel: +886-2-2698-3929 opencontact@idec.com service@eu.idec.com info@sg.idec.com sales@th.idec.com sales@au.idec.com service@tw.idec.com Specifications and other descriptions in this brochure are subject to change without notice. 2017 IDEC Corporation, All Rights Reserved. EP1579-2 APRIL 2017 30 max. Head Removal Detection Function Hong Kong China/Shanghai China/Shenzhen China/Beijing Japan IDEC Izumi (H.K.) Co., Ltd. IDEC (Shanghai) Corporation IDEC (Shenzhen) Corporation IDEC (Beijing) Corporation IDEC Corporation Tel: +852-2803-8989 Tel: +86-21-6135-1515 Tel: +86-755-8356-2977 Tel: +86-10-6581-6131 Tel: +81-6-6398-2527 info@hk.idec.com idec@cn.idec.com idec@cn.idec.com idec@cn.idec.com marketing@idec.co.jp