XBG6158 ZR Series
One Cell Lithium-ion/Polymer Battery Protection IC
GENERAL DESCRIPTION
The XBG6158 ZR Series product is a high integration solution for lithium-ion/polym
-er battery protection. XBG6158 ZR Series
contains advanced power MOSFET, highaccuracy voltage detection circuits and del
-ay circuits. XBG6158 ZR Series is put into
an ultra-small DFN2X2-6 package and only one external component makes it an ideal solution in limited space of battery pack.
XBG6158 ZR Series has all the protectio
-n functions required in the battery applicati
on including overcharging, overdischarging, overcurrent and load short circuiting prot
-ection etc. The accurate overcharging detection voltage ensures safe and full utilizati
-on charging. The low standby current drains little current from the cell while in storag
-e.
The device is not only targeted for digital
cellular phones, but also for any other Li-Io
-n and Li-Poly battery-powered information
appliances requiring long-term battery life.
APPLICATIONS
One-Cell Lithium-ion Battery Pack
Lithium-Polymer Battery Pack
FEATURES
Integrate Advanced Power MOSFET
with Equivalent of 22mΩ RDS(ON)
Ultra-small DFN2x2-6Package
Over-temperature Protection
Overcharge Current Protection
Two-step Overcurrent Detection:
-Over-discharge Current
-Load Short Circuiting
Charger Detection Function
or < forbidden >.
Vbat need to be tested with a battery simulator; i
-f there is no battery simulator, replace the battery s
-imulator with power and load.
Load Short-circuiting condition
If voltage of VM pin is equal or below
short circuiting protection voltage (VSHORT),
the XBG6158 ZR Series will stop discharging and battery is disconnected from load.
The maximum delay time to switch current
off is tSHORT. This status is released when vo
-ltage of VM pin is higher than short protec
-tion voltage (VSHORT), such as when disco
-nnecting the load.
R1
VM
Delay Circuits
+
-
The detection delay time for overdischarg
-e current 2 and load short-circuiting starts
when overdischarge current 1 is detected.
As soon as overdischarge current 2 or load
short-circuiting is detected over detection
delay time for overdischarge current 2 or lo
-ad short- circuiting, the XBG6158 ZR Seri-
C1
VM
GND
VM
VT
+
-
Figure 4
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XBG6158 ZR Series
TIMING CHART
1. Overcharge and Overdischarge voltage detection
CU
CU
HC
Battery
voltage
DL
DH
DL
Internal
Drive Signal
VM
ov1
SS
Charger connection
Load connection
(1)
(2)
(1)
(3)
(1)
Figure5-1 Overcharge and Overdischarge Voltage Detection
Remark: (1) Normal condition (2) Overcharge voltage condition (3) Overdischarge voltage condition
2. Overdischarge Current and Load Short detection
VCU
VCU-VHC
Battery
voltage
VDL+VDH
VDL
ON
Internal
Drive Signal
OFF
VDD
VSHORT
VM
Vov1
VSS
Charger connection
Load connection
tIOV1
(1)
tSHORT
(2)
(1)
(3)
(1)
Figure5-2 Overdischarge Current and Short Detection
Remark: (1) Normal condition (2) Overcharge voltage condition (3) Overdischarge voltage condition
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XBG6158 ZR Series
3. Abnormal Charger Detection
VCU
VCU-VHC
Battery
voltage
VDL+VDH
VDL
ON
Internal
Drive Signal
OFF
VDD
VM
VSS
VCHA
Charger connection
Load connection
tchoc
tDL
(1)
(2)
(3)
Figure5-3 Abnormal Charger Detection
Remark: (1) Normal condition (2) Overdischarge voltage condition (3) Overcharge voltage condition
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XBG6158 ZR Series
TYPICAL APPLICATION
As shown in Figure 6, the current path which must be kept as short as possible. For
thermal management, ensure that these trace widths are adequate. C1 is a decoupling
capacitor which should be placed as close as possible to XBG6158 ZR Series.
If add one 0.1uF capacitor between VM pin and GND pin closely, the system ESD
level and anti-interference capability of circuit will improve greatly.
R1 1KΩ
CHARGER+
VDD
1
6
VM
GND
2
5
VM
VT
3
4
VM
BAT+
C1
0.1uF
BAT-
EPAD
C2 0.1uF
CHARGER-
Figure 6 XBG6158 ZR SERIES in a Typical Battery Protection Circuit
Symbol
Typ
Value range
Unit
R1
1
-
KΩ
C1
0.1
0.1~2.2
μF
Remark:
1.The above parameters may be changed without notice;
2.The schematic diagram and parameters of the IC are not used as the basis to ensure the operation of
the circuit. Please conduct full measurement on the actual application circuit before setting the parameters.
3.If the resistance value is large , the overcharging voltage will be correspondingly larger by several mV.
Precautions
• Pay attention to the operating conditions for input/output voltage and load current so that the power loss
in XBG6158 ZR series does not exceed the power dissipation of the package.
• Do not apply an electrostatic discharge to this XBG6158 ZR series that exceeds the performance ratings
of the built-in electrostatic protection circuit.
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XBG6158 ZR Series
APPLIED MEASUREMENT METHOD
(1).Overcharge characteristic test method:
a. According to the figure7-1, connect the power supply DC1 to the B + and GND pins of the
system board and set the voltage to about 3.6V. Connect the power supply from GND to VM to DC2
power supply and set 100mV current limiting 10mA. Observe the waveform.
b. Adjust the power supply voltage V1 and increase it by 0.001V until the output level of VM pin c
hanges from 0 to negative (-100mV). Record the overcharge protection voltage and measure the pr
otection delay.
c. Adjust the power supply voltage V1 to decrease by 0.001V until the output voltage of VM pin is
recovered from negative (-100mV) to 0 level, and record the overcharge recovery voltage.
(2).Over discharge characteristic test method:
a. According to the figure7-2, connect the power supply DC1 to the B + and GND pins of the
system board and set the voltage to about 3.6V. Connect the DC2 power supply from VM to GND, set
the 100mV current limiting 10mA, and observe the waveform.
b. Adjust the power supply voltage V1 and increase it by 0.001V until the output level of VM pin c
hanges from 0 to positive (100mV). Record the overcharge protection voltage and measure the
p
rotection delay.
c. Adjust the power supply voltage V1 to decrease by 0.001 V until the output voltage of VM pin
is restored from positive (100 mV) to 0 level, and record the overcharge recovery voltage.
(3).Discharge over current test method:
a. According to the figure7-3, connect the DC1 power supply to the B + and GND pins of the
system board and set the voltage to about 3.0V/3.6V/4.2V. Connect the electronic load from B + to
VM and observe the waveform.
b. Adjust the electronic load increase it by 0.1A step, detect that the current from B + to VM is
turned off and meet the delay standard (about 10ms), and record the discharge delay time.
(4).Charging over current test method:
a. According to the figure7-4, connect the DC1 power supply to the B + and GND pins of the
system board and set the voltage to about 3.0V/3.6V/4.2V, and load DC2 power supply from GND to
VM.
b. Adjust the current limiting value of DC2 power supply to increase by 0.1A step, detect that the
current from GND to VM is turned off and meet the delay standard(about 10ms), and record the
charging over-current delay time.
(5).Iq test method:
a. As shown in the figure7-5, connect the positive pole of DC1 to B +, and the negative pole to
GND, and set the voltage to 3.6V;
b. VM grounding, record the current passing through DC1 (Iq).
(6).Isd test method:
a. As shown in the figure7-6, connect the positive pole of DC1 to B + and the negative pole to
GND, and set the voltage to 2V;
b. VM is suspended and the current passing through DC1 is recorded as Isd.
- 11 Suzhou XySemi Electronic Technology Co., Limited.
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XBG6158 ZR Series
SCHEMATIC DIAGRAM OF TEST METHOD
VDD
VDD
DC1
GND
VM
DC1
VT
DC2
Figure7-2
EL
VDD
VDD
DC1
GND
GND
VM
VM
VT
VT
DC1
VM
VT
DC2
Figure7-1
DC1
GND
DC2
Figure7-3
Figure7-4
VDD
VDD
GND
VM
DC1
GND
VM
VT
VT
Figure7-5
Figure7-6
- 12 Suzhou XySemi Electronic Technology Co., Limited.
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XBG6158 ZR Series
Solderability Curve of Lead-Free Reflow Soldering
(applicable to SMT tube)
IR REFLOW PROFILE
350
Temperature (℃)
300
245±5℃
5±0.5 sec
250
200
150
60~90 sec
100
50
0
0
23
40
60
80
100
120
140
160
180
200
220
240
260
280
Time (sec)
Explain:
1.Preheating temperature 25~150℃, duration 60~90sec;
2.Peak temperature 245 ± 5 ℃, duration 5 ± 0.5sec;
3.Cooling rate of welding process is 2~10℃/sec.
Resistance to welding heat conditions
Temperature: 270±5℃; Time:10±1sec
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XBG6158 ZR Series
PACKAGE OUTLINE(DFN2x2-6)
E2
D
b
D2
e
A3
A
E
L
A1
SIDE VIEW
TOP VIEW
BOTTOM VIEW
1.8
PACKAGE TYPE
SYMBOLS
MIN
A
A1
NOM
MAX
0.020
0.050
b
0.25
0.3
0.35
D
1.924
2.0
2.076
E
1.924
2.0
2.076
e
0.25
0.65
0.7
0.6
1.2
0.20REF
A3
0.3
1.4
0.65
0.000
K
2.4
RECOMMENDED LAND
PATTERN uint (mm)
0.650 TYP
L
0.224
0.30
0.376
K
0.20
-
-
E2
0.60
0.70
0.80
D2
1.10
1.20
1.30
- 14 Suzhou XySemi Electronic Technology Co., Limited.
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XBG6158 ZR Series
DISCLAIMER
The information described herein is subject to change without notice.
Suzhou XySemi Electronic Technology Co., Limited is not responsible for any
problems caused by circuits or diagrams described herein whose related industrial properties, patents, or other rights belong to third parties. The application circuit examples explain typical applications of the products, and do not guarantee
the success of any specific mass-production design.
When the products described herein are regulated products subject to the Wassenaar Arrangement or other arrangements, they may not be exported without authorization from the appropriate governmental authority.
Use of the information described herein for other purposes and/or reproduction or
copying without express permission of Suzhou XySemi Electronic Technology
Co., Limited is strictly prohibited.
The products described herein cannot be used as part of any device or equipment
affecting the human body, such as exercise equipment ,medical equipment, security systems, gas equipment, or any apparatus installed in airplanes and other vehicles, without prior written permission of Suzhou XySemi Electronic Technology
Co., Limited.
Although Suzhou XySemi Electronic Technology Co., Limited. exerts the greatest
possible effort to ensure high quality and reliability, the failure or malfunction of
semiconductor may occur. The use of these products should therefore give thorough
consideration to safety design, including redundancy, fire-prevention measure and
malfunction prevention, to prevent any accidents, fires, or community damage that
may ensue.
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