BBR-S

Solid State Relays Accessories Contents Cables pg 3 Thermal interface pg 4 Screw kits pg 5 DIN adaptors pg 6 Heatsinks pg 9 Protection covers pg 11 Fans pg 13 Terminal adaptors pg 14 Varistors pg 18 Temperature limit switches pg 20 Solid State Relays Accessories, Cables Types RC.. Ordering Key RCS 3 -100 -1 R-System cable No. of wires Cable length in cm Termination at one end Selection Guide No. of wires Cable length (cm) Type Cable size Termination RCS3-100-1 3 100 UL style 2547 0.14mm2 3-pin socket to mate with RM1E..V.. RCS4-100-1 4 100 UL style 2464 0.14mm 4-pin socket to mate with RA2A..C RCS4-400-1 4 400 UL style 2464 0.14mm 4-pin socket to mate with RA2A..C Part No. 2 2 RCS5-200-1 5 200 UL style 2464 0.25mm 5-pin socket to mate with RA..S RCK4-100-1 4 100 UL style 2464 0.14mm2 4-pin socket to mate with RKD2..C RCK2-100-1 2 100 UL style 2464 0.14mm2 2-pin socket to mate with RK2..C 2 Ordering Key RCRGN -150 - 2 Cable for NRG system Cable length in cm Termination at both ends Selection Guide No. of wires Cable length (cm) Packing qty. RCRGN-010-2 5 10 4 RCRGN-075-2 5 75 1 RCRGN-150-2 5 150 1 RCRGN-350-2 5 350 1 RCRGN-500-2 5 500 1 Part No. Type Termination UL style 2464 Micro-USB termination to mate with NRG system components. Ordering Key RGN - TERMRES RGN-TERMRES termination resistor to be fitted on the last RG..N on the NRG bus chain. Packing qty. 4 pc. Specifications are subject to change without notice (21.06.2021) 3 Solid State Relays Accessories, Thermal Interface Thermal Pads Ordering Key KK071CUT - Graphite thermal pad for RA, RD, RM, RAM and RS series with adhesive on one side - Width x Height x Thickness = 35 x 43 x 0.25 mm - Packing qty. 50 pcs. Ordering Key Ordering Key RZHT RGHT - Graphite thermal pad for RZ3 series with adhesive on one side - Width x Height x Thickness = 70 x 77 x 0.25 mm - Packing qty. 10 pcs. - Graphite thermal pad for RG series with adhesive on one side - Width x Height x Thickness = 14 x 35 x 0.13 mm - Packing qty. 10 pcs. Ordering Key RFHT - Phase change thermal pad for RF1 - Width x Height x Thickness = 19 x 17 x 0.13 mm - Packing qty. 10 pcs. Mounting of RFHT on SSR 1 Remove thermal pad from its protective layer. 2 Ensure that surface is clean. Mount on the back of the SSR. 3 Leave for 30 minutes and peel off liner. Thermal Paste Ordering Key HTS02S - Silicone based thermal paste sachet - Volume = 2.38ml (5g sachet) - Packing qty. 1pc. 4 Specifications are subject to change without notice (21.06.2021) Solid State Relays Accessories, Screw Kits Types SRWKIT… Ordering Key SRWKIT M5 X 10MM Screw Kit Screw size Screw length Selection Guide Part No. Screw size Length Packing qty. Screw head SRWKITM5X10MM M5 10mm 20 Pozidrive PZ2 SRWKITM4X15MM M4 15mm 20 Philips SRWKITM5X23MM M5 23mm 20 Torx T20 SRWKITM5X30MM M5 30mm 20 Torx T20 Please refer to SSR datasheet and / or heatsink datasheet, as applicable, for reference to the type of screw suitable for mounting a specific SSR model on a specific heatsink Specifications are subject to change without notice (21.06.2021) 5 Solid State Relays Accessories, DIN Adaptors DIN Adaptors for PCB SSRs DIN rail adaptor module for mounting RP series SSRs on DIN rail. The RPM1 is intended for max. operational voltage of 250V, whilst the RPM2 can be used up to 600V. The RP SSR is not included. Suffix ‘M1’ or ‘M2’ is added to the SSR part no. for a factory mounted solution. Ordering Key RPM 1 - RP DIN rail adaptor module Module size Options Note that when the RP..10 is mounted on DIN rail (vertical mounting), a derating factor has to be applied. Selection Guide Part No. Description RPM1 250V module with LED 1 RPM1V 250V module with LED + varistor across output terminals 1 RPM1P 250V module with pins for easy removal of RP unit 1 RPM1PD1, 2 250V module with pins for easy removal of RP unit + LED 1 RPM2 600V module with LED 2 1, 2 1, 2 2 Packing qty. 1: Not suitable for use with RP1A23A6 2: Control voltage to be applied to the RPMx terminal block differs from the RP1... control voltage. Refer to the RP1... datasheet for further details. RPM1 Dimensions in mm including SSR RPM2 Dimensions in mm including SSR 6 Specifications are subject to change without notice (21.06.2021) DIN Adaptors Housing Specifications Housing material PA, green, UL94 V0 Weight RPM1 approx. 15g RPM2 approx. 20g Terminal screws M3 Terminal cable size max. (stranded) 1.5mm2 Mounting torque max. Operating temperature Storage temperature DIN rail guide 0.5 Nm -20° to + 70°C [-4 to +158°F] -40° to + 100°C [-40° to +212°F] DIN EN 50022, 50035 DIN Adaptor for 1-phase SSRs DIN rail adaptor module for mounting the 1-phase SSR series RA, RD, RM, RS and RAM directly on DIN rail. Ordering Key Suffix H8 added to SSR part no. refers to factory mounted DIN clip. Conditions apply. Please ask your Sales representative for further details. Material Thermal resistance RHS00 Electroplated steel 12.3 °C/W (>10W) 13.5 50 81 65 44 2 x M4 Dimensions in mm Specifications are subject to change without notice (21.06.2021) 7 DIN Adaptors DIN Adaptor for RGS SSRs Ordering Key RGS1DIN DIN rail adaptor module for mounting the RGS series on DIN rail. This adaptor integrates an aluminium plate which allows the RGS with mounted RGS1DIN to be used for load current of minimum 10AAC @ 40°C. Refer to RGS datasheet for derating characteristics. Installation Instructions Dimensions 5 5 9.29.2 9.2 5 106 106 10698 98 9882 82 8247.5 47.5 47.5 17.8 17.8 17.8 9.59.5 9.5 Dimensions in mm Mounting Instructions 8 Specifications are subject to change without notice (21.06.2021) Solid State Relays Accessories, Heatsinks Types RHS.. Ordering Key RHS The tables below give an overview of the range of Carlo Gavazzi heatsinks. For specific details refer to the individual datasheet of each heatsink model. An online Heatsink Selector Tool available at www.productselection.net indicates the most suitable heatsink for a specific application. DIN mount heatsinks Max. number of SSRs per series per heatsink RA.. Overall dimensions RD.. not including SSR Heatsink reference Mounted fan Thermal resistance RK.. Width x Height x RM1.. Depth (mm) RAM1.. RS1.. RGS1.. RGS1S..E RGS1S..U. RGS1P..E RZ3.. RHS00 - 12.3 °C/W ( >10W) 44 x 82 x 16 1 - - - - - RHS300 - 5.40 °C/W ( >30W) 105 x 82 x 20 - - - - - 1 RHS37A - 4.00 °C/W ( >20W) 18 x 110 x 52 - 1 1 - - - RHS10015 - 4.00 °C/W ( >30W) 100 x 82 x 32 2 - - - - - RHS100, RHS100D - 3.10 °C/W ( >25W) 44 x 82 x 48 1 - - - - - RHS45C, RHS45CD - 2.20 °C/W ( >45W) 45 x 103 x 55 1 - - - - - RHS52A - 2.00 °C/W ( >45W) 22.5 x 110 x 90 - 1 1 - - - RHS45B, RHS45BD - 1.85 °C/W ( >50W) 45 x 103 x 80 1 - - - - - RHS540, RHS540D - 1.85 °C/W ( >60W) 54 x 110 x 51 1 3 1 1 1 - RHS542, RHS542D - 1.85 °C/W ( >60W) 54 x 110 x 51 - 2 2 - 1 - RHS703, RHS703D - 1.10 °C/W ( >60W) 72 x 110 x 75 1 3 2 2 1 - RHS90A, RHS90AD - 0.97 °C/W ( >60W) 90 x 103 x 80 1 - - - - - RHS301, RHS301D - 0.82 °C/W ( >80W) 119 x 82 x 94 2 - - - - 1 RHS112A, RHS112AD - 0.76 °C/W ( >100W) 112 x 103 x 80 2 - - - - 1 RHS11267DIND - 0.54 °C/W ( >150W) 119 x 125 x 94 1 3 3 2 2 1 RHS540F40-24 24VDC 0.65 °C/W 54 x 135 x 51 1 3 1 1 1 - RHS542F40-24 24VDC 0.65 °C/W 54 x 135 x 51 - 2 2 - 1 - RHS703F60-24 24VDC 0.37 °C/W 72 x 141 x 75 1 3 2 2 1 - RHS703F60-230 220-240VAC 0.37 °C/W 72 x 141 x 75 1 3 2 2 1 - RHS112AF60-24 24VDC 0.35 °C/W 112 x 120 x 80 2 - - - - 1 RHS112AF60-230 220-240VAC 0.35 °C/W 112 x 120 x 80 2 - - - - 1 RHS301F115C 115VAC 0.28 °C/W 124 x 146 x 122 2 - - - - 1 RHS301F230C 220-240VAC 0.28 °C/W 124 x 146 x 122 2 - - - - 1 RHS28009F80-24P 24VDC 0.12 °C/W 280 x 87 x 122 4 9 9 4 4 - RHS28011F80-24P 24VDC 0.12 °C/W 280 x 87 x 122 3 11 6 5 - - Specifications are subject to change without notice (21.06.2021) 9 Heatsinks Thru wall mount heatsinks Heatsink reference Mounted Thermal resistance fan Overall dimensions not including SSR Width x Height x Depth (mm) RF1... Max. number of SSRs per series per heatsink RA.. RD.. RK.. RGS1.. RGS1S..E. RGS1S..U. RGS1P..E RM1.. RAM1.. RS1.. RZ3.. RHS38ARFD - 2.85 °C/W ( >40W) 46 x 76 x 33 1 - - - - - - RHS10025D - 1.85 °C/W ( >60W) 100 x 100 x 25 - 1 3 2 1 1 - RHS16225D - 1.30 °C/W ( >90W) 162 x 100 x 25 - 3 3 3 3 2 1 RHS16225LD - 0.84 °C/W ( >120W) 162 x 250 x 25 - 3 3 3 3 2 1 RHS11267D - 0.54 °C/W ( >150W) 112 x 125 x 67 - 1 3 2 2 1 - RHS30040D - 0.40 °C/W ( >180W) 300 x 200 x 40 - 8 12 12 5 6 - Panel mount heatsinks Heatsink reference Overall dimensions Mounted not including SSR Thermal resistance fan Width x Height x Depth (mm) RF1... Max. number of SSRs per series per heatsink RA.. RD.. RK.. RGS1.. RGS1S..E. RGS1S..U. RGS1P..E RM1.. RAM1.. RS1.. RZ3.. RHS5050D - 3.50 °C/W ( >25W) 80 x 50 x 51 - 1 - - - - - RHS5050RFD - 3.50 °C/W ( >25W) 80 x 50 x 51 1 - - - - - - RHS38AD - 2.85 °C/W ( >40W) 46 x 76 x 33 - 1 - - - - - RHS38ARFD - 2.85 °C/W ( >40W) 46 x 76 x 33 1 - - - - - - RHS10025D - 1.85 °C/W ( >60W) 100 x 100 x 25 - 1 3 2 1 1 - RHS5840D - 1.80 °C/W ( >60W) 81 x 100 x 40 - 1 3 2 1 1 - RHS10067D - 1.70 °C/W ( >20W) 121 x 76 x 67 - 1 - - - - - RHS16225D - 1.30 °C/W ( >90W) 162 x 100 x 25 - 3 3 3 3 2 1 RHS10067LD - 0.88 °C/W ( >80W) 121 x 140 x 67 - 2 2 - - 1 - RHS16225LD - 0.84 °C/W ( >120W) 162 x 250 x 25 - 3 3 3 3 2 1 RHS320 - 0.40 °C/W ( >120W) 240 x 100 x 93 - 3 3 3 3 3 1 10 Specifications are subject to change without notice (21.06.2021) Solid State Relays Accessories, Protection Covers Ordering Key RGTMP Tamper proof accessory kit for RGS1P, RGC1P series containing: - x5 transparent covers - x5 secureness ties Installation 1: Clip hook of the transparent cover to the bottom loop of the RGx1P control module 2: Close the cover by clipping to the top loop of the RGx1P control module 3: Secure with provided tie. Ordering Key RKIP20 - IP20 touch protection cover for RK series - Packing qty. 10pcs. Specifications are subject to change without notice (21.06.2021) 11 Protection Covers Ordering Key BBR - IP20 touch protection cover for RA & RD series - Packing qty. 25 pcs. Ordering Key BBR - S - IP20 touch protection cover for RA..S series - Packing qty. 25 pcs. 12 67 45 27,5 67 27,5 BBR Dimensions in mm 12 12 45 12 67 45 45 67 27,5 BBR-S Ordering Key 27,5 Dimensions in mm RMIP20 - IP20 touch protection cover for RM, RS and RAM series - Packing qty. 20 pcs. Note: Cover not suitable with RM1E..V.. L1 T1 57.6 A1(+) A2 (-) 8.2 44.8 Dimensions in mm 12 Specifications are subject to change without notice (21.06.2021) Solid State Relays Accessories, Fans Ordering Key RHSF.. Fans for mounting to heatsinks RHS45C, RHS45B, RHS90A, RHS112A, RHS540, RHS542, RHS703, RHS301 for higher thermal resistance. Assemblies with pre mounted fans are also available. Refer to Heatsinks datasheet for further details. Selection Guide Part No. Size Width x Height Current Voltage rating x Depth (mm) Consumption Power consumption Suitable for mounting to heatsink RHSF40-24 40 x 40 x 20 33 mA 24VDC 0.92 Watts RHS45C, RHS45B, RHS540, RHS542 RHSF60-24 60 x 60 x 20 75 mA 24VDC 1.8 Watts RHS90A, RHS112A, RHS703 RHSF60-230 60 x 60 x 20 198 mA / 211 mA RHS301F115 120 x 120 x 38 (plus bracket) 210 mA / 180 mA 115 VAC 50/60Hz 20 / 18 Watts RHS301 RHS301F230 120 x 120 x 38 (plus bracket) 125 mA / 110 mA 220 - 240 VAC, 50/60Hz 20 / 19 Watts RHS301 220 - 240 VAC, 4.1 / 4.4 Watts 50/60Hz Specifications are subject to change without notice (21.06.2021) RHS90A, RHS112A, RHS703 13 Solid State Relays Accessories, Terminal Adaptors Fork Terminals These fork terminals are suitable for use with the RM, RS and RAM series. The maximum cross sectional area that these connectors can handle is 35mm²/AWG2. A version with touch protection is also available. Ordering Key RM 635 FK _ RM, RAM, RS solid state relay Size Fork terminal Options Selection Guide Max. cross sectional area (flexible conductor) Touch protection Packing qty. RM625FK 16mm2 No 10 RM635FK 35mm No 10 RM635FKP 35mm Yes 10 Part No. 2 2 11 6 11 6 2 11 6 2 32.25 32.2532.25 15 15 10 10 15 10 2 13.15 16.5 13.15 13.15 16.5 16.5 RM625FK Dimensions in mm 11 2 11 6 11 2 6 2 35 35 35 10 15 1515 10 10 6 16.5 16.5 25 25 16.5 RM635FK 25 Dimensions in mm 11 11 6 6 11 6 2 2 10 10 2 10 27 27 47 47 47 27 RM635FKP 14 16.5 28.5 16.5 28.5 Dimensions in mm 16.5 28.5 Specifications are subject to change without notice (21.06.2021) Terminal Adaptors General Specifications Housing RM625FK, RM635FK Cycoloy UL94 V0 RM635FKP PA66 UL94 V0 Connection lug Max. fastening torque CuZn37 with surface Zn4ymcA RAL 7035 RM625FK, RM635FK 2 Nm (17.7 lb-in) RM635FKP 3-3,5 Nm (26.55 - 30.97 lb-in), 6mm² (AWG 10) 4-4,5 Nm (35.40 - 39.82 lb-in), 10-16mm² (AWG 8-6) 5-5,5 Nm (44.25 - 48.68 lb-in), 25-50mm² (AWG 4-1) Wire acceptance Solid Cu conductor Flexible Cu conductor Max. handling current RM625FK 6 - 25mm² (AWG 10 - 4) RM635FK 6 - 50mm² (AWG 10 - 1) RM635FKP 6 - 50mm² (AWG 10 - 1) RM625FK 6 - 16mm² (AWG 10 - 6) RM635FK 6 - 35mm² (AWG 10 - 3) RM635FKP 6 - 35mm² (AWG 10 - 3) RM635FK 100 A RM635FKP 160A Max. operating voltage 600 VAC FASTON Terminals Ordering Key RM 48 F4 RM, RAM, RS solid state relay Tab size Tab orientation FASTON tabs for screw mounting on RM, RS, RAM series. Tabs are tin plated brass with dimensions according to DIN46342 part 1. Selection Guide Part No. Tab size Tab orientation Packing qty. RM48F4 4.8 x 0.8mm for input Angled 45° 20 RM48F0 4.8 x 0.8mm for input Flat 0° 20 RM63F4 6.3 x 0.8mm for output Angled 45° 20 RM63F0 6.3 x 0.8mm for output Flat 0° 20 Specifications are subject to change without notice (21.06.2021) 15 Terminal Adaptors Hex Spacers Ordering Key RMSP03 - Dimensions M3 x 12mm - Packing qty. 20 pcs. Hex tin plated brass spacer M3x12mm for mounting on input terminals of RM, RS and RAM series to allow for mounting of PCB on top of SSR. Plug Terminals Ordering Key RGM25 - Spring loaded plug terminal for RG series - 2 pole, 1x 0.2-2.5mm² (24 - 12 AWG) - Packing qty. 10 pcs. Ordering Key RGMREF - Spring loaded plug terminal for NRG system - 2 pole, 1x 0.2-2.5mm² (24 - 12 AWG) - Packing qty. 10 pcs. Ordering Key Spring plug labelled ‘NC NO COM’ RG3M15AL Spring plug labelled ‘A1+ A2- Us+’ RG3M15CTR - Spring plugs for RG..M, 5.00mm pitch - 3 pole, 1 x 0.2 - 2.5 mm2 (26 - 12 AWG) - Packing qty. 10 pcs. Ordering Key RG3G25 - Box clamp plug terminal for RGCM series - 3 way 2 pole, 1x 0.2-2.5mm² (24 - 12 AWG) - Packing qty. 10 pcs. 16 Specifications are subject to change without notice (21.06.2021) Terminal Adaptors Plug Terminals Ordering Key RK4MT, RK2MT - Spring plugs for RK..P, 5.08mm pitch - RK2MT, 4-way, 2-pole for RK2..P - RK4MT, 4-way, 4-pole for RKD2..P - Packing qty. 10 pcs. Motor Overload Relay Adaptor Ordering Key REC3ADAPTOR This plastic adaptor can be fitted to the RGCM housing cover to facilitate mounting of overload protection relays. This adaptor is compatible with: Manufactuers Series Example ABB TA TA25DU-8.5 Siemens 3RU11 3RU1126-1FB0 Packing qty. 5 pcs. Specifications are subject to change without notice (21.06.2021) 17 Solid State Relays Accessories, Varistors Type RV • Transient protection devices for Solid State Relays Product Description A metal oxide varistor (MOV) is a voltage dependent resistor with a symmetrical V/I characteristics curve whose resistance decreases with increasing voltage. Varistors are ideally suited for protecting sensitive elec­tronic circuits and components (power sem­i­con­duc­tors) Ordering Key against voltage transients caused ei­ ther by the mains or by other ap­pli­ca­tion parts. Connected in parallel with the electronic device that is to be guarded, they form a low resistance shunt when voltage increases and thus prevent any further V/I in the over voltage. RV 04 Solid State Relay Varistor Varistor voltage Type Selection 3-phase mains without neutral Mains Uc * Carlo Gavazzi** Epcos AVX Nippon Chemi-Con ACPA/ Song Long 230 V 710 RV 02 SIOV-S20K275 VF20M10431K TND 20V-431 431KD20 400 V 1120 RV 04 SIOV-S20K420 VF20M10681K TND 20V-681 681KD20 480 V 1355 RV 05 SIOV-S20K510 VF20M10821K TND 20V-821 821KD20 600 V 1650 RV 06 SIOV-S20K625 VF20M10102K TND20V-102 102KD20 660 V 1815 RV 07 SIOV-S20K680 - TND20V-112 112KD20 * Uc @ 100 Ap (SIOV-S20K...) ** Pack of 10 pieces 3-phase mains without neutral Mains Uc * Carlo Gavazzi** Epcos AVX Nippon Chemi-Con ACPA/ Song Long 120/240 710 RV 02 SIOV-S20K275 VF20M10431K TND 20V-431 431KD20 230/400 710 RV 02 SIOV-S20K275 VF20M10431K TND 20V-431 631KD20 400/690 1120 RV 04 SIOV-S20K420 VF20M10681K TND 20V-681 681KD20 * Uc @ 100 Ap (SIOV-S20K...) ** Pack of 10 pieces 18 Specifications are subject to change without notice (21.06.2021) Varistor Wiring Diagrams Mains without neutral Mains with neutral 1-phase 2-phase 3-phase Specifications are subject to change without notice (21.06.2021) 19 Solid State Relays Accessories, Temperature Limit Switches Type UP 62 - .. • Solid State Relays Accessories, Temperature Limit Switches Type UP 62 - .. Product Description The temperature limit switch is a readily available accessory. It is a thermostat especially designed for overheat protection for small assemblies. The thermal response is excellent due to its miniaturized housing. It becomes an effective thermal cutout due to the fact that this limit switch can be fitted close to the heatsink of the relay. When connected serial with the control voltage, the TLS will switch off the relay as soon as the operating temperature of the switch is reached. The relay will be activated again Ordering Key when the temperature drops (approx. 30°C) below its cutout value. Thermostat type Switch temperature In the RZ3 relay, the TLS can be connected to two free (internally non-connected) terminals (B1/B2). Type Selection Thermal compound must be added when inserting the TLS (to guarantee a fast thermal response). UP 62 - 90 Switching temperature UP 62-70 70°C (158°F) UP 62-80 80°C (176°F) UP 62-90 90°C (194°F) The heatsink selection charts (load current versus ambient temperature) for RSO types provide information about which thermal switch to use. Installation The UP 62 - .. is mounted in one of the two slots of the 3-phase SSR housing. All dimensions in mm 20 Specifications are subject to change without notice (21.06.2021)