Single, Multi & Hybrid
Fibre Optic
Connectors
5
Dear Customers,
As far as data transmission is concerned, the superior characteristics of fibre optics compared to electrical cables are clearly recognised today.
The advantages of fibre optics include a transmission capacity 10 times greater than that of conventional
coaxial cables, in only one tenth of the size. The reduced weight and space requirements make handling
and line installation much easier. Furthermore, fibre optics is characterized by low signal amplitude loss,
no susceptibility to electromagnetic interference, and an absence of interference between neighbouring
lines. It also offers greater security due to the difficulty of intercepting optical signals.
The growing number of applications is more and more varied, and the annual growth rate of fibre optics
is greater than 10%. Current applications of fibre optics include: telemetry, process control, data transmission, cable and closed circuit television, as well as laser signal transmission in medical applications.
However, most systems equipped with fibre optics also require simultaneous electrical energy for control
operations and power supply. Current practice involves the use of separate electrical and fibre optic
connectors.
The new technology developed by LEMO greatly simplifies this practice by combining electrical and fibre
optic signals in a single connector.
LEMO can now offer you a full range of mixed electrical/fibre optic connectors for singlemode or multimode transmission. This product range is available with metal or plastic outer shells, as well as in a watertight version.
The range is completed by the addition of a single channel fibre optic connector series. All LEMO fibre
optic connectors use a plug and socket push-pull self-latching connection system, obviating the need
for plug to plug adaptors. This is a major advantage of the LEMO technology over its competitors.
With the aim of providing the best possible answers to your fibre optic needs, LEMO has established an
important research and development facility to provide quick and effective solutions to your design requirements.
u a l i ty
S
dQ
ie
Cer
ti
tem
ys
f
LEMO ISO 9001 certified has been improving its “quality culture” with the aim of reaching TQM. Offering
zero defect products with due regard to the environment and meeting delivery requirements, are LEMO’s
two main concerns.
IS O
LEMO SA
General Management
9001
Reg. No. 10472 - 03
No reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO reserve the right at all times to modify and improve specifications without any notification.
Printed in Switzerland, April 2002 © LEMO SA
Pdf updated, October 2011
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Table of Contents
General Production Programme .................................................................................................page 3
Main Characteristics and Types .............................................................................................................3
Series and Types......................................................................................................................................4
LEMO’s Push-Pull Self-Latching Connection System ..........................................................................5
Fibre Optic Connectors Production Programme ..................................................................................6
Introduction ..............................................................................................................................................7
General Characteristics......................
Selection of the LEMO Fibre Optic Contacts, Series and Contact Configurations.....................................8
Acceptable Cable Diameter .......................................................................................................................9
Selection of Electrical Contact Types.........................................................................................................9
Part Numbering System ...........................................................................................................................10
00 Series ....................................................
Interconnections .......................................................................................................................................13
Model Description ....................................................................................................................................13
Part Section Showing Internal Components ................................................................................................14
Technical Characteristics ..........................................................................................................................14
Alignment Key and Polarized Keying Systems ........................................................................................14
Part Number Example ..............................................................................................................................15
Models - Series ........................................................................................................................................16
Fibre Type ................................................................................................................................................17
Housing, Cable Fixing Type, Bend Relief, Tooling, Panel Cut-Outs ........................................................18
0B Series....................................................
Interconnections .......................................................................................................................................21
Model Description ....................................................................................................................................21
Part Section Showing Internal Components ................................................................................................22
Technical Characteristics ..........................................................................................................................22
Alignment Key and Polarized Keying Systems ........................................................................................22
Part Number Example ..............................................................................................................................23
Models - Series ........................................................................................................................................24
Fibre Type, Housing .................................................................................................................................25
Bend Relief, Tooling, Panel Cut-Outs ......................................................................................................26
0K Series....................................................
Interconnections .......................................................................................................................................29
Model Description ....................................................................................................................................29
Part Section Showing Internal Components ................................................................................................30
Technical Characteristics ..........................................................................................................................30
Alignment Key and Polarized Keying Systems ........................................................................................30
Part Number Example ..............................................................................................................................31
Models - Series ........................................................................................................................................32
Fibre Type ................................................................................................................................................32
Housing, Bend Relief, Tooling, Panel Cut-Outs .......................................................................................33
2B to 5B Series .......................................
Interconnections .......................................................................................................................................37
Model Description ....................................................................................................................................37
Part Section Showing Internal Components ................................................................................................38
Technical Characteristics ..........................................................................................................................38
Alignment Key and Polarized Keying Systems ........................................................................................38
Part Number Example ..............................................................................................................................39
Models - Series ........................................................................................................................................40
Tooling, Panel Cut-Outs ...........................................................................................................................45
2K to 5K Series .......................................
Interconnections .......................................................................................................................................47
Model Description ....................................................................................................................................47
Part Section Showing Internal Components ................................................................................................48
Technical Characteristics ..........................................................................................................................48
Alignment Key and Polarized Keying Systems ........................................................................................48
Part Number Example ..............................................................................................................................49
Models - Series ........................................................................................................................................50
Tooling, Panel Cut-Outs ...........................................................................................................................53
Types (2B-5B and 2K-5K series) ..........................................................................................................55
Housing, Electrical Contact (2B-5B and 2K-5K series).........................................................................58
Collets (2B-5B and 2K-5K series) .........................................................................................................59
Variant (2B-5B and 2K-5K series).........................................................................................................61
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Table of Contents
3K.93C Series ..........................................
Interconnections .......................................................................................................................................65
Model Description ....................................................................................................................................65
Part Section Showing Internal Components ................................................................................................66
Technical Characteristics ..........................................................................................................................66
Alignment Key and Polarized Keying Systems ........................................................................................67
Part Number Example ..............................................................................................................................67
Models - Series ........................................................................................................................................68
Types .......................................................................................................................................................71
Fibre Optic Contact, Accessories .............................................................................................................72
Tooling .....................................................................................................................................................74
Fibre Optic Tooling, Crimping Tools for Electrical Contacts.....................................................................75
Termination Instruction, Panel Cut-Outs ..................................................................................................76
F1 Fibre Optic Contact ........................
Introduction, Part Section Showing Internal Components........................................................................77
Technical Characteristics, Part Number Example....................................................................................77
Model - FO Contact Type, Fibre Type......................................................................................................78
F2 Fibre Optic Contact ........................
Introduction, Part Section Showing Internal Components, Technical Characteristics .............................79
Part Number Example, Model - FO Contact Type, Fibre Type ................................................................80
Cable Fixing Type, Accessory..................................................................................................................81
Insertion and Extraction of the Fibre Optic Contacts................................................................................82
Accessories..............................................
Insulators, Crimp Electrical Contacts .......................................................................................................85
Caps .........................................................................................................................................................86
Bend Reliefs .............................................................................................................................................91
Insulating Washers, Double Panel Washers ............................................................................................93
Locking Washers, Tapered Washers, Hexagonal Nuts ...........................................................................94
Notched Nuts, Conical Nuts, Round Nuts ................................................................................................95
Earthing Washers.....................................................................................................................................96
Tooling ........................................................
Spanners ..................................................................................................................................................97
Pliers, Taps ..............................................................................................................................................99
Crimping Tools for Electrical Contacts, Positioners, Turrets ..................................................................100
Extraction Tools, Retention Testing Tools .............................................................................................101
Tools for type C Coaxial Contacts
Crimping Tool, Dies, Extractors..............................................................................................................102
Fibre Optic Tooling ...............................
Complete Workstation ............................................................................................................................103
Crimping Tool, Epoxy Curing Jig, Epoxy Curing Oven, Polishing Tool ..................................................104
Fibre Inspection Microscope, Microscope Adaptor, Extractor ................................................................105
F2 Contact Alignment Device, F4 Contact Alignment Device ................................................................105
Cleaning Tool, Cleaning Kit....................................................................................................................106
Technical Characteristics..................
Outer shell ..............................................................................................................................................107
Insulator .................................................................................................................................................108
Fibre Optic Contacts ..............................................................................................................................109
Electrical Contact ...................................................................................................................................112
Cable Fixing ...........................................................................................................................................115
Preferred Fibre Optic Cable Types ........................................................................................................118
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General Production Program
Connectors
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Patch Panels
Unipole from 2 to 150 Amps
Coaxial 50 and 75 Ω
Coaxial 50 Ω (NIM-CAMAC)
Coaxial 50 Ω for frequency → 12 GHz
Multicoaxial 50 and 75 Ω
Multipole from 2 to 106 contacts
High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc
Multi High Voltage 3, 5, and 10 kV cc
Triaxial 50 and 75 Ω
Quadrax
Mixed: High Voltage (LV) + Low Voltage (LV)
Mixed: Coax + LV
Mixed: Triax + LV
Thermocouple
Multithermocouple
Fibre optic single-mode
Fibre optic multi-mode
Mixed: fibre optic + LV
Mixed: fibre optic + coax + LV
Fluidic
Multifluidic
Mixed: fluidic + LV
Subminiature
Miniature
Printed circuit board
Remote handling
Watertight
Sealed (pressure and/or vacuum)
With plastic outer shell
With aluminium outer shell
With stainless steel outer shell
With special radiation resistant insulator material
With screw thread coupling for very high pressure
With microswitch
Patch Panels
For video HDTV applications: 3 coax 75 Ω + 2LV
For fibre optic applications
Adaptors
For BNC, C, UHF, N, CINCH, GEN-RADIO connectors
For TNC, SMA connectors
Accessories ● Insulator for crimp contacts
● Crimp contacts
Coaxial contacts
Triaxial contacts
● Fibre optic contacts
● Fibre optic ferrules
● Caps and bend reliefs
● Insulating washers
● Double plastic panel washers
● Locking washers
● Tapered washers
● Hexagonal nuts
● Conical nuts
● Round nuts
● Notched nuts
● Earthing washers
Lead-through with cable collet
For audio-mono applications: triax
For audio-mono applications: 3 contacts
For audio-stereo applications: quadrax
For audio-stereo applications: 6 contacts
For video applications: coax 75 Ω
Tooling
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On request
Filtered connectors
● Connectors with special alloy housing
Mixed special connectors
● Assembly onto cable
Spanners
Spanners for assembling plug
Assembly tool
Pliers
Tap
Crimping tools
Positioners
Crimping dies
Extractors
Insertion testing tool for crimp contacts
Fibre optic termination workstation
Fibre optic polishing tools
● Connectors, accessories and tools found in this catalogue.
Main Characteristics and Types
Series
STANDARD
WATERTIGHT
KEYED
KEYED
WATERTIGHT
SCREW
01 (Minax)
00 (NIM-CAMAC)
00 (unipole)
05 / R0
0S to 6S
0A / 4A
1D / 2C
1Y-3Y-6Y
0E to 6E
3T
4M
00 (multipole)
0B to 5B
2G/5G
0K to 5K
0F to 5F
2N to 5N
03
0V to 5V
0W to 5W
2U to 5U
Latching
Key
Shell
Push-Pull
Stepped insulator (Half-Moon)
Metal or plastic
Metal
Screw
Key (G) or other key-way code
Metal or plastic
Metal
Key (G) or stepped
insulator (Half-Moon)
Metal
Insulator
Hermaphroditic or cylindrical
Cylindrical
Hermaphroditic
or cylindrical
Contact
Solder or print
Solder, crimp or print
Solder
(crimp or print)
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Series and Types
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Thermocouple
Mixed fluidic+LV
Multi fluidic
Fluidic
Mixed FO+LV+…
Multi FO
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00
0B
1B
2B
3B
4B
5B
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2G
5G
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0K
1K
2K
3K
4K
5K
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0F to 5F
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03
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0W to 5W
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2U to 5U
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Note: ● = included in this catalogue, ● = available but not included in this catalogue.
4
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3T
Screw
Fibre Optic
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4M
0V
1V
2V
3V
4V
5V
Mixed Triax+LV
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1Y-3Y-6Y
2N to 5N
Mixed Coax+LV
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4A
Keyed
watertight
Mixed HV+LV
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2C
Keyed
Multi Coaxial
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1D
Watertight
Multi HV
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0A
0E
1E
2E
3E
4E
5E
6E
Quadrax
Triaxial 75 Ω
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05
Standard
Triaxial 50 Ω
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R0
0S
1S
2S
3S
4S
5S
6S
High Voltage
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01
00
Multipole
Coaxial 50 Ω
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Series
Coaxial 75 Ω
Unipole
Types
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LEMO’s Push-Pull Self-Latching Connection System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.
The LEMO Push-Pull self-latching system allows
the connector to be mated by simply pushing
the plug axially into socket.
Once firmly latched, connection cannot be broken
by pulling on the cable or any other component
part other than the outer release sleeve.
When required, the connector is disengaged
by a single axial pull on the outer release sleeve.
This first disengages the latches and then withdraws
the plug from the socket.
Mechanical latching characteristics
00, B series
Fv
K watertight series
Force
(N)
Series
00 0B 2B 3B 4B 5B
Force
(N)
Series
0K 2K 3K 4K 5K
Fv
Fd
Fa
9 10 15 17 39 48
7
8 12 14 38 38
120 250 300 550 700 800
Fv
Fd
Fa
14 20 32 65 85
9 13 25 40 60
250 400 550 700 800
Notes: Forces were measured on outer shells not fitted with contacts.
Fd
Fv: average latching force
Fd: average unmating force
with axial pull on the outer shell
Fa: average pull force
with axial pull on the collet nut
Fa
5
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Fibre Optic Connectors Production Program
The production program is divided into 12 series of connectors. Their main characteristics and applications are shown below.
Series
00
0B
0K
Metal
Shell
Fibre Type
3K.93C
With «W»
key-way
Metal or plastic
Watertight
to IP68
Miniature
Cable
Construction
Contact Type
2K to 5K
Push-Pull
Latching
Feature
2B to 5B
Single fibre
F4
Single-mode
or
Multi-mode
fibres ≤ 100/140µm
F3
Multi-mode
fibres ≥ 100/140µm
Metal
Watertight
to IP68
Multi fibre or Mixed optical/electrical
F2
Single-mode
or
Multi-mode
fibres ≤ 100/140µm
F1
Multi-mode
fibres ≥ 100/140µm
Watertight
to IP68
Mixed HDTV
optical/electrical
F2
F2
Single-mode
or
Multi-mode
fibres ≤ 100/140µm
Single-mode
or
Multi-mode
fibres ≤ 100/140µm
Mean insertion
loss
0.10 dB (s/m)
0.25 dB (m/m)
1.13 dB
0.10 dB (s/m)
0.25 dB (m/m)
1.13 dB
0.10 dB (s/m)
0.25 dB (m/m)
0.10 dB (s/m)
0.25 dB (m/m)
Ferrule Material
Ceramic
Ceramic or metal
Ceramic
Ceramic or metal
Ceramic
Ceramic
Spherical
with physical
contact
of the fibre
end face (PC)
Spherical,
non-contact with
controlled gap
of the fibre
end face
Spherical
with physical
contact
of the fibre
end face (PC)
Spherical,
non-contact with
controlled gap
of the fibre
end face
Spherical
with physical
contact
of the fibre
end face (PC)
Spherical
with physical
contact
of the fibre
end face (PC)
11 to 18
19 to 26
27 to 34
35 to 46
47 to 54
63 to 76
Interface Type
Page
6
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Introduction
This catalog gives the complete description of LEMO
fibre optic connectors. Our manufacturing program
has been extended to 12 series with specific mating and
environmental characteristics.
Each series includes a wide variety of plugs, sockets
or housings for electro-optic devices available in a
large choice of combinations of fibre optic and electrical
contacts within the same housing.
Shells are adapted to all round cables to a maximum diameter of 25 mm.
LEMO connectors feature ceramic or metal ferrules
for the fibre optic contacts to provide alignment for both
single-mode and multi-mode fibres.
They are manufactured to the highest precision in order
to ensure optimum optical performances even in the most
severe applications.
Numerous accessories as well as a complete range of
tools for fibre optic termination, are available.
The 2B to 5B Series
These connectors series range from 2B to 5B, and have
been designed to work with LEMO F1 or F2 type fibre
optic contacts. They are suitable for use with multi fibre or
mixed fibre optical/electrical cables fitted with singlemode or multi-mode fibres up to 1500 micron in diameter.
The connectors offer a variety of features:
– alignment key preventing all errors in alignment;
– polarized keying system, the various keying alternatives prevent unwanted cross mating of otherwise
similar connectors;
– higher contact density; and
– possible use of crimp contacts to reduce cable assembly time.
The 2K to 5K Series
This product family includes the 2K to 5K series, and are
watertight (IEC 60529/IP 66-IP 68) available in the same
types as the 2B to 5B series. The connectors are ideal for
use in harsh environments.
The 00 Series
The video HDTV 3K.93C Series
The characteristic feature of this connector series
is the small size requiring minimum mounting space
requirement.
Connectors are suitable for use with single fibre cables
fitted with single-mode or multi-mode fibres.
The 0B Series
A simple and proven construction with ceramic or metallic
ferrules in a fibre optic contact primarily intended for use
with large size multi-mode fibres ranging from 140 to
1500 micron external diameters.
This new range of high performance fibre optic camera
connectors has been developed to meet the needs of the
new generation of digital TV cameras. Contact configuration includes 2 fibre optic contacts for single-mode fibres,
2 electrical contacts for power and 2 electrical contacts
for signal. This series conforms to the Japanese ARIB
technical report BTA S-1005B, to the ANSI/SMPTE 304
M-1998 and 311M-1998 standards and to the European
EBU Technical Recommendation R100-1999.
Connectors are qualified for use in UL approved equipment such as those specified in UL 1419 «Professional
Video and Audio Equipment»
The 0K Series
CE marking
This series is watertight (IEC 60529/IP 66-IP 68) and is
ideal for use in harsh environments.
It uses the standard LEMO F2 fibre optic contact which
has undergone extensive mechanical, optical and environmental testing.
Connectors are suitable for use with single fibre cables
fitted with single-mode or multi-mode fibres.
CE marking
means that the appliance or equipment
bearing it complies with the protection requirements of
one or several European safety directives.
CE marking
applies to complete products or
equipment, but not to optical/electromechanical components, such as connectors.
If the fibre core is < 10 µm and the wavelength is ≥ 1300
nm, then only the fundamental mode is transmitted in the
single-mode fibre (Fig. 2).
Fig. 1
Multi-mode fibre
Transmitted
pulse
Cross section
Typical step index
380 µm
The diagrams show the typical transmission characteristic of single-mode and multi-mode fibres.
In multi-mode fibres, the effect of modal dispersion
causes a spread in the received pulse and therefore
limits the bandwidth of the transmission system (Fig. 1).
Refractive
index profile
Propagation of Light and Fibre Type
Propagation
in the fibre
Core
AE
200 µm
Cladding
Received
pulse
AA
n
t
Fig. 2
Single-mode fibre
≈10 µm
t
Core
AE
125 µm
The dispersion effects of single-mode fibres are very
small and consequently they offer higher bandwidths
when compared with multi-mode fibres. However, multimode fibres are usually ideal for short distance applications because they require less input optical power and
can be driven by simple low cost LEDs.
Cladding
AE
n
t
t
7
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General Characteristics
Selection of the LEMO Fibre Optic Contacts
In order to ensure the highest technical performance and to provide the optimum solution for a diversity of applications,
LEMO has developed four types of fibre optic contacts; designated F1, F2, F3, and F4. These contacts are designed to
operate with single fibre, multi fibre, and mixed fibre optical/electrical cable constructions and cater to single and multimode fibres from 9/125 to 1500 µm diameter.
The choice of fibre optic contacts depends upon the following criteria:
– Cable construction (single fibre, multi fibre, mixed optical/electrical)
– Fibre type (single-mode or multi-mode).
The table below shows the suitability of each contact type with different fibres and cables.
Note that the multi fibre cable can contain many types of optic fibres or a group of fibres and electrical cables leading to
mixed optical/electrical connectors.
Contact type
Cable Structure
single fibre
Fibre Types and dimensions
multi fibre or mixed
multi-mode
≤ 100/140µm
≥ 100/140µm
single-mode
F1
F2
F3
F4
Series and contact configurations
Single and Multi F.O.
Mixed F.O. + L.V.
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Note: ● = available contact configuration
2
6
12
8
2
2
1
2
4
2
3K.93C
5B-5K
4B-4K
3B-3K
2B-2K
0K
2, 4, 6 or 10
22
4, 6, 10 or 16
6, 7, 12, 16 or 18
6 or 12
10
5 or 9
3
0B
1
1
2
2
3
3
4
9
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Mixed F.O. + L.V. + Coax
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1
1
2
2
6
16
–
6
1
1
2
1
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3K.93C
5B-5K
4B-4K
3B-3K
Series
2B-2K
Number Number
of L.V.
of coax
electrical electrical
contacts contacts
0K
Number
of F.O.
contacts
0B
3K.93C
5B-5K
4B-4K
3B-3K
2B-2K
0K
0B
Series
00
Number Number
of L.V.
of H.V.
electrical electrical
contacts contacts
Number of L.V.
electrical contacts
00
Mixed F.O. + L.V. + H.V.
Number
of F.O.
contacts
Number
of F.O.
contacts
00
3K.93C
●
5B-5K
0K
●
4B-4K
0B
●
Series
3B-3K
00
1
2
4
10
14
2B-2K
Series
Number
of F.O.
contacts
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Acceptable cable diameter
5K
1.5 4.1 5.1 9.6 8.3 3.6
9.7 11.7 16.0 25.0 16.5 6.5
4K
2.5
3.0
3K
2K
5B
4B
2B
min
max
3B
0K
0.25 2.5
3.00 4.4
00
0B
Cable ø
(mm)
3K.93C
Series
3.6 3.6 3.6
9.0 13.5 23.5
Selection of electrical contact types
Solder contacts
The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow.
Contact
øA
øA
øC
øC
øA
(mm)
øC
(mm)
0.7
0.9
1.3
2.0
4.0
0.80
0.80
1.00
1.80
3.70
Conductor
Solid
Stranded
AWG
max.
Section
max (mm2)
22
22
20
14
10
0.34
0.34
0.50
1.50
6.00
AWG
max.
Section
max (mm2)
221)
221)
201)
16
10
0.34
0.34
0.50
1.50
6.00
Note: 1) For a given AWG, the diameter of some stranded conductor
designs is larger than the solder cup diameter. Make sure that the
maximum conductor diameter is smaller than ø C.
Crimp contacts
The crimp contacts are designed to be crimped with the standard four-indent method according to MIL-C-22520F,
class 1, type 1.
Contact
øA
øC
øA
(mm)
0.7
0.9
øA
øC
1.3
1.6
2.0
Note:
1) For a given AWG, the diameter of some stranded conductor designs
is larger than the solder cup diameter. Make sure that the maximum
conductor diameter is smaller than ø C.
2) These contacts are special with an oversized crimp bucket and can
be used only with the series 3K.93C.
øC
(mm)
0.80
1.10
1.40
1.90 2)
1.90
2.40
Conductor stranded
AWG stranded
Section (mm2)
min.
max.
min.
max.
221)
20
18
14
141)
121)
26
24
20
18
18
16
0.140
0.250
0.500
1.000
1.000
1.500
0.34
0.50
1.00
1.50
1.50
2.50
Fr
(N)
22
30
40
50
65
Note: Fr = mean contact retention force in the insulator (according to
IEC 60512-8 test 15a).
Crimp contacts can also be supplied with a reduced crimp barrel.
Please consult factory or our Unipole/Multipole catalog.
A detailed range of conductor dimensions that can be crimped into LEMO contacts is given in the table above. See also
the section on tooling (pages 97 to 106).
Coaxial contacts
The type C coaxial contact is removable and fixed in place by clips. Cable attachement is made by crimping. The square
form is used to captivate center conductor and hexagonal crimping method for the cable shield.
A detailed range of coaxial cable that can be installed into our type C coaxial contact is given in the table below.
Group
1
2
3
Type
RG.174A/U, RG.188A/U, RG.316/U
RG.178B/U, RG.196A/U
RG.179B/U, RG.187A/U
9
®
®
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Part Numbering System
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
?@@@@@@@@
Series
@@@@@@@@e?
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@@@@@@@@e?
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@@@@@@@@
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Connectors series and size should be selected
according to the type of fibre, single-mode or
multi-mode, cable structure and dimensions.
● ●
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See table on p. 6 (fibre optic connectors production program) and p. 8 (selection of the LEMO fibre optic contacts).
Selection should also consider the environmental requirements such as indoor or outdoor
applications etc…
0 0
00 series
Single fibre
3 K
3K series
Multi fibre or mixed
See again table on p. 6 (fibre optic connector production
program).
Type
@@@@@@@@e?
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@@@@@@@@e?
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Contact arrangements (type) within a given
series can be defined according to the fibre size
for single fibre connector or cable design for
multi fibre or mixed.
● ● ●
Models within a given series can be selected
according to the application and the panel
mounting conditions.
See models available in each series.
When available make the right key-way selection.
Housing
material
The housing material and surface finish depends
on the environmental requirements.
See material available in each series.
Ferrule or
insulator
material
0 3 A
Multi fibre or mixed
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@@@@@@@@e?
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
?@@@@@@@@
F
● ●
Plug
E
● ●
Socket
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
Chrome-plated brass
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
@@@@@@@@
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
?@@@@@@@@
The fibre optic contact should be indicated
according to the model.
The electrical contact type can be selected
according to the model (male or female), or
conductor retention (solder or crimp).
Ceramic ferrule
C
Single fibre
PEEK
L
Multi fibre or mixed
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
@@@@@@@@
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●
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Single fibre
B
Fibre optic
plug contact
Mixed
L
Electrical female
to solder
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
@@@@@@@@
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● ● ●
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
● ● = cable range
Some variants are available according to special
requirements of the application (bend relief
collet nut, etc…).
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@@g
?@@
@@g
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?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
Different clamping systems are proposed for
various cable diameters.
See collet type for each series and cable diameter.
Not applicable for sockets E● ● .
Variant
Single fibre
The ferrule material should be selected
according to the availability in each series.
Verify again that contact size matches
with the conductor diameter.
Collet
B A 4
C
For multi fibre or mixed connector the insulator
material is PEEK
Contact
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@@g
?@@
@@g
?@@
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@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
See table on p. 8 (series and contact configuration) and
type table in each series.
Model
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T
● ●
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@@@@@@@@e?
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@@g
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@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
?@@@@@@@@
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
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Nut for fitting a bend relief
See variant in each series.
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@@g
?@@
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@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
?@@@@@@@@
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
@@@@@@@@
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Supplied with black bend relief
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@@g
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@@g
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@@g
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@@g
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@@g
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?@@@@@@@@
@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@
= Environment
10
= Application
= Cable
00 SERIES
®
12
®
®
®
00 Series
The 00 series connectors are fitted with LEMO F4 type fibre optic contacts.
The main features of this series are as follows:
– Security of the LEMO Push-Pull self-latching system
– Minimum mounting space requirement (high packing density)
– Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside of the connector shell
– The alignment key (G, B) ensures excellent repeatability of performance during frequent matings
– Assembly of the fibre optic contact uses a ceramic ferrule with spherical end face
– Simple and fast polishing ensuring the physical contact of the fibre end face
– The alignment tube can be easily removed in order to clean the fibre end face.
00 Series consists of nine connector models.
The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a
TO-18 case.
The plugs and sockets are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres of the
following dimensions; 9/125, 50/125, 62.5/125, 100/125 and 100/140 µm.
Interconnections
Straight plug
Free socket
Active device housings
PHG
EGG
Fixed sockets
EZG
PKG
FGG
EPG
PFG
PEG
EXG
Model Description
EGG Fixed active device housing, nut fixing,
key (G) or key (B)
EPG Elbow active device housing (90°) for
printed circuit, key (G) or key (B)
EXG Elbow active device housing (90°)
for printed circuit, with two nuts, key (G)
or key (B), (back panel mounting)
EZG
FGG
PEG
Straight active device housing for printed
circuit, key (G) or key (B)
Straight plug, key (G) or key (B),
with bend relief
Fixed socket, nut fixing, key (G)
or key (B), with bend relief,
(back panel mounting)
PFG
PHG
PKG
Fixed socket, with two nuts,
key (G) or key (B), with bend relief,
(back panel mounting)
Free socket, key (G)
or key (B), with bend relief
Fixed socket, nut fixing, key (G)
or key (B), with bend relief
13
®
®
Part Section Showing Internal Components
Connector
Straight plug
Free socket
2
5
3
1
4
4
1
3
2
5
1 outer shell
1 outer shell
2 latch sleeve
2 collet nut
3 collet nut
3 F4 fibre optic
4 F4 fibre optic
contact
contact
4 alignment tube
5 bend relief
5 bend relief
F4 Contact
Contact
with alignment tube
Contact
4
1
3
5
2
2
6
3
1
5
4
1 body with holder
1 body with holder
2 ferrule with holder
2 ferrule with holder
3 spring
3 spring
4 crimp ferrule
4 crimp ferrule
5 intermediary tube
5 intermediary tube
6 alignment tube
Technical Characteristics
Mechanical and Environmental
Characteristic
Mating durability
Damp heat steady state
High temperature
Low temperature
Protection index (mated)
Cable retention
Optical
Value
Standard
5000 cycles
up to 95 % at 60°C
+80°C
-40°C
IP 50
100 N
Characteristic
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 60529
IEC 61300-02-04
Value
Standard
Method
Average insertion loss
fibre 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fibre 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fibre 9/125 µm
(UPC)
≥45 dB
Branching
IEC 61300-03-06 Device Met.
Return loss fibre 9/125 µm
(Hand polish)
~30 dB
Branching
IEC 61300-03-06 Device Met.
Note: Detailed characteristics are presented on pages 109 to 111.
Alignment Key and Polarized Keying Systems
α
Model
Front view of a socket
G
B
●●
●●
● First choice alternative
14
No of
keys
1
2
Angle
α
● Special order alternative
0°
60°
Note
●
●
®
®
Part Number Example
A different part number is applicable for each of the following product type:
– Plugs or sockets for assembly onto cables
– Active device housings
Straight plug with bend relief
FGG
00
BD4
C C B
E 25 G
Model: (page 16)
Bend relief colour1): (page 18)
Series: 00
T10 = 0.25 to
= 1.8 to
Cable ø: E20
E25 = 2.5 to
E30 = 2.8 to
Fibre type: (page 17)
1.1 mm
2.1 mm
2.8 mm
3.0 mm
Housing: (page 18)
Cable fixing type: (page 18)
T = glue
E = crimp
Ferrule material:
C = Zirconia ceramic
Contact: B = plug
FGG.00.BD4.CCBE25G = Straight plug with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic
contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp
type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free socket with bend relief
PHG
00
BD4
C C
S
E 25 G
Model: (page 16)
Bend relief colour1): (page 18)
Series: 00
T10 = 0.25 to
= 1.8 to
Cable ø: E20
E25 = 2.5 to
E30 = 2.8 to
Fibre type: (page 17)
1.1 mm
2.1 mm
2.8 mm
3.0 mm
Housing: (page 18)
Cable fixing type: (page 18)
T = glue
E = crimp
Ferrule material:
C = Zirconia ceramic
Contact: S = socket
PHG.00.BD4.CCSE25G = Free socket with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic
contact, ferrule hole diameter 128 µm, chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp
type cable fixing for 2.5 to 2.8 mm diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Active device housing
EGG
00
BA4
C C
S 099
Model: (page 17)
Series: 00
Empty housing for TO-18 case
Fibre type: (page 17)
Contact: S = socket
Housing: (page 18)
Ferrule material:
C = Zirconia ceramic
EGG.00.BA4.CCS099 = Straight active device housing, nut fixing with key (G), 00 series, with ferrule for F4 fibre optic
contact, assembled with single-mode fibre ø 9/125, chrome-plated brass housing, zirconia ceramic ferrule, socket
contact, empty housing for TO-18 case.
15
®
®
Model - Series
FGG.00 Straight plug, key (G) or key (B),
with bend relief
PHG.00 Free socket, key (G) or key (B),
with bend relief
~50
~42
ø 6.4
ø 6.4
~53.5
S6
S6
S 5.5
S 5.5
PKG.00 Fixed socket, nut fixing, key (G)
or key (B), with bend relief
PEG.00 Fixed socket, nut fixing, key (G)
or key (B), with bend relief
(back panel mounting)
~53.5
6
S6
S 5.5 6.5 max
S 6.3
S6
Panel cut-out (page 18)
Panel cut-out (page 18)
PFG.00 Fixed socket, with two nuts, key (G)
or key (B), with bend relief
(back panel mounting)
~53.5
S6
ø 10
2.5
M7x0.5
S9
ø 10.2
S 6.3
S 5.5 5.3 max
Panel cut-out (page 18)
Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92).
16
2.5
M7x0.5
ø8
S 7.5 S 6.3
S 5.5 2.5 max
ø 10
1
S9
ø 10.2
M7 x 0.5
~53.5
®
EGG.00 Fixed active device housing, nut fixing,
key (G) or key (B)
®
EZG.00 Straight active device housing for printed
circuit, key (G) or key (B)
1
3
7
ø 6.8
20.6
ø 0.7
ø 10.2
ø8
M7 x 0.5
20.6
S9
S 6.3
5.5 max
Panel cut-out (page 18)
Panel cut-out (page 18)
PCB drilling pattern (page 18)
EPG.00 Elbow active device housing (90°)
for printed circuit, key (G) or key (B)
EXG.00 Elbow active device housing (90°)
for printed circuit, with two nuts, key (G)
or key (B), (back panel mounting)
20.6
Panel cut-out (page 18)
ø 0.7
S9
PCB drilling pattern (page 18)
7
ø 10
3
11.5
2.5
ø 10.2
ø 6.8
S 6.3 4.5 max
11.5
3
7
M7 x 0.5
20.6
Panel cut-out (page 18)
ø 0.7
PCB drilling pattern (page 18)
Note: Upon request active device could be delivered with a specific device of your choice already fitted into. Please consult the factory.
Fibre Type
The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule
hole diameters to suit the users’ specific requirements.
Plug or sockets
Active device housings
The type reference represents the ferrule hole diameter.
The type reference represents the type of fibre used.
Reference
BA4
BB4
BC4
BD4
FA4
FB4
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
Reference
ø Core/Cladding
(µm)
Note
125
126
127
128
140
144
●
●
●
●
●
●
BA4
CA4
DA4
EA4
FA4
9/125
50/125
62.5/125
100/125
100/140
●
●
●
●
●
● First choice alternative
● Special order alternative
Note: 1) The BA4 type (ferrule hole 125 µm) is recommended for singlemode fibres. The BB4 type (ferrule hole 126 µm) is commonly used with
multi-mode fibres.
17
®
®
Housing
Surface treatment
Ref.
C
N
K
T
Material
Outer shell
and collet nut
Brass
Brass
Brass
Stainless steel
Note
Latch sleeve
and grounding crown
chrome
nickel
black chrome
without treatment
● First choice alternative
●
nickel
nickel
nickel
stainless steel
●
●
●
● Special order alternative
Cable Fixing Type
Reference
Cable fixing Type
Reference ø
(mm)
T
E
E
E
10
20
25
30
Cable structure
Buffer coated fibre
Tight jacket cable
Cable ø
(mm)
0.25 to 1.1
1.8 to 2.1
2.5 to 2.8
2.8 to 3.0
Bend Relief
Models FGG, PHG, PKG, PEG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is
chosen from the table below and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Ref.
Colour
blue
white
G
J
Colour
grey
yellow
Ref.
M
N
Colour
brown
black
Ref.
R
S
Ref.
Colour
red
orange
V
Tooling
The full range of tools for terminating fibre optic F4 contacts for this 00 series is shown on pages 103 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
PCB drilling pattern, for the fixing pins
PKG-PEG-PFG
EGG-EXG
EZG-EPG-EXG
ø 7.1 +0.1
0
11.51)
6.4 +0.1
0
Note: 1) Minimum distance between two neighbouring components.
Mounting nut torque: 1 Nm. The value shown above is the maximum torque for each connector type.
18
5.08
Panel cut-outs
ø 0.8
5.08
Colour
green
0B SERIES
®
20
®
®
®
0B Series
The 0B series connectors are fitted with the LEMO F3 type fibre optic contacts.
The main features of this series are as follows:
– Security of the LEMO Push-Pull self-latching system
– Minimum mounting space requirement (high packing density)
– Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside the connector shell
– The alignment key (G, A…F) ensures excellent repeatability of performance during frequent matings
– Simple and proven construction of the fibre optic contact with a ceramic or metallic ferrule
– Polishing with special tooling ensuring a minimum spacing of fibres which are not in physical contact.
0B series consists of six connector models.
The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a
TO-18 case (without plastic can).
The plugs and straight sockets are suitable for use with single fibre cables fitted with Si/Si or plastic multi-mode fibres
with dimensions ranging from 100/140 to 1500 µm external diameter.
Interconnections
Straight plug
Free socket
Active device housings
PHG
Fixed sockets
EGG
FGG
PKG
EEG
PFG
Model description
EEG
Fixed active device housing, nut fixing,
key (G) or keys (A…F),
(back panel mounting)
EGG Fixed active device housing, nut fixing,
key (G) or keys (A…F)
FGG
PFG
Straight plug, key (G) or keys
(A…F), with bend relief
Fixed socket, with two nuts, key (G)
or keys (A…F), with bend relief,
(back panel mounting)
PHG
PKG
Free socket, key (G) or keys
(A…F), with bend relief
Fixed socket, nut fixing, key (G)
or keys (A…F), with bend relief
21
®
®
Part Section Showing Internal Components
Connector
Free socket
Straight plug
3
6
5
1
4
1
2
4
3
2
5
1 outer shell
1 outer shell
2 grounding crown
2 latch sleeve
3 collet nut
3 collet nut
4 retaining
4 F3 fibre optic
ring
5 F3 fibre optic contact
6 bend relief
5 bend relief
contact
F3 Contact
Female contact
3
2
1
4
2
3
1
Male contact
4
1 body and holder
1 body and holder
2 ferrule with holder
2 ferrule with holder
3 crimp ferrule
3 spring
4 alignment tube
4 crimp ferrule
Technical Characteristics
Mechanical and Environmental
Characteristic
Mating durability
Damp heat steady state
High temperature
Low temperature
Protection index (mated)
Cable retention
Optical
Value
Standard
1000 to 5000 cycles
up to 95 % at 60°C
+80°C
-40°C
IP 50
100 N
Characteristic
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 60529
IEC 61300-02-04
Alignment Key and Polarized Keying Systems
Front view of a socket
α
Model
No of
keys
G
A
●●B
●●C
●●D
●●E
●●F
1
2
2
2
2
2
2
●●
●●
β
● First choice alternative
22
Angles
α
β
● Special order alternative
0°
30°
60°
90°
135°
145°
155°
Note
●
●
●
●
●
●
●
Average insertion loss
fibre 200/230 µm
Value
Standard
1.13 dB IEC 61300-03-04
Method
Insertion
Method B
Note: Detailed characteristics are presented on pages 109 to 111.
®
®
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs or sockets for assembly onto cables
– Active device housings
Straight plug with bend relief
FGG
0B
GB3
C C B
E 30 G
Model: (page 24)
Bend relief colour1): (page 26)
Series: 0B
E25 = 2.5
= 3.0
Cable ø: E30
E35 = 3.5
E45 = 4.0
Fibre type: (page 25)
to
to
to
to
2.9 mm
3.4 mm
3.9 mm
4.4 mm
Housing: (page 25)
Cable fixing type: E = crimp
Ferrule material:
A = CuNiZn alloy
C = Zirconia ceramic
Contact: B = plug
FGG.0B.GB3.CCBE30G = Straight plug with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 235 µm,
chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 3.0 to 3.4 mm
diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free socket with bend relief
PHG
0B
GB3
C C
S
E 30 G
Model: (page 24)
Bend relief colour1): (page 26)
Series: 0B
E25 = 2.5
= 3.0
Cable ø: E30
E35 = 3.5
E45 = 4.0
Fibre type: (page 25)
to
to
to
to
2.9 mm
3.4 mm
3.9 mm
4.4 mm
Housing: (page 25)
Cable fixing type: E = crimp
Ferrule material:
A = CuNiZn alloy
C = Zirconia ceramic
Contact: S = socket
PHG.0B.GB3.CCSE30G = Free socket with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 235 µm,
chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 3.0 to 3.4 mm diameter cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Active device housings
EGG
0B
099
C
L
S
Model: (page 24)
Contact: S = socket
Series: 0B
Alignment tube: L = PEEK
Empty housing for T-18 case
Housing: (Page 25)
EGG.0B.099.CLS = Fixed active device housing, nut fixing, with key (G), 0B series, empty housing for TO-18 case,
chrome-plated brass housing, PEEK alignment tube, socket contact.
23
®
®
Model - Series
FGG.0B Straight plug, key (G) or keys (A…F),
with bend relief
PHG.0B Free socket, key (G) or keys
(A…F), with bend relief
~58
~57
ø 9.5
ø 9.5
~48
S8
S7
S7
S8
PKG.0B Fixed socket, nut fixing, key (G)
or keys (A…F), with bend relief
PFG.0B Fixed socket, with two nuts, key (G)
or keys (A…F), with bend relief,
(back panel mounting)
~57
S7
S 11
Panel cut-out (page 26)
M9 x 0.6
ø 10
ø 12.4
S7
S 8.2
7 max
2.5
ø 12.4
1.2
M9 x 0.6
S 11
S 8.2
ø 12
~57
5 max
Panel cut-out (page 26)
Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92).
EGG.0B Fixed active device housing, nut fixing,
key (G) or keys (A…F)
EEG.0B Fixed active device housing, nut fixing,
key (G) or keys (A…F),
(back panel mounting)
16.5
16.5
6.3
1.2
S6
7 max
S 8.2
S6
Panel cut-out (page 26)
24
Panel cut-out (page 26)
2.5
M9 x 0.6
ø 12.5
ø 12.4
ø 10
M9 x 0.6
S 8.2
S 9 2.4 max
ø 12
S 11
®
®
Fibre Type
The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
Reference
Core/cladding ø
(µm)
Ferrule hole ø
(µm)
Ferrule
material
Material
ref.
Fibre
type
Note
FB3
GA3
GB3
HA3
HB3
JA3
JB3
KA3
KB3
LA3
LB3
MA3
MB3
NA3
NB3
PA3
PB3
RA3
RB3
RK3
SA3
SB3
TA3
TB3
VA3
VB3
WA3
WB3
100/140
200/230
200/230
300/330
300/330
400/430
400/430
600/630
600/630
800/830
800/830
1000/1035
1000/1035
500
500
750
750
1000
1000
1400
1500
1500
200/380
200/380
300/440
300/440
600/750
600/750
144
230
235
330
335
430
435
630
640
830
845
1035
1050
500
550
750
825
1000
1100
1430
1500
1650
380
410
440
475
750
810
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
C
C
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Silica
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
PCS
PCS
PCS
PCS
PCS
PCS
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● First choice alternative
● Special order alternative
Housing
Surface treatment
Ref.
C
N
K
T
Material
Brass
Brass
Brass
Stainless steel
Outer shell
and collet nut
Latching sleeve
and grounding crown
Note
chrome
nickel
black chrome
without treatment
nickel
nickel
nickel
stainless steel
●
●
●
●
● First choice alternative
● Special order alternative
25
®
®
Bend Relief
Models FGG, PHG, PKG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is
chosen from the table below and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Colour
blue
white
Ref.
G
J
Colour
grey
yellow
Ref.
M
N
Colour
brown
black
Ref.
R
S
Colour
red
orange
Ref.
V
Colour
green
Tooling
The full range of tools for terminating fibre optic F3 contacts of this 0B series is shown on pages 104 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
Panel cut-outs
ø 9.1 +0.1
0
PKG-PFG-EGG-EEG
13.5 1)
8.3 +0.1
0
26
Note: 1) Minimum distance between two neighbouring components.
Mounting nut torque: 2.5 Nm.
The value shown above is the maximum torque for each connector type.
0K SERIES
®
28
®
®
®
0K Series
The LEMO 0K series fibre optic connector is ideal for use in harsh environments. The mated connectors are sealed to
IP 66-IP 68 (underwater immersion to 1.5 m depth). It uses the standard LEMO F2 fibre optic contact which has undergone extensive mechanical, optical and environmental testing and has seen service in many critical applications such as
outside broadcast television.
Based upon the proven LEMO Push-Pull self-latching system, this new fibre optic connector features:
– Sealed to IP 66-IP 68 for environmental protection
– Highly compact design for space saving
– Very low insertion loss for both multi-mode and single-mode fibres
– Low back reflection performance
– The alignment key (G, A…F) ensures excellent repeatibility of performance during frequent matings
– Fully floating ceramic ferrule with spherical end face
– Simple and fast polishing ensuring the physical contact of the fibre end face
– The alignment tube can be easily removed in order to clean the fibre end face
– Field termination possible
– Excellent shock and vibration resistance.
Interconnections
Straight plug
Free socket
PHG
Fixed sockets
FGG
PKG
PEG
Model Description
FGG
PEG
Straight plug, key (G) or keys (A…F)
and cable adapter, with bend relief
Fixed socket, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief (back panel mounting)
PHG
Free socket, key (G) or keys
(A…F) and cable adapter,
with bend relief
PKG
Fixed socket, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief
29
®
®
Part Section Showing Internal Components
Connector
Free socket
Straight plug
8
1 shell
5
6
1
7
3
4
2
2
3
7
4
1
6
5
8
1 shell
2 grounding crown
2 latch sleeve
3 retaining ring
3 inner shell
4 o-ring
4 circlip
5 collet nut
5 collet nut
6 adapter w. blue ring
6 adapter w. green ring
7 o-ring
7 o-ring
8 bend relief
8 bend relief
F2 Contact
Female contact
4
3
1
5
2
2
3
1
4
Male contact
1 body with holder
1 body with holder
2 ferrule with holder
3 spring
2 ferrule with holder
4 crimp ferrule
3 spring
5 alignment tube
4 crimp ferrule
with support
Technical Characteristics
Mechanical and Environmental
Characteristic
Optical
Value
Standard
Characteristic
Value
Standard
Method
Mating durability
Damp heat steady state
High temperature
Low temperature
Protection index (mated)
Cable retention
5000 cycles
up to 95 % at 60°C
+80°C
-40°C
IP 66-IP 68
100 N
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 60529
IEC 61300-02-04
Average insertion loss
fibre 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fibre 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fibre 9/125 µm
(UPC)
≥45 dB
IEC 61300-03-06
Branching
Device Met.
Impact (Method A)
1m
onto concrete floor
IEC 61300-02-12
Return loss fibre 9/125 µm
(Hand polish)
~30 dB
IEC 61300-03-06
Branching
Device Met.
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 111 IEC 61300-02-01
Note: Detailed characteristics are presented on pages 109 to 111.
Alignment Key and Polarized Keying Systems
Front view of a socket
α
of
Model No
keys
G
A
●●B
●●C
●●D
●●E
●●F
●●
β
γ
30
●●
1
2
2
2
2
2
2
Angles
α
γ
β
0°
30°
45°
60°
95°
120°
145°
Note
●
●
●
●
●
●
●
● First choice alternative
● Special order alternative
®
®
Part Number Example
Straight plug with bend relief
FGG
0K
BD2
C C B
E 30 G
Bend relief colour1): (page 33)
Model: (page 32)
Cable ø: E30 = 2.5 to 3.0 mm
Series: 0K
Cable fixing type: E = crimp
Fibre type: (page 32)
Contact: B = plug
Housing: (page 33)
Ferrule material:
C = Zirconia ceramic
FGG.0K.BD2.CCBE30G = Straight plug with key (G), 0K series, F2 fibre optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter
cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
Free socket
PHG
0K
BD2
C C
S
E 30 G
Bend relief colour1): (page 33)
Model: (page 32)
Cable ø: E30 = 2.5 to 3.0 mm
Series: 0K
Cable fixing type: E = crimp
Fibre type: (page 32)
Contact: S = socket
Housing: (page 33)
Ferrule material:
C = Zirconia ceramic
PHG.0K.BD2.CCSE30G = Free socket with key (G), 0K series, F2 fibre optic contact, ferrule hole ø 128 µm, chromeplated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 2.5 to 3.0 mm diameter
cable, and gray bend relief.
Note:
1)
The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve.
31
®
®
Models - Series
FGG.0K Straight plug, key (G) or keys (A…F)
and cable adapter, with bend relief
PHG.0K Free socket, key (G) or keys (A…F)
and cable adapter, with bend relief
~57.5
~57
ø 11
ø 13
~46.5
S7
S7
PKG.0K Fixed socket, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief
PEG.0K Fixed socket, nut fixing, key (G)
or keys (A…F) and cable adapter,
with bend relief (back panel mounting)
~57
~57
8.5
S 12.5
6 max
S7
Panel cut-out (page 33)
3.5
ø 18
ø 18
ø 18
M14x1.0
ø 19.2
S7
S 12.5
M14x1.0
4
S 17
5.0 max
Panel cut-out (page 33)
Note: The overall length dimension is with Desmopan bend relief (see pages 91 and 92).
Fibre Type
The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule
hole diameters to suit the users’ specific requirements.
Plug or sockets
The type reference represents the ferrule hole diameter.
Reference
BA2
BB2
BC2
BD2
FA2
FB2
32
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
125
126
127
128
140
144
●
●
●
●
●
●
Note:
1) The BA2 type (ferrule hole 125 µm) is recommended for single-mode
fibres. The BB2 type (ferrule hole 126 µm) is commonly used with multimode fibres.
● First choice alternative
● Special order alternative
®
®
Housing
Surface treatment
Material
Ref.
C
N
K
T
Brass
Brass
Brass
Stainless steel
Outer shell
and collet nut
Latching sleeve
and grounding crown
Note
chrome
nickel
black chrome
without treatment
nickel
nickel
nickel
stainless steel
●
●
●
●
● First choice alternative
● Special order alternative
Bend Relief
All models are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below
and it should be stated in the «bend relief» position of the connector part number.
Ref.
A
B
Ref.
Colour
blue
white
G
J
Colour
grey
yellow
Ref.
M
N
Colour
brown
black
Ref.
R
S
Colour
red
orange
Ref.
V
Colour
green
Tooling
The full range of tools for terminating fibre optic F2 contacts of this 0K series is shown on pages 103 to 106.
Consult the factory for the termination instructions.
Panel Cut-Outs
Panel cut-outs
PEG-PKG
ø 14.1 + 0.1
0
20.5 1)
12.6 + 0.1
0
Note: 1) Minimum distance between two neighbouring components.
Mounting nut torque: 5 Nm.
The value shown above is the maximum torque for each connector type.
33
®
34
®
2K-5K SERIES
2B-5B SERIES
®
36
®
®
®
2B-5B Series
The 2B-5B connectors have been designed to work with the LEMO F1 or F2 type fibre optic contacts.
The main features of these series are as follows:
– Security of the LEMO Push-Pull self-latching system
– Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within
the connector shell
– The alignment key (G, A…L, Y and R) ensures excellent repeatability of performance during frequent matings
– A choice of configurations of multi fibre or mixed optical/electrical contacts.
The 2B-5B series consist of fifteen models. The possible outer cable diameters range from 1.5 to 25 mm.
Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si
9/125 or multi-mode fibres in silica or plastic with an external diameter up to 1500 µm.
Interconnections
Straight plugs
Free sockets
Fixed sockets
FGG
Fixed sockets
EGG
PHG
PKG
FGG
ECG
PHG
PFG
FNG
EHG
Plastic housing models
Straight plugs
Fixed sockets
FGG
ENG
FGY
ENY
FGY
Model Description
ECG Fixed socket, with two nuts,
key (G) or keys (A…L and R),
(back panel mounting)
EGG Fixed socket, nut fixing,
key (G) or keys (A…L and R)
EHG Fixed socket, nut fixing, key (G)
or keys (A…L and R) with visible shell
ENG Fixed socket with grounding tab,
nut fixing, key (G or J), PEEK outer shell
ENY Fixed socket with grounding tab, nut
fixing, keys (Y), PSU or PPSU outer shell
FGG Straight plug, key (G) or keys
(A…L and R) and cable collet
FGG Straight plug, key (G) or keys (A…L)
cable collet and nut for fitting a bend relief
FGG Straight plug, key (G or J), cable collet,
PEEK outer shell
FGY Straight plug, keys (Y), cable collet
and PSU or PPSU outer shell
FGY Straight plug, keys (Y), cable collet
and PSU or PPSU outer shell
and nut for fitting a bend relief
FNG Straight plug, key (G) or keys
(A…L and R) and cable collet
with lanyard release
PFG Fixed socket, with two nuts,
key (G) or keys (A…L and R)
and cable collet (back panel mounting)
PHG Free socket, key (G)
or keys (A…L and R) and cable collet
PHG Free socket, key (G) or keys
(A…L) and cable collet and nut
for fitting a bend relief
PKG Fixed socket, nut fixing, key (G)
or keys (A…L and R) and cable collet
37
®
®
Part Section Showing Internal Components
Fixed socket
Straight plug
6
5
2
3
4
7
6
1
1
5
4
2
7
3
1 outer shell
1 outer shell
2 grounding crown
2 latch sleeve
3 retaining ring
3 collet nut
4 hexagonal nut
4 split insert carrier
5 insulator
5 insulator
6 female contact
6 male contact
7 locking washer
7 collet
Technical Characteristics
Mechanical and Environmental
Characteristics
Electrical
Value
Mating durability
Humidity
Temperature cycling
Resistance to vibration
Shock resistance
Salt spray corrosion test 1)
Protection index (mated)
Standard
Characteristics
> 5000 cycles
IEC 60512-5 test 9a
up 95% to 60°C
-55°C + 90°C
10-2000 Hz, 15 g IEC 60512-4 test 6d
100 g, 6 ms
IEC 60512-4 test 6c
> 144h
IEC 60512-6 test 11f
IP 50
IEC 60529
Value
at 10 MHz
at 1 GHz
Shielding
efficiency
> 75 dB
> 40 dB
Standard
IEC 60169-1-3
IEC 60169-1-3
Note:
The various tests have been carried out with FGG and EGG connector
pairs, with chrome-plated brass shell and PEEK insulator.
Detailed electrical characteristics, as well as materials and treatment
are presented in the chapter Technical Characteristics on page 107.
Optical
Note: 1) The outer shells are in chrome-plated brass (Cr1).
Note: Detailed optical performances for F1 or F2 fibre optic contacts
are given on pages 109 to 111.
α
Model No of
keys
G
A
●●B
●●C
●●D
●●E
●●F
●●J
●●K
●●L
●●
●●
β
γ
Y
●●
3
Model No of
keys
α
Front view of a socket
1
2
2
2
2
2
2
2
2
2
β
R
●●
δ
γ
5
Type of fibre optic
or LV contact
Series
3B
4B
5B
Plug
Socket
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
male
male
male
male
male
male
male
female
female
female
female
female
female
female
female
female
female
male
male
male
●
●
●
●
γ
0°
30°
45°
60°
95°
120°
145°
37.5°
52.5°
70°
β
γ
112.5°
100°
126°
102°
–
–
–
–
male
female
●1)
Type of fibre optic
or LV contact
Note
α
γ
β
α
Series
2B
3B
4B
5B
Plug
Socket
α
β
γ
δ
–
–
–
–
–
–
–
–
–
–
–
–
95°
115°
20°
30°
male
female
Note:
FGY, ENY models are not available with all the keys. Please consult pages corresponding to these models.
1) Only FGY and ENY models are available.
● First choice alternative
38
● Special order alternative
Note
2B
Angle
Front view of a socket
Angle
Alignment Key and Polarized Keying Systems
●
●
●
●
●
●
●
®
®
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs or sockets for assembly onto cables
– Fixed sockets.
Straight plug
FGG
2B
96A
C
L
A D 72 Z
Variant: see note 1)
Model: (page 40)
Cable ø: (page 59)
Series: (page 40)
Collet type: (page 59)
Type: (page 55)
LV contact type: (page 58)
Housing: (page 58)
Insulator: L = PEEK
FGG.2B.96A.CLAD72Z = Straight plug with key (G), 2B series, mixed type to accept 1 F1 fibre optic contact and 2 low
voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, type D collet
system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief.
Free socket
PHG
2B
96A
C
L
L
D 72 Z
Variant: see note 1)
Model: (page 41)
Cable ø: (page 59)
Series: (page 41)
Collet type: (page 59)
Type: (page 55)
LV contact type: (page 58)
Housing: (page 58)
Insulator: L = PEEK
PHG.2B.96A.CLLD72Z = Free socket with key (G), 2B series, mixed type to accept 1 F1 fibre optic contact and 2 low
voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, type D
collet system to suit a 7.2 mm diameter cable, and a nut for fitting a bend relief.
Fixed socket
EGJ
2B
96E
C
L
C
Variant: see note 1)
Model: (page 42)
LV contact type: (page 58)
Series: (page 42)
Insulator: L = PEEK
Type: (page 55)
Housing: (page 58)
EGJ.2B.96E.CLC = Fixed socket with key (code J) 2B series, mixed type to accept 1 F1 fibre optic contact and 6 low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 6 male crimp electrical contacts.
Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to
the size and type of fibre (see pages 77 and 79). In case of hybrid with coax contacts type C, connectors are
delivered without the coax contact. See page 58 for ordering.
Note: 1) The «Variant» position in the reference is used to specify either the presence of a collet nut for fitting the bend relief, or the anodized colour of
the housing in aluminium alloy. For models with collet nut for fitting the bend relief, a «Z» should be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers.
For the various housings available in colours, the corresponding letter in the part number for the colour is indicated on page 61.
39
®
®
Models - Series
FGG Straight plug, key (G) or keys
(A…L and R) and cable collet
Reference
~L
Model
Series
A
L
M
S1
S2
FGG
FGG
FGG
FGG
2B
3B
4B
5B
15
18
25
35
50
58
75
103
38
43
57
78
13
15
21
31
12
14
20
30
øA
~M
Dimensions (mm)
S2
S1
FGG Straight plug, key (G) or keys (A…L)
cable collet and nut for fitting a bend relief
Reference
~L
øA
~M
S2
Model
Series
FGG
FGG
FGG
FGG
2B
3B
4B
5B
Dimensions (mm)
A
L
M
15 84.0 72.0
18 98.5 83.5
25 131.0 113.0
35 167.5 142.5
S1
S2
13
15
21
31
12
15
20
30
Note: The bend relief must be ordered separately (see pages 61 and 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
FNG Straight plug, key (G) or keys (A…L and R)
and cable collet with lanyard release
Reference
~L
~M
Dimensions (mm)
Model
Series
A
B
L
M
N
S1
S2
FNG
FNG
FNG
FNG
2B
3B
4B
5B
15
18
25
35
22.6
25.6
35.2
47.0
49
58
75
103
37
43
57
78
160
190
230
300
13
15
21
31
12
14
20
30
S2
40
S1
B
N
øA
Note: Cable material: stainless steel with PVC sheath.
®
®
PHG Free socket, key (G) or keys (A…L and R)
and cable collet
Reference
øA
~L
S2
Dimensions (mm)
Model
Series
A
L
S1
S2
PHG
PHG
PHG
PHG
2B
3B
4B
5B
16.5
19.0
24.4
34.2
47
56
73
99
13
15
21
31
12
14
20
30
S1
PHG Free socket, key (G) or keys (A…L)
and cable collet and nut for fitting a bend relief
Reference
øA
~L
S2
Model
Series
PHG
PHG
PHG
PHG
2B
3B
4B
5B
Dimensions (mm)
A
L
16.5 82.0
19.0 96.5
24.4 129.0
34.2 163.5
S1
S2
13
15
21
31
12
15
20
30
Note: The bend relief must be ordered separately (see pages 61 and 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
PKG Fixed socket, nut fixing, key (G)
or keys (A…L and R) and cable collet
Reference
L
øA
M
e
øB
S3
Dimensions (mm)
Model
Series
A
B
PKG
PKG
PKG
PKG
2B
3B
4B
5B
18
22
28
40
19.2
25.0
34.0
40.0
e
E
M15x1 8.5
M18x1 11.5
M25x1 12.5
M35x1 11.0
L
M
S1
47
56
73
99
1.8
2.0
2.5
3.0
13.5
16.5
23.5
33.5
S2 S3
12
14
20
30
17
22
30
–
Panel cut-out: P1 (see page 45)
Note: The 5B series is delivered with a tapered washer and a round nut
(see pages 94 and 95).
S1
E max
S2
PFG Fixed socket, with two nuts, key (G)
or keys (A…L and R) and cable collet,
(back panel mounting)
Reference
L
S2
S1
E max
øA
M
e
øB
S3
Dimensions (mm)
Model
Series
A
B
e
E
L
M
S1
S2
S3
PFG
PFG
PFG
PFG
2B
3B
4B
5B
20
24
30
41
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
6.5
9.0
11.0
10.0
47
56
73
99
3.5
4.5
4.5
5.0
13.5
16.5
23.5
33.5
12
14
20
30
17
22
30
–
Panel cut-out: P1 (see page 45)
Note: The 3B, 4B and 5B series are delivered with a conical nut.
The 5B series is delivered with a tapered washer and a round nut (see
pages 94 and 95).
41
®
®
EGG Fixed socket, nut fixing, key (G)
or keys (A…L and R)
Reference
L max
Dimensions (mm)
øA
M
e
øB
S3
E max
S1
Model
Series
A
B
e
E
EGG
EGG
EGG
EGG
2B
3B
4B
5B
18
22
28
40
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
8.5
11.5
12.0
11.0
L max 1)
F1
F2
27.0
30.0
34.5
36.5
37.0
37.0
38.5
38.0
M
S1
S3
1.8
2.0
2.5
3.0
13.5
16.5
23.5
33.5
17
22
30
–
Panel cut-out: P1 (see page 45)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
The 5B series is delivered with a tapered washer and a round nut (see
pages 94 and 95).
ECG Fixed socket, with two nuts, key (G)
or keys (A…L and R), (back panel mounting)
L max
Reference
øA
S1
Dimensions (mm)
M
e
øB
S3
E max
Model
Series
A
B
e
E
ECG
ECG
ECG
ECG
2B
3B
4B
5B
20
24
30
41
19.2
25.0
34.0
40.0
M15x1
M18x1
M25x1
M35x1
6.5
9.0
10.0
9.0
L max 1)
F1
F2
27.0
30.0
34.5
36.5
37.0
37.0
38.5
38.0
M
3.5
4.5
4.5
5.0
S1 S3
13.5
16.5
23.5
33.5
17
22
30
–
Panel cut-out: P1 (see page 45)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is
delivered with a tapered washer and a round nut (see pages 94 and 95).
EHG Fixed socket, nut fixing, key (G)
or keys (A…L and R), visible shell
L max
Reference
øA
M
e
øB
S3
E max
S1
Model
Series
EHG
EHG
EHG
2B
3B
5B
Dimensions (mm)
A
B
e
E
L max 1)
F1
F2
M
S1 S3
18 19.2 M15x1 5.2 27.0 37.0 12.5 13.5 17
22 25.0 M18x1 4.2 30.0 37.0 12.5 16.5 22
40 40.0 M35x1 2.5 36.5 38.0 28.5 33.5 –
Panel cut-out: P1 (see page 45)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
The 5B series is delivered without locking washer or tapered washer and
with a round nut (see pages 94 and 95).
42
®
®
Plastic housing models
FGG, FGY, ENG and ENY plug and socket models are available with the outer shell and collet nut made with various
insulating materials.
These connectors are particularly recommended for all applications requiring maximum electrical insulation when mated.
The design, including a latch sleeve and a metal grounding crown, guarantees EMC screening efficiency to meet most
requirements.
Technical Characteristics
Mechanical and Environmental
Characteristics
PEEK
Colour
Endurance
Humidity
Temperature range
Sterilization resistance 1)
Resistance to solvents
Value
PSU
Standard
PPSU
natural (beige) white or grey cream
–
> 5000 cycles > 5000 cycles > 5000 cycles IEC 60512-5 test 9a
up to 95% at 60°C
–
-50°C/+250°C -50°C/+150°C -50°C/+180°C
–
~200 cycles
~20 cycles
~100 cycles
IEC 60601-1 § 44.7
very good
limited
good
–
Note: 1) Steam sterilization
FGG Straight plug, key (G or J), cable collet,
PEEK outer shell
Reference
Model
Series
FGG
FGG
3B
4B
Dimensions (mm)
A
L
M
S2
~L
~M
19.0 62.0 47.0
26.0 78.5 60.5
15
20
øA
Note: Model also available with a nut for fitting a bend relief.
S2
FGY Straight plug, keys (Y), cable collet and PSU
or PPSU outer shell
Reference
Model
Series
FGY
FGY
FGY
2B
3B
4B
Dimensions (mm)
A
L
M
S2
~L
16.5 50.5 39.5
19.0 58.0 43.0
26.0 76.2 58.2
13
15
20
øA
~M
S2
43
®
®
FGY Straight plug, keys (Y), cable collet
and PSU or PPSU outer shell
and nut for fitting a bend relief
Reference
Dimensions (mm)
Model
Series
A
L
M
S2
FGY
FGY
2B
3B
16.5
19.0
81
94
70
79
13
15
~L
øA
~M
Note: The bend relief must be ordered separately (see pages 61 and 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S2
ENG Fixed socket with grounding tab, nut fixing,
key (G or J), PEEK outer shell
L max
øA
M
e
øB
S3
E max
S1
Reference
Model
Series
ENG
ENG
3B
4B
Dimensions (mm)
A
B
e
E
L max 1)
F1
F2
M
S1 S3
22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22
28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30
Panel cut-out: P1 (see page 45)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
ENY Fixed socket with grounding tab, nut fixing,
keys (Y), PSU or PPSU outer shell
L max
M
S3
øA
e
øB
Reference
E max
Model
Series
ENY
ENY
ENY
2B
3B
4B
Dimensions (mm)
A
B
e
E
L max 1)
F1
F2
M
S1 S3
18 19.2 M15x1 8.5 27.0 37.0 1.8 13.5 17
22 25.0 M18x1 11.5 30.0 37.0 2.0 16.5 22
28 34.0 M25x1 12.0 34.5 38.5 2.5 23.5 30
S1
Panel cut-out: P1 (see page 45)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
Note: Other models with plastic outer shell are available on request.
44
®
®
Tooling
Fibre optic contacts
The full range of tools for terminating fibre optic contacts F1 or F2 used with these 2B-5B series is shown on pages 103
to 106.
Consult the factory for the termination instructions.
Electrical contacts
The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown
on pages 100 to 102.
Panel Cut-Outs
P1
L 1)
Series
ø A +0.1
0
2B
3B
4B
5B
B +0.1
0
Dimensions (mm)
A
B
L
15.1
18.2
25.2
35.2
13.6
16.6
23.6
33.6
21.5
27.0
34.0
44.0
Note: 1) Minimum distance between two neighbouring components.
Mounting torque
Torque (Nm)
Series
2B
3B
4B
5B
Metal shell
Metal shell
with GRA
insulating washer
Plastic shell
6.0
9.0
12.0
17.0
0.8
1.0
5.0
–
0.8
1.0
5.0
–
Note: The values shown in the table above are the maximum torque for each connector type.
45
®
46
®
®
®
2K-5K Series
The 2K-5K series connectors are designed to work with the LEMO F1 or F2 fibre optic contacts.
The main features of these series are as follows:
– Security of the LEMO Push-Pull self-latching system
– Specially designed for outdoors applications. All these models are waterproof when mated and reach a protection
index of IP 66-IP 68, according to the IEC 60529 standard
– Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within
the connector shell
– The alignment key (G, A…F, L and R) ensures excellent repeatability of performance during frequent matings
– A choice of configurations of multi fibre or mixed optical/electrical contacts.
The 2K-5K series consists of ten models which will accept outer cable diameters ranging from 3.6 mm to 23.5 mm.
Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si
9/125 or multi-mode fibres in silica or plastic with dimensions reaching 1500 µm.
Interconnections
Straight plug
FGG
Fixed plugs
Free socket
PHG
Fixed sockets
EGG
Fixed sockets
EEG
FXG
PKG
EBG
FMG
PEG
EDG
Model Description
EBG Fixed socket with square flange,
key (G) or keys (A…F, L and R),
four holes fixing
EDG Fixed socket with square flange,
key (G) or keys (A…F, L and R),
protruding shell and earthing tag,
screw fixing
EEG Fixed socket, nut fixing,
key (G) or keys (A…F, L and R)
(back panel mounting)
EGG Fixed socket, nut fixing,
key (G) or keys (A…F, L and R)
FGG Straight plug, key (G) or keys
PHG Free socket, key (G) or keys
(A…F, L and R), cable adapter
(A…F, L and R), cable adapter
and nut for fitting a bend relief
and nut for fitting a bend relief
FMG Fixed plug with round flange, four holes
PKG Fixed socket, nut fixing,
fixing, key (G) or keys (A…F, L and R),
key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
cable adapter and nut for fitting a bend relief
FXG Fixed plug with round flange, four holes
fixing, key (G) or keys (A…F, L and R)
PEG Fixed socket, nut fixing, key (G)
or keys (A…F, L and R), cable adapter
and nut for fitting a bend relief
(back panel mounting)
47
®
®
Part Section Showing Internal Components
Straight plug
Fixed socket
6
5
2
4
3
7
1
8
2
3
7
6
1
4
10
9
5
1 shell
11
2 latch sleeve
1 shell
3 inner shell
2 grounding crown
4 circlip
3 retaining ring
5 collet nut
4 hexagonal nut
6 center-piece
5 insulator
7 insulator
6 female contact
8 male contact
9 cable adapter
7 o-ring
10 o-ring
11 bend relief
Technical Characteristics
Mechanical and Environmental
Characteristics
Electrical
Value
Standard
Characteristics
> 5000 cycles
IEC 60512-5 test 9a
up to 95% at 60°C
-50°C + 200°C
10-2000 Hz, 15 g IEC 60512-4 test 6d
100 g, 6 ms
IEC 60512-4 test 6c
> 144h
IEC 60512-6 test 11f
IP 68/IP 66
IEC 60529
Mating durability
Humidity
Temperature range
Resistance to vibrations
Shock resistance
Salt spray corrosion test 1)
Protection index (mated)
at 10 MHz
at 1 GHz
Shielding
efficiency
Value
> 95 dB
> 80 dB
Standard
IEC 60169-1-3
IEC 60169-1-3
Optical
Note:
Detailed optical performances for F1 or F2 fibre optic contacts are given
on pages 109 to 111.
Note: 1) The outer shells are in chrome-plated brass (Cr1).
The various tests have been carried out with FGG and EGG connector
pairs, with chrome-plated brass shell, PEEK insulator and silicone O-ring.
Detailed electrical characteristics, as well as materials and treatment are
presented in the chapter Technical Characteristics on page 107.
G
A
●●B
●●C
●●D
●●E
●●F
●●L
1
2
2
2
2
2
2
2
No of
keys
5
●●
β
γ
α
γ
β
γ
Series
Type of electrical or fibre optic contact
Note
2K
3K
4K
5K
Plug
Socket
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
0°
30°
45°
60°
95°
120°
145°
75°
male
male
male
male
male
male
male
female
female
female
female
female
female
female
female
male
Series
●
●
●
●
●
●
●
●
Type of electrical or fibre optic contact
2K
3K
4K
5K
Plug
Socket
α
β
γ
δ
–
–
–
–
95°
115°
35°
25°
–
–
–
–
–
–
–
–
male
female
α
Front view of a socket
●●
Angles
No of
keys
Angles
α
Model
Front view of a socket
Model
Alignment Key and Polarized Keying Systems
Note
β
δ
γ
●●
● First choice alternative
48
R
● Special order alternative
●
®
®
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs and free sockets for assembly onto cables
– Fixed sockets.
Straight plug with bend relief
FGG
2K
92A
C
L
A
T 66 Z
Variant: see note 1)
Model: (page 50)
Cable ø: (page 59)
Series: (page 50)
Cable fixing type:
T = cable adapter
Type: (page 55)
LV Contact Type: (page 58)
Housing: (page 58)
Insulator: L = PEEK
FGG.2K.92A.CLAT66Z = Straight plug with key (G), 2K series, mixed type to accept 1 F2 type fibre optic contact and 2
low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 male solder electrical contacts, cable fixing type T
for 6.5 mm diameter cable, and nut for fitting a bend relief.
Free socket with bend relief
PHG
2K
92A
C
L
L
T 66 Z
Variant: see note 1)
Model: (page 51)
Cable ø: (page 59)
Series: (page 51)
Cable fixing type:
T = cable adapter
Type: (page 55)
LV Contact Type: (page 58)
Housing: (page 58)
Insulator: L = PEEK
PHG.2K.92A.CLLT66Z = Free socket with key (G), 2K series, mixed type to accept 1 F2 type fibre optic contact and 2
low voltage contacts, chrome-plated brass housing, PEEK insulator, 2 female solder electrical contacts, cable fixing type
T for 6.5 mm diameter cable, and nut for fitting a bend relief.
Fixed socket
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EGG
2K
96E
C
L M
@@
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@@@@@@@@
@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
Variant: see note 1)
Model: (page 52)
LV Contact Type: (page 58)
Series: (page 52)
Insulator: L = PEEK
Type: (page 55)
Housing: (page 58)
EGG.2K.96E.CLM = Fixed socket with key (G), 2K series, mixed type to accept take 1 F1 type fibre optic contact and 6
low voltage contacts, chrome-plated brass housing, PEEK insulator, 6 female crimp electrical contacts.
Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to
the size and type of fibre (see pages 77 and 79). In case of hybrid (with coax contacts type C), connectors are
delivered without the coax contact. See page 58 for ordering.
Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief.
For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the
«Accessories» section. An order for a connector with bend relief should thus include two part numbers.
49
®
®
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@
@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
Models - Series
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
?@@@@@@@@ ?@@@@@@@@
FGG Straight plug, key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
Reference
Dimensions (mm)
Model
Series
A
FGG
FGG
FGG
FGG
2K
3K
4K
5K
16
19
25
38
L
M
S2
L max
øA
M max
101 85.0 12
109 89.0 15
131 110.5 19
160 135.0 30
Note: The overall length dimension is with Desmopan bend relief (see
pages 91 and 92).
S2
FXG Fixed plug with round flange, four holes fixing,
key (G) or keys (A…F, L and R)
Reference
Dimensions (mm)
~L
P
M
H
Model
Series
FXG
FXG
FXG
3K
4K
5K
A
B
G
H
L
M
P
S2
38 22.5 3.4 20.6 61 10.0 30.0 15
47 28.5 3.4 27.0 71 11.0 32.0 19
65 42.5 4.4 38.0 100 12.5 38.5 30
øB
øA
Panel cut-out: P2 (see page 53)
øG
Note: This model does not include an O-ring behind the flange, it allows
the device on which it is fitted to reach only IP50 protection index.
It does not have a cable adapter.
S2
FMG Fixed plug with round flange, four hole fixing,
key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
Reference
L max
P
øB
øA
M
S2
50
Model
Series
FMG
FMG
FMG
3K
4K
5K
Dimensions (mm)
A
B
G1)
H1)
L
M
P
S2
38 22.5 3.4 20.6 109.0 10.0 30.0 15
47 28.5 3.4 27.0 131.0 11.0 32.0 19
65 42.5 4.4 38.0 163.5 12.5 38.5 30
Panel cut-out: P2 (see page 53)
Note: 1) See FXG drawing for front view.
This model does not include an O-ring behind the flange, it allows the
device on which it is fitted to reach only IP50 protection index.
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
®
®
PHG Free socket, key (G) or keys (A…F, L and R),
cable adapter and nut for fitting a bend relief
Reference
øA
L max
Dimensions (mm)
Model
Series
A
L
S2
PHG
PHG
PHG
PHG
2K
3K
4K
5K
19
23
29
42
103.0
113.0
135.5
164.0
12
15
19
30
Note: The overall length dimension is with Desmopan bend relief (see
pages 91 and 92).
S2
PKG Fixed socket, nut fixing, key (G)
or keys (A…F, L and R) and cable adapter
and nut for fitting a bend relief
Reference
Dimensions (mm)
Model
Series
A
B
e
E
L
M
S1
PKG
PKG
PKG
PKG
2K
3K
4K
5K
25
31
37
55
27.0
34.0
40.5
54.0
M20x1.0
M24x1.0
M30x1.0
M45x1.5
9
11
9
15
103.0
113.0
135.5
164.0
5.0
6.0
6.5
9.0
18.5
22.5
28.5
42.5
S2 S3
L max
M
øA
e
øB
S3
12
15
19
30
24
30
36
–
Panel cut-out: P1 (see page 53)
Note: The 5K series is delivered with a round nut (see page 95).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S2
E max
S1
PEG Fixed socket, nut fixing, key (G)
or keys (A…F, L and R), cable adapter
and nut for fitting a bend relief
(back panel mounting)
Reference
L max
øA
M
e
øB
S1
Model
Series
PEG
PEG
2K
3K
Dimensions (mm)
A
B
e
E
L
M
S1
S2
25 25 M20x1.0 4.0 103 3.5 18.5 12
30 31 M24x1.0 7.5 113 4.5 22.5 15
Panel cut-out: P1 (see page 53)
Note: The 3K series is delivered with a conical nut (see page 95 ).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S2
E max
51
®
®
EGG Fixed socket, nut fixing, key (G)
or keys (A…F, L and R)
L max
M
Reference
¿A
e
¿B
S3
S1
E max
Dimensions (mm)
Model
Series
A
B
e
E
EGG
EGG
EGG
EGG
2K
3K
4K
5K
25
31
37
55
27.0
34.0
40.5
54.0
M20x1.0
M24x1.0
M30x1.0
M45x1.5
9
11
9
10
L max 1)
F1
F2
31.0
35.5
37.0
40.5
41.0
42.5
41.0
42.0
M
S1 S3
5.0
6.0
6.5
9.0
18.5 24
22.5 30
28.5 36
42.5 –
Panel cut-out: P1 (see page 53)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
The 5K series is delivered with a round nut (see page 95).
EEG Fixed socket, nut fixing, key (G)
or keys (A…F, L and R) (back panel mounting)
L max
P
M
S1
Dimensions (mm)
e
øA
øB
Reference
Model
Series
A
B
EEG
EEG
2K
3K
25
30
25
31
e
L max 1)
E
F1
F2
M
M20x1 5.0 31.0 41.0 3.5
M24x1 7.5 35.5 42.5 4.5
P
S1
10 18.5
12 22.5
Panel cut-out: P1 (see page 53)
E max
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
The 3K series is delivered with a conical nut (see page 95).
EBG Fixed socket with square flange, key (G)
or keys (A…F, L and R), four holes fixing
Reference
L
A
M
H
Dimensions (mm)
L max 1)
Model
Series
A
B
F
G
H
EBG
EBG
3K
4K
29
37
23
30
3
3
3.4
3.4
23 35.5 42.5 6.0
29 37.0 41.0 6.5
F1
F2
M
øB
Panel cut-out: P3 (see page 53)
øG
52
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
F
®
®
EDG Fixed socket with square flange, key (G)
or keys (A…F, L and R), protruding shell
and earthing tag, screw fixing
Reference
L
A
M
H
Dimensions (mm)
Model
Series
EDG
3K
A
B
C
F
G
H
29 18
23
3
3.4
23
L max 1)
F1
F2
M
35.5 42.5 22.5
øC
øB
Panel cut-out: P4 (see page 53)
Note: 1) The overall length (L) may vary depending upon the type of
electrical LV or fibre optic contact fitted.
F
øG
Tooling
Fibre optic contacts
The full range of tools for terminating fibre optic contacts F1 or F2 used with these 2K-5K series is shown on pages 103
to 106.
Consult the factory for the termination instructions.
Electrical contacts
The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown
on pages 100 to 102.
Panel Cut-Outs
P1-P2-P3-P4
L 1)
ø D (4x)
ø A +0.1
0
Series
2K
3K
4K
5K
Series
B +0.1
0
L 1 +0.1
0
3K
4K
øA
P1
B
P2
20.2
24.2
30.2
45.2
18.6
22.6
28.6
42.6
øA
D
23.1
30.1
M3
M3
L
øA
D
29.0
–
35.5 22.6
43.0 28.6
57.0 42.6
–
M3
M3
M4
L
L1
–
–
40.0 20.6
49.0 27.0
67.0 38.0
P3
P4
L
L1
øA
31.0 23.0 18.1
39.0 29.0
–
D
M3
–
L
L1
31.0 23.0
–
–
Note: 1) Minimum distance between two neighbouring components.
Mounting torque
Series
2K
3K
4K
5K
Cut-out types
Torque (Nm)
Nut
Screws
9
12
17
22
–
1 to 21)
1 to 21)
1 to 21)
Model
EBG
EDG
EEG
EGG
Type
P3
P4
P1
P1
Model
FMG
FXG
PEG
PKG
Type
P2
P2
P1
P1
Note: 1) Depends on screw material selected. The values shown in the
table above are the maximum torque for each connector type.
53
®
54
®
®
@@@@@@@@e?
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@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
Types
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
®
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
?@@@@@@@@ ?@@@@@@@@
Multi fibre and Mixed fibre optic (F1 or F2 contact) + LV
Crimp
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Rated current (A)
96A
92A
1
2
0.9
●
●
1.75 1.60
1.85 1.60
9.0
96C
92C
1
4
0.7
●
●
0.85 1.20
0.85 1.25
6.0
96E
92E
1
6
0.7
●
●
0.85 1.20
0.85 1.25
6.0
96J
92J
1
10
0.7
●
●
1.15 1.35
1.30 1.05
6.0
07A
03A
2
–
–
–
–
1
4
4
1
2
3
3
2
97C
93B
2
4
0.9
●
●
1.20 1.05
1.00 0.80
8.0
97E
93E
2
6
0.9
●
●
1.20 1.05
1.00 0.80
8.0
97J
93J
2
10
0.7
●
●
0.95 0.75
0.85 0.65
6.0
97R
93R
2
16
0.7
●
●
0.80 0.70
0.80 0.75
5.5
96X
92X
1
22
0.7
●
●
0.80 0.70
0.80 0.75
5.0
4B
4K
07C
03C
4
–
–
–
–
–
95D
4
5
1.3
●
●
1.20 1.30
1.30 1.05
13
99H
–
4
9
0.7
●
●
1.00 1.00
0.80 0.80
8
98E
94E
3
6
0.7
●
●
0.90 0.95
0.80 0.80
8
98L
94L
3
12
0.7
●
●
0.90 0.95
0.80 0.80
6
–
93E
2
2
4
0.9
1.3
–
●
1.90 1.60
1.85 2.55
8
12
● Special order alternative
–
–
–
–
–
–
Test voltage (kV rms)1)
Contact-contact
Solder
3B
3K
Test voltage (kV rms)1)
Contact-shell
F2
Female crimp contacts
2B
2K
● First choice alternative
F1
ø A (mm)
Male crimp contacts
Crimp
contact
Contact No
Female solder contacts
øA
Male solder contacts
Reference
FO Contact
Type
Solder
contact
Fibre optic No
øA
Low Voltage contact
Contact
type
–
–
–
–
–
–
Note: 1) See calculation method, caution and suggested standard on page 114.
55
®
®
Multi fibre and Mixed fibre optic (F1 or F2 contact) + LV
● Special order alternative
Rated current (A)
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Crimp
5B
5K
Test voltage (kV rms)1)
Contact-contact
Solder
97F
–
2
3
4
0.9
1.3
–
●
–
97L
93L
2
12
0.9
●
●
97R
93R
2
16
0.9
●
97T
93T
2
18
0.7
07J
03J
10
–
–
03N
14
–
99B
–
94B
Crimp
contact
Test voltage (kV rms)1)
Contact-shell
F2
Female crimp contacts
4B
4K
● First choice alternative
F1
ø A (mm)
Male crimp contacts
Solder
contact
Contact No
Female solder contacts
øA
Male solder contacts
Contact
type
Reference
FO Contact
Type
–
1.15
1.85
1.50
2.55
8
12
0.95
0.85 0.90
1.20
10
●
0.95
0.85 0.85
0.85
10
●
●
0.90
0.95 0.85
0.75
8
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
9
1
2
4
2
●
–
2.55
2.55
2.05
2.05
–
–
35
18
3
10
2
●
●
2.10
2.00 2.05
1.75
18
Fibre optic No
øA
Low Voltage contact
Note: 1) See calculation method, caution and suggested standard on page 114.
Note: The above mentioned multi fibre and mixed fibre optic + LV connectors are delivered without fibre optic contacts (See pages 77 and 79
for ordering).
56
®
®
Mixed fibre optic (F2 contact) + HV + LV
High Voltage contact
Low Voltage contact
Contact No
ø A (mm)
Rated current (A)
Contact No
ø A (mm)
Solder
Crimp
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Rated current (A)
Female crimp contacts
3K
2
1.3
● 2.25 2.25 10
2
0.9
–
● 1.00 1.00
3
90C
6
4
1.6
● 2.05 1.75 15
2
1.3
●
–
8
956
12
2
1.6
● 2.05 1.75 18
1
2.0
–
● 2.05 1.75 19
Crimp
Male crimp contacts
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Fibre optic F2 No
2
øA
93C
Female solder contacts
øA
Male solder contacts
Contact Solder/
type crimp cont.
Reference
Cont Crimp
type contact
N
N
5B
5K
● Special order alternative
● First choice alternative
1.85 2.55
Note: 1) See calculation method, caution and suggested standard on page 114.
Note: The above mentioned mixed fibre optic + HV + LV connectors are delivered without fibre optic contacts (See page 79 for ordering).
More informations about the 3K.93C series are detailed on page 71.
Mixed fibre optic (F2 contact) + coaxial + LV
Low Voltage contact
● First choice alternative
● Special order alternative
Impedance (Ω)
Type
Cable group
Contact No
ø A (mm)
Solder
Crimp
4B
4K
Contact No
3B
3K
Fibre optic F2 No
Female crimp contacts
Reference
Male crimp contacts
Crimp
contact
Rated current (A)
øA
Female solder contacts
øA
Male solder contacts
Solder
contact
rms)1)
Contact
type
Test voltage (kV
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Test voltage (kV rms)1)
Contact-contact
Test voltage (kV rms)1)
Contact-shell
Coaxial contact
82E
1
1
50
C
1
2
3
6
0.9
●
● 1.30 1.20 0.85 0.95 10
82R
1
1
50
C
1
2
3
16
0.7
●
● 0.85 0.85 0.60 0.80
6
05C
2
2
50
C
1
2
3
–
–
–
–
–
88E
2
1
50
C
1
2
3
6
0.7
●
● 1.05 1.05 0.80 0.80
–
–
–
–
3
Note: 1) See calculation method, caution and suggested standard on page 114.
Note: The above mentioned mixed fibre optic + coaxial + LV connectors are delivered without coax contacts (See page 58 for ordering).
Other configurations are available. All insulators designed for F1 F.O. contacts can accept both F1 F.O. or type C coax contacts.
57
®
®
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?
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@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
Housing
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
?@@@@@@@@
?@@@@@@@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
Surface treatment
Material
Ref.
Brass
Brass
Brass
Stainless steel
Aluminium alloy1)
PEEK2)
PSU3)
PPSU4)
C
N
K
T
L
G
P
R
Note
Latch sleeve
and grounding crown
Outer shell
and collet nut
chrome
nickel
black chrome
without treatment
anodized
without treatment
without treatment
without treatment
nickel
nickel
nickel
stainless steel
nickel-plated brass
nickel-plated brass
nickel-plated brass
nickel-plated brass
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@
@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
?@@@@@@@@
?@@@@@@@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
●
●
●
●
●
●
●
●
Note: Detailed characteristics of these materials and treatments are presented on page 107.
1) The «variant» position of the reference is used to specify
the anodized colour.
2) Only available for FGG and ENG models of the B series.
3) Only available for ENY and FGY models of the B series.
For the colour, see the «variant» position.
4) Only available for ENY and FGY models of the B series.
● First choice alternative
Coaxial Contact
FFS
Male coaxial contact type C
Part number
FFS.2B.250.ZTCE24
FFS.2B.250.ZTCE30
FFS.2B.250.ZTCE31
25.5
ø 4.4
19.7
● Special order alternative
Cable group1)
2
1
3
Note: 1) See page 9 for cable group.
S4
S4
PSS Female coaxial contact type C
Part number
PSS.2B.250.ZTME24
PSS.2B.250.ZTME30
PSS.2B.250.ZTME31
ø 4.4
21.9
S4
Cable group1)
2
1
3
Note: 1) See page 9 for cable group.
S4
Note: Detailed characteristics of these contacts are presented on page 113.
@@@@@@@@e?
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@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
?@@@@@@@@
?@@@@@@@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
Contact for plug, socket, and fixed socket
Ref.
A
C
L
M
Z
58
Contact type
male solder
male crimp
female solder
female crimp
no contact
Electrical Contact
®
®
Collets (B and K series)
øB
øA
D and M type collets
Reference
2B
3B
4B
5B
Collet ø
Cable ø
Reducer
part number 2)
Reducing cone
part number 2)
Collet nut
part number
FGG.0B.722.DN
FGG.0B.732.DN
FGG.0B.742.DN
FGG.2B.752.DN
FGG.2B.762.DN
FGG.2B.772.DN
FGG.2B.782.DN
FGG.2B.792.DN
FGG.2B.799.DN 3)
FGG.2B.138.LN
FGG.2B.138.LN
FGG.2B.138.LN
–
–
–
–
–
–
FGG.2B.158.LN
FGG.2B.158.LN
FGG.2B.158.LN
–
–
–
–
–
–
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.130.LC
FGG.2B.132.LC
> 4.2
4.9
> 6.2
> 7.7
> 7.7
> 9.2
> 10.7
> 10.7
FGG.1B.752.DN
FGG.3B.762.DN
FGG.3B.777.DN
FGG.3B.792.DN
FGG.3B.792.DN
FGG.3B.710.DN
FGG.3B.712.DN 3)
FGG.3B.712.DN 3)
FGG.3B.138.LN
–
–
–
–
–
–
–
FGG.3B.158.LN
–
–
–
–
–
–
–
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.130.LC
FGG.3B.132.LC
6.0
7.0
8.0
9.0
10.5
12.0
13.5
15.0
16.0
5.1
6.1
7.1
8.1
9.1
10.6
12.1
13.6
15.1
FGG.2B.762.DN
FGG.2B.772.DN
FGG.2B.782.DN
FGG.2B.792.DN
FGG.4B.710.DN
FGG.4B.712.DN
FGG.4B.713.DN
FGG.4B.715.DN
FGG.4B.716.DN 3)
FGG.4B.138.LN
FGG.4B.138.LN
FGG.4B.138.LN
FGG.4B.138.LN
–
–
–
–
–
FGG.4B.158.LN
FGG.4B.158.LN
FGG.4B.158.LN
FGG.4B.158.LN
–
–
–
–
–
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.130.LC
FGG.4B.132.LC
11.5
13.5
15.5
17.5
19.5
21.5
23.5
25.0
9.6
11.6
13.6
15.6
17.6
19.6
21.6
23.6
FGG.5B.711.DN
FGG.5B.713.DN
FGG.5B.715.DN
FGG.5B.717.DN 3)
FGG.5B.719.DN 3)
FGG.5B.721.DN 3)
FGG.5B.723.DN 3)
FGG.5B.725.DN 3)
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.130.LC
FGG.5B.132.LC
Type
ø
øA
øB
max.
min.
M
M
D
D
D
D
D
D
D
21
31
42
52
62
72
82
92
99
2.1
3.1
4.2
5.2
6.2
7.2
8.2
9.2
9.9
–
–
–
–
–
–
–
8.6
8.6
2.2
3.2
4.2
5.2
6.2
7.2
8.2
9.2
9.9
1.4
> 2.2
> 3.2
> 4.2
> 5.2
> 6.2
> 7.2
> 8.2
> 9.2
M
D
D
D
D
D
D
D
52
62
72
82
92
10
11
12
5.2
6.2
7.2
8.2
9.2
10.2
11.2
11.9
–
–
–
–
–
–
10.2
10.2
5.2
6.2
7.7
9.2
9.2
10.7
11.9
11.9
M
M
M
M
D
D
D
D
D
62
72
82
92
10
12
13
15
16
6.2
7.2
8.2
9.2
10.8
12.3
13.8
15.3
16.3
–
–
–
8.6
–
–
12.5
12.5
12.5
D
D
D
D
D
D
D
D
11
13
15
17
19
21
23
25
11.8
13.8
15.8
17.8
19.8
21.8
23.8
25.3
–
–
–
–
–
–
21.8
21.8
Collet
part number 1)
Note:
1) For ordering collet separately.
2) For ordering an M type collet, a reducer and its reducing cone should also be ordered.
3) These collets cannot be used for connector models with collet nut for fitting a bend relief.
All dimensions are in millimeters.
59
®
®
Bend relief collet nut and bend relief
Reference
Collet nut
part number
Bend relief to be used 1)
21 and 31
42
52 to 92
FFM.2B.132.LC
FFM.2B.130.LC
FFM.2B.130.LC
GMA.0B.●●●.●●
GMA.2B.●●●.●●
GMA.2B.●●●.●●
M
D
52
62 to 10
FFM.3B.131.LC
FFM.3B.130.LC
GMA.1B.●●●.●●
GMA.3B.●●●.●●
M
M
D
62 and 72
82 and 92
10 to 15
FFM.4B.132.LC
FFM.4B.130.LC
FFM.4B.130.LC
GMA.2B.●●●.●●
GMA.4B.●●●.●●
GMA.4B.●●●.●●
D
11 to 15
FFM.5B.130.LC
GMA.4B.●●●.●●
Type
ø
2B
M
D
D
3B
4B
5B
Note: 1) The bend relief is to be ordered
separately (see pages 91 and 92).
All dimensions are in millimeters.
øA
T type cable adapter
Reference
2K
3K
4K
Type
ø
T
T
T
T
T
46
51
56
61
66
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
Adapter
øA
Cable ø
Adapter with gasket
part number
Collet nut
part number
Bend relief to be used 1)
Note
3.6
4.1
4.6
5.1
5.6
FGG.2K.846.TNV
FGG.2K.851.TNV
FGG.2K.856.TNV
FGG.2K.861.TNV
FGG.2K.866.TNV
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
FFM.2K.130.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
●
●
●
●
●
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
FGG.3K.846.TNV
FGG.3K.851.TNV
FGG.3K.856.TNV
FGG.3K.861.TNV
FGG.3K.866.TNN
FGG.3K.871.TNN
FGG.3K.876.TNN
FGG.3K.881.TNN
FGG.3K.886.TNN
FGG.3K.891.TNN
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.134.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
FFM.3K.130.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
●
●
●
●
●
●
●
●
●
●
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.5
11.5
12.5
13.5
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.6
10.6
11.6
12.6
FGG.4K.846.TNV
FGG.4K.851.TNV
FGG.4K.856.TNV
FGG.4K.861.TNV
FGG.4K.866.TNV
FGG.4K.871.TNV
FGG.4K.876.TNV
FGG.4K.881.TNV
FGG.4K.886.TNV
FGG.4K.891.TNV
FGG.4K.896.TNV
FGG.4K.810.TNV
FGG.4K.811.TNV
FGG.4K.812.TNV
FGG.4K.813.TNV
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.132.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.4K.133.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
FFM.3K.132.LC
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
GMA.4B.010.D● 2)
GMA.4B.010.D●
GMA.4B.011.D●
GMA.4B.012.D●
GMA.4B.013.D●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
max.
min.
4.6
5.1
5.6
6.1
6.6
4.5
5.0
5.5
6.0
6.5
46
51
56
61
66
71
76
81
86
91
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
46
51
56
61
66
71
76
81
86
91
96
10
11
12
13
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
9.6
10.6
11.6
12.6
13.6
Note: 1) The bend relief is to be ordered separately (see pages 91 and 92).
Add a short piece of heat-shrink tubing under the bend relief.
2)
60
● First choice alternative
● Special order alternative
®
®
øA
T type cable adapter
Reference
5K
Type
ø
Adapter
øA
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
46
51
56
61
66
71
76
81
86
91
96
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.1
9.6
10.6
11.6
12.6
13.6
14.6
15.6
16.6
17.6
18.6
19.6
20.6
21.6
22.6
23.6
Cable ø
max.
min.
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.5
11.5
12.5
13.5
14.5
15.5
16.5
17.5
18.5
19.5
20.5
21.5
22.5
23.5
3.6
4.1
4.6
5.1
5.6
6.1
6.6
7.1
7.6
8.1
8.6
9.6
10.6
11.6
12.6
13.6
14.6
15.6
16.6
17.6
18.6
19.6
20.6
21.6
22.6
Adapter with gasket
part number
Collet nut
part number
FGG.5K.846.TNV
FGG.5K.851.TNV
FGG.5K.856.TNV
FGG.5K.861.TNV
FGG.5K.866.TNV
FGG.5K.871.TNV
FGG.5K.876.TNV
FGG.5K.881.TNV
FGG.5K.886.TNV
FGG.5K.891.TNV
FGG.5K.896.TNV
FGG.5K.810.TNV
FGG.5K.811.TNV
FGG.5K.812.TNV
FGG.5K.813.TNV
FGG.5K.814.TNV
FGG.5K.815.TNV
FGG.5K.816.TNV
FGG.5K.817.TNV
FGG.5K.818.TNV
FGG.5K.819.TNV
FGG.5K.820.TNV
FGG.5K.821.TNV
FGG.5K.822.TNV
FGG.5K.823.TNV
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.132.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.131.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFM.5K.133.LC
FFA.5K.131.LC
FFA.5K.131.LC
FFA.5K.131.LC
FFA.5K.134.LC
FFA.5K.134.LC
FFA.5K.134.LC
FFA.5K.132.LC
FFA.5K.132.LC
FFA.5K.132.LC
Bend relief to be used 1)
GMA.2B.040.D●
GMA.2B.045.D●
GMA.2B.050.D●
GMA.2B.057.R●
GMA.2B.060.D●
GMA.3B.060.D●
GMA.3B.070.D●
GMA.3B.070.D●
GMA.3B.080.D●
GMA.3B.080.D●
GMA.4B.010.D● 2)
GMA.4B.010.D●
GMA.4B.011.D●
GMA.4B.012.D●
GMA.4B.013.D●
GMA.4B.013.D●
heat-shrink tube 3)
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
heat-shrink tube
● First choice alternative
Note:
The bend relief is to be ordered separately (see pages 91 and 92).
Add a short piece of heat-shrink tubing under the bend relief.
The heat-shrink tube is supplied.
Note
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● Special order alternative
1)
2)
3)
All dimensions are in millimeters.
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@
@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
@@
@@
@@
@@
@@
@@
@@
@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
?@@@@@@@@ ?@@@@@@@@
Variant
The «variant» position of the reference is used to specify the colour of the shell, the anodized colour according to the
table below or the cable group.
Colour of connectors shell made of plastic material
Ref.
B1)
G1)
Colour
white
grey
Note: 1) PSU connector shells are only available in white or grey colours.
Anodized colour
Part number for connector with standard collet nut
Ref.
A
J
N
Anodized
colour
blue
yellow
black
Ref.
R
T
V
Anodized
colour
red
natural
green
Part number for connector with collet nut for bend relief
Ref.
L
X
Anodized
colour
black
natural
Note: Other anodizing colours are available
for connectors with collet nut for bend relief.
Please consult the factory.
61
®
62
®
3K.93C SERIES
®
64
®
®
®
3K.93C Series
The LEMO 3K.93C connectors with keys (W) were developed to meet the critical requirements of the new generation of
digital HDTV cameras.
The main features of this series are as follows:
– Security of the LEMO Push-Pull self-latching system
– Fitted with the standard LEMO F2 fibre optic contacts.
– Conforms to the Japanese ARIB technical report BTA S-1005B, to the ANSI/SMPTE 304 M-1998 and 311M-1998
standards and to the European EBU Technical Recommendation R100-1999.
– Qualified for use in UL approved equipment such as those specified in UL 1419 «Professional Video and Audio
Equipment».
– Cabled connectors have obtained the EC Attestation of conformity No: N8 00 03 39058 001 from the German TÜV
Product Service.
The 3K.93C series consists of eleven models which will accept cables specific to this application. It includes the HEAVY
DUTY line with stainless steel shells that is guaranteed to at least 20,000 mating cycles and offer more resistance to
heavy wear conditions.
Interconnections
Straight plugs
Fixed sockets
FGW
Free sockets
PHW
EDW
FUW
PUW
Fixed sockets
Fixed plugs
EBW
FXW
PEW
ENW
FMW
PBW
Model Description
FGW Straight plug, keys (W),
cable adapter, with bend relief
FMW Fixed plug with round flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
FUW Straight plug, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
FXW Fixed plug with round flange
(4 holes fixing), keys (W)
EBW Fixed socket with front square flange
(4 holes fixing), keys (W)
EDW Fixed socket with rear square flange
(4 holes fixing), keys (W),
and earthing tag
ENW Fixed socket, nut fixing,
keys (W), and earthing tag
PBW Fixed socket with rear square flange
(4 holes fixing), keys (W),
cable adapter, with bend relief
PEW Fixed socket, nut fixing, keys (W), cable
adapter, with bend relief
(back panel mounting)
PHW Free socket, keys (W),
cable adapter, with bend relief
PUW Free socket, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
65
®
®
Part Section Showing Internal Components
Fixed socket
6
3
7
8
17
2
3
12
6
16 17 14 15
5
Straight plug
1 shell
1 outer shell
10 split-insert carrier
2 grounding crown
2 latch sleeve
11 anchor with screws
3 inner shell
12 female LV contact
3 retaining ring
4 front ring
13 earthing body
4 insulator
5 collet nut
14 crimp ring
5 female HV contact
6 insulator
15 collet with gaskets
6 FO contact
7 male HV cont.
16 extended shell
7 O-ring
8 FO contact
17 o-ring
9 FO alignment device
with tag
8 male LV contact
5
4
2
1
4
9
7
8
1
17
10
11
13
Technical Characteristics
Materials and Treatments
Component
Outer shell, collet nut
and oversized collet
Grounding crown
Latch sleeve
Locking washer
Hexagonal or round nut
Male crimp contact
Female crimp contact
Clips
Insulator
Crimping tube
Other metallic components
O-ring and gaskets
Material (Standard)
Brass (UNS C 38500)
Stainless steel (AISI 303)
Special brass
Stainless steel (AISI 416)
Special brass
Stainless steel (AISI 416)
Bronze (UNS C 52100)
Brass (UNS C 38500)
Brass (UNS C 34500)
Bronze (UNS C 54400)
Cu-Be (FS QQ-C-530)
PEEK
Copper (UNS C 18700)
Brass (UNS C 38500)
Stainless steel (AISI 303)
Surface treatment (µm)
chrome
nickel
gold
Cu Ni Cr Cu Ni Cu Ni Au
0.5
3
–
–
0.5
3
–
–
–
–
–
–
–
–
–
–
–
–
0.3 –
–
–
without treatment
– 0.5 3
–
without treatment
0.3 –
–
–
without treatment
– 0.5 3
–
– 0.5 3
–
–
–
– 0.5
–
–
– 0.5
without treatment
–
– 0.5 3
–
– 0.5 3
–
without treatment
Silicone MQ/MVQ, FPM/FKM (Viton®)
or Nitril NBR
Mechanical and Environmental
Characteristic
–
–
–
–
–
–
–
–
3
3
–
–
1.0
1.5
–
–
–
–
–
Notes: Standards for surface
treatment are as follows:
– Chrome-plated: FS QQ-C-320B;
– Nickel-plated: FS QQ-N-290A,
or MIL-C-26074C;
– Gold-plated: ISO 4523
Optical
Value
Standard
Characteristic
Value
Standard
Method
Mating durability
(Brass+Brass)
10,000 cycles
IEC 61300-02-02
Average insertion loss
fibre 9/125 µm
Insertion
0.10 dB IEC 61300-03-04 Method B
Mating durability
(Brass+Stainless steel)
8,000 cycles
IEC 61300-02-02
Return loss fibre 9/125 µm
(UPC)
Branching
≥45 dB IEC 61300-03-06 Device Met.
Mating durability
(Stainless steel+St. steel)
20,000 cycles
IEC 61300-02-02
Return loss fibre 9/125 µm
(Hand polish)
Branching
~30 dB IEC 61300-03-06 Device Met.
Damp heat steady state
High temperature
Low temperature
Temperature cycling
Cable retention
Up to 95% at 60°C IEC 61300-02-19
+80°C
IEC 61300-02-18
-40°C
IEC 61300-02-17
-55°C + 90°C
1000 N
IEC 61300-02-04
Impact (Method A)
2m
onto concrete floor
IEC 61300-02-12
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 111 IEC 61300-02-01
Water resistance
(Depth of 1.8 for 48 h)
IP 68
IEC 60529
Salt spray corrosion test 1)
> 144h
IEC 60512-6 test 11f
Note: 1) the outer shells are in chrome-plated brass (Cr1).
66
Electrical
Characteristic
Value
Insulation resistance
Shell electrical continuity
Contact resistance (signal)
Contact resistance (power)
Radiated freq. 30-220 MHz
emission1) freq. 220-1000 MHz
> 1012 Ω
< 1.6 mΩ
< 4.8 mΩ
< 3.6 mΩ
< 30 dBµV/m
< 37 dBµV/m
Standard
Section
IEC 60512-2 test 3a
IEC 60512-2 test 2f
IEC 60512-2 test 2a
IEC 60512-2 test 2a
EN 55022
class B
EN 55022
class B
Note: 1) for FUW and PUW model only.
Detailed characteristics are presented on pages 109 to 111.
®
Recommended cables
No of
keys
Cable
group
Angles
1
2
3
41)
α
Model
Alignment Key and Polarized Keying Systems
Front view of a socket
β
γ
W
5
δ
●●
α
β
γ
δ
®
95°
115°
20°
30°
Type
Utilisation
2SM-8.6-37.5
outdoor
2SM-9.2-37.5
outdoor
2SM-12-15
long distances
2SM-16-37.5
indoor
Sheath
outer ø
8.6 ± 0.3
9.2 ± 0.3
12.0 ± 0.4
16.0 ± 0.5
Note: 1) The outer sheath shall be removed for assembly.
Part Number Example
A different part number structure is applicable for each of the following product types:
– Plugs and sockets for assembly onto cables
– Fixed plugs and sockets.
Straight plug with cable adapter
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e
@@@@@@@@e?
@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
@@@@@@@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@h?
@@
@@
@@
@@
@@
@@
@@
@@
@@
FGW
3K
93C
C
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
L M T 96 Z
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@@@
@@@@@@@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
?@@
?@@
?@@
?@@
?@@
?@@
?@@@@@@@@
?@@@@@@@@
Variant: see note 1)
Cable ø: (page 72)
Model: (page 68)
Series: 3K
Cable fixing type:
C = collet adapter
T = cable adapter
Type: 93C
LV Contact: M = female crimp
= Chrome-plated
Housing: C
T = Stainless steel
Insulator: L = PEEK
FGW.3K.93C.CLMT96Z = Straight plug with keys (W), 3K series, mixed type to accept 2 F2 type fibre optic contacts, 2
power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, female crimp signal contacts, cable
fixing type T for 9.2 mm diameter cable, and nut for fitting a bend relief.
Fixed socket
EDW
3K
93C
C
L
C
Model: (page 69)
LV Contact: C = male crimp
Series: 3K
Insulator: L = PEEK
Type: 93C
= Chrome-plated
Housing: C
T = Stainless steel
EDW.3K.93C.CLC = Fixed socket with rear square flange, keys (W), 3K series, mixed type to accept 2 F2 type fibre optic
contacts, 2 power and 2 signal electrical contacts, chrome-plated brass housing, PEEK insulator, male crimp signal
contacts.
The fibre optic contacts must be ordered separately (see page 79).
Note: 1) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief.
For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the
«Accessories» section. An order for a connector with bend relief should thus include two part numbers.
67
®
®
Model - Series
FGW.3K Straight plug, keys (W), cable adapter,
with bend relief
Part Number
Cable
group
L
FGW.3K.93C.CLMT90Z
FGW.3K.93C.CLMT96Z
FGW.3K.93C.CLMT12Z
M
1
2, 4
3
Dimension (mm)
A
L
M
S1
19
19
19
101
101
135
81
81
115
15
15
20
øA
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
FUW.3K Straight plug, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
~94
Part Number
Cable
group
Note
2, 4
2, 4
–
HEAVY DUTY LINE
~74
ø 9.2 ± 0.3
ø 19.5
FUW.3K.93C.CLMC96
FUW.3K.93C.TLMC96
SW 15
Note: The bend relief with cap must be ordered separately (see page 91).
SW 15
FXW.3K Fixed plug with round flange
(4 holes fixing), keys (W)
~61
20.6
~31
Part Number
10
ø 38
ø 22.5
FXW.3K.93C.CLM
FXW.3K.93C.TLM
ø 3.4
S 15
68
Panel cut-out (page 76)
Note
–
HEAVY DUTY LINE
®
®
FMW.3K Fixed plug with round flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
Part Number
Cable
group
Note
FMW.3K.93C.CLMT90Z
FMW.3K.93C.CLMT96Z
FMW.3K.93C.TLMT96Z
1
2, 4
2, 4
–
–
HEAVY DUTY LINE
101
˜
˜
10
71
ø 38
ø 22.5
Panel cut-out (page 76)
S 15
Note: See FXW drawing for front view.
The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
EDW.3K Fixed socket with rear square flange
(4 holes fixing), keys (W), and earthing tag
29
42.5
22.5
Part Number
ø 18
ø 23
23
ø 3.4
EDW.3K.93C.CLC
EDW.3K.93C.TLC
Note
–
HEAVY DUTY LINE
Panel cut-out (page 76)
3
EBW.3K Fixed socket with front square flange
(4 holes fixing), keys (W)
29
42.5
23
Part Number
6
ø 23
ø 23
EBW.3K.93C.CLC
ø 3.4
Panel cut-out (page 76)
3
69
®
®
ENW.3K Fixed socket, nut fixing,
keys (W), and earthing tag
42.5
S 30
6
Part Number
Panel cut-out (page 76)
ø 31
M 24 x 1
ø 34
ENW.3K.93C.CLC
11.3 max
S 22.5
PHW.3K Free socket, keys (W),
cable adapter, with bend relief
Part Number
Cable
group
ø 23
L
PHW.3K.93C.CLCT90Z
PHW.3K.93C.CLCT96Z
PHW.3K.93C.CLCT12Z
1
2, 4
3
Dimension (mm)
L
S1
105
105
139
15
15
20
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S1
PUW.3K Free socket, keys (W),
cable collet adapter and long shell
for fitting a bend relief with cap
(with enhanced screen efficiency)
Part Number
ø 9.2 ± 0.3
ø 23
~98
70
PUW.3K.93C.CLCC96
PUW.3K.93C.TLCC96
Cable
group
Note
2, 4
2, 4
–
HEAVY DUTY LINE
Note: The bend relief with cap must be ordered separately (see page 91).
SW 15
SW 15
®
®
PEW.3K Fixed socket, nut fixing, keys (W),
cable adapter, with bend relief
(back panel mounting)
~105
Part Number
Cable
group
Note
PEW.3K.93C.CLCT90Z
PEW.3K.93C.CLCT96Z
PEW.3K.93C.TLCT96Z
1
2, 4
2, 4
–
–
HEAVY DUTY LINE
12
4.5
S 15
7.5 max
Panel cut-out (page 76)
ø 30
ø 31
M 24 x 1
S 22.5
Note: The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
S 27
PBW.3K Fixed socket with rear square flange
(4 holes fixing), keys (W), cable adapter,
with bend relief
˜105
Part Number
Cable
group
PBW.3K.93C.CLCT90Z
PBW.3K.93C.CLCT96Z
1
2, 4
ø 23
ø 19
22.5
Panel cut-out (page 76)
Note: See EDW drawing for front view.
The bend relief must be ordered separately (see page 91).
The overall length dimension is with Desmopan bend relief (see pages
91 and 92).
3
S 15
Types
N
N
93C
2
Rated current (A)
Test voltage (V rms)
Working voltage (V rms)
Creepage distance
and air clearance (mm)
AWG range
Contact ø A (mm)
Contact type for plug
Contact function
Electrical crimp contacts
No of contacts
Ferrule bore inside ø (µm)
Fibre core/cladding (µm)
Contact type for plug
Plug insulator
Fibre optic F2 No
Socket insulator
Reference
øA
Fibre optic contact
2
signal L.V.
fem.
0.9 20-24
≤42 1000
3
2
power H.V.
male
1.3 14-18 >6.5 ≤600 2250
10
–
fem. 9/125 125
71
®
®
Fibre Optic Contact
FFS.F2 Male F2 Fibre Optic Contact
PSS.F2 Female F2 Fibre Optic Contact
~ 31.2
~ 31.2
ø 4.4
ø 4.4
ø2
ø2
11.9
Models
Part number
FFS.F2.BA2.LCT10
FFS.F2.BA2.LCE30
Models
Part number
PSS.F2.BA2.LCT10
PSS.F2.BA2.LCE30
PHW, PEW, PBW, PUW
EDW, ENW, EBW
FGW, FMW, FUW
FXW
Note: The above contacts are fitted with a 125 micron bore ferrules. If as an alternative 126 micron bore ferrule is required the «BA2» in the part
number should be replaced with the reference «BB2».
Accessories
øA
Cable adapter type «T» for FGW, FMW, PHW, PEW and PBW
Reference
Type
ø
Part number
of the anchor
with screws
T
T
T
90
96
12
FGW.3K.145.ZZA
FGW.3K.146.ZZA
FGW.3K.147.ZZA
Adapter
øA
9.1
9.6
12.6
Cable ø
max.
min.
Part number
of the adapter
with gasket
9.0
9.5
12.5
8.1
8.6
11.6
FGW.3K.890.TNN
FGW.3K.896.TNN
FGW.3K.812.TNV
Part number
of the collet nut
FFM.3E.130.GG
FFM.3K.131.GG
FFM.3K.132.GG
Cable
Bend relief to be used 1) group
GMA.3B.080.DN
GMA.3B.090.DN
GMA.4B.011.DN
1
2, 4
3
Note: 1) The last letter «N» on the part number indicates black colour of the bend relief. For ordering a bend relief with another colour see table on page
92 and replace the letter «N» by the letter of the colour required.
øA
Collet adapter type «C» for FUW and PUW
Reference
Type
ø
C
96
Part number
of the anchor
with screws
Part number of
earthing body
with o-ring
FGW.3K.146.ZZA FFS.3K.130.LNV FFS.3K.160.DN
Note:
GG = LC for chrome-plated brass version
GG = AZ for stainless steel version
All dimensions are in millimeters.
72
Part number
of crimp ring
Collet
øA
9.6
Cable ø
max.
min.
9.5
8.6
Part number
of collet
with gaskets
Part number
of extended
shell
Part number Cable
of the collet nut group
FUW.3K.796.ZZS FUW.3K.137.GG FUW.3K.130.GG
2, 4
®
®
Insulator for plug
Contact type
Signal
Power
Part number
Female
EGW.3K.444.EL
Male
Note: Insulator should be ordered as replacement item.
Insulator for socket
Contact type
Signal
Power
Part number
Male
FGW.3K.344.EL
Female
Note: Insulator should be ordered as replacement item.
Crimp contacts
Contact part number
ø
Contact
LV
Contact
function
Male
Female
0.9
1.3
Signal
Power 1)
FGG.3B.560.ZZC
FGW.3K.565.ZZC
EGG.3B.660.ZZM
EGW.3K.666.ZZM
Note: 1) Power contacts are special with an oversized crimp barrel.
Crimp contacts should be ordered as replacement items.
PSS Alignment device for F2 fibre optic contacts
Part number
11.9
ø 4.4
PSS.F2.290.NZZ
Note: Alignment device should be ordered as replacement item.
GMF.3K Bend relief with cap for FUW plug
Part number
GMF.3K.085.EANZ
● Material: black EPDM
GMP.3K Bend relief with cap for PUW free socket
Part number
GMP.3K.085.EANZ
● Material: black EPDM
GMF.3K Coloured ring for bend relief with cap
Part number
GMF.3K.265.RG
GMF.3K.265.RN
GMF.3K.265.RR
GMF.3K.265.RV
Colour
grey
black
red
green
● Material: Silicone
73
®
®
Tooling
DCP Spanner for tightening collet nut
N
S1
S2
M
Series
Part number
2K
3K
L
DCP.91.023.TN
L
115
115
Dimensions (mm)
M
N
S1
3.0
3.0
30
35
S2
13.1 12.1
15.1 14.1
● Material: Blackened steel
DPF Pliers for assembling plugs or free sockets
Dimensions (mm)
A
B
Part number
18
plugs
DPF.91.033.TA
Model
23
free sockets
øA
Example for use
øB
The plug or socket end must be held in the pliers while
the nut is tightened with the spanner.
220
Spanner DCP
Spanner DCP
Pliers DPF
Pliers DPF
DPD Crimping tool for screen crimping
on FUW and PUW
9.1
10.5
Part number
DPD.99.010.5K
74
®
®
Fibre Optic Tooling
The full range of tools for terminating fibre optic contacts is shown on pages 103 to 106.
Crimping Tools for Electrical Contacts
Manual crimping tools
Fig. 1
Part number
Supplier
LEMO
DANIELS
BALMAR
BUCHANAN
Fig. 2
1)
2)
signal contacts
ø 0.9
DPC.91.701.V1)
MH8601)
23-000
6163361)
power contacts
ø 1.3
DPC.91.101.A2)
AF82)
55-000
6157082)
According to specification MIL-C-22520/7-01.
According to specification MIL-C-22520/1-01.
DCE Positioners for signal contacts ø 0.9 mm
male
øA
øA
female
øC
øC
Contacts
dimensions
øA
øC
0.9
1.1
Positioners part number
Conductor
AWG
Selector
Pos.
20-22-24
6-5-5
For male
contact
DCE.91.093.BVC
For female
contact
DCE.91.093.BVM
Note: These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-22520/7-01 standard.
DCE Turret for power contacts ø 1.3 mm
Power contacts are special with an oversized crimp barrel.
Contacts
dimensions
øA
øA
øC
øC
øA
øC
1.3
1.9
Conductor
AWG
Selector
Pos.
14-16-18
7-6-5
Positioners part number
For male and female contact
DCE.91.133.BVCW
Note: These turrets can be used with manual crimping tool according to MIL-C22520/1-01 standard.
75
®
®
Termination Instruction
Part Number
Models
All
DOC.FO.W3K.93CO
Panel Cut-Outs
Models
FMW, FXW
EBW
EDW
ENW, PEW
PBW
ø D (4x)
ø A +0.1
0
L 1)
B +0.1
0
L 1 +0.1
0
A
Dimension (mm)
B
D
L
22.6 – 3.2 or M3
23.1 – 3.2 or M3
18.1 – 3.2 or M3
24.2 22.6
–
19.2 – 3.2 or M3
39
30
30
32
30
L1
20.6
23.0
23.0
–
23.0
Note: 1) Minimum distance between two neighbouring components.
Mounting torque
Series
3K
Torque (Nm)
Nut
Screws
12
1 to 21)
Note: 1) Depends on screw material selected.
The values shown in the table above are the maximum torque for each
connector type.
76
®
®
F1 Fibre Optic Contact
Introduction
The F1 type contact is designed for fitting into multi fibre or mixed fibre optical/electrical connectors from the 2B to 5B,
2K to 5K series.
Its main features are as follows:
– Simple and proven construction with a metallic or ceramic ferrule
– Polishing with specific tooling ensuring a minimum gap between fibres which are not in physical contact
– After mounting on the cable, the contact is installed in the main connector insulator, and retained with a metallic clip.
This contact is suitable for use with multi-mode fibres in Si/Si or plastic, ranging in sizes from 100/140 to 1500 µm.
Part Section Showing Internal Components
Female contact
3
1
2
2
4
4
1
3
Male contact
5
1 body with holder
1 ferrule with holder
2 ferrule with holder
2 clips
3 spring
3 crimp ferrule
4 clips
4 alignment tube
5 crimp ferrule
Technical Characteristics
Material and treatment of the Fibre Optic Contact
Component
Material
Mechanical and Environmental
Surface treatment (µm)
Cu
Ni
Body and holder
Alloy CuNiZn
without treatment
Ferrule
Alloy CuNiZn
or ceramic
without treatment
Spring
Clip
Crimp ferrule
Alignment tube
Stainless steel
Cu-Be
Cu 99
Alloy CuNiZn
without treatment
without treatment
0.5
3
without treatment
Characteristic
Mating durability
Damp heat steady state
High temperature
Low temperature
Cable retention
Value
Standard
1000 cycles
up to 95 % at 60°C
+80°C
-40°C
100 N
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 61300-02-04
Optical
Characteristic
Average insertion loss
fibre 200/230 µm
Value
Standard
1.13 dB IEC 61300-03-04
Method
Insertion
Method B
Note: Detailed characteristics are presented on pages 109 to 111.
Part Number Example
FFS
= Male contact
Model: FFS
PSS = Female contact
F1
GB1
A C
E 30
Cable ø: 30 = ø 0.9 to 3.0
FO Contact type: F1
Fibre type: (see table page 78)
Body: A = CuNiZn alloy
Cable fixing type: (page 78)
T = epoxy
E = crimp
Ferrule material:
A = CuNiZn alloy
C=zirconia ceramic
FFS.F1.GB1.ACE30 = Male F1 type fibre optic contact, ferrule bore diameter of 235 µm, ferrule made of zirconia
ceramic, crimp type cable fixing for a cable diameter of 0.9 mm to 3.0 mm.
77
®
®
Model - FO Contact Type
FFS.F1 Male F1 Fibre Optic Contact
PSS.F1 Female F1 Fibre Optic Contact
26.2
ø 4.4
ø 4.4
ø 2.4
~ 25.5
S4
S 3.5
Fibre Type
The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
78
Reference
Core/cladding ø
(µm)
Ferrule hole ø
(µm)
Ferrule
material
Material
ref.
Fibre
type
Cable
fixing type
Note
FB1
GA1
GB1
HA1
HB1
JA1
JB1
KA1
KB1
LA1
LB1
MA1
MB1
NA1
NB1
PA1
PB1
RA1
RB1
RK1
SA1
SB1
TA1
TB1
VA1
VB1
WA1
WB1
100/140
200/230
200/230
300/330
300/330
400/430
400/430
600/630
600/630
800/830
800/830
1000/1035
1000/1035
500
500
750
750
1000
1000
1400
1500
1500
200/380
200/380
300/440
300/440
600/750
600/750
144
230
235
330
335
430
435
630
640
830
845
1035
1050
500
550
750
825
1000
1100
1430
1500
1650
380
410
440
475
750
810
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
Metal
C
C
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Silica
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
HCS
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
Polymer
PCS
PCS
PCS
PCS
PCS
PCS
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
T
T
E
E
E
E
E
E
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● First choice alternative
● Special order alternative
®
®
F2 Fibre Optic Contact
Introduction
The F2 type contact is designed for fitting into single fibre 0K series, multi fibre connectors or mixed fibre optical/electrical
connectors from 2B to 5B, 2K to 5K series.
Its main features are as follows:
– Assembly uses pre-domed ceramic ferrules
– Simple and fast polishing ensuring the physical contact of the fibre end face
– After mounting on the cable, the contact is very easily installed in the main connector insulator, the particular shape of
the contact body retains it in the insulator
– Unique cable assembly independent of the connector shell
– The alignment tube can be easily removed in order to clean the fibre end face.
This contact makes it possible to use single fibre cables with single-mode or multi-mode fibres of the following sizes;
9/125, 50/125, 62.5/125, 100/125 and 100/140 µm.
Part Section Showing Internal Components
Female contact
4
1
3
5
2
2
3
1
4
Male contact
1 body with holder
1 body with holder
2 ferrule with holder
3 spring
2 ferrule with holder
4 crimp ferrule
3 spring
5 alignment tube
4 crimp ferrule
with support
Technical Characteristics
Material and Treatment
Component
Body
Ferrule
Holder
Crimp holder
Spring
Crimp ferrule
Support
Alignment tube
Optical
Material
Surface treatment (µm)
Cu
Ni
PEEK
Ceramic
Alloy CuNiZn
Brass
Stainless steel
Cu 99
Alloy CuNiZn
Ceramic
without treatment
without treatment
without treatment
0.5
3
without treatment
0.5
3
without treatment
without treatment
Value
Value
Standard
Method
Average insertion loss
fibre 9/125 µm
0.10 dB IEC 61300-03-04
Insertion
Method B
Average insertion loss
fibre 50/125 µm
0.25 dB IEC 61300-03-04
Insertion
Method B
Return loss fibre 9/125 µm
(UPC)
≥45 dB
Branching
IEC 61300-03-06 Device Met.
Return loss fibre 9/125 µm
(Hand polish)
~30 dB
Branching
IEC 61300-03-06 Device Met.
Note: Detailed characteristics are presented on pages 109 to 111.
Mechanical and Environmental
Characteristic
Characteristic
Standard
Mating durability
Damp heat steady state
High temperature
Low temperature
Cable retention
10,000 cycles
up to 95 % at 60°C
+80°C
-40°C
100 N
IEC 61300-02-02
IEC 61300-02-19
IEC 61300-02-18
IEC 61300-02-17
IEC 61300-02-04
Impact (Method A)
1m
onto concrete floor
IEC 61300-02-12
Shock
(3 cycles in 2 directions)
100 g, 10-50 ms;
20 g 6-9 ms
IEC 61300-02-09
Vibration (7 cycles)
Diagram 2 page 111 IEC 61300-02-01
79
®
®
Part Number Example
FFS
F2
BA2
L C
E 30
= Male contact
Model: FFS
PSS = Female contact
FO Contact type: F2
= 0.25 to 1.1 mm
Cable ø: T10
E30 = 1.7 to 3.0 mm
Fibre type: (see table below)
= epoxy
Cable fixing type: T
E = crimp
Body: L = PEEK
Ferrule material:
C = Zirconia ceramic
FFS.F2.BA2.LCE30 = Male F2 type fibre optic contact, ferrule bore diameter of 125 µm, PEEK body, Zirconia ceramic
ferrule, crimp cable fixing, for tight jacket cable with a diameter between 1.7 to 3.0 mm.
Model - FO Contact Type
FFS.F2 Male F2 Fibre Optic Contact
PSS.F2 Female F2 Fibre Optic Contact
~ 31.2
11.9
ø 4.4
ø 4.4
ø2
ø2
~ 31.2
Fibre Type
The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole
diameters to suit the users’ specific requirements.
Reference
BA2
BB2
BC2
BD2
FA2
FB2
ø Core/Cladding
(µm)
9/125
50/125
62.5/125
100/125
100/140
Ferrule hole
diameter (µm)
Note 1)
125
126
127
128
140
144
●
●
●
●
●
●
Note: 1) The BA2 type (ferrule hole 125 µm) is recommended for singlemode fibres. The BB2 type (ferrule hole 126 µm) is commonly used with
multi-mode fibres.
80
● First choice alternative
● Special order alternative
®
®
Cable Fixing Type
Reference
Cable fixing
Reference ø
T
E
10
30
Cable Structure
Cable ø
Buffer coated fibre
Tight jacket cable
0.25 to 1.1
1.7 to 3.0
Accessory
PSS Alignment device for F2 fibre optic contact
Part number
PSS.F2.290.NZZ
ø 4.4
11.9
Note: Alignment device should be ordered as replacement item.
81
®
®
Insertion and Extraction of the Fibre Optic Contacts
Cable Termination
Detailed instructions for terminating single fibre cables with LEMO F2 fibre optic contacts are given in the reference
manual DOC.FO.CF2.0000 supplied with the complete termination workstation (see page 103). After termination
contacts shall be introduced in the main insulator as shown below. For purpose of cleaning they can also be removed.
Insertion and Extraction of the F1 Type Contact
Insertion
Extraction
The fibre optic contact, male or female, terminated on the
cable, must be inserted into the connector insulator from
the back end until it comes to a stop (step 1 and 2).
Check that the contact is correctly retained by gently pulling on it (step 3).
Introduce the extractor, reference DCC.91.312.5LA (see
page 105), in the insulator around the contact and push
until it comes to a stop (step 1 and 2). Gently remove the
fibre optic contact by pulling on the cable (step 3).
1)
1)
2)
2)
3)
3)
Insertion and Extraction of the F2 Type Contact
Insertion
Extraction
The male fibre optic contact terminated on the cable must
be inserted into the connector insulator from the back end
until it comes to a stop. Make sure that the contact is correctly positioned into the inner antirotation key. Key is in
line with the red dot on the rear of the contact (step 1).
Check that the contact is correctly retained by gently pulling on it (step 2).
For female contacts, the alignment device shall be clipped
onto the fibre optic contacts which is already fitted into
female insulator. This procedure is performed using the alignment device, reference DCS.F2.035.PN. The alignment
device shall be first installed onto threaded end of the alignment device (step 3). Then clip the adapter (step 4),
unscrew and remove the alignment device (step 5).
Reverse the order of the operation previously described.
For female contact remove first the alignment device.
Screw the threaded end of the alignment device reference,
DCS.F2.035.PN (step 1), onto the alignment device and
pull out strongly (step 2).
Then use the extractor reference, DCC.91.312.5LA, introduce it into the insulator and push until it comes to a stop
to compress the contact body (step 3 and 4).
Gently remove the fibre optic contact by pulling on the
cable (step 5).
1)
1)
2)
2)
3)
3)
4)
4)
5)
5)
Note: The life time installation of the alignment device is minimum 300 cycles.
82
TOOLING
ACCESSORIES
®
84
®
®
®
Accessories
FGG-EGG Insulators
male
Insulators for 2B-5B and 2K-5K series vary according to
the fibre optic contact type chosen.
They are only necessary as replacement item when electrical crimp contacts are available.
female
FO Contact
Type F1
Insulator part number
Male contact
Female contact
FO Contact
Type F2
Insulator part number
Male contact
Female contact
2B
2K
96A
96C
96E
96J
FGG.2B.302.XLY
FGG.2B.304.XLY
FGG.2B.306.XLY
FGG.2B.310.XL
EGG.2B.402.XLY
EGG.2B.404.XLY
EGG.2B.406.XLY
EGG.2B.410.XL
2B
2K
92A
92C
92E
92J
FGG.2B.302.EL
FGG.2B.304.EL
FGG.2B.306.EL
FGG.2B.310.EL
EGG.2B.402.EL
EGG.2B.404.EL
EGG.2B.406.EL
EGG.2B.410.EL
3B
3K
07A
96X
97C
97E
97J
97R
FGG.3B.302.CL
FGG.3B.322.XL
FGG.3B.344.XL
FGG.3B.346.XL
FGG.3B.350.XL
FGG.3B.356.XL
EGG.3B.402.CL
EGG.3B.422.XL
EGG.3B.444.XL
EGG.3B.446.XL
EGG.3B.450.XL
EGG.3B.456.XL
3B
3K
4B
4K
07C
99H
97F
97L
97R
97T
98E
98L
FGG.4B.304.CL
FGG.4B.379.XL
FGG.4B.347.XL
FGG.4B.352.XL
FGG.4B.356.XL
FGG.4B.358.XL
FGG.4B.366.XL
FGG.4B.385.XL
EGG.4B.404.CL
EGG.4B.479.XL
EGG.4B.447.XL
EGG.4B.452.XL
EGG.4B.456.XL
EGG.4B.458.XL
EGG.4B.466.XL
EGG.4B.485.XL
03A
92X
93B
93E
93J
93R
87E
87R
FGG.3B.302.EL
FGG.3B.322.EL
FGG.3B.344.EL
FGG.3B.346.EL
FGG.3B.350.EL
FGG.3B.356.EL
FGG.3B.376.WL
FGG.3B.386.WL
EGG.3B.402.EL
EGG.3B.422.EL
EGG.3B.444.EL
EGG.3B.446.EL
EGG.3B.450.EL
EGG.3B.456.EL
EGG.3B.476.WL
EGG.3B.486.WL
4B
4K
5B
5K
07J
FGG.5B.340.CL
EGG.5B.440.CL
03C
95D
93E
93L
93R
93T
94E
94L
05C
88E
FGG.4B.304.EL
FGG.4B.375.EL
FGG.4B.346.EL
FGG.4B.352.EL
FGG.4B.356.EL
FGG.4B.358.EL
FGG.4B.366.EL
FGG.4B.385.EL
FGG.4B.304.WL
FGG.4B.366.WL
EGG.4B.404.EL
EGG.4B.475.EL
EGG.4B.446.EL
EGG.4B.452.EL
EGG.4B.456.EL
EGG.4B.458.EL
EGG.4B.466.EL
EGG.4B.485.EL
EGG.4B.404.WL
EGG.4B.466.WL
5B
5K
03J
03N
956
94B
FGG.5B.340.EL
FGG.5B.354.EL
FGG.5B.356.WLL
FGG.5B.383.EL
EGG.5B.440.EL
EGG.5B.454.EL
EGG.5B.456.WLL
EGG.5B.483.EL
FGG-EGG Crimp electrical contacts
FO Contact
øA
Contact
Types
F1
F2 LV +HV
4B
4K
FO Contact
øA
Contact
Types
LV
F1
F2
Contact part number
Male
Female
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
0.9
0.7
0.7
0.7
FGG.2B.560.ZZC
FGG.2B.555.ZZC
FGG.2B.555.ZZC
FGG.2B.555.ZZC
EGG.2B.660.ZZM
EGG.2B.655.ZZM
EGG.2B.655.ZZM
EGG.2B.655.ZZM
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
0.9
0.9
0.9
0.7
0.7
0.7
0.7
FGG.3B.560.ZZC
FGG.3B.560.ZZC
FGG.3B.560.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
FGG.3B.555.ZZC
EGG.3B.660.ZZM
EGG.3B.660.ZZM
EGG.3B.660.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
EGG.3B.655.ZZM
5B
5K
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
–
94B
–
956
–
90C
Contact part number
Male
Female
1.3
1.31)
0.9
1.3
0.9
0.9
0.9
0.7
0.7
0.7
0.7
0.7
FGG.4B.565.ZZC
FGG.4K.565.ZZCY
FGG.4B.560.ZZC
FGG.4B.565.ZZC
FGG.4B.560.ZZC
FGG.4B.560.ZZC
FGG.4B.560.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
FGG.4B.555.ZZC
EGG.4B.665.ZZM
EGG.3B.665.ZZM
EGG.4B.660.ZZM
EGG.4B.665.ZZM
EGG.4B.660.ZZM
EGG.4B.660.ZZM
EGG.4B.660.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
EGG.4B.655.ZZM
2.0
2.01)
1.61)
1.61)
FGG.5B.575.ZZC
FGG.3B.575.ZZC
FGG.4B.570.ZZC
FGG.4B.570.ZZC
EGG.5B.675.ZZM
EGG.4B.675.ZZM
EGG.2B.670.ZZM
EGG.2B.670.ZZM
Note: 1) Arrangements with special contact length.
85
®
®
BFG Plug caps
B
øA
L
N
G
G
G
G
G
G
Part number
Series
BFG.00.100 PCSG
BFG.0B.100.PCSG
BFG.2B.100.PCSG
BFG.3B.100.PCSG
00
0B
2B
3B
Dimensions (mm)
A
B
L
N
7.5
9.5
15.0
18.5
9.8
12.0
18.0
22.0
10.0
12.2
15.0
18.5
60
85
85
95
Note: This cap is available only with an alignment key (G). Upon
request this cap can be supplied in black and the last letter «G» of the
part number should be replaced with «N».
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, grey (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 100°C
Watertightness: IP61 according to IEC 60529
Fitting the cord
Slide the plug into the loop of the cord. Place the loop
into the groove in front of the collet nut and tighten the
loop.
BFG Plug caps with key (G)
B
L
Series
øA
Part number
N
BFG.0K.100.NAS
BFG.2K.100.NAS
BFG.3K.100.NAS
BFG.4B.100.NAS
BFG.4K.100.NAS
BFG.5B.100.NAS
BFG.5K.100.NAS
sliding loop
G
G
G
G
G
G
0K
2K
3K
4B
4K
5B
5K
Dimensions (mm)
A
B
L
N
14.0
19.5
23.0
25.0
29.0
36.0
44.0
6
6
6
10
10
10
10
12.5
17.5
22.0
20.2
22.5
27.2
27.0
85
85
120
120
120
150
150
Note: This cap is available only with an alignment key (G).
The last letter «S» of the part number stands for the material of the O-ring
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
Body material: Nickel-plated brass (Ni 3µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 135°C
Watertightness: IP68 according to IEC 60529 for K series
BHG Plug caps, nut fixing or flange
B
L
ø 3.5
N
øA
Part number
G
G
G
G
G
G
86
Body material: Nickel-plated brass (Ni 3µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 135°C
Watertightness: IP68 according to IEC 60529 for K series
BHG.0K.100.NAS
BHG.2K.100.NAS
BHG.3K.100.NAS
BHG.4B.100.NAS
BHG.4K.100.NAS
BHG.5B.100.NAS
BHG.5K.100.NAS
Series
0K
2K
3K
4B
4K
5B
5K
Dimensions (mm)
A
B
L
N
14.0
19.5
23.0
25.0
29.0
36.0
44.0
6
6
6
10
10
10
10
12.5
17.5
22.0
20.2
22.5
27.2
27.0
85
85
120
120
120
150
150
Note: This cap is available only with an alignment key (G).
The last letter «S» of the part number stands for the material of the O-ring
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
®
®
BFA Plug cap
øA
L
Series
BFA.3K.170.800EN
3K
A
Dimensions (mm)
B
C
H
L
C
H
Part number
24
28
10
80
27
G Material: black EPDM
Note: These caps are suitable for use with any alignment key configuration.
øB
BFG Plug cap
øA
L
Part number
Series
BFG.3K.100.EAN
3K
Dimensions (mm)
A
L
N
24
30
155
G Material: black EPDM
G Lanyard material: Stainless steel
G Crimp ferrule material: Nickel-plated brass + polyolefin
N
Note: These caps are suitable for use with any alignment key configuration.
BHA Plug cap
H
øA
L
Part number
Series
BHA.3K.100.715EN
3K
Dimensions (mm)
A
H
L
24
80
27
G Material: black EPDM
Note: These caps are suitable for use with any alignment key configuration.
BHA Plug cap
øA
L
Part number
BHA.3K.100.EAN
3K
Dimensions (mm)
A
L
N
24
30
120
G Material: black EPDM
G Lanyard material: Stainless steel
G Crimp ferrule material: Nickel-plated brass + polyolefin
ø 3.5
N
Series
Note: These caps are suitable for use with any alignment key configuration.
BRA Blanking caps for fixed sockets
and free straight sockets
L
ø 3.5
N
G
G
G
G
G
G
B
øA
M
Part number
Series
BRA.00.200.PCSG
BRA.0B.200.PCSG
BRA.2B.200.PCSG
BRA.3B.200.PCSG
00
0B
2B
3B
A
Dimensions (mm)
B
L
M
7.5
9.8 9.0
10.0 12.5 11.0
18.0 21.0 14.5
22.0 25.5 17.0
3.5
4.8
6.0
7.0
N
60
60
60
60
Note: These caps are suitable for use with any alignment key configuration. On request this cap can be supplied in black. If so, replace the
last letter «G» of the part number by «N».
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, grey (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 100°C
Watertightness: IP61 according to IEC 60529
87
®
®
BRE Blanking caps for fixed and free sockets
L
B
M
øA
Part number
N
BRE.00.200.NAS
BRE.0S.200.NAS
BRE.2S.200.NAS
BRE.3S.200.NAS
BRE.4S.200.NAS
BRE.5S.200.NAS
ø 3.5
●
●
●
●
●
Series
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 135°C
00
0B
2B
3B
4B
5B
A
Dimensions (mm)
B
L
M
8
10
18
22
28
40
9.5
10.5
12.0
14.0
20.0
22.0
8.8 3.5
10.5 4.5
14.0 6.0
18.0 8.0
23.0 10.0
30.0 12.0
N
60
85
85
120
120
150
Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
BRE Blanking caps for fixed and free sockets
L
B
Part number
N
øA
M
BRE.0K.200.NAS
BRE.2K.200.NAS
BRE.3K.200.NAS
BRE.4K.200.NAS
BRE.5K.200.NAS
0K
2K
3K
4K
5K
A
15.0
20.5
24.0
30.0
44.0
Dimensions (mm)
B
L
M
10
14
14
20
22
15.0
24.0
28.0
30.5
37.0
4
8
8
10
12
N
85
85
120
120
150
Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material
(silicone rubber). O-rings made from FPM are also available; if required,
replace the letter «S» by «V».
ø 3.5
●
●
●
●
●
●
Series
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefines
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 135°C
Watertightness: IP68 according to IEC 60529
BRA Blanking cap for free sockets
H
øA
L
Part number
Series
BRA.3K.100.715EN
3K
Dimensions (mm)
A
H
L
24
80
25
● Material: black EPDM
Note: These caps are suitable for use with any alignment key configuration.
BRA Blanking cap for free sockets
øA
L
Part number
ø 3.5
BRA.3K.200.EAN
N
Series
3K
Dimensions (mm)
A
L
N
24
26
120
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
Note: These caps are suitable for use with any alignment key configuration.
88
®
®
BRD Blanking caps for free sockets
L
B
øA
M
Part number
Series
BRD.00.200.PCSG
BRD.0B.200.PCSG
BRD.2B.200.PCSG
BRD.3B.200.PCSG
00
0B
2B
3B
A
Dimensions (mm)
B
L
M
7.5
9.8 9.0
10.0 12.5 11.0
18.0 21.0 14.5
22.0 25.5 17.0
3.5
4.8
6.0
7.0
N
85
85
85
95
N
Note: On request this cap is available in black. If required, replace the
last letter «G» of the part number by «N».
G
G
G
G
G
G
Body material: Polyoxymethylene (POM) grey (or black)
Cord material: Polyamide 6, grey (or black)
Crimp ferrule material: Nickel-plated brass
Gasket material: Silicone rubber
Maximum operating temperature: 100°C
Watertightness: IP61 according to IEC 60529
Fitting the cord
Slide the socket into the loop of the cord.
Place the loop into the groove in front of the collet nut.
Tighten the loop.
BRF Blanking caps for free sockets
L
B
M
N
øA
Part number
sliding loop
G
G
G
G
G
BRF.00.200.NAS
BRF.0S.200.NAS
BRF.2S.200.NAS
BRF.3S.200.NAS
BRF.4S.200.NAS
BRF.5S.200.NAS
Series
00
0B
2B
3B
4B
5B
Dimensions (mm)
B
L
M
8
10
18
22
28
40
7.5
9.5
12.0
14.0
20.0
22.0
8.8 3.5
10.5 4.5
14.0 6.0
18.0 8.0
23.0 10.0
30.0 12.0
N
85
85
85
120
120
150
Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace
the letter «S» by «V».
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
Maximum operating temperature: 135°C
BRF Blanking caps for free sockets
L
B
Part number
Series
N
øA
M
sliding loop
G
G
G
G
A
Body material: Nickel-plated brass (Ni 3 µm)
Lanyard material: Stainless steel
Crimp ferrule material: Nickel-plated brass + polyolefin
O-ring material: Silicone rubber or FPM
BRF.0K.200.NAS
BRF.2K.200.NAS
BRF.3K.200.NAS
BRF.4K.200.NAS
BRF.5K.200.NAS
0K
2K
3K
4K
5K
A
15.0
20.5
24.0
30.0
44.0
Dimensions (mm)
B
L
M
10
14
14
20
22
15.0
24.0
28.0
30.5
37.0
4
8
8
10
12
N
85
85
120
120
150
Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace
the letter «S» by «V».
G Maximum operating temperature: 135°C
G Watertightness: IP68 according to IEC 60529
89
®
®
BRD Blanking caps for free sockets
H
øA
L
Part number
Series
BRD.3K.170.800EN
3K
A
24
Dimensions (mm)
B
C
H
28
10
L
80
25
C
● Material: black EPDM
Note: These caps are suitable for use with any alignment key configuration.
øB
BRF Blanking caps for free sockets
øA
L
Part number
BRF.3K.200.EAN
Series
3K
Dimensions (mm)
A
L
N
24
26
155
● Material: black EPDM
● Lanyard material: Stainless steel
● Crimp ferrule material: Nickel-plated brass + polyolefin
N
Note: These caps are suitable for use with any alignment key configuration.
BRR Spring loaded dust caps for ERA, ERN and EG●
sockets or PSA and PK● fixed sockets
N
L
M
E maxi
Series
BRR.0S.200.PZSG
BRR.2S.200.PZSG
BRR.3S.200.PZSG
0B
2B
3B
A
B
Dimensions (mm)
C
E L M
N
11.0 13.3 9.0 5.8 5.0 1.2 15.3
18.6 22.4 15.2 6.5 8.2 2.0 26.2
22.5 26.5 18.2 9.0 8.8 2.5 30.8
Note: On request, this cap is available in black. If so replace the last
letter «G» of the part number by «N».
øC
B
øA
Part number
●
●
●
●
●
●
Body material: Polyoxymethylene (POM) grey (or black)
Gasket material: Silicone rubber
Spring material: Stainless steel
Axes material: Nickel-plated brass
Maximum operating temperature: 100°C
Watertightness: IP61 according to IEC 60529
BRR Spring loaded dust cap for ED● and EB●
fixed sockets
L
øA
N
Part number
Series
BRR.3K.200.PZSG
3K
A
Dimensions (mm)
B
C
L
M
29
29
23
8.1
3
N
33.2
øC
B
Note: On request, this cap is available in black. If so replace the last
letter «G» of the part number by «N».
M
90
●
●
●
●
●
●
●
Cap material: Polyoxymethylene (POM) grey (or black)
Body material: Nickel-plated brass
Gasket material: Silicone rubber
Spring material: Stainless steel
Axes material: Nickel-plated brass
Maximum operating temperature: 100°C
Watertightness: IP61 according to IEC 60529
®
®
GM● Bend reliefs (Polyurethane)
A bend relief made from thermoplastic polyurethane elastomer (Desmopan 786) can be fitted over LEMO plugs
and sockets that are supplied with a specially fitted nut.
These are available in nine different colours that match
with the GRA insulating washers (see page 93).
Use the part numbers shown below to order this accessory separately.
øA
L
Main characteristics
● Material: Polyurethane elastomer
● Temperature range in dry atmosphere:
Part number
Dimensions (mm)
Bend relief
Cable ø
A
L max. min.
-40°C to +80°C
Series
Part number
of nut for fitting
the bend relief
GMA.00.012.DG
GMA.00.018.DG
GMD.00.025.DG
GMD.00.028.DG
GMD.00.032.DG
1.2
1.8
2.5
2.8
3.2
22
22
22
22
22
1.4
2.1
2.8
3.1
3.5
1.1
1.8
2.5
2.8
3.2
00
FFM.00.131.LC
GMA.0B.025.DG
GMA.0B.030.DG
GMA.0B.035.DG
GMA.0B.040.DG
GMA.0B.045.DG
2.5
3.0
24
24
2.9
3.4
2.5
3.0
0B
FFM.0B.130.LC
3.5
4.0
4.5
24
24
24
3.9
4.4
5.2
3.5
4.0
4.5
2B
FFM.2B.132.LC 1)
0K
FFM.0E.130.LC
GMA.1B.040.DG
GMA.1B.045.DG
GMA.1B.054.DG
4.0
4.5
5.4
30
30
30
4.4
4.9
6.0
4.0
4.5
5.4
3B
FFM.3B.131.LC 2)
GMA.2B.040.DG
GMA.2B.045.DG
GMA.2B.050.DG
GMA.2B.060.DG
GMA.2B.070.DG
GMA.2B.080.DG
4.0
4.5
5.0
6.0
7.0
7.8
36
36
36
36
36
36
4.5
5.0
5.5
6.5
7.7
8.8
4.0
4.5
5.0
6.0
7.0
7.8
2B
4B
2K
3K
4K
5K
FFM.2B.130.LC
FFM.4B.132.LC 3)
FFM.2E.130.LC
FFM.3K.133.LC
FFM.4K.132.LC
FFM.5K.132.LC
GMA.3B.050.DG
GMA.3B.060.DG
GMA.3B.070.DG
GMA.3B.080.DG
GMA.3B.090.DG
4.5
6.0
7.0
8.0
9.0
42
42
42
42
42
5.2
6.9
7.9
8.9
10.0
4.5
6.0
7.0
8.0
9.0
3B
FFM.3B.130.LC
3K
FFM.3E.130.LC
4K
FFM.4K.133.LC
5K
FFM.5K.131.LC
GMA.4B.080.DG
GMA.4B.010.DG
GMA.4B.011.DG
GMA.4B.012.DG
GMA.4B.013.DG
8.0
10.0
11.0
12.0
13.5
60
60
60
60
60
9.0
10.9
11.9
13.0
14.5
8.0
10.0
11.0
12.0
13.5
4B
FFM.4B.130.LC
4K
FFM.3K.132.LC
5K
FFM.5K.133.LC
Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on
page 92 and replace the letter «G» by the letter of the required colour.
See also detailed information for each series: B series on page 61: K series on page 61.
1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used.
2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used.
3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used.
91
®
®
GM● Bend reliefs (Silicone)
A bend relief has been designed for connectors used in
applications at high temperature or requiring vapor sterilization.
These bend reliefs are different from previous ones; their
material, a silicone elastomer, is noted for its retention of
flexibility over a wide temperature range. They are available in nine colours.
øA
L
Use the part numbers shown below to order this accessory separately.
Main characteristics
● Material: Silicone elastomer VMQ
● Temperature range in dry atmosphere: -60°C to +200°C
● Temperature range in water steam: +140°C
● Inflammability: not flammable (no UL classification)
Part number
Dimensions (mm)
Bend relief
Cable ø
A
L max. min.
Series
Part number
of nut for fitting
the bend relief
GMA.0B.025.RG
GMA.0B.030.RG
GMA.0B.035.RG
GMA.0B.040.RG
GMA.0B.045.RG
2.5
3.0
27
27
2.9
3.4
2.5
3.0
0B
FFM.0B.130.LC
3.5
4.0
4.5
27
27
27
3.9
4.4
5.2
3.5
4.0
4.5
2B
FFM.2B.132.LC 1)
0K
FFM.0E.130.LC
GMA.1B.040.RG
GMA.1B.045.RG
4.0
4.5
34
34
4.4
5.0
4.0
4.5
3B
FFM.3B.131.LC 2)
GMA.2B.040.RG
GMA.2B.045.RG
GMA.2B.051.RG
GMA.2B.057.RG
GMA.2B.063.RG
GMA.2B.071.RG
GMA.2B.080.RG
4.0
4.5
5.1
5.7
6.3
7.1
8.0
41
41
41
41
41
41
41
4.4
5.0
5.6
6.2
7.0
7.9
9.0
4.0
4.5
5.1
5.7
6.3
7.1
8.0
2B
FFM.2B.130.LC
4B
FFM.4B.132.LC 3)
2K
FFM.2E.130.LC
3K
FFM.3K.133.LC
4K
FFM.4K.132.LC
5K
FFM.5K.132.LC
Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on
page 92 and replace the letter «G» by the letter of the required colour.
See also detailed information for each series: B series on page 61: K series on page 61.
1) For use only with connectors from series 2B equipped with cable fixing type M and where a bend relief from series 0B is used.
2) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series 1B is used.
3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series 2B is used.
Note: The selection of pigments, which should remain
stable at high temperature, is limited by new regulations.
For this reason, some colours will be a shade different
from those used for Desmopan bend reliefs. The selected
solutions represent the best possible compromise.
92
Ref.
A
B
G
J
M
Colour
blue
white
grey
yellow
brown
Ref.
N
R
S
V
Colour
black
red
orange
green
®
®
GRA Insulating washers
Sockets or plugs mounted on panels can be fitted with
insulating washers. The nine colours available combined
with those for the overall protective coverings with bend
relief makes colour coding possible.
Part number
Series
00
0B
2B
3B
4B
GRA.00.269.GG
GRA.0S.269.GG
GRA.2S.269.GG
GRA.3S.269.GG
GRA.4S.269.GG
Dimensions (mm)
B
E L M S
A
10.0
12.0
21.1
25.0
31.9
8.8
10.8
17.9
21.8
28.7
4.5
6.0
7.3
10.3
10.5
1.8
1.8
2.3
2.2
2.5
1.0
1.0
1.3
1.2
1.5
6.4
8.3
13.6
16.7
23.6
T
8.0
9.9
16.2
20.2
27.1
Note: Insulating washers for series 5B are available on request.
L
Caution: These insulating washers can be used with fixed and straight
sockets with across flat dimension S1 equivalent to the S dimension of
the washer.
øA
M
S
øB
Ref.
E maxi
A
B
G
J
M
T
Ref.
Colour
blue
white
grey
yellow
brown
N
R
S
V
Colour
black
red
orange
green
Note: The last letter «G» of the part number indicates the colour grey
for the insulating washer. To obtain an insulating washer of another
colour, refer to the table above and change the letter «G» of the part
number to the corresponding letter of the colour required.
G Material: Polyamide
G Maximum operating temperature: 90°C
For the panel cut-out, please consult chapter «Panel cut-out» on
pages 18, 26 and 45.
GRC Double panel washers
Double panel washers have been designed to make the
drilling of panel holes easier for mounting fixed and straight
sockets. The combination of the nine different colours of
the double panel washers and of the overall protective
coverings with bend relief makes colour coding possible.
Part number
Series
GRC.0S.260.HG
0B
B
Dimensions (mm)
E H L M N
R
S
10.9 5 14 2.5 1.5 26.5 12.5 8.3
Caution: These double panel washers can be used with fixed or free
sockets with across flat dimension S1 equivalent to the S dimension of
the washer.
L
R
M
S
øB
E maxi
G Material: Polyamide
G Maximum operating temperature: 90°C
H
N
Ref.
A
B
G
J
M
Colour
blue
white
grey
yellow
brown
Ref.
N
R
S
V
Colour
black
red
orange
green
Note: The last letter «G» of the washer’s part number indicates the
colour grey. For other colours, refer to the above table and replace
letter «G» by the one corresponding to the colour required.
For the panel cut-out, please consult chapter «Panel cut-out» on
page 26.
93
®
®
GBA Locking washers
øA
Part number
Series
L
øC
GBA.00.250.FN
GBA.0S.250.FN
GBA.2S.250.FN
GBA.3S.250.FN
GBA.4S.250.FN
00
0B
2B
3B
4B
Dimensions (mm)
A
C
L
9.5
7.1
12.5
9.1
19.5 15.1
25.0 18.1
32.0 25.1
1.0
1.0
1.2
1.4
1.4
Note: To order this accessory separately, use the above part numbers.
● Material: Nickel-plated bronze (3 µm)
GBB Tapered washers
øA
L
øC
Part number
GBB.00.250.LN
GBB.0S.250.LN
GBB.2S.250.LN
GBB.3S.250.LN
GBB.4S.250.LN
GBB.5S.250.LN
Series
00
0B
2B
3B
4B
5B
Dimensions (mm)
A
C
L
9
11
18
22
28
40
7.1
9.1
15.1
18.1
25.2
35.2
2.0
2.5
4.0
4.5
5.0
7.5
Note: Sockets of series 5B are always supplied with a tapered washer. To
order this accessory separately, use the above part numbers.
● Material: Nickel-plated brass (3 µm)
GEA Hexagonal nuts
Part number
A
L
B
e
● Material:
– Nickel-plated brass (3 µm)
– Natural anodized aluminium alloy
– Stainless steel
94
GEA.00.240.LN
GEA.0S.240.LN
GEA.0E.240.LN
GEA.2S.240.LN
GEA.2E.240.LN
GEA.3S.240.LN
GEA.3E.240.LN
GEA.4S.240.LN
GEA.4E.240.LN
Series
00
0B
0K
2B
2K
3B
3K
4B
4K
A
9
11
17
17
24
22
30
30
36
Dimensions (mm)
B
e
L
10.2
12.4
19.2
19.2
27.0
25.0
34.0
34.0
40.5
M7 x 0.50
M 9 x 0.60
M14 x 1.00
M15 x 1.00
M20 x 1.00
M18 x 1.00
M24 x 1.00
M25 x 1.00
M30 x 1.00
2.0
2.0
2.5
2.7
4.0
3.0
5.0
5.0
7.0
Note: To order this part separately, use the above part numbers. The
last letters «LN» of the part number refer to the nut material and treatment. If a nut in aluminium alloy or stainless steel is desired, replace the
last letters of the part number by «PT» or «AZ» respectively.
®
®
GEG Notched nuts
øA
L
øB
e
Part number
00
0B
0K
2B
2K
GEG.00 240.LC
GEG.0S.240.LC
GEG.0E.240.LC
GEG.2S.240.LC
GEG.2E.240.LC
Model 1
øA
L
e
Series Model
1
1
1
2
2
A
8.7
10.5
15.8
17.5
22.5
Dimensions (mm)
B
e
10
12
18
20
25
M7 x 0.5
M9 x 0.6
M14 x 1.0
M15 x 1.0
M20 x 1.0
L
2.5
2.5
3.5
3.5
3.5
G Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm)
øB
Note: 00, 0B and 2B series fixed and free sockets for back panel
mounting are always delivered with this notched nut.
To order this accessory separately, use the above part numbers.
Model 2
GEC Conical nuts
Part number
Series
A
GEC.00 240.LC
GEC.0S.240.LC
GEC.0E.240.LC
GEC.2S.240.LC
GEC.2E.240.LC
GEC.3S.240.LC
GEC.3E.240.LC
GEC.4S.240.LC
GEC.4K.241.LC
GEC.5S.240.LC
L
øB
e
G Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm)
00
0B
0K
2B
2K
3B
3K
4B
4K
5B
A
8
10
16
17
22
20
27
27
32
37
Dimensions (mm)
B
e
L
10.0
12.0
18.0
20.0
25.0
24.0
30.0
30.0
35.5
41.0
M7 x 0.5
M9 x 0.6
M14 x 1.0
M15 x 1.0
M20 x 1.0
M18 x 1.0
M24 x 1.0
M25 x 1.0
M30 x 1.0
M35 x 1.0
2.5
2.5
3.0
3.8
5.0
4.5
4.5
4.5
5.0
5.0
S1
8
10
16
17
22
20
27
27
32
37
Note: 3B, 3K, 4B, 4K, 5B and 5K series fixed and free sockets for back
panel mounting are always delivered with a conical nut. To order this
accessory separately, use the part numbers in the table above.
GEB Round nuts
øA
e
L
Part number
Model 1
øA
e
L
GEB.00.240.LN
GEB.0S.240.LN
GEB.2S.240.LN
GEB.3S.240.LN
GEB.4S.240.LN
GEB.5S.240.LN
GEB.5E.240.LN
Series Model
00
0B
2B
3B
4B
5B
5K
1
1
1
1
1
2
2
Dimensions (mm)
A
e
L
9.0
11.0
18.0
22.0
28.0
40.0
54.0
M7 x 0.50
M9 x 0.60
M15 x 1.00
M18 x 1.00
M25 x 1.00
M35 x 1.00
M45 x 1.50
4.0
4.0
5.5
5.5
6.0
8.0
8.0
Note: 5B and 5K series sockets are always supplied with model 2
round nuts. To order this accessory separately, use the part numbers in
the table above.
Model 2
G Material: Nickel-plated brass (3 µm)
95
®
®
GCA Earthing washers
øA
L
N
øB
● Material: CuSnZn plated brass (2 µm)
96
Part number
GCA.00.255.LT
GCA.0S.255.LT
GCA.0E.255.LT
GCA.2S.255.LT
GCA.2E.255.LT
GCA.3S.255.LT
GCA.4S.255.LT
GCA.4E.255.LT
GCA.5S.255.LT
Series
00
0B
0K
2B
2K
3B
4B
4K
5B
Dimensions (mm)
A
B
L
N
9.5
13.0
17.0
20.0
25.0
25.0
35.0
35.0
42.0
7.1
9.1
14.1
15.2
20.2
18.2
25.6
30.6
35.1
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.3
18.2
22.0
27.5
32.0
39.0
39.0
50.0
50.0
57.5
®
®
Tooling
DCG Spanners for hexagonal nuts
N
L
Part number
DCG.91.149.0TN
DCG.91.161.1TN
DCG.91.231.7TN
DCG.91.282.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
14
16
23
28
40
45
62
76
50
52
68
73
Part number
of the nut
GEA.00.240.LN
GEA.0S.240.LN
GEA.2S.240.LN
GEA.3S.240.LN
● Material: Blackened steel
øB
DCA Spanners for hexagonal nuts, with alignment
of the sockets by the flats
N
L max
Part number
DCA.91.149.0TN
DCA.91.161.1TN
DCA.91.231.7TN
DCA.91.282.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
14
16
23
28
65
73
100
120
50
52
68
73
Part number
of the nut
GEA.00.240.LN
GEA.0S.240.LN
GEA.2S.240.LN
GEA.3S.240.LN
● Material: Blackened steel
øB
DCB Spanners type wrench for Model 1 round nuts
N
L
Part number
DCB.91.119.0TN
DCB.91.131.1TN
DCB.91.201.8TN
DCB.91.242.2TN
Series
00
0B
2B
3B
B
Dim. (mm)
L
N
11
13
20
24
40
45
62
76
50
50
65
70
Part number
of the nut
GEB.00.240.LN
GEB.0S.240.LN
GEB.2S.240.LN
GEB.3S.240.LN
● Material: Blackened steel
øB
øA
DCH Spanners for conical nut
øB
Part number
L
DCH.91.101.PN
DCH.91.121.PN
DCH.91.201.PN
Series
00
0B
2B
Dimensions (mm)
A
B
L
N
Part number
of the nut
10.1 12.8 124 48.3 GEC.00.240.LC
12.1 14.8 124 49.3 GEC.0S.240.LC
20.1 22.8 129 53.5 GEC.2S.240.LC
● Material: Dark grey polyurethane
N
97
®
®
DCP Flat spanners for collet nut
M
N
S1
Part number
L
DCP.99.045.TC
DCP.99.050.TC
DCP.99.055.TC
DCP.99.060.TC
Dimensions (mm)
L
M
N
S1
Series
00
00
00
00
70
78
78
78
2
2
2
2
10.5
12.6
12.6
12.6
4.5
5.0
5.5
6.0
● Material: Chrome-plated steel
S1
DCH Spanners for notched nuts
øA
øB
Part number
L
DCH.91.101.PA
DCH.91.121.PA
DCH.91.181.PA
DCH.91.201.PA
DCH.91.251.PA
Dimensions (mm)
A
B
L
N
Series
00
0B
0K
2B
2K
10.1
12.1
18.1
20.1
25.1
12.8
14.8
22.8
22.8
32.8
124
124
129
129
134
48.3
49.3
53.1
53.5
55.5
Part number
of the nut
GEG.00.240.LC
GEG.0S.240.LC
GEG.0E.240.LC
GEG.2S.240.LC
GEG.2E.240.LC
● Material: Blue polyurethane
N
DCP Spanners for tightening collet nut
N
S1
S2
M
Part number
Series
DCP.91.001.TN
0B
2B-2K
3B-3K
4B
5B
L
DCP.91.023.TN
DCP.91.045.TN
L
95
115
115
130
130
Dimensions (mm)
M
N
S1
2.5
3.0
3.0
3.5
3.5
21
30
35
40
45
8.1
13.1
15.1
21.2
31.2
S2
7.1
12.1
14.1
20.2
30.2
● Material: Blackened steel
DCL Spanners for securing straight plug with two
latching tabs while tightening collet nut
øB
N
L
Part number
DCL.91.105.0TK
Series
00
● Material: Blackened steel
98
Dimensions (mm)
B
L
N
10
45
13.5
®
®
DPF Pliers for assembling plugs (series K)
Part number
øA
DPF.91.001.TA
DPF.91.023.TA
Series
0K
2K
3K
Dimensions (mm)
A
B
10
15
–
–
–
18
øB
220
Example for use
The plug end must be held in the pliers while the nut is
tightened with the spanner.
Spanner DCP
Pliers DPF
DTA Taps
Part number
DTA.99.700.5Z
DTA.99.900.6Z
Series
Thread
00
0B
M7 x 0.5
M9 x 0.6
99
®
®
Crimping Tools for Electrical Contacts
Manual crimping tools
Fig. 1
Part number
Supplier
contact ø 0.7-0.91.3 (Fig. 1)
DPC.91.701.V1)
MH8601)
23-000
6163361)
LEMO
DANIELS
BALMAR
BUCHANAN
Fig. 2
1)
2)
contact ø 1.6-2.0
(Fig. 2)
DPC.91.101.A2)
AF82)
55-000
6157082)
According to specification MIL-C-22520/7-01.
According to specification MIL-C-22520/1-01.
DCE Positioners for crimp contacts ø 0.7, 0.9 and 1.3 mm
Connector
Type
F1 F2
male
female
These positioners are suitable for use with manual crimping
tool according to the MIL-C-22520/7-01 standard.
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
4B
4K
Note: 1) Arrangement with special contact length, special
positioners are required.
Positioners part number
ø
Contact
Conductor
AWG
For male
contact
For female
contact
0.9
20-22-24
DCE.91.092.BVC
DCE.91.092.BVM
0.7
22-24-26
DCE.91.072.BVC
DCE.91.072.BVM
0.9
20-22-24
DCE.91.093.BVC
DCE.91.093.BVM
0.7
22-24-26
DCE.91.073.BVC
DCE.91.073.BVM
1.3
1.31)
0.9
1.3
0.9
18-20
18-20
20-22-24
18-20
20-22-24
DCE.91.134.BVC
DCE.91.133.BVCY
DCE.91.094.BVC
DCE.91.134.BVC
DCE.91.094.BVC
DCE.91.134.BVM
DCE.91.133.BVM
DCE.91.094.BVM
DCE.91.134.BVM
DCE.91.094.BVM
0.9
20-22-24
DCE.91.094.BVC
DCE.91.094.BVM
0.7
22-24-26
DCE.91.074.BVC
DCE.91.074.BVM
DCE Turrets for crimp contacts ø 1.6 and 2.0 mm
Connector
Type
F1 F2
5B
5K
These turrets are suitable for use with manual crimping tool
according to the MIL-C-22520/1-01 standard.
Note: A wide variation of strand number and diameter
combinations are quoted as being AWG, some of which do
not have a large enough cross section to guarantee a crimp
as per either MIL-C-22520/1 or /7-01. Our technical department is at your disposal to study and propose a solution to
all your specific problems.
100
–
94B
–
956
–
90C
ø
Contact
2.0
2.01)
1.61)
1.61)
Turret part number
Conductor
AWG
12-14-16
12-14-16
14-16-18
14-16-18
For male
contact
For female
contact
DCE.91.205.BVCM DCE.91.205.BVCM
DCE.91.203.BVCM DCE.91.204.BVCM
DCE.91.164.BVCM DCE.91.162.BVCM
Note: 1) Arrangement with special contact length, turret from another series are
required.
®
®
DCC Extraction tools for crimp contacts
FO Contact
øA
Types
Contact
F1
F2
Thumb operated model
Automatic model
2B
2K
96A
96C
96E
96J
92A
92C
92E
92J
3B
3K
97C
97E
–
97J
97R
96X
–
93B
93E
87E
93J
93R
92X
87R
–
95D
–
93E
97F
–
97R
97L
98L
97T
–
99H
98E
93R
93L
94L
93T
88E
–
94E
–
94B
–
956
–
90C
4B
4K
5B
5K
Extractor
Thumb
operated model
Automatic
model
0.9
DCC.91.090.5LA
DCF.91.090.2LT
0.7
DCC.91.070.5LA
DCF.91.070.2LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
1.3
1.3
0.9
1.3
0.9
DCC.91.131.5LA
DCC.91.131.5LA
DCC.91.090.5LA
DCC.91.131.5LA
DCC.91.090.5LA
DCF.91.133.5LT
DCF.91.133.5LT
DCF.91.093.5LT
DCF.91.133.5LT
DCF.91.093.5LT
0.9
DCC.91.090.5LA
DCF.91.093.5LT
0.7
DCC.91.070.5LA
DCF.91.073.5LT
2.0
2.0
1.6
1.6
DCC.91.202.5LA
DCC.91.202.5LA
DCC.91.162.5LA
DCC.91.162.5LA
DCF.91.203.5LT
DCF.91.203.5LT
DCF.91.163.5LT
DCF.91.163.5LT
DCK Retention testing tools for crimp contacts
ø 0.7, 0.9 and 1.3 mm
Contact
øA
Test
force (N)
0.7
0.9
1.3
10
14
25
Testing tool part number
For male
contact
DCK.91.071.0LRC
DCK.91.091.4LRC
DCK.91.132.5LRC
For female
contact
DCK.91.071.0LRM
DCK.91.091.4LRM
DCK.91.132.5LRM
F
101
®
®
Tools for type C Coaxial Contacts
DPE Crimping tool with die
Part number
DPE.99.103.1K
DPE.99.103.8K
Cable
group
2
1, 3
DPN Dies
Part number
L
DPN.99.103.1K
DPN.99.103.8K
A
Cable
group
2
1, 3
Die dimensions
For contacts
For shield
A
B
L
A
B
1.09 0.77 2.0
1.09 0.77 2.0
A
B
B
● Die material: Blackened steel
for contacts
for shield
DCC Extractors
Part number
DCC.91.384.5LA
102
Cable
group
1, 2, 3
3.10
3.80
2.70
3.30
®
®
Fibre Optic Tooling
We propose a complete range of tools for fibre optic connector cable assembly.
Some tools are specific to each fibre optic contact type. When selecting necessary tooling, make sure you identify
correctly the contact type used in the selected product.
DRV Complete workstation for fibre optic contact
Description
Comprehensive range of tools for terminating both singlemode and multi-mode fibres. Includes specific tools for F2
and F4 fibre optic contacts. Detachable termination case
lid for use as polishing platform during field termination.
Rugged but aesthetically pleasing termination case which
is ideal for field use or in-house terminations. Curing oven
and inspection microscope shall be ordered separately.
Part number
DRV.91.CF2.PN
Contact type
F2, F4
Part Number
Description
Quantity
Number
Workstation Contents
WST.BT.175.55PT
WST.BR.150.8AC
WST.CH.252.5SR
WST.CS.125.CE
WST.CO.020.52
WST.DS.290.PT
DCC.91.312.5LA
DCS.91.G20.0C
WST.ME.354.8R
DOC.FO.CF2.0000
WST.OU.135.10SZ
DCS.91.F24.LC
WST.OU.452.5MN
WST.PA.105.5525
WST.PA.012.AOJ
WST.PA.005.AOM
WST.PA.001.AOV
WST.PN.210.AS
WST.PN.145.AR
WST.PN.103.0PG
WST.PN.203.CR
WST.PN.102.3CR
DPE.99.524.337K
WST.PL.322.5PT
WST.RE.353.EPO
WST.SE.305.8PH
WST.TU.191.LN
WST.RG.150.AZ
WST.SY.135.PA
WST.CS.155.AZ
Plastic box
Tweezers
Lint-free Cloth
Kevlar cutters
Cotton bud (sachet of 20 pcs)
Alcohol dispenser (supplied empty)
Extraction tool for F1 and F2 contacts
Microscope adapter for F2 and F4 cont.
Epoxy mixer and pad
Terminating instructions for F2 contacts
Fibre scribe
Polishing tool for F2 and F4 contacts
Large cable stripper
Cleaning tissues
Lapping film 12µm (yellow)
Lapping film 5µm (brown)
Lapping film 1µm (green)
Armoured cable cutter
Cable cutter
Outer jacket stripper
Buffer coating stripping tool
Primary coat stripper
Crimp tool
Polishing platform
Epoxy resin + safety instructions
Syringe with needle
Fibre shield for F2 and F4 contacts
Steel rule 6’’
Fibre length marking pen
Scissors
1
1
1
1
1
1
1
1
1
1
1
1
1
1
20
20
20
1
1
1
1
1
1
1
10
10
4
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Note: The interior of the case is fitted with pre-formed plastic foam to
provide secure storage of the tools.
17
24
16
15
25
10
3
29
28
30
7
Space for epoxy curing jig
25
26
5
1
18
22
23
21
9
19
14
27
12
6
8
20
13
2
11
4
Space for epoxy curing jig tool
103
®
®
DPE Crimping tool for fibre optic contact
Description
Crimping tool for capturing KEVLAR® strand on contact
body
Part number
Contact type
DPE.99.524.337K 1) F1, F2, F3, F4
Note: 1) Included in the LEMO F2 workstation.
4.38
F3
3.74
3.3
4.5
3.8
5.2
F3
F1, F2 and F4
DCS Epoxy curing jig
Description
Curing positioning jig specifically designed to ease
assembly of the 3K.93C series with associated camera
cable
Part number
DCS.91.F12.3LA
Contact type
F2
WST Epoxy curing oven
Description
Oven for assisting in curing epoxy
Part number
WST.FR.220.VA
WST.FR.110.VA
Voltage
220 volts
110 volts
Contact type
F1, F2, F3, F4
DCS Polishing tool for fibre optic contacts
Description
Precision spring loaded tool for polishing terminated fibre
optic contacts.
Part number
DCS.91.F13.LC
DCS.91.F24.LC 1)
Contact type
F1, F3
F2, F4
Note: 1) Included in the LEMO F2 workstation.
104
®
®
WST Fibre Inspection Microscope
Description
Microscope to assist in viewing termination operations
and verifying fibre end finish.
See adaptor below.
Contact type
Part number
WST.FB.G10.4N
F1, F2, F3, F4
DCS Microscope adaptor for fibre optic contacts
Description
Adaptor for final inspection of fibre optic contacts.
To be used with microscope WST.FB.G10.4N
Contact type
Part number
DCS.91.G24.0C
DCS.91.G20.0C 1)
F1, F3
F2, F4
Note: 1) Included in the LEMO F2 workstation.
DCC Extractor for fibre optic contact
Description
Tool for extracting the F1 or F2 contact.
Contact type
Part number
DCC.91.312.5LA 1) F1, F2
Note: 1) Included in the LEMO F2 workstation.
DCS F2 contact alignment device
installation/extraction tool
Description
Simple tool with two threaded end for installation/extraction
of the F2 contact alignment device
Contact type
Part number
DCS.F2.035.PN
F2
DCC F4 contact alignment device extraction tool
Description
This tool is for extraction/reinstallation of the F4 contact
alignment device. It is necessary for contact cleaning only
Contact type
Part number
DCC.F4.125.7LA
F4
105
®
®
DCS Cleaning tool
Description
Used for maintenance cleaning. The tool is made with an
alcohol spongy reservoir (supplied empty).
16 dry cotton buds are included.
The threaded end allows extraction/reinstallation of the
F2 contact alignment device.
Part number
DCS.91.F23.LA
Contact type
F2
WST Cleaning kit
Description
Kit that includes 2 cotton buds one of them moistened
with alcohol
Part number
WST.KI.125.34
106
Contact type
F1, F2, F3, F4
®
®
Technical characteristics
Outer shell
Brass
In most cases, LEMO connectors have a brass outer
shell which is suitable for most general purpose applications, including civilian and military. The brass outer
shells have a chrome nickel-plated surface which
ensures very good protection against industrial atmosphere, salt air and most corrosive agents.
Alternative protective coatings are available to satisfy
other specific environmental conditions:
– electrolytic nickel
– nickel-black chrome. After the black chrome treatment,
the part is coated with a protective organic film.
Stainless steel
For applications where there are severe environmental
conditions that may rapidly damage the surface finish, we
recommend using stainless steel. The AISI 303 stainless
steel is a material for general use adapted to most applications requiring a product made entirely of stainless
metal.
For the broadcasting industry the heavy duty line with
shell in stainless steel offers more resistance to heavy
wear conditions.
Aluminium alloy
The aluminium alloy outer shells find numerous applications where light weight is a predominant factor, such as
in the aeronautics and space industries, and for portable
and mobile equipment.
These materials have high mechanical strength and
excellent resistance to corrosion.
The shell surface is protected by anodizing which is available in six colours: blue, yellow, black, red, green, and
natural.
Depending on the application, other surface finish is also
available (electrolytic nickel-plating, black nickel plating).
Plastic materials
Some connector model shells of the 2B-4B series can be
made of plastic. This solution offers optimum electrical
insulating properties particularly suitable for medical
applications.
Grey or white polysulfone (PSU) and beige PEEK offer
excellent mechanical properties and is suitable for gas or
vapour sterilization.
Some models are also available with an outer shell of
cream-coloured polyphenylsulfone (PPSU). We recommend this material particularly for applications where products are to withstand hundreds of vapour sterilization
cycles.
Other metallic components
In general, most metallic components are manufactured
in brass. However, bronze or beryllium copper are used
where good elasticity is required (for example: grounding
crown). Depending on the application, these parts have
electrolytic nickel or nickel-gold plating. These parts can
also be manufactured in stainless steel (AISI 416).
Gasket and O-rings
In general, gaskets and O-rings are made of silicone
rubber MQ/MVQ. However, for some products they are
made of fluorosilicone rubber (FPM).
Technical characteristics of plastic materials
Type
Density
Tensile strength (at 23°C)
Flexurale strength (at 23°C)
Dielectric strength
Volume resis. at 50% HR and 23°C
Surface resistivity
Thermal conductivity
Comparative tracking index
Maxi. continuous service temperature
Min. continuous service temperature
Max. short-time service temperature
Water absorption in 24h at 23°C
Radiation resistance
Flammability rating
Resistance to steam sterilization
ASTM = American Society for Testing & Materials
ISO = International Standards Organization
UL
= Underwriters Laboratories
IEC = International Electrotechnical Commission
Norme
ASTM D 792
ASTM D 638/ ISO R527
ASTM D 790/ ISO R178
ASTM D 149/IEC 60243
ASTM D 257/IEC 60093
ASTM D 257
ASTM C 177
IEC 60112
UL 746
UL 746
–
ASTM D 570/ISO R62A
–
ASTM D 635/UL 94
–
Units
PEEK
PSU
PPSU
Silicone
FPM
–
MPa
MPA
kV/mm
Ω ● cm
Ω
W/K ● m
V
°C
°C
°C
%
Gy1)
–
–
1.3-1.4
92-142
170
19-25
1016
1015
0.25
CTI 150
250
-55
300
0.12
107
V-0/3.2
excel.
1.24
70
106
17-20
5x1016
–
0.26
CTI 150
140
-60
160
0.3
105
V-0/4.4
good
1.3
70
91
15
~1.2
>9
–
18-30
1014
–
–
–
200
-50
> 250
–
105
–
good
~1.9
> 12
–
–
–
–
–
–
180
-50
200
0.37
–
V-0/1.6
excel.
–
–
–
–
200
-20
300
–
8x104
–
good
Note: 1) 1 Gy (Gray) = 100 rad
107
®
®
Materials and Treatments
Material (Standard)
Component
Outer shell, collet nut, conical nut or notched nut
Grounding crown
Latch sleeve
Locking washer
Hexagonal or round nut
Other metallic components
O-ring and gaskets
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Aluminium alloy (AA 6262A or AA 6023)
PEEK, Polyether EtherKetone, beige
PSU (Udel®), Polysulfone, grey or white
PPSU (Radel®), Polyphenylsulfone, cream
Bronze (UNS C 54400) or special brass
Stainless steel (AISI 416)
Special brass
Stainless steel (AISI 416)
Bronze (UNS C 52100)
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Aluminium alloy (AA 6262A or AA 6023)
Brass (UNS C 38500)
Stainless steel (AISI 303 or 304)
Silicone MQ/MVQ or FPM/FKM (Viton®)
Notes:
standards for surface treatment are as follows:
Chrome-plated: FS QQ-C-320B;
Nickel-plated: FS QQ-N-290A, or MIL-C-26074C;
Gold-plated: ISO 4523; and
Black chrome: MIL-C-14538C with a minimum of 10 µm of lacquer
protection.
1)
2)
3)
4)
Surface treatment (µm)
chrome
nickel black chr. Notes
Cu Ni Cr Cu Ni Ni Cr
0.5
–
0.5
3
0.3 0.5 3
1
without treatment
anodized
–
–
–
–
– 0.5 3
–
without treatment
3 0.3 0.5 3
–
without treatment
–
–
–
0.5
3
–
–
without treatment
anodized natural
–
– 0.5 3
–
without treatment
–
2
1)
2)
2)
–
3)
–
3)
–
4)
4)
–
for FGG and ENG models of the 3B and 4B series
for the FGY and ENY models of the 2B, 3B and 4B series
AISI 416 steel is used with shells made of AISI 303 or 304
delivered with free and fixed sockets with aluminium alloy
or stainless steel shell
Shell electrical continuity:
(measured according to IEC 60512-2 test 2f)
– Test current: 1A
R (mΩ)
2B
3B
4B
Series
5B
2K
3K
4K
5K
2.2
2.2
1.5
1.5
1.6
1.4
1.4
1.8
Insulator
LEMO uses PEEK (Polyether Etherketone) for the insulator material. The performance of this thermoplastic
material is enhanced by the addition of glass fibres in the
resin to achieve very high mechanical strength, to
108
increase dielectric strength and to reduce water absorption rate. The above features of PEEK plus its excellent
radiation resistance makes it ideal for most applications.
(See technical characteristics on page 107)
®
®
Fibre Optic Contacts
In order to ensure the highest technical performance and to provide the optimal solution for a diversity of applications,
LEMO has developed the 4 types of fibre optic contacts designated F1, F2, F3, and F4.
F2 and F4 contacts are designed with fully floating pre-domed ceramic ferrule. Such contacts are mainly designed to
operate with single-mode and multi-mode fibres with small core dimensions.
F1 and F3 contacts are using floating metallic or ceramic ferrules. They are ideal for use with multi-mode, silica or plastic
fibres with large core diameters.
Contact F1
Contact body: part ensuring the alignment of the two ferrules
and retention of the contact into the insulator, made of rustproof alloy. Clips is made of Cu-Be
Crimp holder: provided for cable fixing, made of rustproof alloy
Ferrule made of rustproof alloy or ceramic depending on the
fibre diameter
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee mating precision of the two
ferrules lengthwise
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Fibre
Buffer
Cable
Contact F2
Contact body: part ensuring the retention of the contact into
the insulator, made of PEEK
Crimp holder: provided for cable fixing, made of Nickel-plated
brass
Ferrule made of ceramic
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee physical contact of the two
ferrules with correct pressure
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated, made of ceramic and rustproof alloy
Fibre
Buffer
Cable
Contact F3
Contact body: part ensuring the alignment of the contact into
connector shell, made of Nickel-plated brass
Crimp holder: provided for cable fixing, made of Nickel-plated
brass
Ferrule made of rustproof alloy or ceramic depending on the
fibre diameter
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee mating precision of the two
ferrules lengthwise
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated, made of rustproof alloy
Fibre
Buffer
Cable
Contact F4
Contact body: part ensuring the alignment of the contact into
connector shell, made of rustproof alloy
Crimp holder: provided for cable fixing made of Nickel-plated
brass
Ferrule made of ceramic
Ferrule holder made of rustproof alloy
Stainless steel spring to guarantee physical contact of the two
ferrules with correct pressure
Crimp ferrule made of Nickel-plated copper for fixing the cable
onto the crimp holder
Alignment tube to guarantee the alignment of the two ferrules
when mated (always fitted into the fixed or free socket) made
of ceramic and rustproof alloy
Fibre
Buffer
Cable
109
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Optical Performance for F1, F2, F3, and F4 Type Contacts
The optical performance for the fibre optic contacts relates to the insertion and return losses measured at the junction of the
fibre to fibre interface. These losses are caused mainly by minute geometrical effects of the critical alignment components
and deviations in the fibre core and cladding dimensions.
The insertion loss results for multi-mode and single-mode fibres are given whereas the return loss values are provided for
single-mode fibres only.
Insertion and return losses are expressed in decibels (dB). The data shown in the diagrams below correspond to numerous
matings using various batches of optical fibres and connectors.
Measurements with Single-mode Fibre for F2 and F4 Contacts.
Insertion loss
Return loss
Relative frequency in percent
Number of measurements
45
600
500
400
300
200
100
0
0
40
35
30
25
20
15
10
5
0.1 0.2 0.3 0.4 0.5
Insertion loss (dB)
0
28
30
32
Return loss (dB)
34
Mean = 0.10 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fibre = 9/125 µm
Ferrule bore diameter = 125 µm
Mean = 30.42 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-06,
Branching Device Method
Fibre = 9/125 µm, Hand Polishing
Measurements with Multi-mode Fibre
for F2 and F4 Contacts
Measurements with Multi-mode Fibre
for F1 and F3 Contacts
Note: It is possible to obtain return losses better than 45 dB
with UPC polishing techniques.
Please consult LEMO for more detailed information.
600
500
400
300
200
100
0
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7
Insertion loss (dB)
Mean = 0.25 dB
Tested at 1300 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fibre = 50/125 µm
Ferrule bore diameter = 126 µm
110
Insertion loss
Number of measurements
Number of measurements
Insertion loss
100
80
60
40
20
0
0
0.4 0.8 1.2 1.6 2.0 2.4
Insertion loss (dB)
Mean = 1.13 dB
Tested at 850 nm
Tested according to the standard IEC 61300-03-04,
Insertion Method B.
Fibre = 200/230 µm
Ferrule bore diameter = 235 µm
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Change in attenuation vs. environmental and mechanical conditions
Characteristic
Value
High temperature
Low temperature
Change of temperature (7 cycles)
Damp heat steady state
Mating cycles (contact F1; F2; F3)
Mating cycles (contact F4)
Cable retention 2)
Impact (Method A)
Shock (3 cycles in 2 directions)
Vibration (7 cycles)
+ 80°C
- 40°C
Diagram 1 below
Up to 95 % RH, 60°C
1000
500
100 N
1 m onto concrete floor
100 g, 10-50 ms; 20 g, 6-9 ms
Diagram 2 below
Change in attenuation 1)
F2-F4 Contacts
F1-F3 Contacts
Standard
IEC 61300-02-18
IEC 61300-02-17
IEC 61300-02-22
IEC 61300-02-19
IEC 61300-02-02
IEC 61300-02-02
IEC 61300-02-04
IEC 61300-02-12
IEC 61300-02-09
IEC 61300-02-01
< 0.20 dB
< 0.20 dB
< 0.20 dB
< 0.20 dB
< 0.15 dB
< 0.15 dB
< 0.10 dB
< 0.10 dB
< 0.10 dB
< 0.20 dB
< 0.20 dB
< 0.20 dB
< 0.20 dB
< 0.15 dB
< 0.15 dB
–
–
< 0.15 dB
< 0.20 dB
< 0.25 dB
Note:
1) The insertion loss variations were measured during the entire environmental and mechanical tests respectively.
2) Value quoted is for 2.5 mm tight jacket cable. In practice the cable retention depends on many factors including the cable construction.
Diagram 2: Vibration
Diagram 1: Temperature cycles
6 hours
6 hours
6 hours
Spectral density acceleration (G2/Hz)
6 hours
+60°C
Room
temp.
-20°C
6 hours
0
12
6 hours
24
6 hours
36
20 Hz
20-60 Hz
60-200 Hz
200-320 Hz
320-600 Hz
600-2000 Hz
2000 Hz
duration
0.01
2
0.009 G /Hz
+9 dB / octave
2
0.24 G /Hz
-3 dB / octave
2
0.147 G /Hz
-6 dB / octave
2
0.014 G /Hz
180 s / axis
6 hours
48
Hours
0.1
60
72
0.001
10
20
50 100
200
500 1K
2K
5K
Frequency (Hz)
111
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Electrical Contact
Technical description
The secure reliable electromechanical connection achieved
with LEMO female cylindrical contacts is mainly due to two
important design features:
1. Prod proof entry on the mating side which ensures perfect concentric mating even with carelessly handled
connectors; and
2. The pressure spring, with good elasticity, maintains a
constant even force on the male contact when mated.
The leading edge of the pressure spring preserves the
surface treatment (gold-plated) and prevents undue wear.
Contact material and treatment
LEMO female contacts are made of bronze (UNS C
54400). This material is chosen because of its high
modulus of elasticity, its excellent electrical conductivity
and a high mechanical strength.
LEMO male solder contacts are made of brass (UNS C
38500). Male crimp contacts are made of brass (UNS C
34500) or annealed brass (UNS C 38500) with optimum
hardness (HV) for crimping onto the wire.
Type
Au
Ni
Cu
Male crimp
Bronze
or brass
Surf. treatment (µm)
Cu
Ni
Au1)
Material (standard)
Brass (UNS C 34500)
Brass (UNS C 38500)
Brass (UNS C 38500)
0.5
3
1.0
Female crimp
Female solder
Bronze (UNS C 54400)
0.5
3
1.5
Clips
Cu-Be (FS QQ-C-530)
Stainless steel
–
–
–
Male solder
Notes: The standard surface treatment are as follows:
Nickel: FS QQ-N-290A or MIL-C-26074C; and Gold: ISO 4523.
1) Minimum value.
Thickness comparison between the outside and the inside of female contacts
P
2.5
P
2.5
Contact resistance with relation to the number
of mating cyles
(measured according to IEC 60512-2 test 2a)
Contact
øA
(mm)
male
(µm)
0.7
0.9
1.3
1.6
2.0
4.0
1.0
1.0
1.0
1.0
1.0
1.0
Gold thickness
female
outside
(µm)
inside
(%)
1.5
1.5
1.5
1.5
1.5
1.5
70
75
75
75
75
75
Note: P = inspection point
Insulation resistance between the contacts
and contact/shell
(measured according to IEC 60512-2 test 3a)
Maximum values measured after the mating cycles and
the salt spray test according to IEC 60512-6 test 11f.
øA
(mm)
0.7
0.9
1.3
112
Contact resistance (mΩ)
1000
3000
5000
cycles
cycles cycles
5.6
4.1
2.8
5.7
4.2
2.9
6.1
4.8
3.6
øA
(mm)
1.6
2.0
4.0
Contact resistance (mΩ)
1000
3000
5000
cycles
cycles cycles
2.6
2.9
1.6
2.7
3.1
2.0
3.5
3.3
2.8
Insulating material
new
after humidity test1)
PEEK
> 1012 Ω
> 1010 Ω
Note: 1) 21 days at 95% RH according to IEC 60068-2-3.
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Solder contacts
The conductor bucket of these contacts is machined at
an angle to form a cup into which the solder can flow.
See page 9 for the range of cable dimensions that can be
soldered.
Crimp contacts
Advantages of crimping
For multipole or hybrid connectors the standard fouridenter crimp method is used (MIL-C-22520F, class I,
type 1).
The crimp method requires a controlled compression to
obtain a symmetrical deformation of the conductor strand
and of the contact material. The radial hole in the side of
the contact makes it possible to check whether the
conductor is correctly positioned within the contact. A
good crimping is characterized by only slightly reduced
conductor section and practically no gap.
– practical, quick contact fixing outside the insulator
– possible use at high temperature
– no risk of heating the insulator during the conductorcontact fixing
– high tensile strength
For optimum crimping, the bronze or brass contacts are
annealed to relieve internal stress and reduce material
hardening during the crimping process.
Only the crimping zone is annealed with the help of an
induction heating machine designed by the LEMO
Research and Development Department.
Crimp contacts are available in standard version for
mounting maximum size conductors.
For some dimensions, these crimp contacts can be produced with reduced crimp barrels for mounting reduced
size conductors. Consult the factory for information.
The range of cable dimensions that can be crimped into
the contacts is indicated on the table on page 9.
Coaxial contacts type C
The cable fixing is achieved with hexagonal crimping
(MIL-C-22520F, type 2). This method guarantees a good
electrical continuity of the shield which improves greatly
the shielding efficiency of the cable/connector link. The
back end of the crimp nut which receives the shield braid,
is milled to ensure a good retention of the shield once
crimped.
For the center contact, square form crimp method is
used (MIL-C-22520F, type 2). The method requires a
controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material.
Technical characteristics
Characteristics
Impedance
Operating voltage at 50 Hz 1)
Test voltage at 50 Hz
Rated current
Insulation resistance
Contact resistance
Shell to shell resistance
VSWR (f=GHz)
Max. working frequency
The radial hole in the side of the contact enables correct
positioning of the conductor within the contact to be verified. A good crimping is characterized by a small
conductor section reduction and by the quite closed free
spaces.
The LEMO crimp contacts are factory annealed to relieve
internal stresses, and reduce the risk of the material work
hardening during the crimping process.
Standing wave ratio
Unit
Ω
kV rms
kV rms
A
Ω
mΩ
mΩ
GHz
Value
50
0.5
1.6
2
>1012
5.8
3.7
1.04 + 0.1f
2.1
1.25
1.20
1.10
1.00
1000
2000
f (MHz)
The range of coaxial cables that can be crimped into the contacts is indicated on the table on page 9.
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Test voltage
Test voltage (Ue):
(measured according to the IEC 60512-2 test 4a standard).
Please consult the factory for the choice of a connector
by indicating the safety standard to be met by the
product.
It corresponds to 75% of the mean breakdown voltage.
Test voltage is applied at 500 V/s and the test duration is
one minute.
Voltage values are given in the table on insulator types
for each series corresponding with values measured at
sea level and are adapted to all applications up to an altitude of 2000 m.
This test has been carried out with a mated plug and
receptacle, with power supply only on the plug end.
Operating voltage (Us):
It is proposed according to the following ratio: Us = Ue
3
Caution:
For a number of applications, safety requirements for
electrical appliances are more severe with regard to
operating voltage.
In such cases operating voltage is defined according
to creepage distance and air clearance between live
parts.
In case a device is used at a higher altitude, air clearance
between live parts has to be multiplied by the following
coefficients:
(Test voltage also has to be divided by this coefficient).
altitude (m)
coefficient
2000
3000
4000
5000
1.00
1.14
1.29
1.48
Rated current
The current values are indicated in the table of insulator
types in each series. For use at higher temperatures,
acceptable rated current will be lower.
It tends towards zero as the material is used at the
maximum operating temperature accepted for the insulator.
In most cases, the current depends on the conductor
dimension.
Rated current (A)
100%
75%
50%
for the insulator
The specified rated current can be applied simultaneously to all the contacts, corresponding with an average temperature rise of 40°C of the connector.
For connectors with PEEK insulator, maximum admissible current will follow the curve below depending on the
operating temperature T.
Minimum operating temperature
(measured according to IEC 60512-3 test 5a).
25%
T (°F)
Caution: In general, connectors should not be
unmated while live.
114
0
122
212
302
392
482
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Cable fixing
Cable fixing onto LEMO connectors is determined by the cable characteristics and the connector model. This is achieved
either with a cable collet system, by epoxy into a cable adapter or by hexagonal crimping (MIL-C-22520F).
Material and Treatment
Material (Standard)
Component
Center piece
Collet
Crimp ferrule or ring
Reducer
Reducing cone
Earthing cone
Metal washer
Cable adapter
Support tube
Anchor
Earthing body
Brass (UNS C 38500)
Brass (UNS C 38500)
Copper (UNS C 18700)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Brass (UNS C 38500)
Stainless steel (AISI 304)
Stainless steel (AISI 303)
Brass (UNS C 38500)
Gasket or o-ring
Silicone MQ/MVQ
FPM (Viton®)
Surface Treatment
(µm)
Cu
Ni
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
3
3
3
3
3
3
3
3
–
–
0.5
3
Notes:
Standards for surface treatment are as follows: Nickel-plated: FS QQ-N-290A.
–
Cable fixing for 00 and 0B series
In this series of single fibre connectors the fibre optic cables are held onto the contacts using the hexagonal crimping
technique. The cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the
crimp ferrule ➁. The support tube ➄ is used to protect the delicate optical fibre from the crimping load. Buffer coated
fibres are retained into the fibre optic contact using an epoxy technique (Type T).
The fibre optic contact is retained into the connector with the collet nut ➀.
00 Series
Type E fixing (crimp)
4
5
2
1
00 Series
Type T fixing (epoxy)
4
1
0B Series
Type E fixing (crimp)
4
2
1
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Cable fixing for 0K series
In this series of single fibre the fibre optic cable is held onto the contact using the hexagonal crimping technique. The
cable strength member (aramid yarn) is retained between the knurled section of the contact ➃ and the crimp ferrule ➁.
Then the contact is inserted into the adapter ➄ and is retained because of its special shape. The adapter with its fibre
optic contact is retained into the connector with the collet nut ➀.
5
4
2
1
Cable clamping for 2B-3B-4B and 5B series
Type D cable clamping
This is the standard cable clamping for 2B, 3B, 4B, and 5B series. Two split insert carriers ➃ position the insulator into
the connector and a collet ➁ which is compressed by the collet nut ➀ ensures a good grip onto the cable. When assembling the connector, the cable shield is clamped between the split insert carrier and the collet.
1
4
2
1
4
Type M cable clamping
This clamping system is adapted to cables with a diameter smaller than the smallest diameter specified for each series. It
12 , a collet of a smaller series ➁ and a reducing cone ➁
11 .
includes a reducer ➃
These parts have the same function as the D type collet.
4
1
12
4
116
2
11
1
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Cable fixing for 2K-3K-4K and 5K series
Type T clamping
In the watertight series the clamping system is made of a cable adapter which is fixed on the cable by epoxy. This
solution offers superior captivation of the cable strength member (aramid yarn) and is fully watertight. The adapter is
completed by a sealing o-ring . The insulator is positioned into the cable adapter and is correctly oriented by the split
insert carrier . The system is retained into the connector by the collet nut with its bend relief.
For some specific cables (3K.93C series) an anchor is installed to allow retention of the cable center steel strength
member. For screened cable, the shield can be soldered to the cable adapter front section.
4
6
3
2
1
Cable clamping for the model FUW and PUW of the 3K.93C series
Type C clamping
For these 2 models the clamping is made of a collet located into the extender and compressed by the collet nut to
ensure a good grip onto the cable. A gasket, inside of the collet, provides sealing onto cable jacket. Additioned sealing is
made with epoxy. To guarantee enhanced screen efficiency the shield of the cable is retained between the knurled
section of the earthing body and the crimp ring . The insulator is positioned into the two insert carrier . The anchor
is installed to allow retention of the cable center steel strength member.
4
6
7
5
2
10
1
4
Maximum metal collet nut tightening torque
00
Torque (Nm)
0B
0K
2B
3B
0.25 0.5
0.7
2.5
4
Series
4B 5B
7
10
2K
3K
4K
5K
2
3
5
8
Maximum plastic collet nut tightening torque 1)
2B
Torque (Nm)
Series
3B 4B
0.50 1.00 1.50
Note: 1) For applications subject to strong vibration, we recommend fixing the collet nut with epoxy resin.
117
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Preferred fibre optic cable types
The preferred and very common cable construction for use with LEMO connectors are shown below.
– Simplex semi-tight jacket cables between 2 and 3 mm in diameter and have straight lay Kevlar® reinforcement (see fig. 1).
– 900 micron plastic buffered fibres (see fig. 2).
– Multiway «break-out» cables which have additionnal overall straight lay Kevlar® to provide cable pull resistance (see fig. 3).
– Multiway «premise» cables with 900 micron plastic buffered fibres and additionnal overall straight lay Kevlar® to provide
cable pull resistance (see fig. 4).
Fig. 1
Fig. 2
Fig. 3
Fig. 4
For other cable construction it is recommended that you contact us directly for advice on their suitability for termination
onto LEMO connectors.
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119
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