HS6B-12B01

HS6B Subminiature Interlock Switches World-class compactness with three poles of contacts. • World’s smallest switch: 30 × 15 × 78 mm • Dual contacts and monitor contacts achieve the highest safety category (ISO 13849-1, EN 954-1) • Two actuator entry slots provide flexibility for installation options. • Integral cable design minimizes wiring, preventing wiring mis­takes. • Can be mounted in two directions. • Degree of protection (contacts): IP67 (IEC 60529) Housing allows drainage. • NC contacts are direct opening action (IEC/EN 60947-5-1). • Proprietary actuators prevent unauthorized opening of the con­tacts (ISO14119, EN1088). Vertical/horizontal Angle Adjustable Actuator (for hinged door) Right-angle Actuator (SUS304) Straight Actuator (SUS304) Interlock Switch Contact Configuration Cable Length Part No. (Package quantity: 1) 1m HS6B-11B01 3m HS6B-11B03 1NC-1NO 11 33 Zb 12 34 2NC 11 31 Zb 12 32 2NC-1NO Zb 11 21 31 12 22 32 3NC 11 21 31 Zb 12 22 32 5m HS6B-11B05 HS6B-02B01 3m HS6B-02B03 5m HS6B-02B05 1m HS6B-12B01 3m HS6B-12B03 Applicable Directive 5m HS6B-12B05 2006/95/EC (Low Voltage Directive) 2006/42/EC (Machinery Directive) 1m HS6B-03B01 Operating Temperature –25 to +70°C (no freezing) 3m HS6B-03B03 Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) 5m HS6B-03B05 Pollution Degree 3 Impulse Withstand Voltage 4 kV Insulation Resistance (500V DC megger) Between live and dead metal parts: 100 MΩ minimum­ Between terminals of different poles: 100 MΩ minimum Contact Resistance 300 mΩ maximum (initial value, 1m cable) 500 mΩ maximum (initial value, 3m cable) 700 mΩ maximum (initial value, 5m cable) Electric Shock Protection Class Class II (IEC 61140) Degree of Protection IP67 (IEC 60529) Shock Resistance Operating extremes:   300 m/s2 (30G) Damage limits: 1000 m/s2 (100G) Vibration Resistance Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 30 Hz, amplitude 1.5 mm Actuator Operating Speed 0.05 to 1.0 m/s Direct Opening Travel 8 mm minimum Direct Opening Force 60N minimum Actuators Description Straight Actuator Right-angle Actuator Horizontal/vertical Angle Adjustable Actuator (for hinged doors) (Note) Part No. (Package quantity: 1) HS9Z-A61 HS9Z-A62 HS9Z-A65 HS9Z-A66 Note: Select an actuator that moves in the direction required by the hinged door and interlock switch (see pages 9 and 10). Contact Ratings Rated Insulation Voltage (Ui) 300V Rated Current (Ith) DC Applicable Standards IEC 60204-1/ EN 60204-1 (applicable standards for use) 2.5A 30V 125V 250V Resistive load (AC-12) — 2.5A 1.5A Inductive Load (AC-15) — 1.5A 0.75A Resistive load (DC-12) 2.5A 1.1A 0.55A Operating Frequency 1200 operations/h Inductive Load (DC-13) 2.3A 0.55A 0.27A Mechanical Durability 1,000,000 operations minimum (GS-ET-15) 100,000 operations minimum (operating frequency 1200 operations/h, load AC-12 250V/1.5A, DC-12 250V/0.2A) 1,000,000 operations minimum (operating frequency 1200 operations/h,load 24V AC/DC, 100mA) Rated Voltage (Ue) ∗ AC • Minimum applicable load (reference): 3V AC/DC, 5mA Approved ratings TÜV UL/c-UL CCC 8 ISO14119 EN1088 IEC60947-5-1 EN60947-5-1 (TÜV approved) GS-ET-15 (TÜVapproved) UL508 (UL-listed) CSA C22.2 No. 14 (c-UL-listed) GB14048.5 (CCC approved) 1m • Contact configuration shows the status when the actuator is inserted. Rated Current (Ie) ∗ Specifications AC-15 240V/0.75A DC-13 250V/0.27A DC-13 30V/2.3A 240V AC/0.75A Pilot Duty 250V DC/0.27A Pilot Duty C300 Q300 AC-15 240V/0.75A DC-13 30V/2.3A Electrical Durability Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short- circuit protection.) Housing Color Black Cable UL2464 No. 20 AWG (6-core) Weight (approx.) 120g (HS6B-***01, cable length 1m) 270g (HS6B-***03, cable length 3m) 420g (HS6B-***05, cable length 5m) HS6B HS6B Subminiature Interlock Switches Dimensions Interlock Switch Mounting Hole Layout 20 (9) 78 * Actuator center position Using the HS9Z-A62 Right-angle Actuator (12.6±1)* 30.8 28.8 22.6±1* (25) 0.8 0.8 15.1±1* Actuator Stop (Note 2) (supplied) 22.6±1* 0.8 (41.4) 40.1±1* 50.8 0.8 (5) (30.1±1)* (25) (21.4) (14) (14) (5) Using the HS9Z-A65/A66 Angle Adjustable Actuator 0.8 48.8 10.4 27.6* Using the HS9Z-A61 Straight Actuator 0.8 The interlock switch can be mounted in two directions. 4 5.5 (ø7.6) 30 Slot Plug (Note 1) (supplied) Note 1: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch. 20 to 22 2-M4 Screws (ø4.3 or M4 tapped) 35 1 15 (58) 4 10.1 5.5 1 R 2. 2 10.4 Actuator Stop (Note 2) (supplied) Actuator Stop (Note 2) (supplied) Actuator Dimensions Orienting Insert 0.8 3.5 15 8.4 14 The HS9Z-A65 and HS9Z-A66 have the metal key inserted in opposite directions. 0.8 Horizontal Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw) Actuator Stop (supplied) (Note 2) 34 1.2 2-ø 4.3 2.5 Angle Adjustment (M3 Hexagon Socket Head Screw) 20° Orienting Insert R2 4 H .1 ole s) (M The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. 14 13.1 14 Rubber Bushing 3.5 2-ø9 8.4 15 When mounted (5) Actuator Stop (supplied) (Note 2) 2 25 34 When mounted (33.8) When mounted (5.6) 0.8 7.5 20° Right-angle Actuator (HS9Z-A62) Orienting Insert Angle Adjustment (M3 Hexagon Socket Head Screw) 28.2 5.5 Actuator Stop (supplied) (Note 2) 2-ø9 13 Vertical Adjustment 16.8 Vertical Adjustment Rubber Bushing 20° Angle Adjustment (M3 Hexagon Socket Head Screw) 3.5 1.2 10.4 20° When mounted (5) 14 .3 ø4 2- (15.8) 1.2 Horizontal Adjustment 43.2 20.9 Angle Adjustmentable Actuator (HS9Z-A66) Angle Adjustmentable Actuator (HS9Z-A65) Straight Actuaor (HS9Z-A61) The base is made of glass-reinforced PA66 (66 nylon). Angle adjustment screws are stainless steel. When using adhesive on screws, take material compatibility into consideration. Note 2: After mounting the actuator, remove the actuator stop from the interlock switch. Horizontal Adjustment Vertical Adjustment Actuator Mounting Hole Layout Straight/Right-angle Actuator 14 2-M4 Screws (ø4.3 or M4 tapped) Angle Adjustable Actuator 25 2-M4 Screws (ø4.3 or M4 tapped) 9 HS6B Subminiature Interlock Switches Contact Configuration and Operation Chart Model HS6B-11 HS6B-02 HS6B-12 HS6B-03 Contact Configuration 1NC-1NO Zb 11 33 2NC 11 31 2NC-1NO 11 21 33 3NC 11 21 31 Zb Zb Zb Contact Operation C art 0.8 (Actuator Mounting Reference Position) 0 5.5 5.8 28.2 (Travel: mm) 12 34 11-12 33-34 12 32 11-12 31-32 12 22 34 11-12 21-22 33-34 12 22 32 11-12 21-22 31-32 : Contact ON (closed) : Contact OFF (open) Actuator inserted completely Minimum Radius of Hinged Door ••When using the interlock switch on hinged doors, refer to the minimum radius of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A65 and HS9Z-A66). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation. When using the HS9Z-A62 Right-angle Actuator • When the door hinge is on the extension line of the interlock switch surface: Actuator removed completely When using the HS9Z-A65/HS9Z-A66 Angle Adjustable Actuator • When the door hinge is on the extension line of the interlock switch surface: Horizontal Adjustment Vertical Adjustment mm 50Adjustment Horizontal um Radius 50 mm Vertical Adjustment Minimum Radius Minim 50 mm dius Minimum Ra Door Hinge Label Door Hinge HS9Z-A65 50 mm Minimum Radius Door Hinge Door Hinge Label HS9Z-A65 Label Label HS9Z-A66 HS9Z-A65 HS9Z-A66 HS9Z-A65 HS9Z-A66 50 mm Minimum Radiu s 50 mm Minimum Radiu Door Hinge Door Hinge s HS9Z-A66 Door Hinge 50 mm Minimum Radiu s Hinge Door 50 mm Minimum Radiu s • When the door hinge is on the extension line of the actuator M 1 im 60 m um m Ra di us M in 1 im 60 m um m Ra di us Horizontal mountingAdjustment surface in Door Hinge Door Hinge • When the door hinged is on the extension line of the actuator mounting surface: Vertical Adjustment s Door Hinge mmRadiu Horizontal70Adjustment um m i Min s Door Hinge mm diu 70 m Ra imu Label Min HS9Z-A65 Label Door Hinge s diu Door Hinge mm a 70 um R im Min Label HS9Z-A65 Label HS9Z-A66 HS9Z-A66 70 imu mm mR a 70 dius Min imu mm mR adi us im Min HS9Z-A66 HS9Z-A65 HS9Z-A66 HS9Z-A65 Min s diu mm Ra 70 um Vertical Adjustment Door Hinge Door Hinge 7 imu 0 mm mR adi us 7 Min imu 0 mm mR adi us Min Door Hinge Door Hinge Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66 M M ini 230 m um mm Ra diu s 10 Door Hinge ini 230 m um mm Ra diu s Door Hinge ••Using the angle adjustment screw, the actuator angle can be adjusted (see figures on page 9). Adjustable angle: 0 to 20° ••The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. ••After installing the actuator, open the door. Then adjust the actuator so that its edge can enter properly into the actuator entry slot of the interlock switch. ••After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not become loose. HS6B HS6B Subminiature Interlock Switches Safety Precautions ••In order to avoid electric shock or fire, turn power off before installation, removal, wiring, maintenance, or inspection of the interlock switch. ••If relays are used in the circuit between the interlock switch and the load, use only safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform a risk assessment and make a safety circuit which satisfies the requirements of the safety category. ••Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC. ••Do not disassemble or modify the interlock switch, otherwise a malfunction or an accident may occur. ••Do not install the actuator in the location where a human body may come into contact. Otherwise injury may occur. Instructions ••Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force. ••Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s2 may cause damage to the interlock switch. ••If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into the interlock switch through the actuator entry slots. ••Entry of a considerable amount of foreign objects into the interlock switch may affect the mechanism of the interlock switch and cause a malfunction. ••Do not store the interlock switches in a dusty, humid, or organic-gas atmosphere. ••Use proprietary actuators only. When other actuators are used, the interlock switch may be damaged. ••Do not modify the actuator, otherwise it will damage the interlock switch. ••Cover the unused actuator entry slot using the slot plug supplied with the interlock switch. Mounting Wire Identification Mount the interlock switch on the machine. Mount the actuator on the hinged door. ••Wires can be identified by color and/or a white line printed on the wire. Colored Insulation Note: When mounting an actuator, make sure that the actuator enters into the slot in the correct direction, as shown on the right. Recommended Screw Tightening Torque ••Interlock switch (M4 screw): 1.0 to 1.5 N·m ••Actuator (M4 screw): 1.0 to 1.5 N·m ••Mounting bolts are not supplied, and must be purchased separately by the user. Note: The above recommended tightening torque of the mounting screw is the value with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting. Cable No. Insulation Color No. Insulation Color 1 Orange/White 4 Brown 2 Blue/White 5 Blue 3 Brown/White 6 Orange Terminal Number Identification 1NC-1NO Zb Blue 11 2NC Zb 12 Blue/White Orange 33 (100) Gland u nim ius Mi ad R mm 40 Dummy Insulation (black) ••When wiring, the terminal number on each contact can be identified by wire color. ••The following diagrams show a safety (main) contact and one or two auxiliary contacts for two-contact and threecontact types. Blue 11 ••Do not fasten or loosen the gland at the bottom of the interlock switch. ••When bending cable during wiring, make sure that the cable radius is kept at 40 mm minimum. ••When wiring, make sure that water or oil does not enter from the end of cable. m Jacket Blue 11 12 Blue/White 34 Orange/White Orange 31 2NC-1NO Zb 32 Orange/White 3NC Zb 12 Blue/White Blue 11 12 Blue/White Brown 21 22 Brown/White Brown 21 22 Brown/White Orange 33 34 Orange/White Orange 31 32 Orange/White ••When wiring, cut any dummy insulation (black) and any unused wires at the end of the jacket to avoid incorrect wiring. 11