LulzBot Mini and Mini2
Enclosure v2
Designed and manufactured by
This work is licensed under a Creative
Commons Attribution-ShareAlike 4.0
International License. Created by
David Randolph and printedsolid.com
LulzBot Mini Enclosure v2 2018
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What’s Included?
2
2
1
1
2
1
1
1
Part A: Front and rear panel
Part B: ABS Rear cover sides
Part C: ABS Rear cover top
Part D: ABS Rear cover bottom
Part E: ABS Front cover sides
Part F: ABS Front cover top
Part G: ABS Front cover bottom
Part H: Optional top insert
1
1
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36
8
36
2
4
1
Part I: ABS Short side cover
Part J: Long side cover
Part K: ABS Top cover
M3-10mm bolts
M3-40mm bolts
M3 square nuts
M3 washers
3D Printed brackets
GLCD 3D Printed bracket
Tools Needed
2mm hex driver
2.5mm hex driver
Optional: Painters tape
Optional: Flat razor
Time Required
1-2 hours based on skill level
You can crack the acrylic very easily by over tightening.
Do not over tighten the screws. Tighten them just enough to hold without moving around.
If you do crack a panel please contact support@lulzbot.com or call 1-970-377-1111 for assistance.
The enclosure is made from cast acrylic for optical clarity that helps reduce visual distortions. Do not use
household cleaners to clean the Acrylic. Use dish soap or hand wash and do not scrub or use any abrasives.
Questions or issues?
Please contact support@lulzbot.com
or call 1-970-377-1111 for assistance.
LulzBot Mini Enclosure v2 2018
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Step 1:
Install the brackets on the front and rear of the printer. Using a 2mm hex driver to remove the existing
screws and install the brackets using the included M3-40mm bolts and a 2.5mm hex driver. While there is still
support for the top of the printer with the screws removed it is recommended to do one bracket at a time. For
Printers that have a GLCD, use the thin bracket that will fit around the LCD screen. For the printers with out,
use an extra corner bracket.
Step 2:
Note the letters on the individual acrylic and black ABS pieces and then remove the protective covering
from both sides of the acrylic pieces. While the front and back covers share similar pieces there are some
differences. The sides, top and bottom are deeper for the front than for the back. This is to accommodate the
build plate while keeping the enclosure total size at the tightest dimensions. It may be easier to remove the
protective coverings as you do each part if you feel more comfortable working that way but it is important
that the protective covering be removed before assembly of each part since they interlock into one another
preventing you from removing it later. Use either your finger nail or a flat razor to pull up on the edge of the
protective covering. Take your time and pull slowly to get any additional stray pieces.
Step 3:
Set the black ABS top cover (Part K) on the top of the printer with the cutout for the spool arm aligned.
It is a good idea to have the spool holder in the upright position for assembly.
LulzBot Mini Enclosure v2 2018
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Step 4:
If you have an LCD screen on your Mini remove the screw in the picture below then set the black ABS
short side cover (Part I) on the left side of the printer by inserting the tabs into the slot on the top cover. Make
sure that the vent holes are towards the front of the printer. The square nut sits in the slot and the 2 M310mm bolt goes through the top cover into the square nut. If you find it difficult to keep the nut in place while
you insert the bolt you can use some painters tape to hold the nut in place for assembly. Then insert a M310mm bolt from the inside of the machine in the hole you see on the left side of the second picture below and
put the M3 square nut on the outside. Finally for the slot hole on the right side of the same picture below
screw in a M3-10mm bolt, no nut is required if you have an LCD screen installed.
Step 6:
Set the long side cover (Part J) on the right side of the printer by inserting the tabs into the slot on the
top cover. Make sure that the spool holder slot is in line with the spool holder. The square nut sits in the slot
and the 2 M3-10mm bolt goes through the top cover into the square nut. If you find it difficult to keep the nut
in place while you insert the bolt you can use some painters tape to hold the nut in place for assembly. DO
NOT OVER TIGHTEN THE BOLTS. Tighten them by hand and slightly more than 1/8th of a turn with a hex driver
is enough to hold everything together.
LulzBot Mini Enclosure v2 2018
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Step 7:
Using 2 M3-10mm bolts, square nuts and washer you can insert these from the outside with the nut
and washer on the inside of the 2 diagonal slots at the bottom of the long side cover (Part J). The washer and
nut help to hold the lower portion on the frame of the printer.
Step 9:
Take the black ABS front top cover with textured side up (Part F) and connect the 2 black ABS front side
covers (Part E) using 2 M3-10mm bolts and M3 square nuts. Then connect the black ABS front bottom cover
textured side up using 2 more M3-10mm bolts and M3 square nuts. If you find it difficult to keep the nut in
place while you insert the bolt you can use some painters tape to hold the nut in place for assembly.
Step 10:
Set the front panel with the Lulzbot logo (Part A) on top with the logo in the upper right corner. The 8
square nut sits in the slot on the sides/top/bottom and the 8 M3-10mm bolt goes through the top panel into
the 8 square nut. If you find it difficult to keep the nut in place while you insert the bolt you can use some
painters tape to hold the nut in place for assembly. DO NOT OVER TIGHTEN THE BOLTS. Tighten them by hand
and slightly more than 1/8th of a turn with a hex driver is enough to hold everything together.
Step 11:
Repeat steps 9 and 10 for the back cover using parts A / B / C / D
LulzBot Mini Enclosure v2 2018
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Step 12:
While not needed we have included the optional plate cover (Part H) that sets in place to help cover
the top. During our testing we saw no significant air flow or temperature differences in the printer with the
optional top on or off. When using larger dimension spools of filament, removing the optional top cover can
help prevent unnecessary drag. On some Mini's you may notice a slight lift of the optional plate cover when at
max Z travel. This is normal and will not cause any damage to the printer.
Proper Usage:
You can lift the front or back up and off the 3D printed post. The cutout on the bottom helps to clear
the arms on the bed of the printer. It is normal for the cover to sit on the table and is part of the design to help
reduce the risk of accidental breakage of the top plates. You will also notice the post holes are slightly
enlarged and the front/back covers are slightly larger than the top and side covers. This is intentional to help
prevent accidental snags or breakage after repeated use.
Questions or issues?
Please contact support@lulzbot.com
or call 1-970-377-1111 for assistance.
Congratulations on a job well done!
LulzBot Mini Enclosure v2 2018
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