DR6760D25P

DR67 SERIES | 25/30 AMPS DIN RAIL MOUNT SOLID STATE RELAYS Introduction The DR67 is a compact 3-phase solid state relay in a DIN rail 67.5mm wide package with output ratings up to 30 Amps per channel @ 40°C. Its built-in overvoltage protection and the optional overtemperature protection make it suitable for demanding heating, motion and lighting applications. It’s easy to install and its large cage clamp terminals allow connecting wires up to 2 AWG size on the output terminals without the use of any additional accessories, therefore reducing installation cost and time. UL listed and VDE certified, the DR67 is a powerful and versatile solid state relay with superior performance when compared to previous generations and competitor products. Features • 3-Phase AC Output DIN Rail Mount SSRs • Output ratings up to 30 Amps at 600 VAC • 2 & 3 controlled Legs option • Over Temperature protection w/alarm (optional) • Built-in overvoltage protection • IP20 touch-safe housing • AC or DC control • cULus listed and VDE approved Applications • Plastic injection molding equipment • Packaging equipment • Industrial ovens • Lighting control • Professional cooking equipment • Pump control • Conveyor drives • HVAC&R PRODUCT SELECTION Control Voltage 25A 30A 4-32 VDC DR6760D25P DR6760D30P 90-280 VAC/VDC DR6760A25P DR6760A30P Page 1 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com Example : DR6760A25RPTA ORDERING OPTIONS Description of part number example DR67 Family 60 x xx P x xx Operating Voltage 48-600 VAC Control Voltage D = 4-32 VDC (4-28 VDC for TA option) A = 90-280 VAC/VDC Rated Load Current 25 = 25A, 3-legs 30 = 30A, 2-legs Switching Type Blank = Zero voltage turn on R = Instantaneous turn on Overvoltage Protection P = With internal overvoltage protection Over Temperature Protection(1) Required for valid part number For options only and not required for valid part number Blank = No Over Temperature protection TA = With Over Temperature Protection and Alarm Output SPECIFICATIONS Output (2) Description 25A 30A 48-600 48-600 1200 1200 1 1 Minimum Off-State dV/dt @ Maximum Rated Voltage [V/ μsec] 500 500 Load Current, General Use UL508/LC A IEC62314 @ 40°C [ARMS] 25 30 Load Current, Motor Starting UL508 FLA/LC B IEC62314 @ 40°C [ARMS] 12/6.8 12/6.8 100 100 716/750 716/750 1.15 1.20 2563/2343 2563/2343 0.5 0.5 Motor Rating UL 508: 120 VAC / 240 VAC / 480 VAC [HP] 1.5/3.0/7.5 1.5/3.0/7.5 Motor Rating IEC62314: 240 VAC / 400 VAC / 500 VAC [kW] 1.5/3.0/4.0 1.5/3.0/4.0 Operating Voltage (47-440Hz) [VRMS] Transient Overvoltage [Vpk] (3) Maximum Off-State Leakage Current @ Rated Voltage [mARMS] Minimum Load Current [mARMS] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [VRMS] Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] Minimum Power Factor (at Maximum Load) Page 2 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com Input (1) Description DR6760Dxxx DR6760Axxx wo-TA Option w-TA Option 4-32 VDC (4) 4-28 VDC(4) Control Voltage Range wo-TA Option w-TA Option 90-280 VAC/VDC Maximum Reverse Voltage -32 VDC - Minimum Turn-On Voltage 4 VDC 90 VAC/VDC Must Turn-Off Voltage 1 VDC 5 VAC/VDC Minimum Input Current (for on-state) 25 mA 20 mA 1 mA 1 mA Maximum Input Current 40 mA 50 mA 4 mA 8 mA Nominal Input Impedance Current Limited Maximum Turn-On Time [msec] 1/2 Cycle Maximum Turn-Off Time [msec] (5) Switching mode 10 1/2 Cycle 20 Description DR6760Dxxx DR6760Axxx Output type Solid State Solid State 60 VDC 400 VDC / 265 VAC 60 60 Alarm (2) Maximum Output Voltage Maximum Alarm Output Current [mA] General (2) Description Parameters Dielectric Strength, Input to Output (50/60Hz) 4k VRMS Dielectric Strength, Input/Output to Case (50/60Hz) 4k VRMS Minimum Insulation Resistance (@ 500 VDC) 109 Ohms Maximum Capacitance, Input/Output 25 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 100 °C Short Circuit Current Rating (6) 100 kA Weight (typical) 31 oz (880 g) Housing Material UL94 V-0 Heat Sink Material Aluminum DIN Rail Clip Material Zinc Plated Steel Hardware Finish Nickel Plating Input Terminal Screw Torque Range (lb-in/Nm) 5/0.5 Load Terminal Screw Torque Range (lb-in/Nm) 18-20/2.0-2.2 Humidity per IEC 60068-2-78 (7) 93% LED Input Status Indicator See status chart Overvoltage Category III Impulse Withstand Voltage According to IEC 60664-1 6 kV Page 3 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com EQUIVALENT CIRCUIT BLOCK DIAGRAMS/WIRING DIAGRAMS DR6760X25 DR6760X30 L1 L2 L3 48-600 VAC, 47-440 Hz L1 L2 L3 Short circuit and overload current protection /> /> /> 3/L2 1/L1 L2 L3 T1 T2 T3 5/L3 48-600VAC L1 INPUT A2 - A1+ INPUT CTRL 4-32VDC CONTROL INPUT 4/T2 2/T1 Motor Controller Application T1 T2 T1 T2 6/T3 General Use Application T3 T1 T3 T2 T3 M 3 DR6760X30 ( 2 CONTROLLED LEGS ) DR6760X25 ( 3 CONTROLLED LEGS ) MAIN CIRCUIT MAIN CIRCUIT L1 L2 L3 +A1 L1 L2 L3 +A1 T1 T2 T3 -A2 T1 T2 T3 -A2 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com Page 4 L1 L2 L3 DR6760X25TA DR6760X30TA 48-600 VAC, 47-440 Hz L1 L2 L3 Short circuit and overload current protection /> /> /> 3/L2 1/L1 L2 L3 T1 T2 T3 5/L3 48-600VAC L1 INPUT Motor Controller Application T1 T2 A3 CONTROL INPUT A4 A2 - A1+ ALARM OUTPUT A2 INPUT CTRL 4-32VDC A1 4/T2 2/T1 T1 T2 6/T3 General Use Application T3 T1 T3 T2 T3 M 3 DR6760X25TA (3 CONTROLLED LEGS ) DR6760X30TA (2 CONTROLLED LEGS ) ALARM OUTPUT MAIN CIRCUIT ALARM OUTPUT MAIN CIRCUIT L1 L2 L3 +A1 A3 L1 L2 L3 +A1 A3 T1 T2 T3 -A2 A4 T1 T2 T3 -A2 A4 Page 5 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com MECHANICAL SPECIFICATIONS Tolerances: ±0.02 in / 0.5 mm All dimensions are in inches [mm] 3X Ø .17 4.4 MOUNTING HOLE 2.66 67.5 1.11 28.2 4X .87 22.2 3/L2 1/L1 T2 T3 48-600VAC T1 5/L3 4.04 102.6 INPUT INPUT CTRL 4-32VDC 2.93 74.5 L3 A2 - 3.61 91.8 L2 A1+ 4.39 111.5 L1 4/T2 2/T1 6/T3 1.96 49.7 5.82 147.8 1.45 36.8 5.12 130.1 2.31 58.6 Page 6 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com SURGE CURRENT INFORMATION(8) 25A & 30A THERMAL DERATE INFORMATION STATUS CHART (only for models with overtemperature protection) TA SUFFIX MODELS Conditions 1,11 Description Initial Condition. Control Input is On, Output is activated, 2, 4 temperature rises, Green LED is On. 3, 7 Control Input is Off, Output is Off. 5 LED changes to solid Orange color. Output is Off due to overtemperature, 6, 9 Alarm is latched On, LED changes to solid red. While Control Input is Off: Output, 7 Alarm and LED remains Off. (Control Input Min. 100ms Off to reset values) Control Input is On, Output is on and 8 temperature rises. Alarm will reset until Control Input 6, 10 is Off. * Max. 60 ms OFF when applying PWM on Control Input. Green LED Color Red Yellow Output On Alarm Pre-Alarm Page 7 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com INSTALLATION INSTRUCTIONS Mounting on DIN Rail • Locate rail and align with non moveable end of DR67 DIN clip. • Using reasonable force, push DR67 in the direction of the arrow (as shown in fig.1). • For removal pull release tag by moving blade of screwdriver in direction of arrow and pull it away from DIN rail. Mounting on Panel • Locate the panel section on which the DR67 SSR will be mounted on (as shown in fig.2) • DIN clip includes tabs for this type of mounting. Tab holes have a diameter of 4.5 mm. You will need three screws (not included) no larger than that to mount the SSR onto panel. • Align SSR tabs with panel surface and screw both top and bottom sides. Recommended torque is 12 lb-in (1.36 Nm). Wiring Instructions • Recommended wire sizes as shown in TABLE 1 • Maximum terminal screw torque input terminal 5 lb-in (0.5 Nm) (screw terminal only) • Maximum terminal screw torque load terminal 18-20 lb-in (2.0-2.2 Nm) • Strip lenght for input terminals: Per manufacturer specifications • Strip lenght for load terminals: 10mm min. • Use only copper conductors rated for 75°C • If multiple units are installed be sure to follow derating curves. WARNING!! • Removing product from 35mm Rail incorrectly by not using the appropriate tool, would damage the latching system. Push to install on DIN rail Pull to remove from DIN rail fig.1 SSR mounted on DIN rail fig.2 SSR mounted on panel Table 1. Wire Size & Pull Out Strength Terminal Configuration Recommended Wire Size (Solid/Stranded) Wire Pull-Out Strength (lb)[N]* 1 x 18 AWG (1 mm ) [minimum] 20 [88] 1 x 8 AWG (10 mm ) 75 [333] 2 2 Output 2 x 8 AWG (10 mm ) 65 [289] 1 x 3 AWG (26.67 mm2) (1) 90 [400] 30 AWG (0.05 mm2) [minimum] 4.5 [20] 12 AWG (3.3 mm ) [maximum] 30 [133] 26 AWG (0.13 mm ) [minimum] 5 [22] 12 AWG (3.3 mm2) [maximum] 5 [22] 2 Screw Input 2 2 Spring (2) *Tests performed on Stranded wire Maximum wire size 1 x 2 AWG (35mm2) (2) Applicable when using CP202 connector instead of supplied connector (1) ACCESSORIES Protective Earth Connection Recommended Accessories Connectors ID Marker CP201 CP202 CNLB CNLN CNL2 10-32 Thread Protective earth (PE) screw type recommended is 1032 UNC standard not provided with SSR. Through the use of a DIN rail ground (protective conductor) terminal block, the DIN rail itself can be used as the grounding bus bar. In this case, the zinc plated steel material used for the DIN rail clip of DR67 models, permits a secure path to ground and avoid the need of a further PE connection. Page 8 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com AGENCY APPROVALS & CERTIFICATIONS Approvals (Tested and Certified According To) E116949 40047491 UL 508 and C22.2 No. 14 EN 62314 CONFORMANCES ENVIRONMENTAL Vibration Resistance IEC 60068-2-6 (9)(10) Shock Resistance IEC IEC 60068-2-27 (9)(10) Resistances to heat and fire Amplitude Range: 10-55 Hz, Displacement 0.75mm Peak Acceleration: 15g, Duration 11ms. IEC 60335-1, Section 30 Directive 2006/95/EC Directive 2011/65/EU GBT 26572-2011 Electromagnetic Compatibility Generic Standard Immunity Tests Test Specification Level Performance Electrostatic Discharge IEC 61000-4-2 8kV air discharge Criterion A 6kV contact discharge Criterion A Fast transient (burst) IEC 61000-4-4 IEC 61000-6-2 Immunity for Industrial Environments" Surge IEC 61000-4-5 Output 2kV, 5kHz, 100kHz Criterion B Input 1kV, 5kHz, 100kHz Criterion B 1kV Line to Line Criterion B 2kV Line to Earth Criterion B 1kV Line to Line Criterion A 2kV Line to Earth Criterion A Output AC Input Option GENERAL NOTES (1) Option available upon demand. Please contact your local Sensata representative for additional information. (2) All parameters at 25°C unless otherwise specified per Channel. (3) Output will self trigger between 900-1200 Vpk, not suitable for capacitive loads. (4) Increase minimum voltage by 1 V for operations from -20 to -40°C. (5) Turn-on time for Instantaneous turn-on versions is 0.1 msec. (6) When protected with the appropriate class and rated fuse. For detailed info please contact Sensata Technical Support. (7) No freezing or condensation allowed. (8) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by 2 (1.414). (9) Except when device is attached to a panel or flat surface with screws. (10) Test conditions: Din Rail stoppers side by side between a single SSR. Page 9 Copyright © 2019 Sensata Technologies, Inc. www.sensata.com WARNINGS RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE • The product’s side panels may be hot, allow the product to cool before touching • Follow proper mounting instructions including torque values • Do not allow liquids or foreign objects to enter this product Failure to follow these instructions can result in serious injury, or equipment damage. HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Disconnect all power before installing or working with this equipment • Verify all connections and replace all covers before turning on power Failure to follow these instructions will result in death or serious injury. Page 10 Sensata Technologies, Inc. (“Sensata”) data sheets are solely intended to assist designers (“Buyers”) who are developing systems that incorporate Sensata products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. Sensata data sheets have been created using standard laboratory conditions and engineering practices. Sensata has not conducted any testing other than that specifically described in the published documentation for a particular data sheet. 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All products are sold subject to Sensata’s terms and conditions of sale supplied at www.sensata.com SENSATA ASSUMES NO LIABILITY FOR APPLICATIONS ASSISTANCE OR THE DESIGN OF BUYERS’ PRODUCTS. BUYER ACKNOWLEDGES AND AGREES THAT IT IS SOLELY RESPONSIBLE FOR COMPLIANCE WITH ALL LEGAL, REGULATORY AND SAFETY-RELATED REQUIREMENTS CONCERNING ITS PRODUCTS, AND ANY USE OF SENSATA COMPONENTS IN ITS APPLICATIONS, NOTWITHSTANDING ANY APPLICATIONS-RELATED INFORMATION OR SUPPORT THAT MAY BE PROVIDED BY SENSATA. Mailing Address: Sensata Technologies, Inc., 529 Pleasant Street, Attleboro, MA 02703, USA. Copyright © 2019 Sensata Technologies, Inc. Rev:08/09/19 ERN 20741 FDE-07-01 Rev.B CONTACT US Americas +1 (877) 502 5500 – Option 2 sales.crydom@sensata.com Europe, Middle East & Africa +44 (1202) 416170 ssr-info.eu@sensata.com Asia Pacific sales.isasia@list.sensata.com China +86 (21) 2306 1500 Japan +81 (45) 277 7117 Korea +82 (31) 601 2004 India +91 (80) 67920890 Rest of Asia +886 (2) 27602006 ext 2808 www.sensata.com