CD22-100A2

464 Compact laser displacement sensor CD22 series Smallest displacement sensor in class *A mong devices equipped with displays in the 1 μm repeat accuracy class. Optex FA examination performed November 2015. Newly added amplifier unit that can be connected with CC-Link communication units Built-in amplifier & digital 4-digit display Featuring high performance functionality like high-end models FASTUS is a product brand of Optex FA. Related products Remote operation/calculation CC-Link communication Specular reflection type CDA UC1 CD33 P.450 P.118 P.472 Positioning for metal plate mounting Detection of presence/height of electronic components Smallest in class* W18 × D31 × H44 mm Slackness measurements for rubber materials Electrode thickness measurement 18 × 31 × 44 mm (W × D × H). The FASTUS CD22 series has achieved being the smallest displacement sensor in its class by adopting a new type of hybrid lens for the optical system and by integrating accumulated optical technology. By utilizing Optex FA’s know-how regarding the completion of measurement processing inside the sensor head, a feedback circuit that is the same as those on high-end displacement sensors has been equipped within the compact body. *Among devices equipped with displays in the 1 μm repeat accuracy class. Optex FA examination performed November 2015.  Selection table Type Repeat accuracy Analog output/serial interface Measurement range 4 to 20 mA 15 mm 10 mm 20 mm Diffusereflective type 50 mm Cable type CD22-15A Pig tail type CD22-15AM12 Pig tail type CD22-15VM12 RS-485 — Pig tail type CD22-15-485M12 NPN/PNP selectable by setting Cable type CD22-35A 4 to 20 mA Pig tail type CD22-35AM12 NPN/PNP selectable by setting Cable type CD22-35V Pig tail type CD22-35VM12 RS-485 — Pig tail type CD22-35-485M12 NPN/PNP selectable by setting Cable type CD22-100A2 4 to 20 mA Pig tail type CD22-100AM122 0 to 10 V 100 mm 150 mm NPN/PNP selectable by setting CD22-15V 6 μm ±15 mm Model Cable type 0 to 10 V 35 mm 20 mm 50 mm Connection type NPN/PNP selectable by setting 1 μm ±5 mm Control output 0 to 10 V RS-485 NPN/PNP selectable by setting Cable type CD22-100V2 Pig tail type CD22-100VM122 — Pig tail type CD22-100-485M122 ˜ For the pig tail type, please purchase an optional connector cable. Specialized Photoelectric Sensors Laser Displacement Sensors Compact CDA LS CD22 CD33 ˜ When using a CDA amplifier unit, please select the RS-485 communication type. CD4 Regarding stainless steel housing type (made-to-order) CD5 A type that features SUS316L for the housing can also be made. UQ1-01 UQ1-02 Options Connector cables Displacement sensor amplifier unit CDA series DOL-1205-G02M-R Cable length: 2 m Cable length: 2 m, robot cable type DOL-1205-G05M DOL-1205-G05M-R Cable length: 5 m Photoelectric Sensors CDX 20 μm ±50 mm DOL-1205-G02M 465 Laser Displacement Sensors Compact laser displacement sensor CD22 series CDA-M (master unit) CDA-S (slave unit) Cable length: 5 m, robot cable type DOL-1205-G10M Cable length: 10 m *Image shows DOL-1205-G02M. Robot cable type feature black instead of orange and shapes vary slightly. Features an organic EL display that can display clearly in both Japanese and English. This external amplifier can be used for calculations using two CD22 series units or connected to a CC-Link communication unit. *For details, refer to page 450. Laser Displacement Sensors 466 Compact laser displacement sensor CD22 series Features Ideal for robot mounting Easy-to-see digital panel CD22 series models feature a compact and lightweight body, Featuring an ultra-small body and easy-to-see built-in 4-digit and because of their built-in amplifier, there are few limitations digital panel meter. on installation space and wiring, meaning that sensors Confirmation of distance can be performed on the spot and the 4 operation buttons provide multi-functionality while enabling easy operation. themselves can be mounted on robots or on moving parts. OUT: ON when output is ON ZERO: ON when zero reset is used Photoelectric Sensors Specialized Photoelectric Sensors Laser Displacement Sensors Compact CDX CDA LS MANUAL: ON when "Extension mode" The housing features aluminum die-casting that suppresses measurement errors caused by temperatures or housing distortion. LASER: ON during laser emission The external amplifier unit enables remote operation and easy calculation setting With its excellent visibility and operability, the external amplifier unit enables the CD22 series to be operated remotely even when mounted in narrow spaces such as inside machinery. Calculation of thickness and height differences can be CD22 performed easily using 2 sensor heads. Displacement sensor amplifier unit CD33 CDA series CD4 *For details, refer to page 450. CD5 UQ1-01 UQ1-02 Connect with CC-Link to achieve “sensor visibility” By connecting a CDA series to a communication unit, connection to a CC-Link network is possible. It supports Mitsubishi iQ Sensor Solution (iQSS) and batch management of sensors can be performed easily with GX Works2. CC-Link communication unit UC1 series *For details, refer to page 118. CC-Link communication unit UC1 High-accuracy 1 Digital sub-pixel processing With the CD22 series, the causes of all measurement errors can be eliminated even in the case of workpieces in which highly accurate measurements were difficult thanks to “Tri-CORE” optimization technology that corrects receiving light waveforms by way of “digital sub-pixel processing”, a “high resolution electric shutter” and “unique algorithm”. Repeat accuracy: 1 μm (CD22-15£) Tri-CORE 2 3 High resolution electric shutter Linearity: ±0.1% F.S. Original algorithm Linearity characteristics data Low deviation depending on the workpiece White ceramic (specification) 0.5 CD22-35 0.5 0.4 0.4 0.4 0.3 0.3 0.3 0.1 0 −0.1 −0.2 0.2 Linearity (%FS) 0.2 Linearity (%FS) Linearity (%FS) 0.5 CD22-15 Stainless steel plate 0.1 0 −0.1 −0.2 Black rubber CD22-100 0.2 0.1 Laser Displacement Sensors 0 −0.1 −0.2 −0.3 −0.3 −0.4 −0.4 −0.4 −0.5 10 −0.5 20 −0.5 50 60 70 80 90 100 110 120 130 140 150 Measurement distance (mm) 20 30 40 Measurement distance (mm) 50 Photoelectric Sensors Specialized Photoelectric Sensors −0.3 15 Measurement distance (mm) 467 Laser Displacement Sensors Compact laser displacement sensor CD22 series Compact CDX Automatic sampling function Alarm hold function With the CD22 series, in addition to normal receiving light Alarms may be generated during measurement due to small quantity feedback, a “Sampling period: AUTO” mode has also holes in the workpiece, etc. been equipped that automatically adjust the sampling period CD22 series models are equipped with an “alarm CD22 when there are only low levels of reflected light from the hold function” that enables the time until an alarm is identified to workpiece. be set. It is possible to configure settings so that an alarm is not CD33 Thanks to this, high-speed measurements of even black generated in the case of small holes, but is generated when workpieces and metal workpieces with low levels of reflected there is no workpiece. CDA UQ1-01  Sampling period: When fixed UQ1-02 Image of measurement results During high-speed sampling Light amount is insufficient, resulting in some sections not being able to be measured During low-speed sampling Shape cannot be correctly obtained  Sampling period: When in AUTO During AUTO sampling Low-speed sampling interval All sections can be measured. Because sampling occurs at high speeds, the shapes of workpieces can be correctly obtained CD4 CD5 light are possible. Workpiece in which receiving light quantity is decreased due to scattering of laser reflection LS When alarm hold is not used Measurement not possible (9999) When alarm hold is used Alarm hold Photoelectric Sensors Specialized Photoelectric Sensors Laser Displacement Sensors Compact laser displacement sensor CD22 series Specifications ¢ Analog output type Model Laser Displacement Sensors 468 Cable type Analog Current type Pig tail type Cable type Analog Voltage type Pig tail type 15 mm 35 mm 100 mm ±5 mm ±15 mm ±50 mm F.S. (full scale) 10 mm 30 mm 100 mm Medium/wavelength LS CD22 CD33 CD4 CD5 UQ1-01 UQ1-02 Red semiconductor laser, wavelength: 655 nm Light source Max. output Laser class 390 μW 1 mW IEC/JIS Class 1 Class 2*1 FDA Class 1*2 Class 2*2 Spot size*3 Approx. 0.5 × 0.7 mm Approx. 0.45 × 0.8 mm Linearity Repeat accuracy Approx. 0.6 × 0.7 mm ±0.1% F.S. *4 Sampling period Indicators Analog Current type output Voltage type 1 μm 6 μm 20 μm 500 μs/1000 μs/2000 μs/4000 μs/AUTO ±0.02%/°C F.S. ±0.05%/°C F.S. Laser emission indicator (green)/zero reset indicator (red)/output indicator (orange)/mode indicator (red) Laser OFF, teaching, sample & hold, one-shot, zero reset (selectable) 4 to 20 mA, Load impedance: 300 Ω or less 0 to 10V, output impedance: 100 Ω Control output NPN/PNP open collector (selectable by setting), Max. 100 mA / 30 VDC, residual voltage 1.8 V Supply voltage 12 to 24 VDC ±10%*5 Current consumption 70 mA or less (at 24 VDC) Connection type Cable type: Cable length: 2 m, ø4.5 Pig tail type: Cable with M12, 5-pin connector, 300 mm length Protection circuit Reverse connection protection, overcurrent protection Environmental resistance CDA CD22-100A2 CD22-100AM122 CD22-100V2 CD22-100VM122 Center of measurement range External input CDX CD22-35A CD22-35AM12 CD22-35V CD22-35VM12 Measurement range Temperature drift Compact CD22-15A CD22-15AM12 CD22-15V CD22-15VM12 Degree of protection Ambient temperature/humidity IP67 (including joint of pig tail type) -10 to +50°C / 35 to 85% RH (no freezing or condensation) Ambient illuminance Incandescent lamp 3,000 lx or less Vibration resistance 10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions Shock resistance Approx. 50 G (500 m/s2), 3 times in each of the X, Y, and Z directions Applicable regulations EMC directive (2004/108/EC) / FDA regulations (21 CFR 1040.10) Applicable standards EN 60947-5-7 Warm-up time Approx. 5 minutes Material Housing: Aluminum die-cast Front cover: PPSU Display: PET Cable: PVC Weight Cable type: Approx. 90 g Pig tail type: Approx. 60 g The measurement conditions are as follows unless otherwise designated: Ambient temperature: 23°C (normal temperature), Supply voltage: 24 VDC, Sampling period: 500 μs, Average number of times: 64, Center of measurement range, Measurement target: white ceramic. *1 A Class 1 type can also be made available (made-to-order product). *2 In accordance with the FDA provisions of Laser Notice No. 50, the laser is classified as Class 1 or Class 2 per the IEC 60825-1 standard. *3 Defined with center strength 1/e2 (13.5%) at the center of measurement range. There may be leak light other than the specified spot size. The sensor may be affected when there is a highly reflective object close to the detection area. *4 With an average of 512 times *5 In the case of the analog voltage output type, use a supply voltage of 12.0 VDC Minimum to obtain the proper output. ¢ RS-485 communication type Model CD22-15-485M12 CD22-35-485M12 CD22-100-485M122 Center of measurement range 15 mm 35 mm 100 mm Measurement range ±5 mm ±15 mm ±50 mm F.S. (full scale) 10 mm 30 mm 100 mm Medium/wavelength Light source Laser class Red semiconductor laser, wavelength: 655 nm Max. output 390 μW 1 mW IEC/JIS Class 1 Class 2*1 FDA Class 1*2 Class 2*2 Spot size *3 Approx. 0.5 × 0.7 mm Approx. 0.45 × 0.8 mm Linearity Repeat accuracy*4 Sampling period Temperature drift Indicators Serial interface*5 1 μm 6 μm 20 μm 500 μs/1000 μs/2000 μs/4000 μs/AUTO ±0.02%/°C F.S. ±0.05%/°C F.S. Laser emission indicator (green)/zero reset indicator (red)/output indicator (orange)/mode indicator (red) RS-485 half duplex communication (9.6 k to 1,250 kbps) Supply voltage Current consumption Approx. 0.6 × 0.7 mm ±0.1% F.S. 469 Laser Displacement Sensors Compact laser displacement sensor CD22 series Photoelectric Sensors Specialized Photoelectric Sensors Laser Displacement Sensors 12 to 24 VDC ±10% 70 mA or less (at 24 VDC) Compact Pig tail type: Cable with M12, 5-pin connector, 300 mm length Protection circuit Reverse connection protection CDX IP67 (including joint of connector) CDA Environmental resistance Connection type Degree of protection Ambient temperature/humidity -10 to +50°C / 35 to 85% RH (no freezing or condensation) Ambient illuminance Incandescent lamp 3,000 lx or less Vibration resistance 10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions Shock resistance Approx. 50 G (500 m/s ), 3 times in each of the X, Y, and Z directions 2 LS CD22 CD33 Applicable regulations EMC directive (2004/108/EC) / FDA regulations (21 CFR 1040.10) Applicable standards EN 60947-5-2 CD4 Approx. 5 minutes CD5 Warm-up time Material Housing: Aluminum die-cast Front cover: PPSU Display: PET Cable: PVC Weight Approx. 60 g The measurement conditions are as follows unless otherwise designated: Ambient temperature: 23°C (normal temperature), Supply voltage: 24 VDC, Sampling period: 500 μs, Average number of times: 64, Center of measurement range, Measurement target: white ceramic. *1 A Class 1 type can also be made available (made-to-order product). *2 In accordance with the FDA provisions of Laser Notice No. 50, the laser is classified as Class 1 or Class 2 per the IEC 60825-1 standard. *3 Defined with center strength 1/e2 (13.5%) at the center of measurement range. There may be leak light other than the specified spot size. The sensor may be affected when there is a highly reflective object close to the detection area. *4 With an average of 512 times *5 Multi-drop connections by way of station number settings are not supported UQ1-01 UQ1-02 Photoelectric Sensors Compact laser displacement sensor CD22 series I/O circuit diagram ¢ Analog output type: With the NPN setting Brown 1: 12 to 24 VDC Load Black 2: Control output Internal circuit Laser Displacement Sensors 470 3.3 V Gray 3: External input Specialized Photoelectric Sensors White 4: Analog output Laser Displacement Sensors Blue 5: 0 V/analog ground Analog signal evaluation unit Compact CDX ¢ Analog output type: With the PNP setting CDA Brown 1: 12 to 24 VDC LS CD22 Black 2: Control output CD33 CD5 UQ1-01 Load Internal circuit CD4 Gray 3: External input White 4: Analog output UQ1-02 Blue 5: 0 V/analog ground Analog signal evaluation unit ¢ Connector pin configuration (Sensor side) M12 connector White 4 Blue 5 Brown 1 Black 2 Gray 3 Analog output type RS-485 communication type Brown 1 12 to 24 VDC Black 2 Control output Gray 3 External input White 4 Analog output Blue 5 0 V Brown 1 12 to 24 VDC Black 2 RS-485 (A) Gray 3 Not used White 4 RS-485 (B) Blue 5 0 V  Dimensions Sensor (Unit: mm) Pig tail type Cable type 17.8 31 3 1.1 44.4 Display 38.2 Photoelectric Sensors 12.5 Optical axis of emitter 471 Laser Displacement Sensors Compact laser displacement sensor CD22 series Specialized Photoelectric Sensors ø4.5 3.1 2-M3 tightening torque: 0.5 N·m or less M12, 5-pin connector 300 ø4.5, 5-wire × 0.23 mm2 Laser Displacement Sensors Compact 45 ø14 CDX Connector cables Connector cable (robot cable specification) ¢ DOL-1205-G02M ¢ DOL-1205-G05M ¢ DOL-1205-G10M ¢ DOL-1205-G02M-R ¢ DOL-1205-G05M-R CDA LS CD22 O-ring CD33 ø10.5 M12 × 1 ø14 ø4.5 CD4 ø8.8 ø10.3 ø14.5 10.3 1.5 42.9 CD5 3.1 “L” Cable section material: PVC Conductor cross-section: 5-wire × 0.5 mm2 45 “L” = 2000 Cable section material: PVC Conductor cross-section: 5-wire × 0.3 mm2 Precautions for laser use This product emits a Class 1 or Class 2 visible laser beam that is compliant with JIS C6802/IEC -60825-1/FDA laser safety standards. Labels for applicable standards are affixed and attached to the sides of the sensor. ˜ Export to the United States If this product is to be exported to the United States, Type Red semiconductor laser it is necessary to follow laser standards as stipulated by the American Food and Drug Administration Wavelength 655 nm (FDA). This product has already been submitted to Output 390 μW/1 mW the CDRH (Center for Devices and Radiological Health). If exporting to the United States, apply the attached seal to the product or replace the seal. Type of laser used in this product “L” ±100 mm 100 UQ1-01 UQ1-02